Craftsman CHIP-N-VAC 486.24717 Operator's Manual
Contents
1. 1 4 x 5 8 N HEX BOLT FIGURE 8 114 x 5 8 STE HEX BOLT e Assemble the hitch bracket to the front tongue using ow two 3 8 x 1 1 4 hex bolts and 3 8 nylock nuts 1 4 NYLOCK NUT Cs Tighten See figure 9 LATCH 5 STAND Secure the hitch pin to the hitch bracket and tongue ay TA pe PRACKET with the hair cotter pin See figure 9 HITCH BRACKET 3 8 x 1 1 4 r FIGURE 10 HEX BOLT 3 8 NYLOCK NUT FIGURE 9 10 Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE Place a side panel on top of the cart bed flange inside the lip of the front panel Fasten the side panel to the front panel using three 1 4 x 5 8 hex bolts and 1 4 nylock nuts Fasten the side panel to the cart bed flange using two 1 4 x 5 8 hex bolts 1 4 flat washers and 1 4 nylock nuts Tighten See figure 11 Repeat on other side Cafes 1 4 FLAT WASHER f p 1 4 x 5 8 gt HEX BOLT 1 4 x 5 8 HEX BOLT FIGURE 11 Screw a 1 4 nylock nut onto a 1 4 x 1 hex bolt until it is about 1 4 from the bolt head Insert the bolt into the hole shown in the side of the cart in figure 12 Fasten the bolt to the cart using a 1 4 nylock nut Tighten so that the nut is one or two threads past the end of the bolt Repeat on the other side Assemble the cross brace to the top rear holes in the side panels using four 1 4 x 5 8 hex bolts and 1 4 nylock nuts See figure 12 1 42. e CAUTION To avoid possible injury be sure that no one is near the cart before releasing the latch FIGURE 28 DO NOT RETURN TO STORE USING THE CHIPPER CHUTE e Material such as stalks or heavy branches up to 3 in diameter may be fed into the chipper chute as shown in figure 29 e Be sure to wear eye protection and gloves when feeding material into the chipper chute e Use the tamper plug not your hands to force material down through the chipper chute For best performance it is important to keep the chipper blades sharp If the composition of the material being discharged changes becomes stringy etc or if the rate of discharge slows down considerably it is likely that the chipper blades are dull and need to be sharpened or replaced Refer to the Service and Adjustments section on page 29 WARNING Do not attempt to feed any material larger than 3 in diameter into the chipper chute Personal injury or damage to the machine could result DANGER Keep hands out of chipper chute Rotating blades in impeller housing can cause serious injury Use the tamper plug to help push material down into the chute LILY ag 7 pale Hi FIGURE 29 Call 1 866 576 8388 for missing parts or assembly help pa DO NOT RETURN TO STORE 17 MAINTENANCE CUSTOMER RESPONSIBILITIES Read and follow the maintenance schedule and the maintenan
3. starting hole inside the outline then use a saber saw or key hole saw to cut out the opening See figure 23 Oooh amp Ph Xc IQTMUOWU gt iD de de OT 1 4 DOWN IMPORTANT Keep cut off as close to the top edge as possible 1 2 FROM FRONT NOT SHOWN FULL SIZE gt 1 8 eD FIGURE 23 FIGURE 22 FULL SIZE 14 Gal 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE Position the adapter over the deck opening and check for fit of cutout as shown in figure 24 Trim cutout if necessary to allow tilting of adapter keeping the fit as close as possible for best vacuum suction NOTE Make sure adapter clears gauge wheels on mower deck Curl on deck may be located outside of adapter or inside depending on deck opening design FIGURE 24 Call 1 866 576 8388 for missing parts or assembly help Holding the adapter bracket and the deck adapter together position the deck adapter on the mower deck Keeping the edge of deck adapter as close as possible to the offset in the adapter bracket see if the slot in the adapter bracket can be aligned with one or two of the deflector holes in your mower deck s discharge opening If the bracket can not be located correctly using existing holes it will be necessary to drill one or two 5 16 diameter holes in the deck See figure 25 Use existing holes or drill 5 16 diameter hole or holes ADAPTER BRACKE
4. 6 Side Panel Cart Extension Front Panel Cart Extension Cross Brace Hard Top Assembly Includes 24 25 26 27 Rivet 3 16 Washer Flat 3 16 Boot Mounting Strap Vinyl Boot Hardtop Poly Rear Door 43790 44849 44850 23540 43866 43661 43088 1509 90 23827 24098 23789 1543 69 43351 712 3083 43352 43081 43830 23560 43080 23825 23826 62468 63376 735 0249 781 0633 728 3001 26633 Terap Tarp 25 S Hook 32 Strap Tarp Less Hooks Hitch Plate Bolt Hex 1 4 20 x 5 8 Bolt Hex 1 4 20 x 1 Washer 1 4 STD Bolt Hex 1 4 20 x 1 1 4 Mounting Bracket Bracket Chute Reinforcement Door Latch Washer Nylon 21 64 Bolt Hex 1 2 13 x 1 1 4 Nut Nylock 1 2 13 Washer Flat 7 16 Washer 5 16 STD Adapter Deck Bracket Deck Adapter Bolt Carr 5 16 x 3 4 Mounting Strap Angle Bracket Impeller Housing Assembly See page 26 Deck Adapter Kit Includes parts in box on page 24 Chipper Chute Assembly Upper Flap Chute Included in item 55 Strap Flap Included in item 55 Rivet Pop 5 32 Owner s Manual 25 IMPELLER HOUSING ASSEMBLY DESCRIPTION Bolt Hex 5 16 18 x 3 4 Bolt Hex 5 16 24 x 2 Screw Self Tap 10 16 x 3 8 Bolt Hex 5 16 18 x 1 Nut Hex Nylock 5 16 18 Washer Lock 5 16 Spring Type REF 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NO 731 1613 24958 48843 24606 736 0247 63924 710
