Home

Datalogic Scanning DS6400 User's Manual

1. 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 Focus Distance Figure 94 Standard Model 0 50 mm 20 mils Radial Distance 56400 READING FEATURES 4 4 2 056400 Oscillating Mirror Model DS6400 105 0XX Resolution 0 20 mm 8 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 105 0XX operating with focus position 60 cm and barcode density of 0 20 mm 8 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 96 0 14 16 18 2022 24 26 28 30 32 34 36 38 40 0 35 40 45 50 55 60 65 70 75 80 85 90 95 100 16 40 14 35 12 30 10 25 8 20 6 15 4 40 2 5 0 0 2 5 4 10 6 15 8 20 10 25 12 30 14 35 16 40 Figure 95 Oscillating Mirror Model 0 20 mm 8 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle
2. eene nnne nnne 25 Lonworks ER REO 26 Ethernet GConrnector a tasa 28 Ethernet Interface u ddl sur e cette tacts etes dec t ahua 29 DeviceNet Connector tse e etie que S E canes 30 Profib s GOFInector 31 Interface e EE 31 Power Supply e ceso A 32 MI SOP ANS ACC o oe Eh D e t Re n E LE Le A 32 Positioning the Scannere iite LE LU 33 Typical Installations 35 Standard Installation eene nennen enean 35 AS SKEW Iristallatlori i iir rire Pe bee ere rr tiit 35 Typical Payouts Cota Aa A 36 2 7 1 2 7 2 2 7 3 2 7 4 2 7 5 2 7 6 2 8 1 2 8 2 2 8 3 2 8 4 2 9 1 2 9 2 3 2 2 5 2 2 Point to PONt tee 36 O RS yu 38 5232 NIasterS ave 39 MultipleXxet eire
3. 93 Scanner Replacement 94 TROUBLESHOOTING teria Poo Der oa vd ins 95 TECHNICAL FEATURES itte e epe dresse eei Nu esie CE 98 REFERENCES REFERENCE DOCUMENTATION The documentation related to the 056400 management is listed below e C BOX100 Installation Manual INT 30 20 mA Current Loop Interface Board for C BOX 100 e PWR 120 power supply unit e GFC 60 90 deflecting mirror e GFC 600 90 deg mirror close distance e Document about the Ethernet connectivity e Document about the Profibus connectivity e Help On Line in PDF format SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including e PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software amp Utilities including Genius a utility program which allows device configuration using a PC It provides RS232 interface configuration SERVICES amp SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres e CONTACT US E mail form and listing of Datalogic Subsidiaries PATENTS This product is covered by one or more of the following patents U S patents 5 483 051
4. edat 41 Local Lomworks Cnt 42 Small Synchronized Network brote tr ded t e ae RR tede ae 43 Large Synchronized Network ae ada eed 45 Multidata NetWork dc HM 46 Network 47 FLASH Dynamic FOCUS S ete aieo boe eo rh topo e ros Seo eo 48 Fixed Mod EE 48 Continuous Mode usai sha coe teen d eria vee Gin Been an siasa 48 TOGO Mode EE 49 DE x ec m RUM ooi EPEE AH Eb UD DNA 49 Keypad and 16 uuu su ashanka yayap yakay 50 duci E 50 Test Mode 51 SOFTWARE 2 44 1 0 nn u 52 Genius T Insetallati rl 52 Guide to Rapid Configuration rapere enr tete i eee ERE RR IIR 52 Wizard for Quick Reader e 52 Test Operating Mode a beer ect tnde 53 On Line Operaung uu u Htc acea ee etae t 54 Automatic Operating M6de Lado 54 Genius Network Setup Through 2 2 2 00 55 INGT AUOS Ol MT
5. Code 128 Ean 128 Code Resolution mm Table 3 Minimum Code Height for ACR Reading mm 45 Conveyor Speed m s 0 511 15 2 2 5 3 8 9 11 13 15 17 9 10 12 14 16 18 Codabar Code Resolution mm Ratio 3 1 Interdigit Module Size Table 4 Minimum Code Height for ACR Reading mm 45 30 Conveyor Speed m s 0 5 5 2 25 3 0 5 2 3 1 1 1 0 25 7 9 10112 14 16 5 6 819111112 0 30 8 9 11113 15 1 7 6 7 8 10 11 13 EAN 8 13 UPC A 0 33 9 10 11 13 15 17 6 7 9 10 12 13 Code Resolution 0 38 10 11 12 14 16 18 7 7 9 110112113 mm 0 50 12113114 15 17 19 819110111113114 0 72 16 17 18 19 20 22 10 11 12 13 14 16 1 00 22 23 24 24 25 26 13 14 15 16 16 18 71 056400 4 4 READING DIAGRAMS The reading diagram given below illustrates the convention used to calculate the minimum and maximum reading distance for barcodes This procedure allows calculating the reading distance of your scanner when working with a focus different from the one displayed in the reading diagrams given in par 4 4 1 and par 4 4 2 Draw a straight vertical line at the minimum focus distance value the points of intersection between this line and t
6. female connector Figure 36 DS6400 XXX 010 Slave Termination The diagram below represents the connection between a DS6400 Fieldbus model which always works as master and a DS6400 XXX 010 working as a slave reader Fieldbus Master Slave REF 1 0 ao k ent hed ee i CHASSIS WB male connector K female connector Figure 37 DS6400 XXX 010 Master Slave Lonworks Connection 27 056400 2 3 3 Ethernet Connector This connector is only available for DS6400 Ethernet models and allows the Ethernet connection between the host and the reader Figure 38 Cable RJ45 Male Modular Connector Figure 39 056400 RJ45 Female Modular Connector This interface and the connector pinout see the following table are IEEE 802 3 10 BaseT and IEEE 802 3u 100 Base Tx compliant RJ45 Modular Jack Pinout Transmitted data Transmitted data Received data Received data 4 5 7 8 Not connected In order to meet EMC requirements e use Eth shielded cable e connect the Ethernet interface cable shield to the plant earth ground The cable shield must be connected to the chassis of both connectors A ferrite type Stewart 28A2029 0A0 may also be applied on the scanner side of the Ethernet cable to reduce electrical noise 28 INSTALLATION e Ethernet Interf
7. 1 10e e e e e e 18 19e e e e e e 26 Figure 16 26 pin Connector Figure 17 25 pin Connector Chassis internally connected to GND SKINS Cable shield connected to chassis RXAUX Receive data of auxiliary 5232 referred to GND TXAUX Transmit data of auxiliary RS232 referred to GND OUT 1 Configurable digital output 1 positive pin OUT 1 Configurable digital output 1 negative pin OUT 2 Configurable digital output 2 positive pin OUT 2 Configurable digital output 2 negative pin Configurable digital output 3 polarity insensitive Configurable digital output 3 polarity insensitive EXT TRIG PS A External trigger polarity insensitive for PS EXT TRIG PS B External trigger polarity insensitive for PS IN 2 A Input signal 2 polarity insensitive for Encoder IN 2 ENC B Input signal 2 polarity insensitive for Encoder IN 3A Input signal 3 polarity insensitive IN 4A Input signal 4 polarity insensitive IN REF Common reference of IN3 and IN4 polarity insensitive vs Supply voltage positive pin 23 25 26 GND Supply voltage negative pin Main Interface Connector Pinout ENNIUS NS onic Full Duplex Half Duplex INT 30 with C BOX 100 only TX485 RTX485 see INT 30 instructions s RX485 RTS 485 RTX485 CTS RX485 GND ISO GND ISO GND ISO Pin 26 is only available for fieldbus models Ethernet DeviceNet Profibus Do not leave floa
8. 3 TX DATA green Indicates the main serial interface is operating correctly during data transmission Figure C 2 056400 1 5 ACCESSORIES The following accessories are available on request for 056400 Part Number CAB 6001 93A051190 CAB 6002 93A051200 CAB 6005 934051210 6010 934051271 6011 934051221 6012 934051222 6015 934051223 cable master slave 1 m 93A051220 CAB 6102 934051230 934051240 934051224 934051225 93ACC1768 93ACC1752 5 93ACC1510 NT 30 93A151022 93ACC1530 93ACC1710 93ACC1718 93ACC1719 93ACC1720 93ACC1721 93A201100 93A201102 890001020 93ACC1791 93ACC1728 2 9 1770 1 9 1600 CAB 6102 INSTALLATION 2 INSTALLATION To install the system follow the given procedure e Select the mounting location for 056400 e Mount the 056400 scanner e Position the scanner with respect of the barcode e Proceed with system electrical connection e Install the Genius program on the PC and configure the scanner Setthe Flash dynamic focus by means of the Genius software tool When installing several scanners take care to position them correctly so that no laser beam enters the reading window perpendicularly and at the same level of the output beam of the other scanners This condition could occur more frequently for side mounted applications If these precautions are not followed it may occur that the laser
9. Barcode Label A label that carries a barcode and can be affixed to an article Baud Rate A unit used to measure communications speed or data transfer rate CD SQUARE CD SQUARE provides useful information on label position and object shape elaborated during the barcode reading phase This innovative technology identifies the area in which the code is located and measures the code distance from the scanner CDRH Center for Devices and Radiological Health This organization a service of the Food and Drug Administration is responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations Code Positioning Variation in code placement that affects the ability of a scanner to read a code The terms Pitch Skew and Tilt deal with the angular variations of code positioning in the X Y and Z axes See par 2 5 Variations in code placement affect the pulse width and therefore the decoding of the code Pulse width is defined as a change from the leading edge of a bar or space to the trailing edge of a bar or space over time Pulse width is also referred to as a transition Tilt pitch and skew impact the pulse width of the code EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile memory chip FLASH FLASH is the new dynamic focusing system implemented in the 056400 FLASH is able to m
10. 2 3 5 Profibus Connector The 9 pin Profibus female connector white is only available in the DS6400 Profibus model and allows connection between the host and the reader 5 1 OOOOO OOOO 9 6 Figure 43 Profibus 9 pin Female Connector DS6400 9 pin Profibus connector pinout Shield Shield Protective Ground resp Free B LINE RxD TxD P Received Transmitted Data P CNTR P Repeater Control Signal DGND Data Ground M5V 5 V Voltage Plus P5V Free A LINE RxD TxD N Received Transmitted Data CNTR N Repeater Control Signal 1 2 4 5 6 7 8 9 signal is optional signal is optional RS485 level Profibus Interface The Profibus interface is used for communication with an Host and allows expanding the networking and remote diagnostic capabilities of the scanner For further details refer to the Profibus Fam6k pdf document provided as supplementary documentation 31 DS6400 2 3 6 Power Supply The supply voltage of a single scanner must be between 15 and 30 VDC Datalogic strongly recommends a minimum 24 VDC supply voltage when using a master slave configuration The power consumption of the different DS6400 models is slightly different In particular when connecting several DS6400 readers in a master slave connection the typical power consumption for each scanner is 15 W There is a power peak of about 20 W lasting 5 10 seconds caused by the motor starting A security
11. ITALIANO Informazione degli utenti ai sensi della Direttiva Europea 2002 96 EC L apparecchiatura che riporta il simbolo del bidone barrato deve essere smaltita alla fine della sua vita utile separatamente dai rifiuti urbani Smaltire l apparecchiatura in conformit alla presente Direttiva consente di e evitare possibili conseguenze negative per l ambiente e per la salute umana che potrebbero invece essere causati dall errato smaltimento dello stesso e recuperare materiali di cui composto al fine di ottenere un importante risparmio di energia e di risorse Per maggiori dettagli sulle modalit di smaltimento contattare il Fornitore dal quale stata acquistata l apparecchiatura o consultare la sezione dedicata sul sito www automation datalogic com DEUTSCH Benutzerinformation bez glich Richtlinie 2002 96 EC der europ ischen Kommission Am Ende des Ger telebenszyklus darf das Produkt nicht ber den st dtischen Hausm ll entsorgt werden Eine entsprechende M lltrennung ist erforderlich Beseitigung des Produkts entsprechend der Richtlinie e verhindert negative Auswirkungen f r die Umwelt und die Gesundheit der Menschen e erm glicht die Wiederverwendung der Materialien und spart somit Energie und Resourcen Weitere Informationen zu dieser Richtlinie erhalten Sie von Ihrem Lieferanten ber den Sie das Produkt erworben haben oder besuchen Sie unsere Homepage unter www automation datalogic com FRANGAIS Information aux
12. Network Wizard Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 3 2 3 for alternative address assignment methods Once all addresses have been assigned the Network Wizard is to be used when one or more scanner addresses and labels need to be modified 1 Click on the button to open the Network Wizard dialog box ES Network Wizard Requested Devices Current Devices 0 056400 100 011 0 056400 100 011 1 056500 105 010 o4 EL Autodetect D a if the slave scanners have already been configured and wired to the network click on the Autodetect button to start a polling procedure of the current network All slave scanners found will be represented in the Current Devices area Then select the desired slave scanner from the Current Devices area and click on the drag and drop to transfer it to the Requested Devices area where your network customization is defined The following dialog box will appear allowing if necessary to change the slave address Available Device field and label Description field New Device Available Devices Description 056500 105 010 b ifthe slave scanners been configured and wired to the network click on the icon to add a new device defining its address and model The added sl
13. option a further dialog box appears allowing to start calibration X coord coord 2 coord Status Position 1 Qb af 4 e Calibrate mm mm mm 2 f 4 e Calibrate mm mm mm Posiion3 f e Calibrate mm mm mm Validate calibration Figure 82 Performing the PackTrack Calibration Place the code at the desired position on the scan line i e Position 1 2 Measure the X Y and Z coordinates relative to the center of the code and enter them into the corresponding edit boxes 3 Press the Calibrate button for Position 1 to start the calibration Repeat the same procedure for Position 2 and Position 3 Press the Validate Calibration button to validate the calibration settings Before closing the dialog box press the Run Test button to test the calibration results and efficiency In the vast majority of systems the x and z data are not necessary For these cases set x 0 z 0 during the calibration procedure 69 DS6400 4 2 2 PackTrack Calibration for 056400 Oscillating Mirror Models The DS6400 oscillating mirror models can be used in PackTrack operating mode only when the scanner is mounted so that the scan line is parallel to the conveyor direction as shown in the following figure Conveyor Direction Figure 83 Oscillating Mirror Models in PackTrack Mode PackTrack Calibration must be made while the scanni
14. 0 Skew angle 10 20 Tilt angle 0 83 056400 The curves show the minimum maximum radial distance Reading distance in cm 36 90 EEEBERES 34 gs 2 go I TT tT TT tT tT tt Max Reading 30 75 Distance 28 70 26 65 LLL LIAE Il lo LLL LLL LWMLLLLLLLLL 24 EBEN Min Reading 60 GENE Zi Distances 22 55 20 50 18 45 16 40 0 40 45 50 55 60 65 70 75 80 85 90 cm 0 16 18 20 22 24 26 28 30 32 34 36 Focus Distance Figure 96 Oscillating Mirror Model 0 20 mm 8 mils Radial Distance 84 READING FEATURES DS6400 105 0XX Resolution 0 25 mm 10 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 105 0XX operating with focus position 95 cm and barcode density of 0 25 mm 10 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 98 0 12 16 20 24 28 32 36 40 44 48 52 56 in 0 30 40 50 60 70 380 90 100 110 120 130 140 cm 24 6 nae misis 16 30 1 27 12 sol wama AL Tt yy 8 20 N EU NENNEN BEN m misis 4 10 GG j TENENTE 21 0 ARES 46 40 _ Focus Esse EEN Posi
