Datalogic Scanning DS2100N User's Manual
Contents
1. Figure 3 Positioning with Mounting Bracket 2 When mounting the DS2100N take into consideration these three ideal label position angles Skew 10 to 30 Tilt 0 and Pitch 0 Assure at least 10 Minimize Minimize Figure 4 Skew Tilt and Pitch Angles 3 Refer to the Reading Diagrams the Appendix of this Quick Reference Guide to decide the distance your scanner should be positioned at DS2100N QUICK GUIDE STEP 3 X PRESS CONFIGURATION X PRESS is the intuitive Human Machine Interface designed to improve ease of installation and maintenance Status and diagnostic information are clearly presented by means of the five colored LEDs whereas the single push button gives immediate access to the following relevant functions READY Test Mode with bar graph visualization to check static reading performance SETUP TRIGGER to self detect auto configure for reading unknown LEARN sn barcodes by type and length Tes E e to self optimize and auto configure reading performance e o demanding applications If using the OM2000N accessory when entering the X PRESS interface the Oscillating Mirror remains in the default fixed position 15 in order to make barcode reading easier while performing the X PRESS functions NOTE The colors and meaning of the five LEDs are illustrated in the2. DS2100N Presence Sensor VO AUX for On Line mode Figure 1 DS2100N in Stand Alone Layout CBX100 500 Pinout for DS2100N The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the DS2100N reader is connected by means of the CBX100 500 CBX100 500 Terminal Block Connectors Power Outputs Ld Output ID NET network Shield Network Cable Shield Main Interface 1852 RS485Full Duplex RS485 Half Duplex TX j TX RIS 15 12 AHNRT O Do not leave floating see Reference Manual for connection details Do not connect GND SGND and REF to different external ground references GND SGND and REF are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops over 0 8 CAUTION DS2100N QUICK GUIDE 25 pin Connector Pinout for 052100 The table below gives the pinout of the 25 pin male D sub connector for connection to the power supply and input output signals Use this pinout when the DS2100N reader is connected by means of the 25 pin connector 1 13 Figure 2 25 pin Male D sub Connector 25 pin D sub male connector pinout Function Vdc Power supply input voltage GND Power supply input voltage CHASSIS Cable shield connected to chassis External Trigger A polarity insensitive External Trigger B polarity insensitiv
3. Use a code suitable to your application to test the system Alternatively you can use the Datalogic Test Chart Interleaved 2 5 or Code 39 1 Enter the Test mode function by holding the X PRESS push button pressed until the TEST LED is on 2 Release the button to enter the Test mode function Once entered the Bar Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar Graph shows the Good Read Rate In case of no read condition only the STATUS LED is on and blinks ne yellow yellow an STATUS O Figure 8 X PRESS Interface Test Mode Function 3 To exit the Test Mode press the X PRESS push button once 9 By default the Test Mode exits automatically after two minutes NOTE 11 DS2100N QUICK GUIDE ADVANCED SCANNER CONFIGURATION For further details on advanced product configuration refer to the complete Reference Manual on the installation CD ROM or downloadable from the web site through this link www automation datalogic com ds2100n The following are alternative or advanced scanner configuration methods HOST MODE PROGRAMMING The scanner can also be configured from a host computer using the Host Mode programming procedure by commands via the serial interface See the Host Mode Programming file on the CD ROM ADVANCED GENIUS CONFIGURATION The ADVANCED selection available when starting the Genius program is addressed to expert users being able to comple