5. N Vac engine is shipped without oil or gasoline Service the Chip N Vac engine with oil and gas as instructed in the separate engine manual Inspect the Chip N Vac to make sure all covers rear door vinyl boot elbow hose adapter hose and deck adapter are properly attached e Check tires for proper inflation 12 14 Ibs WARNING Never fill fuel tank indoors or with the engine running or while the engine is hot Do not smoke while filling tank HOW TO STOP YOUR CHIP N VAC To stop engine move the throttle control lever to the OFF position e Disconnect spark plug wire from plug to prevent ac cidental starting while equipment is unattended or is being worked on CAUTION The muffler and adjacent areas are hot HOW TO START YOUR CHIP N VAC WARNING Never start or run the engine without all covers being properly attached to the blower housing and cart e Check oil and gas in Chip N Vac engine Attach spark plug wire to spark plug Move choke lever on engine to CHOKE position A warm engine may not require choking e Move throttle control lever on engine to FAST position e Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point Let the rope rewind slowly e Pull rope with a rapid continuous full arm stroke Keep a firm grip on starter handle Let rope rewind slowly Do not let starter handle snap back against s
6. Nut 5 16 Nylock Nut 1 2 Nylock Nut 3 8 Hair Cotter Pin 1 8 Cotter Pin 1 8 x 1 1 2 Hub Cap Spacer Tube Door Support Hitch Plate Knob Door Latch Hitch Pin Tarp Strap 25 Tarp Strap Less Hooks S Hooks DO NOT RETURN TO STORE mm Wheel Support Hose Rear Tongue Tailgate Reinforcement Bracket Front Tongue Axle Hose Hanger Rod Latch Stand Bracket Cart Bod Wheels REF QTY DESCRIPTION DESCRIPTION 1 1 Front Panel Poly Hard Top 2 2 Side Panels Hitch Bracket 3 1 Rear Door Hose Adapter Nozzle 4 1 Cross Brace Elbow 5 2 Hose Clamp Engine Base Assembly 6 1 Adapter Bracket Chipper Chute w Tamper Plug 7 1 Deck Adapter Gall 1 866 576 8388 for missing parts or assembly help oO 7 DO NOT RETURN TO STORE ASSEMBLY This unit is shipped WITHOUT GASOLINE or OIL After assembly see separate engine manual for proper fuel and engine oil recommendations TOOLS REQUIRED FOR ASSEMBLY 1 Screwdriver 1 Pliers 7 16 Wrenches 1 2 Wrench 9 16 Wrenches 2 2 2 2 3 4 Wrenches only if figure 23 on page 12 is used REMOVAL OF PARTS FROM CARTONS Remove the hardware packs and all loose parts from the cartons Lay out and identify parts shown in carton contents Lay out and identify parts in the hardware packs Keep contents of each hardware p
7. hose adapter nozzle Tighten hose clamp onto hose and hose adapter Do not collapse hose adapter when tightening clamp See figure 19 e Place the hose hanger rod into the hose hanger bracket on the impeller housing assembly See figure 19 Loop the 25 tarp strap under the hose Hook to the hose hanger rod See figure 19 HOSE HANGER ROD 25 TARP FIGURE 19 HINT Tip the cart bed back for easier access in the next paragraph e Attach the chipper chute assembly to the weld bolts on the back side of the impeller housing using three 5 16 flat washers and 5 16 Nylock nuts Tighten See figure 20 e Insert the tamper plug into the end of the chipper chute assembly CHIPPER CHUTE ASSEMBLY NYLOCK 5 16 FLAT NUT WASHER FIGURE 20 e Assemble the hitch plate to the tractor hitch if a Your tractor has a square straight hitch frame to help prevent binding b Your tractor has a lightweight hitch frame that needs reinforcing for towing the Chip N Vac Use a 1 2 x 1 1 4 hex bolt a 7 16 flat washer and a 1 2 nylock nut See figure 21 1 2 x 1 1 4 HEX BOLT TRACTOR HITCH FRAME ATTACH SQUARE g MOW N VAC 7 HITCH 7116 FLAT WASHER PLATE 1 2 NYLOCK NUT TRACTOR ar ere HITCH FRAME 0 eee TAPERED Ke FIGURE 21 Gall 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE 13 BEFORE PROCEEDING look in the fold out sheets inclu
8. the operator can result in serious injury This unit is capable of amputating fingers and hands and throwing objects Failure to observe the following safety instructions could result in serious injury or death Call 1 866 576 8388 for missing DO NOT RETURN TO STORE amp WARNING TO AVOID SERIOUS INJURY e Read Owner s Manual and all safety labels on machine before starting and using machine e Do Not remove top cover or attempt to empty contents of cart while engine is running e Do Not stand behind cart in exhaust discharge area while engine is running e Keep hands feet face long hair and clothing out of chipper inlet vac inlet and discharge area There are ROTATING BLADES inside these openings e Wear approved safety glasses and gloves Avoid loose fitting clothes e Keep the area of operation clear of all persons particularly small children and pets e Keep all shields and guards e g upper chipper chute extension discharge chute nozzle assembly in place and securely attached e Check discharge boot frequently for wear Replace if worn or damaged o If unit becomes clogged or jammed shut off engine right away Do Not attempt to clear clog or jam with engine running e Muffler and engine get hot and can cause burns Do Not Touch To avoid a fire hazard keep leaves grass and other combustible debris off hot muffler and engine Do Not attempt to remove or attach vac nozzle or optional Hose Kit