15. 15 mils Radial Distance 80 READING FEATURES DS6400 100 0XX Resolution 0 50 mm 20 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 100 operating with focus position 120 cm and barcode density of 0 50 mm 20 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 94 0 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 cm 28 70 24 60 Global Reading 20 50 16 40 12 30 8 20 Focus 4 10 Position 120 cm 0 0 4 10 8 20 1 2 30 16 40 20 50 24 60 28 70 Figure 93 Standard Model 0 50 mm 20 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 81 D The curves show the minimum and maximum radial distance 82 Reading distance in cm 80 76 72 68 64 60 56 52 48 44 40 36 32 28 24 20 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 0
16. RS485 Half Duplex Interface The 5485 half duplex interface can be used for multidrop connections with a Datalogic multiplexer or it can also be used for a master slave layout The overall maximum cable length should not exceed 1200 m 3937 ft The following pins of the 25 pin and 26 pin connector are used for RS485 half duplex interface connection Function 2 RTX485 RS485 input output 4 RTX485 RS485 input output 7 GND ISO Main signal ground DS6400 MULTIPLEXER 2 fA RTX485 Bs arxaes q b ono sol y B V chassis a RTX485 RTX485 RS485REF Figure 21 RS485 Half Duplex Interface Connections 18 INSTALLATION Auxiliary Interface The auxiliary serial interface is equipped with RS232 full duplex interface connections The interface type is exclusive and is selectable through the Genius configuration program The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 25 pin and 26 pin connector are used for RS232 full duplex interface connection Function 20 RXAUX Receive data 21 TXAUX Transmit data 23 SGND AUX Auxiliary signal ground DS6400 USER INTERFACE RXAUX 20 f A PEN 23 aV CHASSIS RXD GND Earth Ground Figure 22 RS232 Auxiliary Interface Connections 19 DS6400 Inputs The inputs of the reader are on the 25 pin and 26 pin connector Figure D 1 and Figure
17. 10 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 in cm 75 e 056400 The curves show the minimum maximum radial distance Reading distance in cm 48 120 46 115 44 110 42 405 40 100 38 95 Max Reading 36 90 Distance 34 85 32 80 30 75 Min Reading Distance 24 28 70 26 65 24 60 22 55 20 50 0 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 Focus Distance Figure 88 Standard Model 0 25 mm 10 mils Radial Distance 76 READING FEATURES DS6400 100 0XX Resolution 0 30 mm 12 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 100 operating with focus position 110 cm and barcode density of 0 30 mm 12 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 90 0 16 20 24 28 32 36 40 44 48 52 56 60 0 40 50 60 70 80 90 100 110 120 130 140 150 160 24 20 Global
18. 15 mils Radial Distance 90 READING FEATURES DS6400 105 0XX Resolution 0 50 mm 20 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 105 operating with focus position 115 cm and barcode density of 0 50 mm 20 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 104 0 28 70 24 60 20 50 16 40 12 30 8 20 4 10 0 0 4 10 g 20 42 30 16 40 20 59 24 60 28 70 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 r Global Reading Area Focus Position 115 cm Figure 103 Oscillating Mirror Model 0 50 mm 20 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 91 056400 The curves show the minimum maximum radial distance Reading distance in cm ax Reading Distance i A musaaaamamamamua A T E N
19. INSTALLATION Large Synchronized Network When building a large local Lonworks network more than 10 scanners an SC6000 Controller must be used together with a PWO power supply junction box unit In this case the SC6000 unit acts as the system master and is connected to the host through one of its interfaces All scanners act as slaves and are connected to the SC6000 through the PWO power supply junction box For DS6400 scanners a single branch connector provides Lonworks communications between the scanners and the SC6000 unit Power is distributed evenly by connecting groups of up to 4 Slave scanners through CAB 63XX cables The last scanner on the line requires a Termination connector The allowed maximum bus length is 130 m External devices such as a presence sensor and an encoder are all connected to the PWO Host 1 m SC6000 NULL MODEM Cable AUX VAC INPUT Power Net CAB SC6013 CAB SC6003 Extended ENCODER 610 5 610 CAB 611X up to 4 scanners CAB 610X up to 4 scanners BTK6000 Terminator DS6XXX DS6XXX DS6XXX DX6X00 P S Presence Sensor connected to External Trigger PS input Encoder connected to ENC input Figure 59 Large Synchronized Network with DX6X00 and DS6XXX Scanners 45 DS6400 Multidata Network In this layout one master and up to
20. Output 1 and Output 2 Interface When the load is powered by an external power supply the voltage must be less than 30 V OUT3 has different electrical features since it is a bi directional solid state relay with built in current limit protection If this output is continuously driven the maximum current must be not more than 200 mA although more than 300 mA may be reached in pulse conditions for an ambient temperature of 25 C At the maximum ambient temperature of 50 C the maximum respective current is 150 mA continuous and 240 mA pulse The OUT3 electrical features are given below Maximum voltage 100V Collector current pulse 240 mA Max Collector current continuous 150 mA Max R on 6 150 R off gt 500 Q Off state leakage current 1ypyA Maximum power dissipation 550 mW at 50 C Ambient temperature 23 DS6400 DS6400 USER INTERFACE Vext 100 Vdc max Figure 30 Output 3 Interface The command signal is filtered and generates a delay of about 50 us for OUT1 and OUT2 and 1 ms for OUTS 2 3 2 Lonworks Connectors AN Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Laptop PC CAUTION The local network used by DS6400 exploits a Lonworks standard communication system requiring only two wires polarity insensitive to enable a connection The connector also provides a positive and a negative supplying wire In this way all the slave readers can be po
21. 120 130 140150 160 24 20 50 Global Reading Area N 16 40 Da XM 8 LEE VEN TE Focus 4 10 Position 110 cm x w LLLBHUEE EH EE DLL MET SEN TNI 15 30 LL LIN y BEEN EFA 16 40 EEE _ EE 24 60 PLETE TT Ee EEE 3 T Figure 99 Oscillating Mirror Model 0 30 mm 12 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 87 e DS6400 The curves show the minimum and maximum radial distance Reading distance in cm 68 170 64 160 60 450 56 140 92 430 48 120 Max Reading Distance 44 110 40 100 36 90 32 80 Min Reading 28 70 Es Distance 24 60 20 50 16 40 I passes ED 0 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 cm 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 Focus Distance Figure 100 Oscillating Mirror Model 0 30 mm 12 mils Radial Distance 88 READING FEATURES DS6400 105 0XX Resolution 0 38 mm 15 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 105 op
22. Continuous Mode 48 INSTALLATION 2 8 3 Triggered Mode In Triggered mode the focus position can be set depending on the received external input photocell barrier serial message This mode represents the most traditional Flash function since it requires photocells barriers or a dedicated interface to the Host PC or PLC The excellent performance of the DS6400 optic platform allows covering an area of 80 x 80 cm containing a 38 mm 15 mils resolution code by using one photocell only Min Defined Renang Range Focus Focus Focus E 5 erae aas N Global Reading Distance e Photocell Photocell Figure 64 Flash Triggered Mode 2 8 4 D FLASH Mode In D Flash mode the focus position be set depending on the measured distance Dn in the figure below between the scanner and the scanned object This is the most innovative and flexible function that makes different software implementations possible The D FLASH development has been based on the minimum distance detected Thus it can solve the main part of the applications Further developments of D FLASH will be provided according to the specific application needs Global Reading Distance Figure 65 Flash D Flash Mode 49 DS6400 2 9 KEYPAD AND DISPLAY The DS6400 keypad allows entering a menu for selection of one of the following functions e Welcome
23. Figure 56 Multiplexer for 056400 Master Slave Models The auxiliary serial interface of the slave scanners can be used to visualize collected data or to configure it using the Genius utility When On Line operating mode is used the scanner is activated by an External Trigger when the object enters its reading zone 41 DS6400 2 7 5 Local Lonworks Network A local Lonworks network allows logically connecting a 056400 master reader with up to 31 DS6400 slaves Actually the maximum number of readers to be employed in the network depends on the system operating conditions that is adopted operating mode and amount of data stream When creating your network always keep in mind the following guidelines e the Lonworks network logically supports maximum number of 32 devices master slaves e itis recommended to adhere to the 8 in 16 rule not more than 8 devices in 16 meter bus segment e for 056400 scanners the total bus length may extend up to 130 m 426 ft e the maximum number of DS6400 readers supported also depends on the type of power propagation adopted by the system see the specific power supply installation manual for details Typically the layouts can be divided into Synchronized single P S or Multidata multi P S networks They can be small up to 10 scanners or large more than 10 scanners Contact Datalogic Automation S r l if your network requires a higher number of readers or in
24. at the beginning of this manual 2 Correctly mount the scanner using the bracket provided according to the information in par 2 2 2 and position it at the correct reading distance according to your model as shown in par 2 5 and par 4 4 3 Make electrical connections to your DS6400 scanner by a Connecting the DS6400 scanner to the C BOX 100 by means of one of the cables provided as accessory see par 1 5 b Providing correct and complete system cabling through the C BOX 100 according to the signals trigger inputs outputs necessary for the layout of your application e Layout Point to Point Pass Through RS232 Master Slave Lonworks Fieldbus See sub paragraphs under 2 7 for reference e Cabling Power Main Serial Interface RS232 RS485 Half Duplex RS485 Full Duplex 20 mA Current Loop Auxiliary Interface Inputs Outputs etc For further details see all sub paragraphs under par 2 3 4 Configure the DS6400 scanner by installing and running the Genius configuration program from the CD ROM provided The main steps are e Select the codes to be read e Set up the communication parameters e When PackTrack is required set the PS Offset and Position parameters e Define data formatting parameters Fine tuning of the scanner position for barcode reading can be accomplished by performing a test through the SPY configuration tool in Genius T 5 Exit the configuration program and run your application T
25. case the application throughput is very high For further information on Lonworks network cabling and connections see the LonWorks TPT Twisted Pair Transceiver Module User s Guide available from the website www echelon com For some DS6400 Lonworks Network layouts power is propagated through the scanners For these layouts a special setting is required in C BOX 100 to pass scanner power to the presence sensor encoder etc 42 INSTALLATION Small Synchronized Network When building a small local Lonworks network less than 10 scanners the 056400 master reader must be connected to a local host computer or a C BOX 100 by means of a CAB 60XX cable connected to the 25 pin or 26 pin D sub male connector The master reader connects to the first slave reader of the system through the local Lonworks 9 pin female connector For Master Slave models the local Lonworks 9 pin male connector must be properly terminated by inserting the BTK 6000 Lonworks terminator Fieldbus models are provided with an internal Lonworks terminator The slave readers are connected together through the local Lonworks connectors Only the 9 pin female connector of the last slave reader must be terminated by the BTK 6000 terminator The presence sensor is connected and powered through the C BOX 100 by the scanner and is unique to the system There is only a single reading phase and a single message from the master reader to the Local Host The On Li
26. integrated oscillating mirror driven by a linear motor The speed the precision the repeatability and the reliability of this driving technology assure high level performance The new oscillating mirror is completely software controlled and software programmable The Genius software tool allows adjusting the linear motor speed oscillating frequency and the upper and lower limits of the oscillation by defining the top and bottom line limit angles When the oscillating mirror is programmed to read barcode labels at very small angles position the reader to assure at least 10 for the Skew angle see par 2 4 This angle refers to the most inclined or external laser line so that all other laser lines assure more than 10 Skew This avoids the direct reflection of the laser light emitted by the reader Figure 1 Oscillating Mirror Skew Angle Otherwise the scanner can be mounted at an angle of inclination of 17 5 in order to attain symmetrical deflection ranges 117 5 Figure 2 Oscillating Mirror Reading Position In the above case the zone where the scan line is perpendicular to the reflecting surface corresponds to a neutral zone at the center of the reading field 056400 The mirror can be deflected to 40 Oscillation with respect to the output window median axis is asymmetrical see figure below 40 amp IS DE e o 208 C Figure 3 Oscillating Mirror Maximum Aperture and Asymmetr
27. laser product according to EN60825 1 regulations and as a Class laser product according to CDRH regulations Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode 35 mW at 630 680 nm POWER SUPPLY This product is intended to be installed by Qualified Personnel only 056400 Models This device is intended to be supplied by a UL Listed Power Unit marked Class 2 or LPS power source which supplies power directly to the scanner via the 25 26 pin connector CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures WEEE COMPLIANCE ENGLISH Information for the user in accordance with the European Commission Directive 2002 96 EC At the end of its useful life the product marked with the crossed out wheeled wastebin must be disposed of separately from urban waste Disposing of the product according to this Directive e avoids potentially negative consequences to the environment and human health which otherwise could be caused by incorrect disposal e enables the recovery of materials to obtain a significant savings of energy and resources For more detailed information about disposal contact the supplier that provided you with the product in question or consult the dedicated section at the website www automation datalogic com viii
