Craftsman 316.35084 User's Manual
Contents
1. Place saw ona clear firm flat surface 2 With the chain brake pulled back to the disengaged position start the engine Grasp the rear handle A with your right hand Fig 10 With your left hand hold the front handle B not Chain Brake lever C firmly Fig 10 5 Squeeze the throttle trigger to 1 3 throttle then imm ediately engage the Chain Brake lever by pushing forward C Fig 10 6 Chain should stop abruptly When it does immediately release the throttle trigger 7 If Chain Brake functions properly turn the engine off and return the Chain Brake to the DISENGAGED position Chain Lubrication Adequate lubrication of the saw chain is essential at all times to minimize friction with the guide bar Never starve the bar and chain of oil Running the saw with too little oil will decrease cutting efficiency shorten saw chain life cause rapid dulling of chain and cause excessive wear of bar from overheating Too little oil is evidenced by smoke bar discoloration or pitch build up Automatic Oiler Your chain saw is equipped with an automatic gear driven oiler system The oiler automatically delivers the proper amount of oil to the bar and chain As the engine speed increases so does the oil flow to the bar pad The amount of oil flowing to the bar and chain may be changed by turning the adjustment screw D with a small slotted screwdriver as shown in Fig 11 Turn the screw clockwise to DECREASE2. Read the Operator s Manual s and follow all warnings and safety instructions Failure to do so can result in serious injury to the operator and or bystanders WEAR EYE HEARING AND HARDHAT PROTECTION WARNING thrown objects and loud noise can cause severe eye injury and hearing loss Wear eye pro tection meeting ANSI Z87 1 1989 standards and ear protec tion when operating this unit Wear a hard hat Use a full face shield when needed UNLEADED FUEL Always use clean fresh unleaded fuel OIL Refer to operator s manual for the proper type of oil SYMBOL al describes safety and international symbols and pictographs that may appear on this product manual for complete safety assembly operating and maintenance and repair information MEANING ON OFF CONTROL ON START RUN ON OFF CONTROL OFF OR STOP GUIDE BAR WARNING contact of the guide bar tip with any object should be avoided Tip contact may cause the guide bar to move suddenly upward and backward which may cause serious injury USE BOTH HANDS Always use both hands while operat ing the chain saw Never use only one hand to operate the saw RED CHOKE LEVER POSITIONS 1 FULL Choke Position 2 PARTIAL Choke Position 3 RUN Position CH 1 20 DSO OTR N OON O EN eS NN NY Do Q MN W 15 AIN SAW COMPONENTS GUIDE BAR SAW CHAIN SAW CHAIN ADJUSTMENT SCREW SPARK ARRESTER S
3. being careful to avoid cutting into the ground Fig 17 2 Log supported on 1 end First cut from bottom underbuck 1 3 diameter of log to avoid splintering Second cut from above overbuck to meet first cut and avoid pinching Fig 18 3 Log supported on both ends First overb 1 3 diame ter of log to avoid splintering Second underbuck to meet first cut and avoid pinching Fig 19 NOTE The best way to hold a log while bucking is to use a sawhorse When this is not possible the log should be raised and supported by the limb stumps or by using supporting logs Be sure the log being cut is securely supported O Fig 19 BUCKING USING A SAWHORSE For personal safety and ease of cutting the correct posi tion for vertical bucking is essential Fig 20 A Hold the saw firmly with both hands and keep the saw to the right of your body while cutting B Keep the left arm as straight as possible C Keep weight on both feet CAUTION aly in and bar are being properly lubricated MAINTENANCE SCHEDULE NOTE Maintenance replacement or repair of the emis Perform these required maintenance procedures at the fre Aon contiol pa Ana System may be ae l quency stated in the table These procedures should also ormed by a Sears or other qualified service dealer be a part of any seasonal tune up NOTE Maintenance replacement or repair of t