9. to the impeller housing using four 5 16 x 3 4 thread forming hex bolts and four nylon washers Push while turning to help start the bolts into the unthreaded holes Tighten See figure 17 To center the elbow with the opening in the hard top a Push the vinyl boot back inside the opening b Loosen by approximately 1 4 turn each the four bolts that you assembled in figure 17 c Push against the elbow to center it with the sides of the opening d Retighten the four bolts that you loosened Pull the vinyl boot onto the end of the elbow Center elbow between sides of opening NYLON WASHER 5 16 x 3 4 HEX BOLT Thread Forming gt o EX Loosen 4 bolts 1 4 turn each D DOOR 1 4 NYLOCK NUT SUPPORTS 1 4 x 1 HEX BOLT FIGURE 15 Attach the engine impeller housing assembly to the upper holes in the angles welded to the tongue Use four 5 16 x 3 4 hex bolts and 5 16 nylock nuts FIGURE 17 Tighten See figure 16 5 16 x 3 4 HEX BOLT WELDED ANGLES FIGURE 16 s 00 Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE e Assemble the hose adapter nozzle to the front of the impeller housing and secure with the three knobs Make sure that the switch actuator bracket contacts the switch on the housing See figure 18 HOSE ADAPT NOZZLE SWITCH ACTUATOR BRACKET FIGURE 18 Place a hose clamp onto one end of hose Push hose onto
10. with engine running e Do Not operate unit unless nozzle or optional Hose Kit is secured in place e Do Not fill gas tank while engine is running Allow engine to cool at least 2 minutes before refueling amp DANGER amp WARNING ROTATING CUTTING BLADES KEEP HANDS AND FEET OUT MUFFLER amp ADJACENT AREAS OF OPENINGS WHILE MACHINE MAY EXCEED 150 F IS RUNNING amp DANGER HAZARDOUS ROTATING BLADES INSIDE KEEP HANDS AWAY FROM ALL OPENINGS DO NOT REMOVE OR ATTACH HOSE HOSE ADAPTER ELBOW OR OPTIONAL HOSE KIT WHEN ENGINE IS RUNNING WARNING This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester muffler is available at your nearest engine authorized service center 4 88 for missing parts or assembly help DO NOT RETURN TO STORE ACCESSORIES AND ATTACHMENTS These accessories were available when the unit was purchased They are also available at most Sears retail outlets and service centers Most Sears stores can order re
11. 1273 43003 629 0923 44738 710 1054 742 0544 781 0627 REF PART NO QTY 1 629 0241A 1 Harness Wire 2 63993 1 Housing Ass y Inner 3 24633 1 Housing Ass y Outer 4 43182 12 5 710 0772 4 6 710 1268 2 7 43063 3 8 712 0421 3 Knob 9 47810 14 10 43086 4 11 719 0330B 1 Adapter Mounting 12 725 1700 1 Cover Switch 13 725 3166 1 Snap Mount Switch 14 726 0272 1 Clamp 26 QTY A MO A D i i i d AY d a REPAIR PARTS FOR MODEL 486 24717 PROFESSIONAL CHIP N VAC DESCRIPTION Cover Switch Hose Hanger Bracket Nut Nylock Jam 5 16 18 Thd Spacer Housing Flat Washer 13 32 x 1 1 4 Impeller Assembly Bolt Hex 3 8 24 x 2 3 4 Lockwasher 3 8 Harness Adapter Nut Hex Lock 5 16 24 Unitork Screw Flat Hd 5 16 24 x 1 Blade Chipper Cover Chipper DO NOT RETURN TO STORE SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION OF TRACTOR WITH ATTACHMENT ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL y pe Vrs WARNING To avoid serious injury operate your tractor up and down the face of slopes never across the face Do not operate on slopes greater than 10 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes Braking may be affected by tractor attachment Reduce speed on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is ver
12. Locate one of the chipper blades in the access plate opening by rotating the impeller assembly by hand Remove the blade using a 3 16 allen wrench on the outside of the blade and a 1 2 wrench on the impeller assembly inside the housing Remove the other blade in the same manner Replace or sharpen blades If sharpening make certain to remove an equal amount from each blade Reassemble in reverse order y NOTE Make certain the blades are reassembled with FIGURE 30 the sharp edge facing upward as viewed from the access plate opening STORAGE Clean the engine and the entire unit thoroughly e If storing in an unventilated or metal storage shed coat e Refer to engine manual for correct engine storage metal parts with light oil or silicone to prevent rust instructions Store unit in a clean dry area Call 1 866 576 8388 for missing parts or assembly help i 19 DO NOT RETURN TO STORE TROUBLESHOOTING PROBLEM POSSIBLE CAUSE S Engine fails to start Loss of power operation erratic Engine overheats Too much vibration Unit does not discharge Rate of discharge when chipping slows considerably or composition of discharged material changes B D OT Spark plug wire disconnected Safety switch not contacted Fuel tank empty or stale fuel Fuel shut off valve closed if so equipped Faulty spark plug Spark plug wir