28. manages 6 sided reading systems when it is impossible to detect the real position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Pitch Rotation of a code pattern about the X axis The normal distance between center line or adjacent characters See par 2 5 Position The position of a scanner or light source in relation to the target of a receiving element Protocol A formal set of conventions governing the formatting and relative timing of message exchange between two communicating systems Resolution The narrowest element dimension which can be distinguished by a particular reading device or printed with a particular device or method RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange 101 RS485 Interface that specifies the electrical characteristics of generators and receivers for use in balanced digital multipoint systems such as on a Multidrop line Scanner A device that examines a printed pattern barcode and either passes the uninterpreted data to a decoder or decodes the data and passes it onto the Host system Serial Port An I O port used to connect a scanner to your computer identifiable by a 9 pin or 25 connector S
29. of the blinded scanner starts blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly To resolve this problem it is sufficient to slightly change the inclination and position of one of the two scanners involved WARNING Refer to the Reference Documentation for details on connecting your DS6400 reader to other devices in the system i e C BOX 100 etc 2 1 PACKAGE CONTENTS Verify that the 056400 reader all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes DS6400 reader e Installation Quick Reference barcode test chart DS6400 configuration CD ROM e Mounting bracket and screws Figure 6 056400 Package Contents lt gt DS6400 2 2 MECHANICAL MOUNTING 2 2 1 Mounting the Scanner The DS6400 reader can be positioned and installed in the best way possible as a result of the Step a Head feature Thanks to the separation between Head and Base you can modify the orientation of the decoder base and therefore display keypad and connector panels while keeping the optic head in the correct reading position The reading head and the decoder base can be rotated independently from each other allowing the installation even in the most critical locations Head Screws Fixing Screw 4 Figure 7 Step A Head Feature To rotate the head follow the given procedure 1 detach the head from th
30. shows the current software release and operating mode Autolearn starts the procedure making it possible to obtain an automatic accurate and fast configuration of DS6400 without the necessity of directly checking modifying the relevant parameters e Internal Net defines scanner function within the network see below e Ethernet Mode allows setting the scanner IP address to be used within the network e LCD Contrast sets the LCD contrast e Bus allows setting the scanner address value range 0 125 to be used in a Profibus network e Test Mode allows verifying the scanner reading position and features see below The same settings may be performed by using the Genius program see chapter 3 for details 2 9 1 Internal Net This submenu can be used as an alternative to configuration through Genius to assign the DS6400 scanner within a master slave network It allows defining the scanner function slave master within the network and if configured as Slave its address To enter the Internal Net submenu and configure the scanner follow the given procedure 1 Press and hold both the A up arrow and Y down arrow keys for about 2 seconds to enter the Main menu 2 Use the A up arrow or V down arrow key to select the Internal Net item then press the ENT enter key to confirm 3 Use the A up arrow or W down arrow key to select the LonWAddrSel press the ENT enter key to confirm item then 4
31. signal Conveyor direction e Reading Area PS Tracking Area TX Line Line Figure 78 PackTrack System Layout Working in PackTrack mode requires the presence of an encoder and a presence sensor to track the moving packs All PackTrack functionalities are programmed via the Genius tool refer to the Genius Help On Line for details 66 READING FEATURES For correct functioning the PackTrack operating mode requires a calibration just after the installation of the scanners This operation is absolutely necessary to make the scanner recognize its position in space Thus a fixed reference system is required PackTrack uses a right handed reference system right hand with thumb X axis forefinger Y axis middle finger Z axis where the axis X coincides with the PS line the Y axis coincides with the conveyor direction and the Z axis is oriented upwards from the conveyor see figure below This coordinate system is absolute for the reading station i e is valid for all the scanners independently from their position or orientation with respect to the conveyor Three barcodes are placed along the scanline For each of them three coordinates are shown DS Scanner PackTrack Reference System o RO D 2 Figure 79 DS Scanner PackTrack Reference System 67 056400 4 2 1 PackTrack Calibration for 056400 By means of the Genius
32. utilisateurs concernant la Directive Europ enne 2002 96 EC Au terme de sa vie utile le produit qui porte le symbole d un caisson ordures barr ne doit pas tre limin avec les d chets urbains liminer ce produit selon cette Directive permet de e viter les retomb es n gatives pour l environnement et la sant d rivant d une limination incorrecte e r cup rer les mat riaux dans le but d une conomie importante en termes d nergie et de ressources Pour obtenir des informations compl mentaires concernant l limination veuillez contacter le fournisseur aupr s duquel vous avez achet le produit consulter la section consacr e site Web www automation datalogic com ESPANOL Informaci n para el usuario de accuerdo con la Directiva Europea 2002 96 CE Al final de su vida util el producto marcado con un simbolo de contenedor de bassura m vil tachado debe eliminarse junto a los desechos urbanos Eliminar este producto de accuerdo con la Directiva permite de e evitar posibles consecuencias negativas para el medio ambiente y la salud derivadas de una eliminaci n inadecuada e recuperar los materiales obteniendo as un ahorro importante de energ a y recursos Para obtener una informaci n m s detallada sobre la eliminaci n por favor p ngase en contacto con el proveedor donde lo compr o consultar la secci n dedicada en el Web site www automation datalogic com GENERAL VIEW DS6400 Figure A
33. 00 6 2 October 2001 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS EN 60950 1 December 2001 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PART 1 GENERAL REQUIREMENTS EN 60825 1 June 1994 SAFETY OF LASER PRODUCTS Amendments A11 1996 A2 2001 PART 1 EQUIPMENT CLASSIFICATION REQUIREMENTS AND USER S GUIDE Lippo di Calderara April 2nd 2007 Lorenzo Girotti Product amp Process Quality Manager PS 2 LE 2 ZZ www automation datalogic com
34. 056400 1 Laser Safety Label 5 Connector Panel 2 Identification Label 6 Display Keypad Panel 3 Warning and Device Class Label 7 Laser Beam Output Window 4 Service 056400 Figure 056400 Oscillating Mirror Version 4 Laser Safety Label 2 Laser Beam Output Window DATALOGIC Figure C Display and Keypad Panel 1 Programming Keypad 4 Power On LED 2 TX Data LED 5 LCD Display 3 Phase On LED xi Figure D Connector Panel for Master Slave Models 1 Main Aux Interface 25 pin D Sub male connector 2 Lonworks 9 pin male connector 3 Lonworks 9 female connector Figure E Connector Panel for Ethernet Models 1 Main Aux Interface 26 pin D Sub male connector 2 RJ45 modular connector for Ethernet Interface 3 Lonworks 9 female connector Figure F Connector Panel for DeviceNet Models 1 Main Aux Interface 26 pin D Sub male connector 2 DeviceNet 5 pin male connector 3 Lonworks 9 female connector Figure G Connector Panel for Profibus Models 1 Main Aux Interface 26 pin D Sub male connector 2 Profibus 9 pin female connector white 3 Lonworks 9 female connector xii GUIDE INSTALLATION POINT TO POINT INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DS6400 scanner 1 Read all information in the section Safety Precautions
35. 3 PackTrack 66 Parameter Explorer Window 60 Parameter Groups Default Values 61 Patents vi Positioning 33 Pitch Angle 33 Skew Angle 34 Tilt Angle 34 Power Supply viii 32 Profibus 31 R Reading Diagrams 72 Oscillating Mirror Models 83 Standard Models 73 Reading Features 65 Reference Documentation vi 104 S Services and Support vi Small Synchronized Network 43 Software Configuration 52 T Technical Features 98 Terminator 25 Troubleshooting 95 Typical Layouts 36 Fieldbus Network 47 Local Lonworks 42 Multiplexer 41 Pass Through 38 Point to Point 36 RS232 Master Slave 39 WEEE Compliance viii SDATALOGIC DECLARATION OF CONFORMITY C i Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara Bologna Italy dichiara che declares that the d clare que le bescheinigt daf das Ger t declare que el DS6400 XXX XXX Laser Scanner tutti i suoi modelli and all its models et tous ses mod les und seine Modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europ ischen Rats cumple con los requisitos de las Directivas del Consejo Europeo segun la lista siguiente 89 336 EEC EMC Directive
36. 57 Express Network Selup n 57 eiie mirror 58 Alternative Slave Address 2 4144444 2 6 1 60 Advanced Genius Configuration tur eot Dee aee toa 60 Parameter Default Values Et 61 READING FEATURES nce Eee c Ceca Pao 65 Advanced Code Reconstruction ACR 4 65 Tilt Angle for Advanced Code 65 PackTrack M u u ess Sova 66 PackTrack Calibration for DS6400 eet ntn Ent Pete pie 68 PackTrack Calibration for 056400 Oscillating Mirror Models 70 Performance MY 70 Reading Conditions Pm 70 Reading Diagraris rr erint ee p er RR M E RUE Rio KERAK AEAT EEN KEES ERES 72 056400 Standard Model ri 73 056400 Oscillating Mirror 4 222 83 Lid i ec 93 iM noL cM 93 Automatic Scanner Replacement 93 ASR Network COnfguratlOI dotes
37. 7 DS6400 slave readers have their own P S and therefore multiple reading phases Each P S is connected through a C BOX 100 which in turn is connected to its relative scanner through a CAB 60XX cable The master sends all the individual messages collected from the Lonworks interface as well as its own to the Local Host through its C BOX 100 The following image shows a system consisting of five readers which are all connected together using CAB 611X cables and each scanner is individually powered by PG6000 through C BOX 100 C BOX 100 C BOX 100 C BOX 100 Host C BOX 100 C BOX 100 B P S he suc RS PE Pu PG6000 PG6000 PG6000 PG6000 CAB 611X CAB 611X CAB 611X CAB 611X BTK 6000 No power No power No power No power I BTK 6000 Master Slave 1 Slave 2 Slave 3 Slave 4 P S Presence Sensor connected to External Trigger PS input Figure 60 Multidata Network 46 INSTALLATION 2 7 6 Fieldbus Network The Fieldbus Ethernet model offers connectivity without any converter or adapter needed The DS6400 master Fieldbus communicates with a remote host for ex remote PC connected via Internet by means of a cable connected to the Fieldbus connector provided It can be activated by a signal generated by the remote Host or by a physical presence sensor The external signals trigger encoder are connected to the master through the C BOX 100 The master reader con
38. C CAUTION 13 2 DS6400 The table below gives the pinout of the C BOX 100 terminal block connectors Use this pinout when the DS6400 reader is connected in a network by means of the C BOX 100 C BOX 100 Terminal Block Connectors 2 o o o Power NI EARTH GROUND 2222 22222 2 EMEN 27 EXT TRIG PS A polarity insensitive for PS 28 EXT TRIG PS B polarity insensitive for PS 5 Q 29 30 31 33 IN3A polarityinsensitivey 32 34 36 IN 3B IN 4B Reference polarity insensitive 21 OUT 1 22 OUT 1 23 OUT 2 24 OUT 2 25 OUT 3A polarity insensitive OUT 3B polarity insensitive Auxiliary Interface TX AUX RX AUX 38 39 GND Main Interface LEN NE NP SORE Full Duplex Half Duplex with INT 30 only 17 RX222 RX485 S See INT 30 18 CTS2322 8 instructions 9 13 85485 Cable Shield 85485 Cable Shield Do not leave floating see par RS485 Full Duplex Interface for connection details 14 INSTALLATION e 2 3 4 Main Aux Serial Interface and Connector The DS6400 master slave model is equipped with a 25 pin male D sub connector for connection to the host computer power supply and input output signals The DS6400 fieldbus models Ethernet DeviceNet Profibus adopt a 26 pin male connector instead of the 25 pin one The details of the connector pins are indicated in the following table
39. DATALOGIC 056400 Reference Manual S DALALOCIC Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara di Reno Bologna Italy DS6400 Reference Manual Ed 10 2007 ALL RIGHTS RESERVED Datalogic reserves the right to make modifications or improvements without prior notification Datalogic shall not be liable for technical or editorial errors or omissions contained herein nor for incidental or consequential damages resulting from the use of this material Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies Datalogic Automation S r l 2003 2007 03 10 2007 5 REFERENCES Un Reference Services and SUPPOM ss Ee ra OR Febr akal vi E vi CONPLIANCE L uu P E vii Electrical Saf fy us CN c MEN vii LASERS AIG doc vii Power SUPPIV us vine ener Ses viii CE Compliance naa baubau e RM ENT E R SED RE EUN E FINE ds viii 2 etes i e i V Exe e eR LR e LR viii GENERAL NIEWT ca Su ASS Can red x GUIDE TO INSTALLATION i aca is
40. DES folder and check for related parameters In the Genius program select the OPERATING MODE folder and check if serial on line is enabled as On Line options parameter value Are the Start Stop string correctly assigned Is the serial trigger source correctly connected and configured 95 056400 TROUBLESHOOTING GUIDE Suggestion Problem On Line Mode and Serial On Line Mode the reader does not respond correctly to the expected external signal end Reading it is not possible to read the target barcode always returns No Read Communication the device is not transmitting anything to the host Communication data do not appear on the terminal Communication data transferred to the host incorrect corrupted or incomplete are 96 In the Genius software configuration program select the OPERATING MODES folder and check the Reading Phase Timeout parameterization Check synchronization of reading pulse with object to read Is the scan line correctly positioned Place barcode in the center of scan line and run TEST MODE selectable by Genius as Operating Modes If you still have troubles check the following e Is the reading distance within that allowed see reading diagrams 5 the Tilt angle too big e Is the Skew angle less than 10 direct reflection e Choose the CODE tab and enable different code types except Pharmacode LENGTH Variable e 5 the barco