4. 310201 CH IGNITION ASSY 62 9129 340214 HOSE 95 9010 310203 WIRE 128 9NAZ 5 16 18 PLATE 30 9191 310201 STUD 63 9SKKBY10 24 1 SCREW 96 9228 310222 ISOLATOR ASS Y 129 9072 310208 WRENCH 3t B05 0202 CONTACT CROLINT 64 9043 310201 PLATE 97 QWFB 4 9 417 WASHER 130 9042 310201 CARRY CASE 32 SSKKBY10 24 0 75 SCREW 65 9424 310206 SPACE 98 9024 310206 SPRING 134 9120 MD0701 SCABBARD 33 857DZY10 24 279 SCREW 66 9228 340206 CAP FUEL 98 9040 310201 CABLE 9017 310214 24 California EPA Emission Control Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board The Environmental Protection Agency and Sears Roebuck and Co are pleased to explain the emission control system warranty on your 2005 and later small off road engine In California and the 49 states new small off road engines must be designed built and equipped to meet stringent anti smog standards Sears must war rant the emission control system on your small off road engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your Emission control system may include parts such as the carburetor or fuel injection system the ignition system and cat alytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists Sears will repair your small off road engine at no cost to you including diagnosis parts
5. Canaria on a product serviced by Sears 1 809 827 6655 1 5 4 1 860 361 6665 Canada Para pedir serving de reparaci n Au Canada pour service an Frangais adomdik v pata odenar paras 1 8564 E FOYER PARR TRL BAZ ASBAB DA A Heiane Pradana Presto FS Ronycz Mark af Bacon Fonik ref De hata Zingjttnecj f bias da Beinn AM alarga ca Bary de fiiry Fiata amet Gy W waszym de cerar DU Prpa aaie do Baie Saeed ened Ti name Peek ii Ts
6. H ENGINE EXHAUST FROM THIS ered areas be equipped with a spark arrestor main PRODUCT CONTAINS CHEMICALS tained in effective working order or the engine be con KNOWN TO THE STATE OF CALIFORNIA structed equipped and maintained for the prevention of fire Check with your state or local authorities for regula TO CAUSE CANCER BIRTH DEFECTS tions pertaining to these requirements Failure to follow OR OTHER REPRODUCTIVE HARM these requirements could subject you to liability or a fine This unit is factory equipped with a spark arrestor If it requires replacement ask a Sears or other qualified service dealer to install the Spark Arrestor Kit The purpose of safety symbols is to attract your atten tion to possible dangers The safety symbols and their explanations deserve your careful attention and under standing The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures SYMBOL MEANING SAFETY ALERT Indicates danger warning or caution Attention is required in order to avoid serious personal injury May be used in conjunction with other symbols or pictographs NOTE Advises you of information or instruciions vital to the operation or maintenance of the equipment Read the Operator s Manual s and follow all warnings and sa
7. The Chain Brake is DISENGAGED chain can move when BRAKE LEVER IS PULLED BACK AND LOCKED A Fig 30 2 The Chain Brake is ENGAGED chain is stopped when brake lever is in forward position You should not be able to move chain B Fig 30 MAINTENANCE REQUIREMENTS CHECK FOR DAMAGED OR WORN PARTS Check a Sears Service Center for replacement of dam aged or worn parts NOTE Itis normal for a small amount of oil to appear under the saw after the engine stops Do not confuse this with a leaking oil tank STOP Switch Ensure STOP switch functions properly by moving the switch up to the STOP position Make sure the engine stops then restart engine and continue Fuel Tank Do not use saw if fuel tank shows signs of damage or leaks Oil Tank Do not use saw if oil tank shows signs of damage or leaks CHECK FOR LOOSE FASTENERS AND PARTS e Chain Brake Nuts e Chain Muffler Cylinder Shield Air Filter cover Handle Screws e Vibration Mounts Starter Housing Front Hand Guard AIR FILTER CAUTION yo the ai ier Dust and dirt wil be drawn into engine and damage it Keep the air filter clean 1 Remove the top cover A by loosening the cover retaining screws Cover will lift off Fig 31 2 Clean air filter Wash filter in clean warm soapy water Rinse in clear cool water Air dry completely NOTE It is advisable to have a supply of spare fi