13. Operator s Manual CRAFTSMAN PROFESSIONAL CHIP N VAC DO NOT RETURN TO STOR No 486 24717 For Missing Parts or Assembly plodel Ne AB Questions Call 1 866 576 8388 CAUTION d Safety Before using this product read this manual and follow all Safety Assembly Rules and Operating Instructions e Operation e Maintenance e Parts Sears Roebuck and Co Hoffman Estates IL 60179 U S A www sears com craftsman PRINTED IN U S A FORM NO 26633 08 13 08 TABLE OF CONTENTS WARRANTY Sras aria i tate een anne 2 SERVICE AND ADJUSTMENTS 19 SAFETY RULES vinene veneisse ee 3 STORAGE dannede aa ta 19 FULL SIZE HARDWARE CHART 6 TROUBLESHOOTING mnvevvvvrvvevvrrrrrvernverrserererevneenn 20 CARTON CONTENTS rverrrrrrrrrvvrrrerrverrrvernvrvrrsvrveven T REPAIR PARTS ILLUSTRATIONS n 23 24 26 ASSEMBLY skrantende 8 REPAIR PARTS LISTS rccncscninorenoniss 23 25 26 OPERATION ccstpacettacetts in ispedd 16 SLOPE GUIDE arenaene aa 27 MAINTENANCE se ronrerrrrovrnvvnevvrrrrvrsrnnersvrerrsrneresvvevennn 18 PARTS ORDERING SERVICE ee Rear Cover WARRANTY CRAFTSMAN PROFESSIONAL LIMITED WARRANTY Two Years on Powered Tractor Attachment When operated and maintained according to all supplied instructions if this Powered Attachment fails due to a defect in material or workmanship within two years from the date or purchase call 1 800 4 MY HOME to arrange for free repair This warranty applies for only one year f
14. T DECK ADAPTER MOWER DECK Keep edge of adapter as close as possible to offset in bracket FIGURE 25 VE e Assemble the adapter bracket to the deck using two 5 16 x 1 1 4 hex bolts 5 16 flat washers and 5 16 nylock nuts See figure 26 NOTE It may be necessary to use extra 5 16 flat washers to shim under the bracket next to the deck surface Ten extra washers have been furnished as shims See figure 26 2 5 16 NYLOCK NUTS re 5 2 5 16 FLAT KE re S WASHERS ADAPTER BRACKET 5 16 flat washers used as needed for shims to adjust for variations in decks 5 16 x 1 1 4 E HEX BOLT FIGURE 26 e With deck adapter positioned correctly over the discharge opening use the adapter bracket as a template and drill three 9 32 diameter holes in the top of the deck adapter See figure 27 e Bolt deck adapter to bracket using three 1 4 x 3 4 bolts nylon washers 1 4 flat washers and 1 4 lock nuts Nylon washers should be against the inside of the deck adapter See figure 27 DECK ADAPTER 3 1 4 NYLOCK NUTS ADAPTER i BRACKET a 3 NYLON WASHERS 3 1 4 STEEL WASHERS 3 1 4 x 3 4 HEX BOLTS FIGURE 27 e Assemble end of hose and a hose clamp over the round opening of deck adapter and tighten clamp GO DIRECTLY TO THE OPERATION INSTRUCTIONS ON PAGE 16 DO NOT RETURN TO STORE 15 OPERATION BEFORE STARTING e Your Chip
15. ackage separate ASSEMBLING THE CART BODY e Place cart body halves upright on a smooth level surface such as a garage floor or a paved driveway See figure 1 CAUTION Do not leave the cart unattended in upright position during assembly A falling cart can cause personal injury Pay close attention to the stability of the cart while it remains in an upright position For best stability assemble on a smooth level surface e Assemble cart body halves together using three 1 4 x 5 8 hex bolts and 1 4 nylock nuts as shown in figure 1 Do not tighten yet 1 4 x 5 8 HEX BOLT 1 4 NYLOCK NUT gt RON 0 ne 0 o HS 0 Sb o SK o Q Pi 8 FIGURE 1 8 e Fit the tailgate reinforcement bracket over the end of the cart bed Position the two door support brackets on the bottom of the reinforcement bracket as shown in figure 2 Fasten the reinforcement bracket and the door supports to the bottom of the cart using four 5 16 x 3 4 truss head bolts and 5 16 nylock nuts Do not tighten yet See figure 2 e Fasten the tailgate reinforcement bracket to the sides of the cart body using four 1 4 x 5 8 hex bolts and 1 4 nylock nuts as shown in figure 2 Do not tighten yet 1 4 NYLOCK NUT 1 4 x 5 8 HEX BOLT 5 16 x 3 4 TRUSS HEAD BOLT SUPPORT TAILGATE REINFORCEMENT 5 16 NYLOCK NUT BRACKET FIGURE 2 e Pull the cart bod
16. ce procedures listed in this section BEFORE EACH USE CHECK FOR LOOSE FASTENERS e Make a thorough visual check of the Chip N Vac for any bolts and nuts which may have loosened Retighten any loose bolts and nuts CHECK VINYL BOOT Check the soft vinyl boot on front of hard top for wear Replace if worn or damaged CHECK TIRE PRESSURE e Check tire pressure regularly Recommended tire pressure is 12 14 Lbs CHECK ENGINE OIL LEVEL e Check oil level before each use Maintain engine oil as instructed in the separate engine manual LUBRICATION At the beginning of each season lubricate the latch latch pivot bolt and the axle where the hitch tongue pivots with a light machine oil Atleast once a season grease or oil the wheel bearings Use automotive wheel bearing type grease or 20 weight oil 18 MAINTENANCE SCHEDULE LE ES LS Fill in dates as you SCS CS complete regular service ER PE Check for loose fasteners X Check soft vinyl boot X Check tire pressure X Check engine oil level X Lubricate X Clean X X Maintain engine per instructions below and in engine manual Service Dates WARNING Always stop engine and disconnect spark plug wire before cleani