41. E 1 of the DS6400 These inputs are called EXT_TRIG PS IN2 ENC IN3 and IN4 Name Function EXT TRIG PS A External trigger polarity insensitive for PS EXT TRIG PS B External trigger polarity insensitive for PS 2 A Input signal 2 polarity insensitive for Encoder IN2 ENC B Input signal 2 polarity insensitive for Encoder IN3A Input signal 3 polarity insensitive IN4A Input signal 4 polarity insensitive Common reference of IN3 and IN4 polarity insensitive IN2 ENC is normally used for the Encoder input In PackTrack mode it detects the conveyor speed The maximum Encoder frequency is 2 KHz EXT TRIG PS is the main presence sensor When active this input tells the scanner to scan for a code and that decoding can take place The yellow LED Figure C 3 indicates the EXT TRIG PS is active IN3 and IN4 can be used as the stop signal for the reading phase All inputs are optocoupled polarity insensitive and driven by a constant current generator the command signal is filtered through an anti disturbance circuit which generates a delay which be set to 5 ms or 500 us In particular EXT TRIG PS IN3 and IN4 share the same value which usually corresponds to 5 ms when using a photoelectric sensor while IN2 ENC has a different value which is set to 500 us when this input is used for the Encoder DS6400 Vet EXTERNAL TRIGGER ENCODER Figure 23 PNP Command Input Con
42. EE in Reading istance sss sss 11171 EE SSW 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 Focus Distance Figure 104 Oscillating Mirror Model 0 50 mm 20 mils Radial Distance 92 MAINTENANCE gt 5 MAINTENANCE 5 1 CLEANING Clean the laser beam output window Figure A 7 periodically for correct operation of the scanner Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances AN Clean the window of the DS6400 when the scanner is turned off or at least when the laser beam is not active WARNING 5 2 AUTOMATIC SCANNER REPLACEMENT ASR The Datalogic Automatic Scanner Replacement ASR procedure allows restoring system functioning automatically after one or more scanners are replaced in a Master Slave Lonworks network The ASR procedure is principally used for PackTrack configurations since it restores the PackTrack calibration from the slave scanner to be substituted to the new scanner The Master must be prepared at the time of installation in order for this procedure to work correctly 5 2 1 ASR Network Configurat
43. PackTrack Configuration modes Genius utility program Parameter storage Non volatile internal FLASH ENVIRONMENTAL FEATURES Operating temperature 0 to 40 C 32 to 104 F Storage temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Ambient light immunity 3500 lux Vibration resistance 14 mm 2 to 10 Hz IEC 68 2 6 test FC 1 5 mm 13 to 55 Hz 2 g 70 to 200 Hz 2 hours on each axis Shock resistance 30 g 11 ms IEC 68 2 27 test EA 3 shocks on each axis Protection class IP64 Mechanical dimensions 110x 113 x 99 mm 113 x 180 x 104 5 mm 4 33 x 4 45 x 3 9 in 4 45 x 7 08 x 4 11 in 1 5 kg 53 5 20kg 44 Ib A P50 grade for standard Ethernet versions 99 GLOSSARY ACR 4 Each version of the base has the powerful code reconstruction technology 4 new fourth generation ACR considerably increases the code reconstruction reading capability in the case of damaged or very tilted barcodes Aperture Term used on the required CDRH warning labels to describe the laser exit window Barcode A pattern of variable width bars and spaces which represents numeric or alphanumeric data in machine readable form The general format of a barcode symbol consists of a leading margin start character data or message character check character if any stop character and trailing margin Within this framework each recognizable symbology uses its own unique format
44. Position Check Digit Decoding Safety Decoding Severity Match String Rule Pattern Match String Match Direction Rule Operating Modes Operating Mode Selection On Line Options Start Input Number Start Input Active Level Reading Phase Timeout Verifier Reading System Layout Device Assignment Modify amp Backup Lon Slave Configuration Enable A S R Single Label Global No Read Message CAN Disabled unchecked Interleaved 2 of 5 8 0 255 Disabled unchecked 1 3 Match Empty Disable Code 39 Variable 1 60 0 255 Disabled unchecked 1 3 Match Empty Disable On Line On Line 1 Input 1 Active Closed Disabled unchecked Disabled unchecked Alone Disabled unchecked Disabled unchecked 61 Parameter Reading Parameters Beam Shutter Disabled Overflow Start Ratio 5 Overflow Stop Ratio 5 Reading Mode Reconstruction Reading Condition Standard Reconstruction Parameters Enabled Stacked Code Disabled unchecked Extended Min Match 0 Position Tolerance 50 Duration Tolerance 50 Min Start Stop Number 2 Inter Char Gap 8 Addon Overflow Ratio 2 Scan Line Amplitude Amplitude Settings Enable Disabled unchecked Flash Flash Mode Fixed Fixed Distance 60 Data Communication Settings Host Application Protocol Type Standard Data Format Header TX Start With data Termination After No Read Message Enabled checked Message Tx
45. Re 36 251 6 049 406 5 992 740 6 347 740B1 6 629 639B2 6 394 352 1 6 742 710B2 7 161 685 1 6 688 524 1 6 443 360 1 7 195 162B2 European patents 652 530B1 786 734B1 789 315B1 851 376 1 1 363 228B1 959 426B9 1 300 798B1 Additional patents pending vi COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN 60950 1 at the date of manufacture LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS6400 reader Standard Regulations This scanner utilizes a low power laser diode Although staring directly at the laser beam momentarily causes no known biological damage avoid staring at the beam as one would with any very strong light source such as the sun Avoid that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of both 60825 1 and CDRH 21 CFR1040 at the date of manufacture The reader is classified as a Class 2 laser product according to EN60825 1 regulations and as a Class 11 laser product according to CDRH regulations Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light There is a safety device which allows the laser to be switched on on
46. Reading ee 50 Area i6 401 VET TIT 2 UNT 8 ag LIII Vua l RENEEE EN 4 10 110 HH eS EEE 16 40 1 ME ae 34 eo LLL lll in cm Figure 89 Standard Model 0 30 mm 12 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 cm 77 056400 The curves show the minimum maximum radial distance 78 Reading distance in cm 72 68 64 60 56 52 48 44 40 36 32 28 24 20 16 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 0 Min Reading Distance 55 60 65 70 75 80 85 90 295 100 105 110 115 120 125 130 cm 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 Focus Distance Figure 90 Standard Model 0 30 mm 12 mils Radial Distance READING FEATURES DS6400 100 0XX Resolution 0 38 mm 15 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained fo
47. Trigger Selection On Decoding Format Type Standard Tx Max Delay After Phase Off Disabled Code Identifier Disabled Parameters Header String lt 5 gt Code Position Disabled unchecked Code Direction Identifier Enable Disabled unchecked Termination String lt CR gt lt LF gt Data Packet Separators lt CR gt lt LF gt Code Field Length Setting Variable Length Main Serial Port Data Tx Enabled checked Heartbeat Disable Parameters Main Port Communication Mode Standard Main Port Electrical Interface RS232 Handshake None Baud Rate 9600 Parity None 62 SOFTWARE CONFIGURATION Parameter Default Setting Parameters Data Bits Stop Bits Auxiliary Serial Port Data Tx Heartbeat Pass Through Parameters Baud Rate Parity Data Bits Stop Bits Digital I O Setting Digital Input Lines Setting Debouncing For Input 1 3 and 4 Debouncing For Input 2 Input 1 Active Level Overridden by Op Mode Input 2 Active Level Overridden by Op Mode Input 3 Active Level Overridden by Op Mode Input 4 Active Level Overridden by Op Mode Output 1 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Deactivation Timeout ms Output 2 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deactivation Event Deactivation Timeout ms Output 3 Line State Activation Event Alternative Activation Event Deactivation Event Alternative Deacti
48. Use the A up arrow or V down arrow key to select your scanner function among Master Slave Slave jolly Disabled then press the ENT enter key to confirm 5 Use the A up arrow or Y down arrow key to select the Exit item then press the ENT enter key to confirm Repeat this step again to exit the Main Menu and return to the scanner current operating mode 50 INSTALLATION e 2 9 2 Test Mode Test Mode is particularly advised during the installation phase since it causes the reader to be continuously activated allowing to verify its reading features and its reading position with respect to the barcode To enter the Test Mode submenu and configure the scanner follow the given procedure 1 Press and hold both the A up arrow and Y down arrow keys for about 2 seconds to enter the Main menu 2 Use the A up arrow or V down arrow key to select the Test Mode item then press the ENT enter key to confirm The reader enters Test Mode 3 Press the A up arrow key to exit the Test Mode 4 Use the A up arrow and Y down arrow key to select the Exit item then press the ENT enter key to confirm The scanner exits the Main Menu and returns to its current operating mode 51 DS6400 3 SOFTWARE CONFIGURATION 3 1 GENIUS INSTALLATION Genius is a new Datalogic scanner configuration tool providing several important advantages e Wizard approach for low skilled users e Mul
49. When building a Lonworks system the network must be properly terminated by positioning BTK 6000 terminator in the DS6400 master reader and in the last DS6400 slave reader Each side of the terminator provides a different connector thus it can be inserted either into the Lonworks 9 pin male connector of the master reader or in the Lonworks 9 pin female connector of the last slave reader Slave Master r C spa d pb d p Female d be jo d je p I I Figure 32 BTK 6000 Network Terminator Male Female For Fieldbus models no terminator must be inserted in the reader since it is internally integrated 25 DS6400 Lonworks Interface The Lonworks network is used for both input and output connection to build a multi sided or omni station system connecting several readers The DS6400 master usually employs the 9 pin female connector for output connection to the first slave while the 9 pin male one is terminated by inserting the BTK6000 terminator see par 2 7 2 for details If creating a T network configuration it is necessary to use both connectors to create the double branch line of slave readers Both connectors are always employed when connecting together the slave readers In particular the 9 pin female connector is used for output connection and the male one for input connection The female connector is always terminated in the last slave reader to close the system network The following diagram r
50. ace The Ethernet interface NIC can be used for TCP IP communication with remote or local host computer by connecting the scanner to a LAN as well as with a host PC directly connected to the scanner The following is an example of a connection to a LAN through a Hub using a straight through cable DS6400 HUB SWITCH n C not connected Figure 40 Straight Through Cable The following is an example of direct connection to a PC using an inverted cable DS6400 HOST PC n c not connected Figure 41 Inverted Cable For further details refer to the Ethernet Service Guide document provided as reference documentation 29 056400 2 3 4 DeviceNet Connector When using DeviceNet the Main serial interface is disabled and must not be physically connected The 5 pin male connector is only available in the 056400 DeviceNet model and allows connection between the host and the reader 1 C 2 Figure 42 DeviceNet 5 pin Male Connector DS6400 5 pin DeviceNet connector pinout Supply voltage positive CAN bus data line L Shield CAN bus data line H Supply voltage negative pin The power supplied on pin V and V is used only to propagate power to the section of the DeviceNet board directly connected to the Bus It is completely isolated from the DS6400 power which must be supplied on pin 9 13 and pin 23 25 of the 26 pin Main Aux connector 30 INSTALLATION
51. ave scanner will be then displayed in the Requested Devices area This option in any case requires that all slave scanners have their address set before the network can function 58 SOFTWARE CONFIGURATION lt 2 If desired select a slave scanner within the Current Devices area and click on the Slon or select the Show Device option from the right click menu to make the dialog box appear as follows Network Wizard Requested Devices Current Devices 0 056400 100 011 0 056400 100 011 l 1 056500 105 010 1 DS6500 105 010 Autodetect m The Show Device option is particularly useful after the Net Autoset procedure or whenever it is necessary to know which address is assigned to a specific slave scanner Indeed it activates the following signals which physically indicate the scanner corresponding to the one selected in particular e in Network Wizard the icon corresponding to the selected slave scanner starts blinking red in the Physical Network all slave scanner lasers turn off except the one of the selected scanner which turns on 3 If desired select the transferred added slave scanner within the Requested Devices area and click on the a icon to customize the scanner label and address 4 Once your network has been customized close the network wizard Before closure the program will show a dialog box asking whether to send the new configuration to the Mast
52. cine cu dn nv aea Una sara ge na ka ra aba nya ee orare o rao eus xiii Point to Point IristallatlOn xiii Master Slave Lonworks Installation a a a NTRODUC TION EE 1 Product Descriptions tot a a aas 1 Model Description tears tee ated 2 Oscillating Mirror Models uu e tuned Eea 3 INGICALORS A t E a 5 es eR LI MELLE 6 INSTALLATION cr 7 Package Contents p 7 Mecharucal Mounting s s u iot EER EEEa aai 8 Mo ting the 5 RUE ce FG ces ci SSS 8 Mounting the Scanner with 11 Electrical Connections 1 000 rre 13 Main Aux Serial Interface and I O Connector 15 s eere er Rv dada due i D eR ee 16 Ailey Interface c escort li ee E e Aue de as 19 Inputess n nuytawan OUS ES 20 iere 22 Lonworks Connectors n 24 Network
53. connection mode allows two or more devices to be connected to a single external serial interface The DS6400 transmits the messages received by its auxiliary interface RS232 only onto its main interface In this configuration a series of scanners can be connected together using RS232 on the main interface and all messages will be passed through this chain to the host The reading phase of each scanner is independent from the others In Pass Through connections each scanner is provided with its relative External Trigger multi P S Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port for manual code reading capability For the RS232 connections the maximum cable length is 15 m 50 ft The DS4600A scanners represented in the following figures are configured Pass Through mode Gryphon o DS4600A DS4600A DS6400 600 C BOX 100 100 C BOX 100 MAIN Y P S d J PWR 120 1 Main Serial Interface 2 Auxiliary Serial Interface P S Presence Sensor connected to External Trigger PS input Figure 52 Pass Through Connection for 056400 Master Slave Models 38 INSTALLATION Remote Ho