4. 30 mm 24 12 mils BRR LLL LLL LL LIA LL LLLA ilL LL LL ZA LLL LLL EI in mm 13 DS2100N QUICK GUIDE DS2100N 1204 High Performance Standard Resolution CONDITIONS Optic Version Linear Code Interleaved 2 5 Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Code Resolution High for 0 30 mm 12 mils codes and smaller Standard for 0 50 mm 20 mils codes and greater Reading Conditions Standard Scan Speed 1000 scans sec Parameter selectable in Genius 5 120 4 100 80 3 60 2 40 1 20 0 oO 1 20 40 2 60 3 80 4 100 120 0 0 mm in 1 5 6 7 8 9 10 11 12 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 et A B Ej B E E E Ej E 6 E Ej a Wu NE y E Bl E fal i E a n M lllbLlllle mes lLllsosmm 030 mim 012 mils 20 mils i amis IN I NG TL DS2100N 2204 High Performance High Resolution CONDITIONS Optic Version Linear Code Interleaved 2 5 Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Code Resolution High for 0 15 mm 6 mils codes and smaller Standard for 0 20 mm 8 mils codes Reading Conditions Standard Scan Speed 1000 scans sec Parameter selectable in Genius 14 DS2100N QUICK GUIDE READING PERFORMANCE Version Readin
5. DS2100N Reference Manual If you need to install an RS232 Master Slave for backward compatibility refer to the DS2100N Reference Manual 12 APPENDIX DS2100N QUICK GUIDE READING DIAGRAMS CONDITIONS Optic Version Linear Code Interleaved 2 5 Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Reading Conditions Standard Scan Speed 500 scans sec Parameter selectable in Genius CONDITIONS Optic Version Linear Code Interleaved 2 5 Code 39 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Reading Conditions Standard Scan Speed 500 scans sec Parameter selectable in Genius DS2100N 1200 Standard Resolution 0 1 2 3 4 5 6 7 8 9 10 11 12 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 5 LLL fe ESRB Eee ERE E ERE ET IEEE aes 0 20 mm 0 30 mm 14 mils 8mis 12 mils e EE dE Sf N HN PPP LLINILLLLLELLL E E T E ES a a E m EU E E lis I EA TON m E E E e ER Pt tt tt ES 120 LL LL EL IL et ET TT yt YT 5 am O E pepe in DS2100N 2200 High Resolution 0 1 2 3 4 5 0 10 20 30 40 50 60 70 80 90 100 110 120 130 in mm 2 0
6. Modes Select barcode Select one of the following operating modes ITF 2 5 CODE 39 CODE l28 co 28 Drag and drop the upper codes into the slot s below Slots must be filled from left to right Code 39 Interleaved 2 of 5 AND DR Clear Cancel lt Back Digital Outputs configuration d Hardware interface selection Configuration Wizard Digital Outputs Configuration Wizard Interface Type selection Digital output 1 configuration Select the hardware interface type Activation Event No Read v Deactivation Event Timeout v R RS 232 R RS 485 5232 5495 full duplex Deactivation Timeout ms 7500 Cancel Back Einish i E Einish e Configuration Wizard Output Data Format Output data format configuration Header String 128 characters max Termination String 128 characters max k STX gt DATA DATA kcr lt LF gt Data Packet Separators 128 characters max lt CR gt lt LF gt Special characters drag amp drop to insert in the upper text boxes HUL 5 STX ETX EOT EHQ BEL BS LF VT FF 50 SI DLE DCl 2 DC3 DC4 SYH SUB ESC Fs GS RS US Space Cancel Back Einish The On Line operating Mode requires the reader to be connected to an External Trigger Presence Sensor using and 11B inputs The Automatic operating mode does not re
7. DATALOGIC DS2100N QUICK REFERENCE GUIDE Figure A G Warning and Device Class Labels 7 Laser Beam Output Window 2 POWER ON LED COM LED 3 Mounting Holes 9 STATUS LED 4 READY LED Push Button 5 GOOD LED 41 Accessory Mounting Holes 6 TRIGGER LED This manual illustrates a Stand Alone application For other types of installations such as ID NET Pass Through Multiplexer Layout etc and for a complete scanner configuration using Genius configuration program refer to the DS2100N Reference Manual available on the CD This manual is also downloadable from the Web at www automation datalogic com ds2100n DS2100N QUICK GUIDE UPDATES AND LANGUAGE AVAILABILITY UK US The latest drivers and documentation updates for this product are available on Internet Log on to www automation datalogic com Su Internet sono disponibili le versioni aggiornate di driver documentazione di questo prodotto Questo manuale disponibile anche nella versione italiana Collegarsi a www automation datalogic com F Les versions mises jour de drivers et documentation de ce produit sont disponibles sur Internet Ce manuel est aussi disponible en version francaise Cliquez sur www automation datalogic com D Im Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem Produkt Die deutschsprachige Version dieses Handbuches ist auch verf gbar Adresse www automa