8. contains a fuel additive which will help inhibit corrosion and mini mize the formation of gum deposits It is recommended that you use our 2 cycle oil with this unit If unavailable use a good 2 cycle oil designed for air cooled engines along with a fuel additive such as STA BIL Gas Stabilizer or an equivalent Add 0 8 oz 23 ml of fuel additive per gallon of fuel according to the instructions on the container NEVER add fuel additives directly to the unit s fuel tank CAUTION z For proper engine operation and maxi mum reliability pay strict attention to the oil and fuel mixing instructions on the 2 cycle oil container Using improperly mixed fuel can severely damage the engine To Obtain Correct Fuel Mix Thoroughly mix the proper ratio of 2 cycle engine oil with unleaded gasoline in a separate fuel can Use a 40 1 fuel oil ratio Do not mix them directly in the engine fuel tank See the table below for specific gas and oil mixing ratios NOTE One gallon 3 8 liters of unleaded gasoline mixed with one 3 2 oz 95 ml bottle of 2 cycle oil makes a 40 1 fuel oil ratio UNLEADED GAS 2 CYCLE OIL 1 GALLON US 3 2 FL OZ 3 8 LITERS 95 ml MIXING RATIO 40 1 WARNIN Gasoline is extreme ly flammable Ignited Vapors may explode Always stop the engine and allow it to cool before filling the fuel tank Do not smoke while filling the tank Keep sparks and open flames at a distance from
9. lower cut too deep into the trunk Fig 13 The notch C should be deep enough to create a hinge F of sufficient width and strength The notch should be wide enough to direct the fall of the tree for as long as possible Fig 13 13 Fig 15 LIMBING Limbing a tree is the process of removing the branches from a fallen tree Do not remove supporting limbs A until after the log is bucked cut into lengths Fig 16 Branches under tension should be cut from the bottom up to avoid binding the chain saw WARNING Never gut ree limbs tree trunk BUCKING Bucking is cutting a fallen log into lengths Make sure you have a good footing and stand uphill of the log when cut ting on sloping ground If possible the log should be sup ported so that the end to be cut off is not resting on the ground If the log is supported at both ends and you must cut in the middle make a downward cut halfway through the log and then make the undercut This will prevent the log from pinching the bar and chain Be careful that the chain does not cut into the ground when bucking as this causes rapid dulling of the chain When bucking on a slope always stand on the uphill side 1 Log supported along entire length Cut from top over buck
10. the area WARN NG Remove fuel cap slowly to avoid Injury from fuel spray Never operate the unit without the fuel cap securely in place WARN l NG Add fuel in a clean well ventilated out door area Wipe up any spilled fuel immedi A Avoid creating a source of ignition for spilled fuel Do not Start the engine until fuel vapors dissipate NOTE Dispose of the old fuel oil mix in accordance to Federal State and Local regulations monoxide exhaust fumes can be lethal in a confined area WARNING wibo the bar and chain properly A Operate this unit onl A WARNING nevein outdoor area Carbon installed BEFORE STARTING ENGINE WARNING Be sure to read the Oif and Fuel Information Section of this manual before you begin If you do not understand the oil and fuel information do not attempt to fuel your unit For more information contact your local Sears service center at 1 800 4 MY HOME GUIDE BAR AND CHAIN OIL The bar and chain require lubrication The chain oiler provides continuous lubrication to the chain and guide bar Be sure to fill the bar oil tank when you fill the fuel tank Capacity 6 8 fl oz Lack of oil will quickly ruin the bar and chain Too little oil will cause over heating with smoke coming from the chain and discol oration of the bar For maximum guide bar and chain life we recom