54. de quality sufficient If you had no success try to perform the test using the BARCODE TEST CHART included with the product Is serial cable connected Is correct wiring respected If using MAIN RS232 or RS485 interface is the reference ground connected to proper SGND Main Isolated also referred to as GND ISO Be careful that it is not completely different from GND power ground If using 100 be sure the RS485 termination switch is positioned to OFF Are serial host settings equivalent to serial device setting In the Genius program enable the DATA COMMUNICATION SETTINGS MAIN AUXILIARY PORT DATA TX parameter In the Genius program select the DATA COMMUNICATION SETTINGS DATA FORMAT folder and check for HEADER TERMINATOR SEPARATOR FILL CHAR values Check the CODE FIELD LENGTH value too Are the COM port parameters correctly assigned TROUBLESHOOTING TROUBLESHOOTING GUIDE Problem Suggestion How do obtain my units serial The device serial number is printed on the numbers device identification label that is affixed to the reader Figure A 2 e The serial number is also displayed when connecting the device through the Genius program e Serial numbers consist of 9 characters one letter 2 numbers another letter followed by 5 numbers 97 gt 056400 7 TECHNICAL FEATURES ELECTRICAL FEATURES see note 1 Supply voltage Power consumption Communication Inte
55. e 92 31 EEC 93 68 EEC emendamenti successivi and further amendments et ses successifs amendements und sp teren Ab nderungen y succesivas enmiendas 2006 95 EC Low Voltage Directive Basate sulle legislazioni degli Stati membri in relazione alla compatibilit elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etats membres relative la compatibilit lectromagn tique et la s curit des produits ber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertr glichkeit und Produktsicherheit entsprechen Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad electromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the products to the following standards Cette d claration repose sur la conformit des produits aux normes suivantes Diese Erkl rung basiert darauf da das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con las siguientes normas EN 55022 Class A ITE August 1994 LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE Amendment A1 Class A ITE October 2000 CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT EN 610
56. e base by unscrewing the four fixing screws 2 rotate the head in the desired position 3 loosen but don t remove the two screws on top of the head 4 affix the head onto the base carefully aligning the four fixing screws and progressively tightening them about half way e completely tighten the two screws on top of the head 6 completely tighten the four fixing screws INSTALLATION The following diagrams give the overall dimensions of the reader standard model oscillating mirror model and mounting brackets They may be used for their installation Refer to par 2 4 for correct positioning of the scanner with respect to the code passage zone 99 3 90 mm inch 4 33 Figure 8 056400 Overall Dimensions 42 1 65 170 15 130 5 12 Figure 9 ST 237 Mounting Bracket Overall Dimensions D 56400 60 2 36 104 5 2 72 mm inch 110 3 7 08 Figure 10 056400 Oscillating Mirror Model Overall Dimensions mm inch Figure 11 ST 210 Mounting Bracket Overall Dimensions 10 INSTALLATION 2 2 2 Mounting the Scanner with Accessories The following accessories allow installing the 056400 reader in the most suitable position for your network layout ST 237 mounting bracket ST 210 mounting bracket 6000 fast bracket The ST 237 is a 106 mounting bracket to be mounted on the reader as displayed in the i
57. epresents the connection between a 056400 010 working as master and a 056400 010 working as a slave reader The cable shield for LON A B is connected to pin 1 CHASSIS Master Slave rl AWG 16 CHASSIS 9 9 2 AWG 16 2 male connector K female connector Figure 33 DS6400 XXX 010 Master Slave Lonworks Connection master is 2 A For this reason it is suggested the use of a 24 V power supply allowing to CAUTION supply up to three readers master 2 slaves The maximum current be propagated to the slave readers through the The following diagrams represent different network terminations using the BTK 6000 terminator In each diagram the terminator is indicated by the IT element while the figure below shows its electrical circuit in details Figure 34 BTK 6000 Electrical Circuit 26 INSTALLATION The diagram below represents the termination of a DS6400 XXX 010 working as master by means of the BTK 6000 terminator Master BTK 6000 Female Side GND REF male connector 2 female connector Figure 35 DS6400 XXX 010 Master Termination The diagram below represents the termination of a DS6400 XXX 010 working as slave by means of the BTK 6000 terminator Slave BTK 6000 Male Side WB male connector
58. er Choose the Yes option to start this procedure 59 DS6400 3 2 3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master each Slave scanner can be assigned an address through the following methods e address setting through the Local Device Network Settings item in the Device Menu with the slave scanner connected to Genius V Local Device Network Settings x Topology Role slave SYNCHRONIZED m Lonworks Slave Address stave1 e manual address setting through slave scanner keyboard see par 2 9 1 for details 3 3 ADVANCED GENIUS CONFIGURATION The ADVANCED selection available when starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer Genius New Configuration File Device Edi View Tools Window Help Depa 8 549 me gt g e 82 Parameters Explorer 28 055300100412 c RN amp Code Definition 3 Operating modes Code label settingstt Reading Parameters Code label settingstt2 Data Format Code label settings 3 Code label settingstt4 Code label settingstt5 C3 Code label settings 6 Code label settingstt C
59. er tries to acquire and correctly decode the code In case the decoding phase is successful the barcode characters are transmitted on the serial interface Otherwise a no read message is sent Automatic Operating Mode Configuration Wizard perating Modes Select one of the following operating modes a Automatic Figure 70 Automatic Mode Selection This operating mode does not require the connection to an external Presence Sensor When working in this mode the reader is continuously scanning while the reading phase is activated each time a barcode enters the reader reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case of a failed reading phase no message is sent to the host computer 54 SOFTWARE CONFIGURATION lt 3 2 2 Genius Network Setup Through Master The Network Setup allows configuring your Local Lonworks Network through the Master using Genius Three different procedures are available to define the number of network slave scanners their label and address according to two main conditions Condition Available Procedure Feature Unknown Slave Addresses Net Autoset automatically assigns random addresses to slave or Stand Alone scanners Known Slave Addresses Network Wizard customizes the network slave label and address definition and physical identification of a specific slave within
60. erating with focus position 115 cm and barcode density of 0 38 mm 15 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 102 0 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 28 70 24 60 Global Reading Area 20 50 16 40 12 30 8 20 4 Focus 10 Position 115 cm 0 0 4 10 8 20 12 30 16 40 20 50 24 60 28 70 Note 0 0 is the center of the laser beam output window Figure 101 Oscillating Mirror Model 0 38 mm 15 mils Reading Diagram CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 89 056400 The curves show the minimum maximum radial distance Reading distance in cm 72 180 68 170 64 160 60 Max Reading 150 Distance 56 140 52 430 48 420 44 110 40 400 Min Reading 36 90 Distance 32 80 28 70 24 60 20 5 16 0 40 50 60 70 80 290 100 110 120 130 140 150 160 170 180 cm 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 Focus Distance Figure 102 Oscillating Mirror Model 0 38 mm
61. ge can be transmitted The receiving unit must activate the CTS input to enable the transmission DS6400 USER INTERFACE posses 2 TX j Ee Bros E teu r SGND Main Isolated Earth Ground Figure 18 RS232 Connections 16 INSTALLATION RS485 Full Duplex Interface The RS485 full duplex interface is used for non polled communication protocols in point to point connections over longer distances than those acceptable for RS232 communications or in electrically noisy environments The overall maximum cable length should not exceed 1200 m 3937 ft The following pins of the 25 pin and 26 pin connector are used for RS485 full duplex interface connection Function 2 TX485 RS485 output 3 RX485 RS485 input 4 TX485 RS485 output 5 RX485 RS485 input 7 GND ISO Main signal ground 056400 USER INTERFACE TX485 ail muss i HI all GND ISO i mem n RX485 TX485 RX485 TX485 SGND Main Isolated Figure 19 RS485 Full Duplex Interface Connections 0 For applications that do not use RX485 signals do not leave these lines floating but connect them to GND_ISO as shown below NOTE DS6400 USER INTERFACE pese TX485 RX485 RX485 RX485 Ai Das gi FI RX485 SGND Main Isolated Figure 20 RS485 Full Duplex Interface Connections Using Only TX Signals 17 056400
62. he global reading area give the minimum reading distance Draw a circumference from the origin 0 0 with a radial distance equal to the maximum scanner focus distance The points of intersection between this circumference and the global reading area give the maximum reading distance Maximum Reading Distance Minimum Reading Distance Global Reading Area _ 0 Maximum Reading Distance Minimum Reading Distance Maximum Reading Distance Figure 84 Calculating a Scanner Reading Area 72 READING FEATURES 4 4 1 DS6400 Standard Model DS6400 100 0XX Resolution 0 20 mm 8 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 100 0XX operating with focus position 65 cm and barcode density of 0 20 mm 8 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 86 16 14 12 10 0 40 35 30 25 20 15 10 14 16 18 20 22 24 26 28 30 32 34 36 38 40 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Global Reading Area Focus Position 65 cm Figure 85 Standard Model 0 20 mm 8 m
63. he installation is now complete xiii MASTER SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the 056400 scanner in a Master Slave Lonworks network 1 Read all information in the section Safety Precautions at the beginning of this manual 2 Correctly mount the scanner using the bracket provided according to the information in par 2 2 2 and position it at the correct reading distance according to your model as shown in par 4 4 3 Make electrical connections to your DS6400 scanner by a Connecting the DS6400 Master scanner to the C BOX 100 by means of one of the cables provided as accessory see par 1 5 b Correctly inserting the BTK 6000 terminator in the DS6400 Master reader according to the information given under Local Lonworks Network in par 2 3 2 and par 2 7 5 c Completing the system wiring adding as much slave scanners as required by your system layout refer to par 2 7 d Correctly inserting the BTK 6000 terminator in the last 056400 Slave reader of the network according to the information given under Local Lonworks Network in par 2 3 2 and par 2 7 5 4 Install and run the Genius configuration program from the CD ROM provided Configure the Local Lonworks Network using one of the procedures given below a Configure the entire network through the Master as described in par b Configure the Master as descr
64. he scanner is automatically configured e Easy installation with the minimum room needed Reading on pallets big objects e 056400 with FLASH dynamic focusing system where a large reading distance wide reading field are needed Reading parcels on conveyors 56400 implements the Packtrack functionality which leads to an increase of the plant production as a result of the augmented system throughput Master working as a multiplexer e Great competitiveness of the offer since the cost on a high speed Lonworks bus of an external multiplexer is saved e High data transfer on a industrial reliable bus running at 1 2 Mbit sec GENIUS Configurator SW e Reduced learning time with an easy wizard approach e Multilanguage platform e the configuration parameters stored into the scanner Not dependent on the Physical interface 1 2 MODEL DESCRIPTION The DS6400 scanner is available in versions that differ in regard to the following characteristics e Optical Model Head e Decoder Model Base 056400 10X 0YY Decoder Model Base Optical Model Head 10 Master Slave 0 Standard 11 Profibus 5 Oscillating Mirror 12 Ethernet 15 Devicenet INTRODUCTION lt 1 3 OSCILLATING MIRROR MODELS Oscillating mirror models are used when coverage of a large reading area is required mainly in picket fence applications The DS6400 scanner mounts a dedicated optic head with
65. ibed in par 3 2 2 and locally define each slave scanner address as described in par 3 2 3 c Define each scanner master and slaves with their addresses by using the scanner keypad according to the information given in par 2 9 1 5 Configure the Master scanner through the Genius program The main steps are e Select the codes to be read e Set up the communication parameters e When PackTrack is required perform PackTrack calibration see par 4 2 1 e Define data formatting parameters 6 Configure each Slave scanner through the Master scanner using Genius The main steps are e Select the codes to be read e When PackTrack is required perform PackTrack calibration see par 4 2 1 Fine tuning of the scanner position for barcode reading can be accomplished by performing a test through the SPY configuration tool in Genius 7 Send the configuration to the Master xiv 8 Optionally perform the ASR Network Configuration procedure for system backup purposes see par 5 2 1 9 Exit the configuration program and run your application The installation is now complete XV INTRODUCTION lt p 1 INTRODUCTION 1 1 PRODUCT DESCRIPTION The DS6400 is a high performance laser scanner in a complete range of industrial bar code readers offering an innovative and modular solution in terms of reading performance connectivity and maintenance in addition to a completely new hardware and software pla
66. ignal An impulse or fluctuating electrical quantity i e a voltage or current the variations of which represent changes in information Skew Rotation about the Y axis Rotational deviation from correct horizontal and vertical orientation may apply to single character line or entire encoded item See par 2 5 Step a Head Step a Head makes it possible to rotate the reader head and the decoder base independently from each other As a result of the Step a Head the DS6400 can always be installed in the ideal position It is possible to change the orientation of the connector panel while the laser window remains in the desired position Symbol A combination of characters including start stop and checksum characters as required that form a complete scannable barcode Tilt Rotation around the Z axis Used to describe the position of the barcode with respect to the laser scan line See par 2 5 Trigger Signal A signal typically provided by a photoelectric sensor or proximity switch which informs the scanner of the presence of an object within its reading zone UPC Acronym for Universal Product Code The standard barcode type for retail food packaging in the United States Visible Laser Diode A light source used in scanners to illuminate the barcode symbol Generates visible red light at wavelengths between 630 and 680 nm 102 INDEX A Accessories 6 ACR 4 65 CE Compliance viii Cleaning 93 Con