17. ded with this manual to find templates for Sears mower decks If written instructions are printed on the template follow those instructions instead of the instructions in this manual ASSEMBLING THE DECK ADAPTER 62468 Remove the mower discharge deflector from your TOTHE MOWER DECK mower deck Save the deflector and hardware for remounting deflector NOTE Not all of the parts in the deck adapter hardware package will be needed for your particular fit up CAUTION Mower deflector must be replaced when Chip N Vac deck adapter is removed Do Not operate mower Contents of Hardware Pack for Deck Adapter unless adapter or deflector is in place and properly mounted e Identify your mower deck see fold outs and cut Hex Bolt 5 16 x 1 1 4 out the correct discharge opening template for your Hex Bolt 1 4 x 3 4 mower deck size If there is no template for your deck Carriage Bolt 5 16 x 3 4 size you can make your own template by marking Nylock Nut 5 16 around a piece of cardboard held against the edge of Nylock Nut 1 4 the discharge opening Flat Steel Washer 1 4 Std Flat Washer 5 16 Std Tape the template to the face of the adapter locating Nylon Washer template approximately 1 2 from front and 1 4 down Mounting Strap from top of adapter Keep as close to top as possible Angle Bracket See figure 23 Mark outline of template on face of Mounting Bracket adapter using white crayon nail or scriber Drill a
18. e a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en fran ais a domicilio y para ordenar piezas 1 800 LE FOYER 1 888 SU HOGAR 1 800 533 6937 www sears ca cot 1 888 784 6427 Registered Trademark Trademark Service Mark of Sears Brands LLC Marca Registrada Marca de Fabrica 5 Marca de Servicio de Sears Brands LLC MC Marque de commerce Marque d pos e de Sears Brands LLC Sears Brands LLC
19. e loose 2 Unit running on CHOKE Blocked fuel line or stale fuel Water or dirt in fuel system Carburetor out of adjustment Dirty air cleaner Carburetor not adjusted properly Engine oil level low Loose parts or damaged impeller Discharge chute elbow clogged Foreign object lodged in impeller Chip N Vac cart is full Chipper blades dull Refer to the engine manual packed with your unit NOTE For repairs beyond the minor adjustments listed above please contact your nearest authorized service dealer 20 CORRECTIVE ACTION OT Wh 4 1 Connect wire to spark plug 2 Correctly install hose adapter nozzle 3 4 Open fuel shut off valve Fill tank with clean fresh fuel Clean adjust gap or replace Connect and tighten spark plug wire Move choke lever to OFF position Clean fuel line fill tank with clean fresh gasoline Disconnect fuel line at carburetor to drain fuel tank Refill with fresh fuel Adjust carburetor Service air cleaner Adjust carburetor Fill crankcase with proper oil Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts Make all necessary repairs If vibration continues have unit serviced by an authorized service dealer Stop engine immediately and disconnect spark plug wire Clean inside of housing and discharge chute elbow Stop engine im
20. ke sure the tongue is securely locked to the latch stand bracket by the latch lock lever FIGURE 6 e Assemble a spacer tube onto each end of the axle as shown in figure 7 Assemble a 1 flat washer a wheel valve stem facing out and another 1 flat washer onto the axle as shown in figure 7 Secure the wheel with a cotter pin spreading the ends so that a hub cap can fit over the pin Assemble the hub cap by pressing it onto the flat washer Repeat on other end of axle SPACER TUBE WHEEL 1 FLAT WASHER 1 FLAT WASHER HUB CAP COTTER PIN FIGURE 7 VES Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE Flip the cart over so that it rests on its wheels ASSEMBLING VAC PARTS Assemble the front tongue on top of the rear tongue using three 3 8 x 3 hex bolts and 3 8 nylock nuts e Release the latch lock lever and tilt the cart bed back See figure 8 See figure 10 HINT For easier assembly support the rear tongue with a block of wood Assemble the front panel to the cart bed sliding the bottom lip of the panel in between the cart bed and the latch stand bracket Fasten the panel to the bottom and sides of the cart bed using six 1 4 x 5 8 hex bolts and 1 4 nylock nuts Tighten See figure 10 3 8 x 3 e Tighten the two bolts that you assembled to the latch stand bracket in figure 5 TONGUE 1 4 NYLOCK NUT
21. l injury or damage to the machine could result Do not stand behind cart in exhaust discharge area while engine is running Do not operate this equipment while intoxicated or while taking drugs or medication that impairs the senses and reactions When using this equipment start with the vehicle transmission in first low gear and then gradually increase speed only as conditions permit Operate this equipment at reduced speed on rough terrain along creeks and ditches and on slopes to prevent tipping or loss of control Do not drive too close to a creek or ditch Vehicle braking and stability are affected by the addition of this equipment Do not fill the Chipper Vac to its full capacity without checking the capability of the towing vehicle to safely pull and stop with the Chipper Vac attached Before operating on any grade hill refer to the safety rules in the vehicle owner s manual concerning safe operation on slopes Also refer to the SLOPE GUIDE on page 27 of this owner s manual Do not operate on slopes in excess of 10 degrees STAY OFF STEEP SLOPES Follow the maintenance instructions outlined in this manual Look for this symbol to point out important safety precautions It means Attention Become alert Your safety is involved DANGER This Chipper Vac was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of