8. INDUSTRIAL ENVIRONMENTS Lippo di Calderara April 2nd 2007 Lorenzo Girotti Product amp Process Quality Manager Ld e d i gt 821001293 Rev
9. This product is covered by one or more of the following patents U S patent 5 992 740 European patent 789 315 B1 COMPLIANCE LASER SAFETY The scanner is classified as a Class 2 laser product This product conforms to the according to EN 60825 1 regulations and as a Class Il applicable requirements of 21CFR1040 at the date of manufacture Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to C N2468 hazardous laser light laser product according to CDRH regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed The laser beam can be switched off through a software LASER LIGHT command see also the Genius Help On Line EAN ie CLASS 2 LASER PRODUCT The laser diode used in this device is classified as a MAX OUTPUT RADIATION 1 mW EMITTED WAVE LENGTH 630 680 nm class 3B laser product according to EN 60825 1 TO EN 60825 1 2001 regulations and as a Class 1116 laser product according to CDRH regulations e CAUTION CLASS 3B LASER LIGHT Any violation of the optic parts in particular can cause WHEN OPEN AVOID EXPOSURE TO BEAM radiation up to the maximum level of the laser diode Pat 055992740 EP0789315B1 35 mW at 630 to 680 nm DATALOGIC AUTOMATION Srl Via S Vitalino 13 40012 Calderara di Reno MADE IN ITALY www datalogic co
10. advised see the Genius Programmable RS232 5485 FD and HD 1200 to 115200 Optocoupled polarity insensitive 10 to 30 Vdc 12 mA max 5 ms Optocoupled 30 Vdc max 40 mA continuous max 130 mA pulsed max 1V at 10 mA max 80 mW max at 45 ambient temperature Semiconductor laser diode In the range 630 to 680 nm Class 2 EN 60825 1 CDRH 500 to 800 scans sec 800 to 1000 scans sec 50 See reading diagrams 0 to 45 32 to 113 F 20 to 70 C 4 to 158 F 90 non condensing 14 mm 2 to 10 Hz 1 5 mm 13 to 55 Hz 2 70 to 200 Hz 2 hours on each axis 30 g 6 ms 5000 shocks on each axis 30 g 11 ms 3 shocks on each axis IP65 68 x 84 x 34 mm 2 68 x 3 31 x 1 34 in 330 g 11 6 oz Ready Good Trigger Com Status Power On X PRESS button configuration program and or a thermally conductive support such as the metal bracket provided DS2100N QUICK GUIDE MECHANICAL INSTALLATION 29 3 3 31 0 92 4 14 4 0 55 f i qp DS2IOON C 2g Ok c o LO TRIGGER LEARN 9 o STATUS O press 9 2 68 46 1 81 68 32 7 1 29 mm inch The quote refers to the scan line Figure 10 052100 Overall Dimensions Figure 11 Mounting Bracket Overall Dimensions 16 DS2100N QUICK GUIDE PATENTS
11. cess TEST COM yellow C wait until the SETUP LED stays steady on indicating the reader has detected the STATUS red barcode O Figure 6 X PRESS Interface Auto Setup Function This procedure ends either when the barcode is successfully decoded or after a timeout of about 7 seven seconds The scanner will restart at the end of the process and then the optimized reading parameters for that barcode are automatically configured in scanner memory 9 If your application has been configured using X PRESS go to STEP 5 NOTE RESET SCANNER TO FACTORY DEFAULT OPTIONAL If it ever becomes necessary to reset the scanner to the factory default values you can perform this procedure by holding the X PRESS push button pressed while powering up the scanner At the end of the procedure about 5 6 seconds the Configuration and Environmental parameters are reset and all LEDs blink simultaneously 3 times If connected through a CBX500 with display module the message Default Set is shown on the display DS2100N QUICK GUIDE STEP 4 INSTALL GENIUS CONFIGURATION PROGRAM Genius isa Datalogic scanner configuration tool providing several important advantages Wizard approach for new users Multi language version Defined configuration directly stored in the reader Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored To insta