67. ils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 73 e 056400 The curves show the minimum maximum radial distance Reading distance in cm 40 100 38 95 36 90 34 85 Reading 32 80 Distance 30 75 28 70 Min Reading 26 65 Distance 24 60 22 55 20 50 18 45 16 40 0 40 45 50 55 60 65 70 75 80 85 90 95 100 cm 0 16 18 20 2224 26 28 30 32 34 36 38 40 Focus Distance Figure 86 Standard Model 0 20 mm 8 mils Radial Distance 74 READING FEATURES DS6400 100 0XX Resolution 0 25 mm 10 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the DS6400 100 0XX operating with focus position 90 cm and barcode density of 0 25 mm 10 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 88 0 12 16 20 24 28 32 36 40 44 48 52 56 0 30 40 50 60 70 80 90 100 110 120 130 140 24 60 20 50 16 40 12 30 8 20 4 10 0 0 4 10 g 20 12 730 16 40 20 50 24 60 in cm PTT AAT L Pt tT TAA EB XL LL _ Position 90 cm Figure 87 Standard Model 0 25 mm
68. ing bracket guides reach 45 for the Skew angle S in the figure below to avoid the direct reflection of the laser light emitted by the scanner Figure 49 45 Skew Installation 35 056400 If using the 45 Skew installation the scanner reading performance is not guaranteed to match that measured for the standard installation with Skew angle between 10 20 see reading diagrams in par 4 4 1 ATTENTION The ST 210 mounting bracket is an accessory of the DS6400 standard model available in the US 60 kit 890001020 2 7 TYPICAL LAYOUTS The DS6400 scanners can be connected in a variety of layouts depending on the number of scanners used and the required complexity of the reading station These layouts range from Single Stand Alone to Complex Lonworks Networks Several power supplies are available to power the reading stations Photoelectric sensors used as code presence sensors and optical encoders to signal conveyor speed are also available accessories The following typical layouts refer to the system hardware configurations but they also require the correct setup of the software configuration parameters see par 3 2 for details The accessories and cables indicated in the following figures are Datalogic products We suggest their use to guarantee the correct system functioning 2 7 1 Point to Point Using a Point to Point layout the data is transmitted on the Main interface as well as on the Auxiliary
69. interface The Main interface can be selected for RS232 or RS485 full duplex communications Two different layouts are available according to the 056400 reader model used for the connection 36 INSTALLATION Master Slave Models When On Line operating mode is used the reader is activated by an External Trigger photoelectric sensor when the object enters its reading zone In the following case the signal is passed to the DS6400 by the C BOX 100 which also supplies the system M S CAB 600X Local Host 6 Sensor PG6000 P S Presence Sensor connected to External Trigger PS input Figure 50 Point to Point for Master Slave Models Fieldbus Models In this case no External Trigger is used and the C BOX 100 only supplies the reader The DS6400 Ethernet DeviceNet or Profibus model is connected to a fieldbus remote Host It can be activated by a signal generated by the remote Host or be always active if working in Automatic operating mode Remote Host m Fieldbus Network Fieldbus A 601 peor Figure 51 Point to Point for Fieldbus Models 37 DS6400 2 7 2 Pass Through When Pass Through is activated on the Auxiliary interface the DS6400 reader all models can be integrated in a network consisting of different scanners not provided with a Lonworks interface This
70. ion 1 On the Master scanner check the Modify amp Backup Lon Slave Scanner Configuration parameter in Genius and configure the Lonworks Slave Scanner Common Parameters Code and Reconstruction Parameters 2 Enable the ASR procedure through the Enable A S R parameter in the Master configuration 3 Send the configuration to the Master EEPROM to force the Slave Operating Mode Code Reading Symbologies Reconstruction parameters and store all the Slave PackTrack calibration tables Now the Slave scanners are configured through the Master and the ASR procedure is implemented 4 Save this configuration to file ddc 93 056400 5 2 2 Scanner Replacement Procedure The ASR procedure requires replacing one scanner at a time Slave 1 Power down the entire system 2 Replace the Slave scanner with a new one default settings 3 Power up the system and wait for initialization Master 1 Load the saved configuration from file ddc to the new Master 2 Power down the entire system 3 Replace the Master scanner with the new one 4 Power up the system and wait for initialization The ASR works only if both the Master and Slave devices have software 6 40 or later 94 TROUBLESHOOTING 6 TROUBLESHOOTING Before contacting your local Datalogic office or Datalogic Partner or ARC it is suggested to save the device configuration to a ddc file by means of the Genius software configuration
71. ion to disk Switching to Advanced mode Sending the configuration to the scanner Configuration Wizard Final choices What do you want to do with the newly created configuration Save it to disk Save to Disk E Switch to Advanced Mode to refine it Switch to Advanced Mode Send it to connected device 17 Send Cancel lt Back 180 Figure 67 Genius Wizard Closing Window Test Operating Mode This operating mode is not available when DS6400 works as slave Configuration Wizard Operating Modes Select one of the following operating modes Figure 68 Test Mode Selection This operating mode causes the reader to be continuously activated allowing to verify its reading features and its reading position with respect to the barcode For this reason it is particularly advised during the installation phase of the reader After 100 scan the values relative to an internal counter and the decoded code are displayed and transmitted on the serial interface The counter reports the percentage of good reads of the label 53 DS6400 On Line Operating Mode Configuration Wizard perating Modes Select one of the following operating modes Figure 69 On Line Mode Selection This operating mode requires the reader to be connected to an external Presence Sensor using EXT TRIG PS A and EXT TRIG PS B inputs During the active phase of the presence sensor the DS6400 read
72. le digital output 1 negative pin Configurable digital output 2 positive pin Configurable digital output 2 negative pin Configurable digital output 3 polarity insensitive Configurable digital output 3 polarity insensitive The function of the three outputs OUT1 OUT2 and OUT3 be defined by the user Refer to Genius Help On Line for further details 22 INSTALLATION e By default OUT1 is associated with COMPLETE READ event which activates when the code has been read correctly In case the reader has been programmed to read several codes within the same reading phase the event activates when all codes have been read OUT2 is associated with NO READ event which activates when no code has been read OUTS is associated with NONE which means that the output is always in Line State The OUT1 and OUT2 electrical features are given below Collector emitter voltage 30 V Max Collector current pulse 130 mA Max Collector current continuous 40 mA Max Saturation voltage VCE 1 V at 10 mA Max Maximum power dissipation 90 mW at 50 C Ambient temperature The limit requested by the maximum power dissipation is more important than that of the maximum collector current if one of these outputs is continuously driven the maximum current must not be more than 40 mA although 130 mA may be reached in pulse conditions DS6400 USER INTERFACE Vext 30 Vdc max Figure 29
73. ly if the motor is rotating above the threshold for its correct scanning speed AN Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light WARNING The laser light is visible to the human eye and is emitted from the window on the head of the reader Figure A 7 Warning labels indicating exposure to laser light and the device classification are applied onto the head of the reader Figure A 1 3 AVOID EXPOSURE AVOID EXPOSURE LASER LIGHT LASER RADIATION IS EMITTED FROM THIS APERTURE IS EMITTED FROM THIS APERTURE Laser Safety Label for Oscillating Mirror and Standard Models m DS6400 LASER LIGHT WHEN OPEN AVOID EXPOSURE TO BEAM DATALOGIC LASER LIGHT DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT MAX OUTPUT RADIATION 1 mW EMITTED WAVE LENGTH 630 680 nm EN60825 1 2001 Warning and Device Class Label vii The identification label is applied onto the bottom part of the scanner Figure 2 DATALOGIC S p A Via Candini 2 40012 LIPPO DI CALDERARA DI RENO BO ITALY MANUFACTURED VOLT Amp JANUARY 2002 15 30DC 1 5 0 7 MODEL No v N2468 SERAL NO C This product conforms to the applicable requirements 5 of 21CFR 1040 at the date of manufacture Device Identification Label The laser diode used in this device is classified as a Class 3B
74. mage below Figure 12 Mounting the ST 237 Mounting Bracket The ST 210 is 90 mounting bracket to be mounted on the reader as displayed in the image below Figure 13 Mounting the ST 210 Mounting Bracket 11 DS6400 The FBK 6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on either the ST 210 or the ST 237 brackets First it is necessary to fix the FBK 6000 to the DS6400 scanner by means of the mounting SCrews Figure 14 Mounting the FBK 6000 on the Scanner Then attach the assembly to the mounting bracket by slipping the hook into the bracket hole Finally fix it by means of the 2 fixing screws Figure 15 Mounting the Assembly on the Bracket 12 INSTALLATION 2 3 ELECTRICAL CONNECTIONS All the connectors available for each scanner model are the following Scanner Model Connector Master Slave 25 pin male serial interface and connector 9 pin male Lonworks connector 9 pin female Lonworks connector Ethernet 26 pin male serial interface and I O connector 9 pin female Lonworks connector RJ45 modular connector DeviceNet 26 pin male serial interface and I O connector 9 pin female Lonworks connector 5 pin male connector Profibus 26 pin male serial interface and connector 9 pin female Lonworks connector 9 pin female Profibus connector AN Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Laptop P
75. ne operating mode is used for this layout BTK 6000 610 Y Y CAB 60XX Master Encoder BTK 6000 Local Host PWR 120 CAB 63XX P S Presence Sensor connected to External Trigger PS input C BOX 100 modified to accept scanner power 7 Encoder connected to IN2 ENC input Figure 57 Small Synchronized Network with 2 Readers 43 DS6400 The following image shows a system consisting of six readers where the system is powered by the PWR 240 e the master and all slaves are connected together through the CAB 610X cables e the external signals trigger encoder serial to host etc are connected to the master through the C BOX 100 e one or more slaves are connected through CAB 63XX The last slave must be terminated with the BTK 6000 Slave 2 Slave1 Master I BTK 6000 CAB 610X 60 610 610 610 610 000 1 CAB 63XX Slave 5 Slave 4 Slave 3 PWR 240 V CAB 63XX P S Presence Sensor connected to External Trigger PS input C BOX 100 modified to accept scanner power Encoder connected to IN2 ENC input Figure 58 Small Synchronized Network with more than 2 Readers and Single Power Unit If a single power source is used it is not necessary to separate groups of scanners with no power cables CAB 61 1X 44
76. nection using External Power DS6400 EXTERNAL TRIGGER ENCODER Figure 24 PNP Command Input Connection using Scanner Power 20 INSTALLATION DS6400 EXTERNAL TRIGGER ENCODER Figure 25 NPN Command Input Connection using External Power DS6400 EXTERNAL TRIGGER ENCODER Figure 26 NPN Command Input Connection using Scanner Power DS6400 T EXTERNAL DEVICE V Figure 27 IN3 IN4 PNP Input Command using External Power 21 DS6400 DS6400 EXTERNAL DEVICE Figure 28 IN3 IN4 NPN Input Command using Scanner Power Input devices can be supplied by either scanner power VS and GND or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage Vext The driving logic of the input signals may be powered for convenience with the voltage supply between pins 9 VS and 23 GND of the 26 pin I O connector In this case however the device is no longer electrically isolated The voltage available on the 26 pin I O connector is physically the same as used to power the scanner The electrical features of these inputs are Maximum voltage 30 V Maximum current 10 mA Outputs Three general purpose outputs are available Configurable digital output 1 positive pin Configurab
77. nectors 25 pin connector 15 26 pin connector 15 DeviceNet 30 Ethernet 28 Lonworks 24 Profibus 31 D DeviceNet 30 E Electrical Connections 13 Electrical Safety vii F Flash Dynamic Focus 48 Continuous Mode 48 D Flash Mode 49 Fixed Mode 48 Triggered Mode 49 G General View DeviceNet Connector Panel xii Display and Keypad Panel xi DS6400 Oscillating Mirror Version xi Ethernet Connector Panel xii Master Slave Connector Panel xii Profibus Connector Panel xii Standard View x Genius Advanced Configuration 60 Installation 52 Wizard for Quick Reader Setup 52 Glossary 100 Guide to Installation xiii Master Slave Lonworks xiv Point to Point xiii H Head Step a Head 8 Inputs 20 Installation 7 45 Skew Installation 35 Mounting the Scanner 8 Mounting with Accessories 11 Overall Dimensions 9 Standard Installation 35 Interfaces Auxiliary 19 Ethernet 29 Lonworks 26 Main RS232 16 Main RS485 Full Duplex 17 Main RS485 Half Duplex 18 Profibus 31 K Keypad and Display 50 Internal Net 50 Test Mode 51 L Large Synchronized Network 45 Laser SAfety vii LED Indicators Phase On 5 Power On 5 TX Data 5 Lonworks 42 Models Decoder Models 2 Optical Models 2 Oscillating Mirror 3 Multidata Network 46 N Network Setup 55 Operating Mode Automatic 54 On Line 54 Test 53 Oscillating Mirror 3 Outputs 22 P Package Contents 7 10
78. nects to the first slave reader of the system through the local Lonworks 9 pin female connector Fieldbus models are provided with an internal Lonworks terminator The slave readers are connected together through the local Lonworks connectors Only the 9 pin female connector of the last slave reader must be terminated by the BTK 6000 terminator The example below shows a system powered by the PWR 240 where multiple slaves are connected through CAB 63XX power cable The master and all slaves are connected together through the CAB 610X cables The same network layouts are available as for the 056400 standard model Remote Host Fieldbus 1 gt Network Slave 2 Slave1 Master C BOX 100 T TA CAB 610X CAB 60XX CAB 610X CAB 610X L PS Encoder CAB 610X CAB 610X 6000 63 PWR 240 Slave 5 Slave 4 Slave 3 CAB 63XX P S Presence Sensor connected to External Trigger PS input T C BOX 100 modified to accept scanner power The Slave scanners are Master Slave models which allow Lonworks network propagation Encoder connected to IN2 ENC input Figure 61 Fieldbus Small Synchronized Network 47 DS6400 2 8 FLASH DYNAMIC FOCUS The DS6400 has an innovative linear motor designed to control the focus position of the scanner via software This dynamic system called FLASH is able to move the focus