22. mediately and disconnect spark plug wire Remove lodged object Empty cart Sharpen or replace chipper blades Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE NOTES 21 22 NOTES IT DOOD tenner Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE PARTS REPAIR PARTS FOR MODEL 486 24717 CART BODY REF PART NO QTY 1 23985 2 2 62458 1 3 23507Y 1 4 24497Y 1 5 24897 1 6 46272 2 7 43093 2 8 43601 4 9 44678 2 10 43014 2 11 43866 9 12 47189 9 13 43814 12 14 41076 2 DESCRIPTION Cart Body Tailgate Reinforcement Bracket Wheel Support Latch Stand Bracket Axle Wheel 1 Dia Wheel w Tire 15 x 6 00 Cotter Pin 1 8 Dia x 1 1 2 Washer Flat 1 Spacer Tube 1 1 4 x 2 Lg Hub Cap Hex Bolt 1 4 20 x 5 8 Nylock Nut 1 4 20 Truss Hd Bolt 5 16 18 x 3 4 Spacer Call 1 866 576 8388 for missing parts or assembly help i DO NOT RETURN TO STORE ED REF PART NO QTY 15 16 17 18 19 20 21 22 23 24 25 26 43088 63917Y 63155Y 24614 23475 43884 43343 43087 23838 HA21362 47407 47408 43574 47810 2 1 1 1 1 1 1 2 2 5 1 1 3 13 DESCRIPTION Washer Flat 1 4 Tongue Weldment Ass y Rear Tongue Weldment Ass y Fron
23. ng lubricating or before performing any repairs or maintenance ENGINE MAINTENANCE e Check oil level before each use Maintain engine oil as instructed in the separate engine manual e Service air cleaner every 25 hours under normal conditions Clean every few hours under extremely dusty conditions Poor engine performance and flooding usually indicates that the air cleaner should be serviced To service the air cleaner refer to the separate engine manual e The spark plug should be cleaned and the gap reset once a season Spark plug replacement is recommended at the start of each season Check the engine manual for correct plug type and gap specifications CLEANING e Make sure the cart the side and front panels and top are cleaned after each use Grass clippings and leaves left in the cart will mildew and cause damage if not cleaned out e Clean the engine regularly with a cloth or brush Keep the cooling fins on the engine housing clean to permit proper air circulation which is essential to engine performance and life Be sure to remove all dirt and debris from muffler area Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE SERVICE AND ADJUSTMENTS NYLOCK NUTS ACCESS PLATE k N SHARPENING OR REPLACING CHIPPER BLADES e Disconnect the spark plug wire and move wire away from the spark plug e Remove the access plate by removing two hex lock nuts See figure 30
24. ntain the equipment according to the instructions contained in the operator s manual Engine fuel system cleaning or repairs caused by fuel determined to be contaminated or oxidized stale In general fuel should be used within 30 days of its purchase date Normal deterioration and wear of the exterior finishes or product label replacement This warranty applies only while this product is within the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Hoffman Estates IL 60179 l DO NOT RETURN TO STORE A SAFETY A Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment Exercise caution at all times when using power equipment Read and follow allinstructions in this manual before attempting to assemble or operate this equipment Failure to comply with these instructions may result in personal injury Keep this manual in a safe place for future reference and for ordering replacement parts Read this operating and service instruction manual carefully Be thoroughly familiar with the controls and proper use of this power vacuum Read the vehicle owners manual and vehicle safe operation rules before using this equipment Never allow children under 16 to operate this Chipper Vac Children 16 years and older should only operate under close parental
25. pair parts for you when you provide the model numbers of your tractor and Chipper Vac System The Hand Wand Attachment Model 486 24509 provides a 12 x 5 diameter hose to clean around shrubs patios window wells and other areas not accessible to the tractor The model and serial numbers will be found on a decal attached to the engine base You should record both the serial number and the date of purchase and keep in a safe place for future reference MODEL NUMBER 486 24717 SERIAL NUMBER DATE OF PURCHASE VES Call 1 866 576 8388 for missing parts or assembly help 5 DO NOT RETURN TO STORE HARDWARE PACKAGE CONTENTS SHOWN FULL SIZE Pe _P m IT NOT SHOWN FULL SIZE Ae ee E ge ene IN CART A 3 Hex Bolt 3 8 x 3 B Hex Bolt 1 2 x 1 1 4 C 2 Hex Bolt 3 8 x 1 1 4 D Hex Bolt 1 4 x 1 1 4 E Hex Bolt 1 4 x 1 F Hex Bolt 5 16 x 3 4 G Hex Bolt 1 4 x 3 4 H 9 Hex Bolt 1 4 x 5 8 Hex Bolt 5 16 x 3 4 Thread Forming J 12 Truss Head Bolt 5 16 x 3 4 K Nylon Washer L 2 Flat Washer 1 4 M Flat Washer 5 16 N Flat Washer 7 16 O 4 Flat Washer 1 P 9 Nylock Nut 1 4 QPEN lt xXxZ lt Cc1020 m g mo DP See page 14 for the Deck Adapter hardware package Contents not included here ae DESCRIPTION Nylock