12. e Input 2 A polarity insensitive Input 2 B polarity insensitive 8 O1 Output 1 22 O1 Output 1 11 O2 Output 2 Output 2 O2 RX Auxiliary RS232 RX Om E ee 00000000002 ID 12 20 21 23 Pin ID NET network ID NET network 14 15 16 17 Not Connected RS485 RS485 Name RS232 Full Duplex Half Duplex MAIN INTERFACE SW SELECTABLE Do not leave floating see Reference Manual for connection details DS2100N QUICK GUIDE STEP 2 MOUNT AND POSITION THE SCANNER 1 To mount the DS2100N use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below
13. enabled refer to the 2K 4K Family Software Configuration Parameter Guide Help file Figure 5 X PRESS Interface Auto Learn Function In case of Programming Barcodes refer to the ID NET Programming Barcodes And Setup Procedure document in the product CD DS2100N QUICK GUIDE 3 Exit the process by pressing the X PRESS push button once The scanner will restart at the end of the process and then the detected barcodes are automatically configured in scanner memory If the barcode cannot be read because of low contrast or excessive ambient light you can perform the AutoSetup function to optimize the optical parameters Then you can perform AutoLearn to recognize the barcode symbology NOTE AUTO SETUP OPTIONAL At the end of the Auto Learn procedure you can perform the Auto Setup procedure to set up the reading parameters 1 Enter the Auto Setup function by holding the X PRESS push button pressed until the SETUP LED is on 2 Release the button to enter the Auto Setup function Once entered if a barcode label is positioned in front of the scanline the scanner automatically performs the optimal setup of the reading parameters for that specific barcode Th d foll READY e procedure is as follows A place the desired barcode on the scanline GOOD SETUP geen B enter the AutoSetup function the laser turns TRIGGER on and the SETUP LED blinks to indicate the LEARN yellow ongoing pro
14. ents et ses successifs amendements und spateren Abanderungen y succesivas enmiendas Basate sulle legislazioni degli Stati membri in relazione alla compatibilit elettromagnetica ed alla sicurezza dei prodotti On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety Bas e sur la l gislation des Etats membres relative la compatibilit lectromagn tique et la s curit des produits ber die Ann herung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Vertr glichkeit und Produktsicherheit entsprechen Basado en la aproximaci n de las leyes de los Pa ses Miembros respecto a la compatibilidad electromagn tica y las Medidas de seguridad relativas al producto Questa dichiarazione basata sulla conformit dei prodotti alle norme seguenti This declaration is based upon compliance of the products to the following standards Cette d claration repose sur la conformit des produits aux normes suivantes Diese Erkl rung basiert darauf da das Produkt den folgenden Normen entspricht Esta declaraci n se basa en el cumplimiento de los productos con las siguientes normas EN 55022 Class A ITE August 1994 LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE Amendment A1 Class A ITE October 2000 CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT EN 61000 6 2 October 2001 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR
15. following table READY green This LED indicates the device is ready to operate GOOD green This LED confirms successful reading TRIGGER yellow This LED indicates the status of the reading phase COM yellow This LED indicates active communication on main serial port STATUS red This LED indicates a NO READ result During the reader startup reset or restart phase all the LEDs blink for one second On the back of the reader near the cable the POWER ON LED indicates the laser scanner is correctly powered AUTO LEARN If you are configuring your scanner using X PRESS you must start with the Auto Learn procedure 1 Enter the Auto Learn function by holding the X PRESS push button pressed until the LEARN LED is