79. network updates configuration to a file and makes it ready to be sent to the Master Express Network Setup automatically performs all the operations of the Network Wizard apart from the physical identification of a specific slave scanner The Network Setup procedure as described requires Genius software version 1 06 or later addition the Net Autoset procedure requires scanner software version 6 40 or later 1 The first operation to perform is the configuration of your scanner as Master from the Local Device Network Settings item in the Device Menu see figure below Genius 1 File 20 Edit View Tools Window Help d P p Send Default Send with Options nfiguration Local Device Network Settings ade Definition Code Derinition Wperating modes Operating modes ading System Layout Reading System Layout dina Parameters Reading Fs Settings Data Master SYNCHRONIZED Slave SYNCHRONIZED Master MULTIDATA Figure 71 Local Device Network Settings 55 056400 The following dialog box appears asking whether to send the configuration to the Master or not Local Device Network Settings d 94 Do you want to send updated Network configuration to Master Device Mo 2 Click the Yes button then click on the 8 icon available on the Toolbar to make the Devices area appear next to the Parameter Explorer window By re
80. ng plane is perpendicular to the conveyor plane and fixed not oscillating 4 3 PERFORMANCE The scan rate is 800 scans sec Refer to the diagrams in par 4 4 for further details on the reading features These diagrams are taken on various resolution sample codes at a 25 C ambient temperature depending the conditions listed under each diagram 4 3 1 Reading Conditions ANSI Grade B minimum e 800 scans sec The following tables describe the requirements for standard applications Minimum Code Height for ACR Reading mm Conveyor Speed m s 15 2 2 5 3 05 1 15 2 25 3 2 5 Interleaved Code Resolution mm Ratio 3 1 Table 1 70 READING FEATURES Minimum Code Height for ACR Reading mm Conveyor Speed m s 0 5 1 15 2 2 5 3 0 5 1 115 2 3 0 25 9 10 12 14 16 17 6 7 9 10112 13 0 30 10 11 113 15 17 18 7 8 9 11 12 14 Code 39 0 33 11 12 13 15 17 19 7 8 10 11 13 14 Code Resolution 0 38 12 13 14 16 18 20 8 9 10 12 13 15 mm 0 50 15 16 17 18 20 22 10 10 11 13 14 16 0 72 20 21 22 23 24 26 13 13 14 15 17 18 1 00 27 28 29 30 31 32 17 17 18 19 20 21 Ratio 3 1 Interdigit Module Size Table 2 Minimum Code Height for ACR Reading mm 30 45 1 15 2 2 5 3 0 5
81. ns for the best orientation The Pitch angle is represented by the value P in Figure 45 Position the reader in order to minimize the Pitch angle Figure 45 Pitch Angle 33 056400 The Skew angle is represented by the value S in Figure 46 Position the reader to assure at least 10 for the Skew angle This avoids the direct reflection of the laser light emitted by the scanner For oscillating mirror models this angle refers to the most inclined or external laser line so that all other laser lines assure more than 10 Skew Figure 46 Skew Angle The Tilt angle is represented by the value T in Figure 47 Figure 47 Tilt Angle 34 INSTALLATION 2 6 TYPICAL INSTALLATIONS 2 6 1 Standard Installation The 056400 scanner is mounted on the 5 237 106 mounting bracket see Figure 9 which guarantees a built in Skew angle S in the figure below of 16 with respect to the frame plane typically the Skew angle should be between 10 20 This avoids the direct reflection of the laser light emitted by the scanner Furthermore the bracket guides allow adjusting the Tilt angle T in the figure below which is typically 0 for the best scanner orientation myn Sel uri Conveyor Direction LUE Figure 48 Standard Installation 2 6 2 45 Skew Installation The DS6400 scanner is mounted on the ST 210 90 mounting bracket see Figure 11 By adjusting the mount
82. o 1200 scans sec e 2 serial communication interfaces e reading all popular codes e supply voltage from 15 to 30 Vdc e electrical connection through connectors e high speed Lonworks connectivity for Master Slave layout e built in connectivity for Profibus DeviceNet and Ethernet e programmable in 5 different operating modes to suit the most various barcode reading system requirements e light source solid state laser diode the light emitted has a wavelength between 630 680nm e P64 protection class of the enclosure not yet available for Ethernet models Manufacturing is the traditional industry for Auto ID applications with a market becoming mature standardized reading solutions and a tough competition Manufacturing has been the target industry since the very beginning of the new 6000 family with the DS6300 The DS6400 makes possible to enlarge the market applications including Transportation amp Logistics industry making wider the Business Opportunities scenario e 056400 Feature Benefit Modular solution with separated Possibility to select the combination of head and head and base and Step A base that best fits the needs of the application Head feature Great scalability of the offer e Down time cost reduction since the decoder base works even if the head has been removed e Easy maintenance In case of replacement of the head all the configuration parameters are stored in the base and t
83. ode label settings 8 Code label settings 9 Code label settings 10 S E Operating modes Reading Parameters Data Format S E Communication settings Digital 0 Setting Communication settings Digital 1 0 Setting Related parameters Figure 73 Genius Parameter Explorer Window The procedure for setting the scanner parameters is supported by a help on line which is displayed in an HTML browser It can be selected from the Configuration Help option available in the Help menu In addition a context sensitive help can be enabled by pressing the lt F1 gt key after selecting the desired parameter 60 SOFTWARE CONFIGURATION 3 4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the 056400 Genius also allows checking the parameter default values by selecting the Compare parameters option available in the Tools menu and comparing the current scanner configuration to the default one Parameter Setting Code Definition Code Combination No read Message No Read String Multiple Read Filters Code Label Settings 1 Code Symbology Label Length Min Code Position Max Code Position Check Digit Decoding Safety Decoding Severity Match String Rule Pattern Match String Match Direction Rule Code Label Settings 2 Code Symbology Label Length Minimum Label Length Maximum Label Length Min Code Position Max Code
84. ove the focus position rail to rail from the minimum position to the maximum position in less than 10 msec In typical applications where a DOF 1 meter is required the focus position is adjusted in 4 msec As a result of FLASH the DS6400 is able to cover a reading range of more than 2 meters 100 Full Duplex Simultaneous two way independent transmission in both directions Half Duplex Transmission in either direction but not simultaneously Host A computer that serves other terminals in a network providing services such as network control database access special programs supervisory programs or programming languages Interface A shared boundary defined by common physical interconnection characteristics signal characteristics and meanings of interchanged signals LED Light Emitting Diode A low power electronic device that can serve as a visible or near infrared light source when voltage is applied continuously or in pulses It is commonly used as an indicator light and uses less power than an incandescent light bulb but more than a Liquid Crystal Display LCD LEDs have extremely long lifetimes when properly operated Multidrop Line A single communications circuit that interconnects many stations each of which contains terminal devices See RS485 PACKTRACK PackTrack is a Datalogic patented parcel tracking system which improves the reading features omnidirectional stations In particular PackTrack
85. peatedly clicking the icon this area will be displayed or hidden EA Genius COM1 File Device Edit View seb A lt Tools Window Help Parameters Explorer New Configu D56400 100 011 Code Defi E Code Definition Operating gd 0 05610001 Operating modes Reading 5 L1 Reading System Layout Reading P Reading Parameters Data Comi E Data Communication setting Digital E Digital I O Setting Diagnostic Diagnostics F Statistics Statistics Related parar Figure 72 Cluster Configuration Each scanner of the cluster is indicated by the following graphical objects Icon A 0 D56300 100 010 Check Box Description Label e check box allowing to select deselect a specific scanner to perform the desired operations i e program downloading e icon representing the scanner status a label reporting information transmitted by the scanner when connected the scanner address generated errors scanner description 56 SOFTWARE CONFIGURATION lt 3 Then proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow 1 Net Autoset procedure e Network Wizard procedure 2 Express Network Setup procedure Net Autoset This procedure is to be used when all scanner addresses and labels are unknown typically when configuring the network for the first time or whenever a netwo
86. position rail to rail from the minimum position to the maximum position The FLASH functionalities are programmed via the GENIUS tool refer to the GENIUS Help On Line for details and can operate in the following modes Fixed Mode Continuous Mode e Triggered Mode e D Flash Mode 2 8 4 Fixed Mode In Fixed mode the focus is set in the wished position via software expressed in cm This mode represents the basic Flash function in which the focus position is adjusted in software and is stored in the scanner decoder This function is similar to the focus adjustment available for the 056300 scanner with the great difference that the adjustment is performed via software through the GENIUS tool and not through a manual adjustment of an external screw Global Reading Distance diane Figure 62 Flash Fixed Mode 2 8 2 Continuous Mode In Continuous mode the focus position is continuously moving from a minimum position to a maximum position with a defined frequency f1 in the figure below This Flash function allows exploiting the whole reading range of the current 056400 when the object to be detected is large and slow moving Typical examples of applications for the Continuous mode are front side reading of big pallets or reading on a fork lift truck Min g Focus f Max lt Defined Reading Range heiss uas IS Mu Global Reading Distance Figure 63 Flash
87. program and check the device exact model and serial number Problem Power On the Power On On Line Mode the Master s P TROUBLESHOOTING GUIDE Suggestion LED is not lit hase On LED is not lit when external trigger activates On Line Mode the Master s Phase LED is correctly lit but nothing happens no reading results Serial On Line Mode the reader is not triggered no reading results Is power connected If using a power adapter like PG6000 is it connected to AC source If using rail power does rail have power If using C BOX 100 does it have power check switch and LED Check if you are referring to the 25 26 pin connector or to the C BOX 100 spring clamp connectors Measure voltage either at pin 13 and pin 25 for 25 26 pin connector or at spring clamp 1 and for C BOX 100 Check carefully if you are referring to the 25 26 pin connector or to the C BOX 100 spring clamp connectors Is sensor connected to EXT TRIG PS input Is power supplied to photo sensor Is power supplied to one out of the two EXT TRIG PS NPN output Is one out of the two EXT TRIG PS grounded PNP output Are the photo sensor LEDs if any working correctly Is the sensor reflector system aligned if present Is the software configuration consistent with the application condition operating mode etc In the Genius software configuration program select the OPERATING MO
88. r the 056400 100 operating with focus position 140 cm and barcode density of 0 38 mm 15 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 92 0 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 in 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 cm 28 zo TT 24 60 Global Reading EE 20 50 m al PTT TET 16 40 12 30 8 20 4 10 T 0 0 4 10 NEN 42 30 16 40 20 50 24 60 28 70 Figure 91 Standard Model 0 38 mm 15 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 79 056400 The curves show the minimum maximum radial distance Reading distance in cm 72 180 68 170 64 160 Max Reading Distance 60 459 56 140 52 430 48 420 44 110 40 100 Min Reading Distance 36 90 32 80 28 170 24 60 20 50 16 40 0 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 Focus Distance Figure 92 Standard Model 0 38 mm
89. rfaces Inputs External Trigger 1 3 auxiliary digital inputs Outputs optocoupled 3 software programmable digital outputs 15 to 30 Vdc 15 W typical 20 W Max including startup current Main isolated Baud Rate RS232 1200 to 115200 RS485 full duplex 1200 to 115200 RS485 half duplex 1200 to 115200 20 mA current loop 19200 INT 30 with C BOX 100 only Auxiliary 1200 to 115200 Lonworks 1 25 Mb s Ethernet 10 or 100 Mb s DeviceNet 125 or 250 Kb s Profibus 12 Mb s optocoupled NPN or PNP optocoupled OPTICAL FEATURES see note 1 Light receiver Wavelength Safety class Laser control Avalanche photodiode 630 to 680 nm Class 2 EN60825 1 Class 11 CDRH Security system to turn laser off in case of motor slow down READING FEATURES Scan rate Maximum resolution Max reading distance Max reading width Max depth of field USER INTERFACE LCD Display LED indicators 600 1200 scans s see reading diagrams 2 lines by 16 characters LCD Power ON red Phase ON yellow TX data green Note 1 The features given are typical at 25 C ambient temperature if not otherwise indicated 98 TECHNICAL FEATURES SOFTWARE FEATURES Readable codes Interleaved 2 5 Code 39 standard Codabar Code 128 EAN128 Code 93 Standard and Full ASCII EAN UPC including Add on 2 and Add on 5 128 byte headers and 128 byte terminators Operating modes On Line Automatic Test
90. rk reconfiguration is required 1 clicking the icon or selecting the Net Autoset option from the right click menu the Net Autoset procedure is started allowing automatic assignment of random addresses to all slave or Stand Alone scanners connected within the network Once the procedure has been completed it is possible to e define customized addresses and labels through the Network Wizard e display the scanner default labels through the Express Network Setup Express Network Setup Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 3 2 3 for alternative address assignment methods Once all addresses have been assigned the Express Network Setup is to be used when all scanner addresses and labels do not need to be modified By clicking on the icon or by choosing the related option from the right click menu the procedure is started which automatically performs the following operations opening the wizard polling the network to discover connected scanners transferring all scanners found to the Requested Devices area of the wizard where your network customization is defined saving the new network configuration Once the procedure has been completed a dialog box will appear asking whether to send the configuration to the Master Choose the Yes option to start this procedure 57 056400