26. rom the date of purchase if this Powered Attachment is ever used for commercial or rental purposes During the first year of purchase there will be no charge for warranty service in your home For your convenience in home warranty service will still be available after the first year of purchase but a trip charge will apply This charge will be waived if you transport the tractor to an authorized Craftsman drop off location For the nearest authorized location call 1 800 4 MY HOME This warranty covers ONLY defects in material and workmanship Sears will NOT pay for Expendable items that become worn during normal use including but not limited to blades spark plugs air cleaners belts and oil filters Standard maintenance servicing oil changes or tune ups Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Tire or wheel replacement or repair resulting from normal wear accident or improper operation or maintenance Repairs necessary because of operator abuse including but not limited to damage caused by improper transportation impacting objects that bend the frame or crankshaft or over speeding the engine e Repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or failure to mai
27. supervision Do not allow anyone to operate this equipment without proper instructions Do not allow passengers to ride on this equipment or on the towing vehicle Keep the area of operation clear of all persons particularly small children Also keep area clear of pets Check fuel before starting engine Do not fill fuel tank indoors or when engine is running or while engine is hot Wipe off any spilled fuel before starting engine Engine and muffler get hot Do not touch To avoid fire hazard keep clean of debris and other accumulations Never store Chipper Vac with fuel in tank Allow engine to cool before storing in any enclosure Do not change engine governor settings Do not operate engine if air cleaner or cover is removed except for adjustment Removal of these parts could create a fire hazard Before cleaning repairing or inspecting make certain all moving parts come to a complete stop Disconnect spark plug wire and keep wire away from plug to prevent accidental starting Keep throttle control lever in stop position If the Chipper Vac should become blocked with debris at any point shut engine off and wait until the impeller comes to a complete stop before attempting to remove the obstruction Disconnect spark plug wire to prevent accidental starting If the cutting mechanism strikes a foreign object or if your Chipper Vac should start to vibrate abnormally stop the engine immediately disconnect the spark plug wire and move the
28. t Latch Lock Lever Hitch Bracket Hitch Pin Pin Hair Cotter 1 8 Hex Bolt 3 8 16 x 1 1 4 Door Support Nylock Nut 3 8 16 Hex Bolt 5 16 18 x 3 3 4 Spring Extension Hex Bolt 3 8 16 x 3 Nylock Nut 5 16 18 23 ADAPTER 62468 31 30 8 44 40 49 540 Ngo as N 18813 47 12 59 24 REPAIR PARTS FOR MODEL 486 24717 PROFESSIONAL CHIP N VAC 7 Va 52 53 54 55 29 aS y ix y J ell vi i 18 19 51 41 5 32 TG 43 PN od NS TO 42 TRACTOR Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE REPAIR PARTS FOR MODEL 486 24717 PROFESSIONAL CHIP N VAC 24080 24078 24958 43182 43840 43085 731 1617 47810 43791 47630 712 0421 43012 47189 40995 40998 681 0068 49974 46420 43792 43793 24678 24679 23836 64244 OmonN OoabhaN 4 43882 43910 24798 48133 44790 Call 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE i ad m de de ende EN ETT Base Brace Housing Hose Hanger Bracket Bolt Hex 5 16 18 x 3 4 Bolt Hex 5 16 18 x 1 1 4 Bolt Hex 5 16 18 x 1 1 2 Tamper Plug Nut Nylock 5 16 18 Hose Adapter Nozzle Screw Self Tap 5 16 18 x 3 4 Knob See Item 8 Page 24 Bolt Hex 1 4 20 x 3 4 Nut Nylock 1 4 20 Thd Engine 49 State Engine California Chute Assembly Hose Hanger Rod Elbow Hose 6 x 84 Hose Clamp
29. tarter e Repeat instructions in two preceding paragraphs until engine fires When engine starts move choke control gradually to RUN position 16 HOW TO USE YOUR CHIP N VAC e Inspect the Chip N Vac to make sure all covers rear door vinyl boot elbow chipper chute with tamper plug hose adapter nozzle hose and deck adapter are properly attached Check tires for proper inflation 12 14 Ibs e Check oil and gas in Chip N Vac engine Begin operation at low speed adjusting forward speed to match grass height and or moisture condition to prevent clogging e Do not attempt to vacuum up any material other than vegetation found in a normal yard such as light branches leaves twigs etc WARNING Should your Chip N Vac become clogged shut off tractor and A Chip N Vac engines Before attempting to unclog remove wire from spark plug to prevent accidental starting To empty cart shut off tractor engine and set brake Shut off Chip N Vac engine Remove rear door from cart Release the latch holding cart down to the tongue by pulling up on the latch lever See figure 28 e Using a rake or suitable tool pull the grass clippings and or leaves out of cart fd e After cart is emptied secure cart to tongue with latch and reattach the rear door and the vinyl boot CAUTION Vehicle braking and stability may be affected with the addition of an accessory or an attachment Be aware of changing conditions on slopes
30. tically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the angle of the fold with the slope of the hill Call 1 866 576 8388 for missing parts or assembly help i 27 DO NOT RETURN TO STORE Your Home For expert troubleshooting and home solutions advice manage jy home www managemyhome com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 i Call anytime day or night U S A and Canada www sears com WWwwWw sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada www sears com WWww sears ca To purchas
31. wire away from the spark plug Allow the machine to stop and take the following steps a Inspect for damage b Repair or replace any damaged parts c Check for loose parts and tighten to assure continued safe operation Check all bolts for tightness at frequent intervals to help insure safe operation Check vinyl hard top boot frequently for wear Replace if worn or damaged Never operate Chipper Vac unless deck adapter hose hose adapter nozzle discharge chute elbow chipper chute and top cover are properly attached in their place Do not remove top cover or attempt to empty contents of cart while engine is running Never attempt to change hose adapter nozzle or to install remote hose attachment when engine is running Keep all shields and guards e g chipper chute discharge chute elbow and hose adapter nozzle in place and securely attached Keep hands feet face long hair and clothing out of inlet and discharge area There are ROTATING BLADES inside these openings Always wear safety glasses or other suitable eye protection when operating or maintaining this equipment Wear protective gloves when feeding material into the chipper chute Avoid loose fitting clothing Keep face and body clear of the chipper chute to avoid accidental bounce back of any material When feeding material into this equipment be extremely careful that pieces of metal rocks bottles cans or other foreign objects are not included Persona
32. x 5 8 1 4 NYLOCK NUT 1 4 x 1 HEX BOLT 58 REN q ASS 4 aS 3 NINE 1 4 NYLOCK NUT 7 FIGURE 12 Call 1 866 576 8388 for missing parts or assembly help Assemble a door latch at each end of the cross brace using a 5 16 x 3 4 hex bolt a nylon washer and a 5 16 nylock nut Place the nylon washer between the door latch and cross brace Tighten so that latch is snug but will still rotate See figure 13 5 16 x 3 4 HEX BOLT DOOR FIGURE 13 Install the poly hard top using fourteen 1 4 x 3 4 hex bolts and 1 4 flat washers on the outside and fourteen 1 4 flat washers and 1 4 nylock nuts on the inside Tighten See figure 14 1 4 NYLOCK NUT POLY HARD TOP 1 4 FLAT WASHER FIGURE 14 KES DO NOT RETURN TO STORE 11 Assemble a short tarp strap to rear door using one 1 4 x 7 1 4 hex bolt two 1 4 flat washers and one 1 4 nylock nut Assemble an S hook through loose end of strap See figure 15 Repeat on other side of door Assemble door to rear of cart by resting bottom of door on door supports and pushing top of door in against cross brace Secure top of door using door latches on each side See figure 15 Hook both the tarp straps onto the 1 4 x 1 hex bolts in the sides of the cart See figure 15 DOOR LATCH 1 4 x 1 1 4 HEX BOLT l 1 4 FLAT WASHER i gare STRAP SHORT dn go 1 4 FLAT WASHER Assemble the elbow
33. y halves together Tighten the four truss head bolts in figure 2 Tighten the four hex bolts in figure 2 Tighten the three hex bolts in figure 1 keeping the bottom aligned and pulled together e Carefully flip the cart end for end so that it rests on the tailgate reinforcement bracket See figure 3 FIGURE 3 Gall 1 866 576 8388 for missing parts or assembly help DO NOT RETURN TO STORE Assemble the wheel support to the bottom of the cart using eight 5 16 x 3 4 truss head bolts and 5 16 nylock nuts as shown in figure 4 Heads of bolts go on the inside of cart Tighten 5 16 x 3 4 TRUSS HEAD BOLT WHEEL SUPPORT FIGURE 4 e To prevent accidental tipping during the following assembly procedures lower the cart to rest upside down with the wheel support facing up as shown in figure 5 e Align the latch stand bracket so that the tab is at the rear Fasten the bracket to the rear set of holes at the front of the cart using two 1 4 x 5 8 hex bolts 1 4 flat washers and 1 4 nylock nuts Use the 1 4 flat washers as shims between the bracket and the cart bed Make finger tight See figure 5 LATCH STAND BRACKET 1 4 NYLOCK NUT Tab at rear 1 4 x 5 8 HEX BOLT FIGURE 5 e Position the rear tongue on the wheel support and the latch stand bracket Assemble the axle through the wheel support and the tongue See figure 6 IMPORTANT Ma
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