on 2 Release the button to enter the Auto Learn function Once entered the reader starts a procedure to automatically detect and recognize barcodes by type and length which are presented to it The laser turns on and the LEARN LED blinks to indicate the ongoing process READY The procedure is as follows A GOOD place the desired barcode on the scanline SETUP A green B wait until the LEARN LED stays steady on TRIGGER indicating the reader has detected the LEARN yellow barcode TEST yellow C repeat if needed the above two steps to program up to 10 different barcodes either STATUS red by length or by symbology If more than one barcode is detected the Multi Label mode is
16. g Distance Max Code Resolution Speed mm mils scans s 1 0 40 mm 1 6 in 300 mm 11 8 in on 0 50 mm 20 mils codes 0 20 8 500 to 800 1XX4 50mm 1 8 in 310 mm 11 8 in on 0 50 mm 20 mils codes 0 20 8 800 to 1000 2 0 30 mm 1 2 in 90 mm 3 5 in on 0 30 mm 12 mils codes 0 15 6 500 to 800 2 4 45 mm 1 8 in 100 mm 3 9 in on 0 20 mm 8 mils codes 0 12 5 800 to 1000 TECHNICAL FEATURES ELECTRICAL FEATURES DS2100 XXX0 DS2100 XXX4 Power Supply 10 to 30 Vdc 0 3 to 0 1 3 W 0 5 to 0 17 5 W Main Serial Interfaces Baud Rate Auxiliary Interface RS232 Baud Rate 1200 to 115200 RS485 Half Duplex Up to 1Mbaud ID NET Interface Baud Rate Inputs Input 1 External Trigger Input 2 Voltage Current Consumption Minimum Pulse Duration Outputs Output 1 Output 2 Vcr Collector Current Vcr Saturation Power Dissipation OPTICAL FEATURES Light Source Wavelength Safety Class READING FEATURES Scan Rate software programmable Aperture Angle Maximum Reading Distance Maximum Resolution ENVIRONMENTAL FEATURES Operating Temperature Storage Temperature Humidity max Vibration Resistance EN 60068 2 6 Bump Resistance EN 60068 2 29 Shock Resistance EN 60068 2 27 Protection Class PHYSICAL FEATURES Dimensions Weight USER INTERFACE LED Indicators Multi function Key Ifthe reader is used in high temperature environments over 40 C use of the Beam Shutter is
17. ll Genius turn on the PC that will be used for the configuration running Windows 98 2000 NT or XP then insert the Genius CD ROM wait for the CD to autorun and follow the installation procedure This configuration procedure assumes scanner connection to a CBX100 500 Genius running on a laptop computer is connected to the scanner auxiliary port through the CBX100 500 9 pin connector WIZARD FOR QUICK READER SETUP After installing the Genius software program the following window appears asking the user to choose the desired configuration level Configuration Mode Select configuration mode 5 Recommended for new users Wizard Xe Intended for barcode technology experts Advanced Figure 7 Genius Wizard Opening Window The Wizard option is advised for rapid configuration or for new users since it shows a step by step scanner configuration 1 Select the Create a new configuration button Configuration Wizard Action Selection Select action for connected device Send an existing configuration to the connected device EF Create a new configuration Eee Create New Cancel lt Back You will be guided through the configuration being asked to define the following parameters DS2100N QUICK GUIDE a Barcode selection and definition b Operating mode selection and definition Configuration Wizard Code selection Configuration Wizard Operating
18. m AVOID EXPOSURE LASER LIGHT IS EMITTED FROM THIS APERTURE Figure 12 Warning and Device Class Labels POWER SUPPLY This product is intended to be installed by Qualified Personnel only This accessory device is intended to be supplied by a UL Listed or CSA Certified Power Unit with Class 2 or LPS power source which supplies power directly to the scanner via the 25 pin connector CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 17 DATALOGIC DECLARATION OF CONFORMITY Datalogic Automation S r l Via S Vitalino 13 40012 Lippo di Calderara Bologna Italy dichiara che declares that the d clare que le bescheinigt da das Ger t declare que el DS2100N Laser Scanner e tutti i suoi modelli and all its models et tous ses mod les und seine Modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate are in conformity with the requirements of the European Council Directives listed below sont conformes aux sp cifications des Directives de l Union Europ enne ci dessous der nachstehend angef hrten Direktiven des Europ ischen Rats cumple con los requisitos de las Directivas del Consejo Europeo seg n la lista siguiente 89 336 EEC EMC Directive e 92 31 EEC 93 68 EEC emendamenti successivi and further amendm
19. quire connection to an external Presence Sensor When working in this mode the reader is continuously scanning while the reading phase is activated each time a barcode enters the reader reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case of a failed reading phase no message is sent to the host computer DS2100N QUICK GUIDE 2 3 4 10 After defining the parameter values the following window appears configuration as follows Saving the configuration to disk Switching to Advanced mode Sending the configuration to the scanner Configuration Wizard Final choices What do you want to do with the newly created configuration LJ Save it to disk BI Save to Disk Xe Switch to Advanced Mode to refine it Switch to Advanced Mode Send it to connected device Cancel lt Back allowing to complete the reader After sending the configuration to the scanner you have completed the configuration process Configuration Wizard Completed Configuration Wizard completed successfully 8 System information Detected Model Serial Number LC2200N40 Decoder Board Program APL 2K STD 1 0 0 2 0 0000 Base Package Name BaseDL2K4KST 001 By clicking Finish the System Information window will be displayed with specific information concerning the scanner DS2100N QUICK GUIDE STEP 5 TEST MODE
20. te a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer ESN Genius COM1 0 x File Device Edit View Tools Window Help cS c m gt 89 BE Parameters Explorer New Configuration p58100A 3010 Code Definition B C3 Code Definition Operating modes 9 Operating modes Reading System Layout amp C3 Reading System Layout Reading Parameters 1 Reading Parameters Data Communication settings amp C3 Data Communication setting Digital 1 0 Setting Digital Setting Tem Diagnostics T __ Statistics C3 statistics Related parameters Figure 9 Genius Parameter Explorer Window ALTERNATIVE LAYOUTS e The ID NET network is a built in high speed interface dedicated for high speed scanner interconnection ID NET is in addition to the Main and Auxiliary serial interfaces If you need to install an ID NET network refer to the DS2100N Reference Manual The scanner can also be configured by reading programming barcodes See the ID NET Setup Procedure Using Programming Barcodes printable from the CD ROM If you need to install a Pass Through network refer to the DS2100N Reference Manual If you need to install a Multiplexer network refer to the
21. tion datalogic com E En Internet est n disponibles las versiones actualizadas de los drivers y documentaci n de este producto Tambi n est disponible la versi n en espanol de este manual Direcci n Internet www automation datalogic com SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including PRODUCTS Search through the links to arrive at your product page where you can download specific Manuals and Software amp Utilities including Genius a utility program which allows device configuration using PC It provides RS232 interface configuration e SERVICES amp SUPPORT Datalogic Services Warranty Extensions and Maintenance Agreements Authorised Repair Centres CONTACT US E mail form and listing of Datalogic Subsidiaries DS2100N QUICK GUIDE STEP 1 CONNECT THE SYSTEM To connect the system in a Stand Alone configuration you need the hardware indicated in Figure 1 In this layout the data is transmitted to the Host on the main serial interface In Local Echo communication mode the RS232 auxiliary interface can be used to transmit data independently from the main interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone PG 6000
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