91. software tool SPY the user can perform PackTrack calibration Select the SPY option from the Tools menu or click on the related icon on the Genius toolbar to open the following dialog box Note When selecting a slave scanner through the Master click on the slave to calibrate in the Devices window then click the SPY icon ET Genius 1 File Device Edit View Tools Window Help Dega SABBA x 4 Devices aS 0 D58100A 3110 1 D56300 100 010 3 DS56500 100 010 Ld 7 Focus position 100 Temperature aco Laser on h 12 Reset 12 Motor run h amp 125 RPS 12 Reset 12 9 SPY 1 0 7 0 086300 100 010 NH Sele 1 SPY ICON mE lt P maker 0015 About Version FW Name Serial number 63001EG Figure 80 Opening the Spy Window Once the Spy window has been opened select the PackTrack Calibration option from the Tools menu A SPY 1 06 0050 0 D58100A 3020 Bl xl Refresh Reading Parameters Tools About Focus position Temperature Laser on h Mirror Calibration PackTrack Calibration Motor run h 125 RPS 16 Digitizer 1 0 8 50 Oscillating Mirror Not Found Flash Not Found Motor Control 1 3 BXXX Serial number O3HighP10 68 Figure 81 Selecting PackTrack Calibration READING FEATURES gt By selecting the PackTrack Calibration
92. st P S P S P je esee x Gryphon Fieldbus Network DS4600A DS4600A a CAB 601X C BOX 100 C BOX 100 PWR 120 V 1 Main Serial Interface 2 Auxiliary Serial Interface P S Presence Sensor connected to External Trigger PS input Figure 53 Pass Through Connection for Fieldbus Models 2 7 3 RS232 Master Slave The RS232 master slave connection is used to integrate a 056400 reader all models in a network consisting of different scanners not provided with a Lonworks interface The Slave scanners use RS232 only on the main and auxiliary interfaces Each slave scanner transmits the messages received by the auxiliary interface onto the main interface All messages will be transferred towards the master The master scanner is connected to the Host PC on the main RS232 serial interface through the C BOX 100 20 mA C L can be used if the INT 30 accessory is installed In RS232 Master Slave connections the External Trigger signal is unique to the system single P S The DS6400 master slave scanner model DS6400 10X 010 only working as Master in an RS232 network may be simultaneously connected to a Lonworks network consisting of DS6400 slave scanners Be careful when assigning the slave address since the number of the first Lonworks slave must be a progressive number with respect to the address number defined for the last slave scanner of the RS232 ne
93. system allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner Note that GND is internally connected to chassis The cable shield is also connected to pin 1 CHASSIS DS6400 USER INTERFACE ena vs fA eno Va 9 13 5 B 1 Venassis V 15 30 Vdc V Ground Chassis Earth Ground Figure 44 Power Supply Using the 25 26 pin Connector 2 4 USER INTERFACE RS232 PC side connections i E 1 13 9 pin male connector 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS 32 INSTALLATION How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub female 9 pin D sub female 21 TXAUX LN RX 2 T Power Supply VS 15 30 VDC Power GND Test Cable for 056400 2 5 POSITIONING THE SCANNER The 056400 reader is able to decode moving barcode labels at a variety of angles however significant angular distortion may degrade reading performance When mounting DS6400 take into consideration these three ideal label position angles Pitch 0 Skew 10 to 30 and Tilt 0 Follow the suggestio
94. tain the entire code The alignment is performed by calculating the time difference from one partial scan to another using a reference code element 4 1 1 Tilt Angle for Advanced Code Reconstruction The most important parameter in Advanced Code Reconstruction is the value of the maximum tilt angle maximum under which the code reconstruction process is still possible Laser Beam Il s tilt angle Figure 76 Tilt Angle 65 056400 The decoder will be able to read the label with tilt angle between max and max as shown in the following figure O SS Conveyor No Read No Read No Read Laser Beam Figure 77 Reading Zones with a Max 4 2 PACKTRACK PackTrack is a patented operating mode for Datalogic Omni Directional Reading Stations used to read and correctly assign codes read on different packs when placed in the scanner Reading Area at the same time In fact in the following example the codes of two or more consecutive packs are found at the same time in the scanner reading area Therefore the condition occurs where in the sequence of the two packs the code of the second pack is read first just before the code of the previous pack A system without PackTrack would assign the code of the second pack to first pack and vice versa thus causing a gross error in sortation End of the Tracking Area PS Photocell or equivalent
95. tform The DS6400 has been specifically designed for simple installation easy use and flexibility An innovative mechanical design together with the Datalogic patent pending Step a Head feature make it possible to rotate the reader head and the decoder base independently from each other Step a Head enables the DS6400 to always be installed in the ideal position by modifying the orientation of the connector panel while leaving the laser window in the desired position The need for space is minimized and installation is easier The DS6400 has an innovative linear motor designed to control the focus position of the scanner via software This dynamic system called FLASH is able to move the focus position rail to rail from the minimum position to the maximum position in less than 10 msec In typical applications where a DOF 1 meter is required the focus position is adjusted in 4 msec The 056400 can read all most popular bar codes even in the most difficult conditions thanks to a new generation decoder with Intel Xscale CPU and code reconstruction technology 4 This reader is also offered in a model with an integrated SW programmable oscillating mirror Great attention has been given to built in connectivity for all market standards Lonworks Profibus DeviceNet and Ethernet bus have been integrated in dedicated versions of the decoder base Some of the main features of DS6400 are listed below scanning speed up t
96. ti language version e Defined configuration directly stored in the reader e Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored To install Genius proceed as follows 1 Turn on the PC that will be used for configuration running either Windows 98 2000 NT or XP 2 Insert the Genius CD ROM 3 Wait for the CD autorunning and follow the installation procedure 3 2 GUIDE TO RAPID CONFIGURATION 3 2 1 Wizard for Quick Reader Setup After installing the Genius software program see par 3 1 the following window appears asking the user to choose the desired configuration level Configuration Mode Select configuration mode Recommended for new users Wizard Intended for barcode technology experts Advanced Figure 66 Genius Wizard Opening Window The Wizard option is advised to low skilled users since it shows a step by step scanner configuration The parameters to be defined are the following Barcode selection and definition Operating mode selection and definition see sub paragraphs for further details Digital Inputs Outputs configuration Hardware interface selection Output data format configuration 52 SOFTWARE CONFIGURATION lt After defining the parameter values the following window appears allowing to complete the reader configuration as follows Saving the configurat
97. ting see par RS485 Full Duplex Interface for connection details 15 DS6400 Main Interface The main serial interface is compatible with the following electrical standards RS232 RS485 full duplex RS485 half duplex 20 mA current loop The 20 mA Current Loop interface is available by using the C BOX 100 with the optional INT 30 accessory installed in it The scanner communicates to the C BOX 100 through the RS232 interface and the INT 30 converts the signals The main serial interface type and its relative parameters baud rate data bits etc are selected via software using the Genius utility program For more details refer to the section Main Serial Port in the Genius Help On Line Details regarding the connections and use of the main interface selection are given in the next paragraphs RS232 Interface The main serial interface is used for communication with the Host computer and allows both transmission of code data and configuring the reader The overall maximum cable length should not exceed 15 m 50 ft The following pins of the 25 pin and 26 pin connector are used for RS232 interface connection depending on the reader model Function Transmit Receive Request to send Clear to send Main signal ground The RTS and CTS signals control data transmission and synchronize the connected devices If the RTS CTS hardware protocol is enabled the DS6400 activates the RTS output to indicate a messa
98. tion 95 cm tt TL 20 8 SEES 24 60 Figure 97 Oscillating Mirror Model 0 25 mm 10 mils Reading Diagram Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 20 Tilt angle 0 85 e 056400 The curves show the minimum maximum radial distance Reading distance in cm 46 115 44 110 42 105 40 400 id 35 Max Reading 36 90 Distance N 34 85 32 80 30 75 Min Reading 28 70 Distance 26 65 24 60 22 55 20 50 18 45 0 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 Focus Distance Figure 98 Oscillating Mirror Model 0 25 mm 10 mils Radial Distance 86 READING FEATURES DS6400 105 0XX Resolution 0 30 mm 12 mils The diagram shows a global reading area which includes all possible focus positions and the reading area obtained for the 056400 105 operating with focus position 110 cm and barcode density of 0 30 mm 12 mils It is possible to obtain the minimum and maximum distance values by referring to the radial distance curves displayed in Figure 100 0 16 20 24 28 32 36 40 44 48 52 56 60 64 in 0 40 500 60 70 80 90 100 110
99. twork For example if the RS232 network consists of Slave 1 and Slave 2 the address to be assigned to the first Lonworks slave scanner will be Slave 3 not Slave 1 39 056400 056400 Master 100 CAB 600X N amp 054600 L Slave 1 Local Host C BOX 100 DS4600A Slave 2 PWR 120 C BOX 100 n Main Serial Interface 2 Auxiliary Serial Interface P S Presence Sensor connected to External Trigger PS input Figure 54 RS232 Master Slave for 056400 Master Slave Models Remote Host s al Fieldbus 056400 Network E Master n3 CAB 601X DS4600A 777773 C BOX 100 Slave 2 100 PWR 120 P S Presence Sensor connected to External Trigger PS input Main Serial Interface 2 Auxiliary Serial Interface Figure 55 RS232 Master Slave for 056400 Fieldbus Models 40 INSTALLATION 2 7 4 Multiplexer The Multiplexer connection is used to integrate a DS6400 slave reader in a Multidrop network consisting of different scanners not provided with a Lonworks interface Each scanner is connected to Multiplexer MX4000 with the RS485 half duplex main interface DS6400 MX4000 Local Host 1 RS485 HD Main Interface P S Presence Sensor connected to External Trigger PS input
100. vation Event System Information Section User Information Section End User Name Device Name Line Name Enabled checked Disable Disabled unchecked 115200 None 8 1 5 ms 500 us Active Closed Active Closed Active Closed Active Closed Normally Open Complete Read Wrong Timeout None 50 Normally Open No Read Partial Read Timeout None 50 Normally Open None None None None 63 056400 Parameter Setting Diagnostics PackTrack Debug Message Tx Disabled unchecked Enable Unchecked Statistics Disabled unchecked 64 READING FEATURES a 4 READING FEATURES 4 1 ADVANCED CODE RECONSTRUCTION ACR 4 The traditional way of barcode reading could be called Linear Reading In this case the laser beam crosses the barcode symbol from its beginning to its end as shown in the following figure III Laser Beam Figure 74 Linear Reading In Advanced Code Reconstruction mode it is no longer necessary for the laser beam to cross the label from the start to the end With just a set of partial scans on the label obtained using the motion of the label itself the 056400 is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 75 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to ob
101. wered by the master through the Datalogic standard cables When working in applications requiring enhanced synchronization capabilities the 056400 master reader output transmits two system signals named Sys and Sys_Enc_l O to the slave readers input For example when working with applications requiring an encoder the signal is received by the master and directly transmitted to the slaves through the cable The internal circuits generating the system signals are externally supplied by means of the VS and REF pins and are isolated from the reader supply voltage The use of these system circuits is not required in all the operating modes see par 2 7 for details Anyway for a correct system functioning it is suggested to use Datalogic cables and accessories and follow the description of the typical layout see par 2 7 for details 5 1 1 5 OOOOO OOOO 9 6 6 9 Female all models Male Master Slave model Figure 31 9 pin Local Lonworks Connectors 24 INSTALLATION DS6400 9 pin Lonworks connector pinout 1 CHASSIS cable shield internally connected by capacitor to chassis 9 VS Supply voltage positive pin 2 GND Supply voltage negative pin 6 VS Supply voltage of I O circuit 3 Ref Reference voltage of I O circuit 4 SYS System signal 5 SYS_I O System signal 7 LONA Lonworks line polarity insensitive 8 LON B Lonworks line polarity insensitive Network Termination
102. y By configuring the oscillating speed up to the maximum value of 19 Hz raster emulation can be performed for reading fast moving objects Hz Max Aperture By limiting the raster width to the minimum necessary the number of scans on the reading surface is increased Oscillating angles are selected in software where the minimum and maximum angles correspond to 2 5 37 5 The scanner be tilted in order for the 17 5 software setting to correspond with the 0 horizontal plane 37 5 17 5 2 5 Figure 4 Oscillating Mirror Extreme Angle Positions INTRODUCTION These models provide higher scanning speed 1200 scans sec compared to standard models and the reading performance is not adversely effected by the oscillating mirror The following example represents the selection of an angle of 10 for the bottom line and an angle of 20 for the top line see figure below 37 5 27 5 17 5 Figure 5 Oscillating Mode Refer to par 2 2 1 for details about oscillating mirror mounting 1 4 INDICATORS The DS6400 decoder base provides an LCD display for system messages and configuration menus The three keys present on the side of the display allow configuration menu navigation Figure C 1 The three LED indicators have the following functions POWERON red Indicates the reader is turned on Figure C 4 PHASE ON yellow Indicates the presence sensor is turned on Figure

Datalogic Scanning DS6400 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents