Culligan 180 User's Manual
Contents
1. controller The controller shall be housed in an enclosure constructed to NEMA 3 enclosure standards The controller shall include a keypad capable of programming all controller functions located inside the enclosure Also included with the keypad shall be a fluorescent alpha numeric display capable of showing all information necessary for programming the controller and operating the softener 4 4 1 System control options Time Clock Single Unit An operator selected program of a time initiated regeneration for single units shall be available The controller shall be capable of being entirely programmed in the field without additional interface devices The operator shall be able to select regeneration to occur after a specified number of days The electronic controller shall indicate various functions that include time of day time of regeneration number of regenerations in the last fourteen 14 days number of days since the last regeneration and unit in regeneration Meter Initiated Single Unit An operator selected program of immediate or delayed volume initiated regeneration for single units shall be available The controller shall be capable of being entirely programmed in the field without additional interface devices The electronic controller shall indicate various functions that include time of day time of delayed regeneration instantaneous flow rate volume remaining before next regeneration number of regenerations in the last four2. provided consisting of an insertion type Hall Effect flow transducer with an appropriately sized installation fitting the package shall include a total of _____ flow sensors with fittings The fitting provided shall be 2 0 inches compatible with the specified piping It will be designed to allow ease of removal of the sensor for inspection without modification of the piping system A 25 foot length of cable shall be provided for direct connection to the system controller The flow sensor package provided shall be functional within the flow range of 3 to 275 gpm and will be provided with a threaded tee flow sensor installation fitting The operating temperature pressure range of flow sensor fittings shall be 34 F 100 F at 140 psi max The wetted surfaces of the flow sensor shall be constructed of non corroding materials such as polypropylene black Polyvinylidene PVDF and titanium The flow sensor shall have an accuracy to 1 5 over full range 4 5 EXCHANGE RESIN The ion exchange resin shall be virgin high capacity standard mesh of sulfonated polystyrene type stable over the entire pH range with good resistance to bead fracture from attrition or osmotic shock Each cubic foot of resin will be capable of removing 30 000 grains of hardness as calcium carbonate when regenerated with 15 lbs of salt The resin shall be solid of the proper particle size of 20 50 mesh U S standard screen and will contain no agglomerates shells plates
3. 95 Fiberglass pounds 570 860 1250 1600 NA NA kilograms 260 390 570 730 NA NA 1 Exchange capacities based on treating water containing 10 grains per gallon of hardness expressed as calcium carbonate free of color oil turbidity and at a continuous flow rate of approximately 50 percent of the peak flow rate These are nominal capacities and will vary with influent water characteristics water temperature and other factors 2 Continuous flow at 15 psi 103 kPa pressure drop 3 Peak flow at 25 psi 172 kPa pressure drop 4 Operation of a softener at peak flow rate for extended periods of time may result in a slight reduction of softening capacity This is due to premature hardness breakthrough NOTE Operational maintenance and replacement requirements are essential for this product as advertised Commercial Systems 2000 Culligan 1 800 CULLIGAN www culligan com Printed in USA Rev 4 00 DCO 992587 SL 0075 Moore Part No 46945 Hi Flo 52 More CAD File Soft_HF52_stl dwg Hi Flo 52 CAD File Soft_HF52_frp dwg CUSTOMER AUTOMATIC WATER SOFTENER HI FLO 52 DATE 1 0 SCOPE 1 1 Provide as indicated a vertical pressure type water softener system complete with pressure vessel softening resin control valve brine maker and electronic controller The system will be of an approved design as fabricated by a manufacturer regularly engaged in the production of water treatment equipment All equipment and material will
4. More More More HI FLO 52 AUTOMATIC WATER SOFTENERS SPECIFICATIONS AND OPERATING DATA MODELS Model 180 Model 300 Model 450 Model 600 Model 750 Model 900 Capacity1 grains 180 000 300 000 450 000 600 000 750 000 900 000 Maximum pounds 90 150 225 300 375 450 Salt Dosage grams 11 664 19 440 29 160 38 879 48 599 58 320 kilograms 41 68 102 136 170 204 Capacity1 grains 120 000 200 000 300 000 400 000 500 000 600 000 Minimum pounds 36 60 90 120 150 180 Salt Dosage grams 7 776 12 960 19 440 25 920 32 400 38 880 kilograms 16 27 41 54 68 82 Service Flow 2 gpm 67 78 90 97 95 104 Continuous m3 hr 15 18 20 22 22 24 Service Flow gpm 95 108 120 125 123 125 Peak34 m3 hr 22 25 27 28 28 28 Pipe Size NPTI in 2 2 2 2 2 2 Resin Volume cu ft 6 10 15 20 25 30 liters 170 283 425 566 708 850 Media Tank dia x ht in 20 x 54 24 x 54 30 x 54 36 x 60 36 x 60 42 x 60 Steel cm 51 x 137 61 x 137 76 x 137 91 x 152 91 x 152 107 x 152 Fiberglass in 21 x 69 24 x 72 30 x 72 36 x 72 NA NA cm 53 x 175 61 x 183 76 x 183 91 x 183 NA NA Brine Tank in 24 x 48 30 x 48 30 x 48 36 x 48 42 x 48 42 x 48 dia x ht cm 61 x 122 76 x 122 76 x 122 91 x 122 107 x 122 107 x 122 Ship Wt approx pounds 730 1050 1580 2050 2400 2750 Steel kilograms 330 480 720 940 1090 11
5. ONS 4 1 SOFTENER TANK S Each system shall include _____ tank s Each softener tank shall be _____ inches in diameter The sideshell height shall be _____ inches sufficient to allow for proper freeboard space above the resin bed for adequate expansion of the resin during backwashing 4 1 0 Tank Construction Standard vessel Tank s shall be electrical welded pressure vessel quality low carbon steel construction rated for 100 psig working pressure ASME vessel Tank s shall be electrical welded pressure vessel quality low carbon steel construction rated for 125 psig working pressure and hydrostatically tested at 50 in excess of the working pressure Tank construction shall conform to the latest edition of Section VIII for ASME Code pressure vessels and shall be so stamped and certified Fiberglass vessel Tank s shall be manufactured of polyester reinforced by a continuous roving glass filament overwrap The top opening will be 4 8 UN threaded and the tank bottom will be supported on a molded structural base 4 1 1 Access Openings Steel and ASME vessel Each tank will be equipped with openings for mineral filling and periodic inspection 4 1 2 Tank Supports Steel and ASME vessel Tank supports shall be structural steel legs that permit skid mounting and comply with Seismic Zone 4 loading requirements UBC importance factor 1 0 Steel vessel 4 1 3 Tank Finish Exterior Tank finish on the exterior shall be a high solids
6. be supplied in compliance with the specifications as intended for a complete and operational system Open Bidding Arrangement 1 2 Qualified manufacturers of water treatment equipment of the type specified are Culligan International Company or the Engineer s approved equal Closed Bidding Arrangement 1 2 Qualified manufacturers of water softener equipment must be engaged in the manufacture of this equipment for a period of not less than fifteen 15 years Acceptable manufacturers are Culligan International Company or the Engineer s approved equal 2 0 GENERAL DESCRIPTION Selection for statement of specific model 2 1 The system specifications are based on Culligan International model ________________________________ The purpose of the Culligan International Series Hi Flo 52 automatic water softener will be to remove mineral hardness from a known water supply to a level not to exceed ________ mg l as determined by an accepted ASTM or EDTA test method when the system is operated at ________ gpm and in accordance with the operating instructions The system will be capable of supplying ________ gallons of softened water between regenerations based on the influent water analysis listed in Section 3 1 of this equipment specification The systems performance is rated at a design flow rate of ______ gpm with a rated pressure drop of ______ psi and will be capable of a peak flow rate of ______ gpm for sustained periods of 90 minutes with a
7. e controller must communicate via a single pre wired cable assembly simultaneous regenerations shall not be possible Meter Initiated Parallel Twin Unit An operator selected program of immediate or delayed volume initiated regeneration for parallel twin configurations shall be available The controller shall be capable of being programmed in the field without additional interface devices The controller shall indicate various functions that include time of day time of delayed regeneration instantaneous flow rate display volume remaining before next regeneration number of regenerations in the last fourteen 14 days the days since the last regeneration and indication if the softener is in regeneration The controller must communicate via a single pre wired cable assembly simultaneous regenerations shall not be possible More Culligan Hi Flo 52 Softener Engineer s Specification Page 5 Meter Initiated Alternating Twin Unit An operator selected program of immediate volume initiated regeneration for alternating twin configurations shall be available The controller shall be capable of being programmed in the field without additional interface devices The controller shall indicate various functions that include time of day instantaneous flow rate display volume remaining before next regeneration number of regenerations in the last fourteen 14 days the days since the last regeneration and indication if the softener is in stand by or
8. hall include a lockout to prevent unauthorized personnel from altering program data Regeneration override The controller shall include a function to direct pre programmed regeneration after 3 days without input signal European requirement Included with metered unit and flow sensor selection following two options Flow rate indication The controller shall include a flow rate indicator The flow rate shall be displayed through the controller display Totalizer The controller shall include a totalizer function The totalizer value shall be displayed through the controller display More Culligan Hi Flo 52 Softener Engineer s Specification Page 6 Meter Initiated systems ONLY 4 4 3 Flow Sensor s 1 5 Plastic Turbine Meter A flow sensor package shall be provided consisting of an turbine type Hall Effect the package shall include a total of _____ flow sensors with fittings The fitting provided shall be a 1 1 2 inch threaded Noryl housing A 4 foot length of cable shall be provided for direct connection to the system controller The flow sensor package provided shall be functional within the flow range of 1 to 60 gpm The operating temperature pressure range of flow sensor fittings shall be 34 F 100 F at 140 psi max The wetted surfaces of the flow sensor shall be constructed of non corroding materials The flow sensor shall have an accuracy to 2 over full range 2 0 Meter A flow sensor package shall be
9. ll be available An Aqua Sensor control probe will be inserted into the resin bed and will sense the need for regeneration based on the differential water hardness reading and will signal the circuit board to initiate regeneration The system will compensate for variations in water hardness and temperature and will require no field adjustments when operated within the normal temperature range of the softener The controller shall be capable of being programmed in the field without additional interface devices The controller shall indicate various functions that include time of day number of regenerations in the last fourteen 14 days the days since the last regeneration and indication if the softener is in stand by or regeneration No external alternating devices will be acceptable The alternating function must be contained in the sequencing controller and each controller must communicate via a single pre wired cable assembly simultaneous regenerations shall not be possible 4 4 2 In addition the following functions shall be provided as part of the system controller Memory back up protection The controller shall have memory back up protection via at least two methods each capable of retaining the selected operating program and its default settings indefinitely Regeneration sequence timers The controller shall allow control of up to three individual regeneration cycles each programmable from 0 99 minutes Lockout function The controller s
10. or other shapes that might interfere with the normal function of the water softener The resin shall be manufactured to comply with the food additive regulation 21 CFR 173 25 as set forth by the USFDA The system shall include _____ cubic feet of exchange resin per vessel and a total of _____ cubic feet of resin for the system 4 6 BRINE SYSTEM Provide a complete brine system consisting of a plastic tank salt platform brine well an automatic brine valve and all necessary fittings for operation with the water softening system The system shall consist of a combined brine measuring and salt storage tank with salt platform The tank will be sized ____ inches x _____ inches the system will include a total of _____ brine tank s The brine tank will be equipped with a float operated non corrosive field serviceable brine float valve for automatic control of brine withdrawal and fresh water refill The brine valve will automatically open to admit brine to the resin tank during eduction and close automatically providing positive shut off to prevent air from entering the system The brine valve will also regulate the flow of soft water into the brine tank during refill The brine valve works with the timed fill feature of the main operating More Culligan Hi Flo 52 Softener Engineer s Specification Page 7 valve controls to admit the correct volume of fresh water to the brine tank in accordance with the salt dosage setting on the controls The b
11. perating valve shall be designed and manufactured by the same manufacturer as the water softener system Single units only hard water bypass The unit shall be supplied so that the valve will allow automatic bypass of untreated water during regeneration The bypass shall be integral to the main operating valve body and be capable of being easily modified to prevent hard water bypass Single units only NO hard water bypass The unit shall be supplied so that the valve will not allow automatic bypass of untreated water during regeneration The bypass shall be integral to the main operating valve body and be capable of being easily modified to allow hard water bypass More Culligan Hi Flo 52 Softener Engineer s Specification Page 4 4 4 CONTROLS A fully integrated programmable micro processor driven electronic controller shall be provided to automatically cycle the main operating valve through the regeneration sequence The electronic controller shall be designed and manufactured by the same manufacturer as the water treatment equipment The controller shall sequence all steps of an automatic regeneration and automatically return the softener to a service or stand by mode The initiating time and or volume setpoints shall automatically reset upon initiation of the regeneration sequence The controller shall allow for a manual initiation of the automatic regeneration sequence by utilizing a regeneration button on the face of the
12. polyurethane monochromatic gloss enamel applied to a 1 25 to 1 50 mils DFT over a 1 00 to 1 25 mil DFT prime coat More Culligan Hi Flo 52 Softener Engineer s Specification Page 3 Steel vessel 4 1 4 Tank Finish Interior Tank interior shall have near white sandblast and be coated to 8 to 10 mil DFT with an epoxy phenolic designed specifically as a high chemical resistant non toxic odorless protective coating The lining shall meet the requirements of the US Federal Register Food and Drug Regulations Title 21 Chapter 1 Paragraph 175 300 4 2 INTERNAL DISTRIBUTION 4 2 1 The upper distribution system shall be of the baffle type to dispense water laterally to avoid channeling within the resin bed 20 models 24 FG models 4 2 2 The lower distribution system shall be of the single point distributor type constructed of PVC pipe and a fine slotted strainer to provide even flow distribution through the resin bed The distribution system shall be embedded in a two layer subfill of washed inorganic material to support the resin bed 24 steel models 30 and larger models 4 2 2 The lower distribution system shall be of the hub and radial arm type constructed of PVC pipe a hub radial and individual distributors arranged for even flow distribution through the resin bed No distributor slots will face upwards to minimize the opportunity for channeling The distribution system shall be embedded in a single layer subfill of
13. pressure drop of ______ psi There shall be a quantity of ________ of the above described systems Selection for general statement 2 1 The system in compliance with the equipment specification is described as an automatic _______________ water softener system meeting the performance and design data requirements as hereinafter specified 3 0 PERFORMANCE AND DESIGN DATA 3 1 INFLUENT WATER ANALYSIS Calcium Ca Magnesium Mg Total Hardness Constituents above are expressed in ppm or mg l as CaCO3 or as otherwise specified Iron Fe Manganese Mn Total Dissolved Solids TDS Constituents above are expressed in ppm or mg l Turbidity NTU Color pH ENGINEER S SPECIFICATION More Culligan Hi Flo 52 Softener Engineer s Specification Page 2 3 2 DESIGN PARAMETERS Normal System Flow amp Pressure Drop gpm 15 PSI Maximum System Flow amp Pressure Drop gpm 25 PSI Backwash Rinse Flow gpm Backwash Volume gallons nominal Daily Water Usage gallons per day gpd Daily Hours of Water Demand Operating Temperature Range 40 120 F Operating Pressure Range System 30 100 PSI Electrical Requirements 120 Volt 60 Hz 1 phase receptacle required System Dimension L x W x H L x W x H ASTM soap test method 3 3 EFFLUENT WATER QUALITY ZERO GPG HARDNESS Hardness EDTA test method 3 3 EFFLUENT WATER QUALITY MG L HARDNESS 4 0 EQUIPMENT SPECIFICATI
14. regeneration No external alternating devices will be acceptable The alternating function must be contained in the sequencing controller and each controller must communicate via a single pre wired cable assembly simultaneous regenerations shall not be possible Aqua Sensor Initiated Parallel Twin Unit An operator selected program of immediate or delayed hardness initiated regeneration for parallel twin configurations shall be available An Aqua Sensor control probe will be inserted into the resin bed and will sense the need for regeneration based on the differential water hardness reading and will signal the circuit board to initiate regeneration The system will compensate for variations in water hardness and temperature and will require no field adjustments when operated within the normal temperature range of the softener The controller shall be capable of being programmed in the field without additional interface devices The controller shall indicate various functions that include time of day time of delayed regeneration number of regenerations in the last fourteen 14 days the days since the last regeneration and indication if the softener is in regeneration The controller must communicate via a single pre wired cable assembly simultaneous regenerations shall not be possible Aqua Sensor Initiated Alternating Twin Unit An operator selected program of immediate hardness initiated regeneration for alternating twin configurations sha
15. rine valve will include a float operated safety shut off valve as a back up to the timed refill from the main operating valve control to prevent brine tank overflow 4 7 ACCESSORIES All Optional selections 4 7 1 Water test kits for hardness tests will be supplied 4 7 2 Pressure Gauges for hard water inlet and soft water outlet 4 7 3 Sampling Cocks for hard water inlet 4 7 4 Vacuum Breaker for protecting Fiberglass tanks from vacuum 5 0 INSTRUCTIONS _____ complete sets of installation operating and maintenance manuals shall be provided 6 0 FIELD SERVICE The services of a factory authorized service representative can be made available to supervise inspect and provide operator training as required for initial start up and system operation Contact your local Culligan dealer for service rates and scheduling 7 0 WARRANTY A single written warranty must be provided from the manufacturer of the water softener system covering workmanship and materials Rev 10 01
16. teen 14 days number of days since the last regeneration and unit in regeneration Aqua Sensor Initiated Single Unit An operator selected program of immediate or delayed hardness initiated regeneration for single units shall be available An Aqua Sensor control probe will be inserted into the resin bed and will sense the need for regeneration based on the differential water hardness reading and will signal the circuit board to initiate regeneration The system will compensate for variations in water hardness and temperature and will require no field adjustments when operated within the normal temperature range of the softener The controller shall be capable of being entirely programmed in the field without additional interface devices The electronic controller shall indicate various functions that include time of day time of delayed regeneration number of regenerations in the last fourteen 14 days number of days since the last regeneration and unit in regeneration Time Clock Parallel Twin Unit An operator selected program of a time initiated regeneration for parallel twin configurations shall be available The controller shall be capable of being programmed in the field without additional interface devices The electronic controller shall indicate various functions that include time of day time of regeneration number of regenerations in the last fourteen 14 days number of days since the last regeneration and unit in regeneration Th
17. washed inorganic material to support the resin bed 4 3 MAIN OPERATING VALVE The main operating valve shall be of a top mount design constructed of corrosion resistant alloy material and sized with 2 inch NPTI inlet and outlet connections The main operating valve will have provision for either left to right or right to left plumbing flow to simplify installation while maintaining a forward facing timer for ease of service Hard coat anodization of the valve shall be mandatory The hard anodized layer will be 2 mil in thickness or greater and shall be final coated with a flouroplate polymer to further enhance corrosion resistance The valve shall be capable of passing a 1000 hour 5 percent salt spray test without signs of corrosion The valve finishing process shall be considered by the USEPA to be an environmentally friendly process The valve body material shall be considered as generally safe by the USFDA The main operating valve will provide water to service through two smooth port diaphragm valves The diaphragm valves shall be slow opening and closing free of water hammer Regeneration will be controlled through two 2 plastic pistons operating through Teflon seals The main operating valve shall incorporate self adjusting flow regulators to control the rate of flow and prevent resin loss during backwash brine rinse and fast rinse refill steps of regeneration regardless of system pressure fluctuations between 30 and 100 psi The main o
Download Pdf Manuals
Related Search