11. the latest product information available at the time of printing We reserve the right to make changes at any time without notice 23 ENGINE Wy De R adena OG O O GA ODA PAPAE ATA T OE DAGA Air Cooled 2 Cycle Disp 55 cc 3 36 cu in dle a s ooo tod A W wad 3 400 rpm Operati giRPMiazaziwanadiia wiata a i a did a A r i a R EWA AGA 7 200 rpm gnito Iy penre en E E fa aces Wace PAN Aes aise ad doa add TOR ea a ea eed Electronic MAX FIRE IGNITION GNKOR WIE A don ZOP R d tec Ad Aid AN AA tee acne ee Slide Switch Spark PIUJ Gap it WA O Adka GR ip halla aha kkk Ruda A Od A A 0 025 in 0 635 mm PURI CALI OM erat wacka A ba ERA AO O dA PA OCE Fuel Oil Mixture FuelkOIERAI sa twa obit O R WA R Oo das OG Ue A OE WA AA arate nates 40 1 Carburetor Diaphragm All Position State ba de Siwak wt w ai A A a dad Ed jk Incredi Pull Starting Auto Rewind UM ao aa ode od nA A OE Ad E NE c Baffled with Guard TRIOW O aa aaa adna aiw a nik i A Z A w aha a ia a a IG Manual Spring Return RUGI TANK Ga Pac ity esse weed es dn ok R A ged Adak O A R RAA SOA 16 8 oz 496 8 ml iihrote COMMON ris tune od cat dvaeuctooas nosancd sas aE AE a aa Sth aa aa A abahadaus E R A E E A ARETAN Finger Tip Trigger Approximate Unit Weight No fuel a felis de dok doki A SEENEN e AO AO A 17 6 Ibs 8 kg GUttIAG DIAMETER was oases ins kann Ad ceo Pe notes baa di cay hath ud Oak di th n
12. use the unit in the rain in a storm or in inclement weather FUEL SAFETY Store fuel only in containers specifically designed and approved for the storage of such materials Always stop the engine and allow it to cool before filling the fuel tank Never remove the cap of the fuel tank or add fuel when the engine is hot Never operate the unit without the fuel cap securely in place Loosen the fuel tank cap slowly to relieve any pressure in the tank Add fuel in a clean well ventilated outdoor area where there are no sparks or flames Slowly remove the fuel cap only after stopping engine Do not smoke while fuel ing or mixing fuel Wipe up any spilled fuel from the unit immediately WARNING 2s2lines highly vapors can explode if ignited Take the follow ing precautions Avoid creating a source of ignition for spilled fuel Do not start the engine until fuel vapors dissipate Move the unit at least 30 feet 9 1 m from the fueling source and site before starting the engine Do not smoke Keep sparks and open flames away from the area while adding fuel or operating the unit SAVE THESE INSTRUC TIONS SAFETY AND INTERNATIONAL SYMBOLS This operator s man Read the operator s SYMBO MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution May be used in conjunction with other symbols or pictographs READ OPERATOR S MANUAL WARN ING
13. 4 MY HOME or other qualified service dealer for an adjustment 22 ENGINE Wy De R adena OG O O GA ODA PAPAE ATA T OE DAGA Air Cooled 2 Cycle Disp 55 cc 3 36 cu in dle a s ooo tod A W wad 3 400 rpm Operati giRPMiazaziwanadiia wiata a i a did a A r i a R EWA AGA 7 200 rpm gnito Iy penre en E E fa aces Wace PAN Aes aise ad doa add TOR ea a ea eed Electronic MAX FIRE IGNITION GNKOR WIE A don ZOP R d tec Ad Aid AN AA tee acne ee Slide Switch Spark PIUJ Gap it WA O Adka GR ip halla aha kkk Ruda A Od A A 0 025 in 0 635 mm PURI CALI OM erat wacka A ba ERA AO O dA PA OCE Fuel Oil Mixture FuelkOIERAI sa twa obit O R WA R Oo das OG Ue A OE WA AA arate nates 40 1 Carburetor Diaphragm All Position State ba de Siwak wt w ai A A a dad Ed jk Incredi Pull Starting Auto Rewind UM ao aa ode od nA A OE Ad E NE c Baffled with Guard TRIOW O aa aaa adna aiw a nik i A Z A w aha a ia a a IG Manual Spring Return RUGI TANK Ga Pac ity esse weed es dn ok R A ged Adak O A R RAA SOA 16 8 oz 496 8 ml iihrote COMMON ris tune od cat dvaeuctooas nosancd sas aE AE a aa Sth aa aa A abahadaus E R A E E A ARETAN Finger Tip Trigger Approximate Unit Weight No fuel a felis de dok doki A SEENEN e AO AO A 17 6 Ibs 8 kg GUttIAG DIAMETER was oases ins kann Ad ceo Pe notes baa di cay hath ud Oak di th naan date ates 36 in 91 4 cm All specifications are based on
14. ASHER 13 CONNECTOR 46 9402 310202 PLATE 79 9SJKB 12 14 1 5 SCREW 112 6182 210101 FILTER 14 SCREW 47 9014 310202 GASKET 80 9228 31B202 HANDLE Y 113 9073 310201 GEAR WORM 15 FITTING PULSE LINE 48 9124 310203 BOOT 81 9228 310216 COVER ASS Y 114 9WFN 0 4 WASHER 18 CRANKCASE UPPER 49 9287 310201 CARB 82 GSKKBY10 14 02 SCREW 115 9WDZ 0 722 WASHER 17 GASKET 50 9014 310201 FLANGE 83 GSKKBY10 14 0 68 SCREW 116 9155 310203 BEARING 18 CLAMP WIRE HOSE 51 94131 310204 EYELET 84 9228 310204 AIR CLEANER ASS Y 117 9228 310211 DRUM SPRKT ASS Y 19 INDUIT FLEX 52 9024 310202 SPRING 85 9067 310202 COVER 118 9228 310210 CLUTCH ASS Y 20 CA 0 46 RING 53 9124 310204 BOOT 86 9214 310101 SCREW 119 9NHC 09 NUT 21 SPC 10 32 5 PIN 4 9SREB 10 24 1 625 SCREW 87 9228 310230 CHOKE ASS Y 120 9228 310207 CAP OIL 22 828 PISTON 55 9228 318208 STARTER ASS Y 88 9114 310202 ROD CHOKE 121 9SKKBY10 14 SCREW 23 9189 310201 RING PISTON 56 ASKKBY10 14 0 625 SCREW 89 9013 310202 PLUG 122 0 625 SCREW 24 929 CYLINDER 57 9WFZ 0 18 WASHER 90 9228 310213 ISOLATOR ASS Y 123 9SKKBY10 24 0 5 CHAIN 25 92 SPARK PLUG 8 9223 310201 91 9228 310214 124 9220 310202 BAR CRAFTSMAN LOGO 25 SSKKBY10 24 0 62 SCREW 59 9483 310202 SCREEN 92 9228 310232 125 9040 310225 PLATE 27 801 0203 FLANGE 60 9228 310205 FUEL OIL TANK ASSY 93 QSKKBY8 16 0 625 SCREW 1268 9082 310204 CHAIN BRAKE ASS Y 28 813 0202 EYELET 61 9442 310002 PRIMER REMOTE 94 9SKKBY 8 16 1 SCREW 127 9228 310245 NUT 29 8288
15. CREEN CHAIN BRAKE LEVER HAND GUARD FRONT HANDLE STARTER HANDLE SPARK PLUG AIR CLEANER COVER STOP SWITCH SAFETY TRIGGER BAR OIL RESEVOIR CAP STARTER COVER FUEL TANK CAP REAR HANDLE BOOT LOOP THROTTLE LATCH RED CHOKE LEVER BAR RETAINING NUTS THROTTLE TRIGGER AIN CATCHER AIN BRAKE COVER ULTI PURPOSE TOOL Fri c gt M O CARRY CASE SAFETY FEATURES 2 10 sls 17 do 20 LOW KICKBACK SAW CHAIN helps significantly reduce kickback or the intensity of kickback due to specially designed depth gauges and guard links CHAIN SAW ADJUSTMENT SCREW It is normal for a new chain saw chain to stretch after the first 30 min utes of use Check the tension of the chain regalariy to ensure the best performance see SAW CHAIN ADJUSTMENT under MAINTENANCE AND REPAIR INSTRUCTIONS CHAIN BRAKE LEVER HAND GUARD protects the operan left hand in the event it slips off the front handle while saw is running CHAIN BRAKE is a safety feature designed to reduce the possibility of injury due to kickback by stopping a moving saw chain in milliseconds It is activated by the CHAIN BRAKE lever STOP SWITCH immediately stops the engine when pushed up Stop switch must be pushed down to start or restart engine SAFETY TRIGGER prevents accidental acceleration of the engine Throttle trigger 19 cannot be squeezed unle
16. Operator s Manual mi a F j 55cc 2 Cycle GASOLINE CHAIN SAW Model No 316 350840 INCREDI PULLUWH UNBELIEVABLE STARTING EASE with MAX FIRE WIGNITION v wig CAUTION Before using this e SAFETY product read this manual and e ASSEMBLY follow all safety rules and oper e OPERATION ating instructions MAINTENANC PARTS LIST Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our website www sears com craftsman 9096 31B204 date 12 04 Warranty Page 2 Maintenance and Repair Pages 15 21 Safety Rules Pages 3 8 Troubleshooting Page 22 Qil and Fuel Information Page 9 Specifications Page 23 Starting Stopping Instructions Pages 10 12 Repair Parts Pages 24 Operation Pages 13 14 ONE YEAR LIMITED WARRANTY ON CRAFTSMAN GAS CHAIN SAW For one year from the date of purchase when this Chain Saw is used and maintained according to the operator s manual Sears will
17. aan date ates 36 in 91 4 cm All specifications are based on the latest product information available at the time of printing We reserve the right to make changes at any time without notice 23 item Parts No Description Item Parts No Description Item Parts No Description Item Parts No Description 1 9NAB 5 16 24 NUT 34 9014 310208 WASHER 67 9182 310001 FILTER FUEL 100 9124 310208 GROMMET 2 9228 31B206 FLYWHEEL 35 9082 310201 BAFFLER 68 9129 310004 HOSE 101 9028 310202 TRIGGER 3 0157 310201 SEAL 36 9228 310217 MUFFLER BODY ASS Y 69 9SKKZY10 14 01 SCREW 102 9028 310201 RELEASE TRIGGER 4 9DB 620201 BEARING 37 9SKKBY10 24 0 5 SCREW 70 9124 310202 BOOT CARB 103 9072 310203 LATCH HIGH IDLE 5 95REB 10 24 2 76 SCREW 38 9211 310201 PLATE 71 9070 310002 VALVE DUCKBILL 104 9024 310207 SPRING 6 SWFB 0 2 WASHER 39 9183 310201 SCREEN 72 9129 310209 HOSE 105 9068 310203 FRAME REAR 7 9072 310201F CRANKCASE LOWER 40 9082 310205 BAFFLER 73 9013 310201 PLUG 108 9SGKBY10 24 0 5 SCREW 8 9221 310001 KEY 41 9017 310204 COVER MUFFLER 74 9252 310002 FILTER 107 9WOC 08 WASHER 9 9228 310203F C SHAFT C ROD ASS Y 42 9158 310201 LOCKPLATE 75 9131 310206 WASHER 108 9124 310205 SPACER 10 BEARING 43 QNAC 10 24 NUT 76 9043 310203 PLATE BAR 108 9043 310205 PLATE 1 O RING 44 9431 310203 EYELET 77 9043 310202 PLATE FLANGE 110 9012 330301 GROMMET 12 PUMP ASS Y 45 9014 310204 FLANGE 78 9SKKBY6 19 0 375 SCREW 111 6014 M96A01 W
18. ain when the engine is running Never start or run the unit inside a closed room or building Operate this unit only in a well ventilated out door area e Use the unit only in daylight or good artificial light OP Bi 6 Avoid accidental starting Be in the starting position whenever pulling the starter rope The operator and unit must be in a stable position while starting See Starting Stopping Instructions Before you start the engine make sure the area around the saw is clear Never try to start the saw when the guide bar is engaged in a cut Do not start cutting until you have a clear work area secure footing and a planned retreat path from the falling tree Do not operate a chain saw that is damaged improperly adjusted or not completely and securely assembled Be sure that the saw s chain stops moving when the throttle control trigger is released Shut off the engine before setting the chain saw down e Use extreme caution when cutting small sized brush and saplings because slender material may catch the chain saw and whip towards you or cause you to lose control When cutting a limb that is under tension be alert for springback so that you will not be struck when the ten sion in the wood fibers is released e Do not cut through nails rods in the tree railroad ties or pallets Inspect a tree that you are going to cut for for eign objects that co
19. and labor The 2005 and later small off road engines are warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by Sears Owner s Warranty Responsibilities As the small off road engine owner you are responsible for the performance of the required maintenance listed in your operator s manual Sears recommends that you retain all receipts covering maintenance on your small off road engine but Sears cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine owner you should however be aware that Sears may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to a Sears authorized service center as soon as problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should call 1 800 4 MY HOME Manufacturer s Warranty Coverage The warranty period begins on the date the engine or equipment is delivered to the retail purchaser The manufacturer warrants to the initial owner and each subsequent purchaser that the engine is free from defects in mate rial and workmanship which cause t
20. e Agreumeant 2 smpie src tall l GH that E takes for yna ty argu saryic Woo car Gali kryte clay oF night or sthadiite i bica BONETE geli Sears has over 12 000 profession zapa aoe tabets with Pie imenelsamn quality parte and accessories That s the kind of pra aioraked pra tak G ukt zw ba teed priti dary fhe ibe of your raw purchase for years to come Purch your Repay Protection Agro rfi iediayf Some limietone and mroinatora s y Fot pri a kE dotnatioh sak 1 800 327 6888 Sears imatabation Gervins Fur Sears profesional ietaietion af heyra ApDREnceS garaga door openers water heaters Ahd ode taker Bogie Rete ir ha LSA ale 1 860 5 K6Y HOMUE 26 Your Home Far repair in your home of all major brand appliances lawn and garden equipment or healing and cooling systems no matter who made it no matter who sald Hi For the replacement parts accessories and owner s manuals that you need to do it yourself Por Sears professional installation of home appliances and items fke garage dear openers and water heaters 1 800 4 38Y HOME 1 800 450 4663 Call anylime day or night U8 4 and Canada Our Home For repair of carrysin hems ike vacuurns lawn equipment and electronics cali or go on line for the location of your nearest Sears Parts amp Repair Center 1 806 488 3222 Gali anyfine day or DGM URBA oniy Te purchase a projection agreement U S A or maintenance agreement
21. e operator Either of these reactions may cause you to lose control of the saw which could result in serious personal injury Do not rely exclusively upon the safety devices built into Aa saw As a chain saw user you should take several steps to keep your cutting jobs free from accident or injury KICKBACK SAFETY PRECAUTIONS With a basic understanding of kickback you can reduce or eliminate the element of surprise Sudden surprise contributes to accidents Be alert to the potential for kickback at all times Keep a good firm grip on the saw with both hands the right hand on the rear handle and the left hand on the front handle when the engine is running Use a firm grip with thumbs and fingers encircling the chain saw handles A firm grip will help you reduce kickback and maintain control of the saw Don t let go OP Bri e Make sure that the area in which you are cutting is free from obstructions Do not let the nose of the guide bar contact a log branch fence or any other obstruction that could be hit while you are operating the saw e Always cut with the engine running at full speed Fully squeeze the throttle trigger and maintain a steady cut ting speed e Use only the correct original equipment manufacturer replacement bars chains and other parts and acces sories These are available from a Sears or other quali fied service dealer Use of any unauthorized parts or accessories could lead
22. eration This can be done using a soft wire small enough to insert into the oil discharge hole fig 38 Fig 38 NOTE The condition of the oil passages can be easily checked If the passages are clear the chain will automatically give off a spray of oil within seconds of starting the saw Your saw is equipped with an automatic oiler system CHAIN MAINTENANCE Chain Tension Check the chain tension frequently and adjust as often as necessary to keep the chain snug on the bar but loose enough to be pulled around by hand Breaking in a New Saw Chain A new chain and bar will need chain readjustment after as few as 5 cuts This is normal during the break in period and the interval between future adjustments will begin to lengthen quickly Never have more WARNING than 3 links removed from a loop of chain This could cause dam age to the sprocket 21 Chain Lubrication Always make sure the automatic oiler system is working properly Keep the oil reservoir filled with Chain Bar and Sprocket Oil Adequate lubrication of the bar and chain during cutting oper ations is essential to minimize friction with the guide bar Never starve the bar and chain of lubricating oil Running the saw dry or with too little oil will decrease cutting effi ciency shorten saw chain life cause rapid dulling of chain and lead to excessive wear of bar from overheating Too
23. es to minimize friction with the guide bar Never starve the bar and chain of oil Running the saw with too little oil will decrease cutting efficiency shorten saw chain life cause rapid dulling of chain and cause excessive wear of bar from overheating Too little oil is evi denced by smoke bar discoloration or pitch build up NOTE Saw chain stretches during use particularly when it is new and it will occasionally be necessary to adjust and tighten it New chain will require adjust ment after about 5 minutes of operation AUTOMATIC OILER Refer to Section Other Instructions Automatic Oiler for information on the automatic oiler GUIDE BAR MAINTENANCE ost guide bar problems can be prevented merely by eeping the chain saw well maintained sufficient guide bar lubrication and operating the saw with chain that is too tight will contribute to rapid bar wear To help minimize bar wear the following guide bar mainte ance procedures are recommended BAR WEAR Turn guide bar frequently at regular intervals for example after 5 hours of use to ensure even wear on top and bottom of bar BAR GROOVES B Bar grooves or rails which support and carry the chain should be cleaned if saw has been sed heavily or if saw chain appears dirty Rails should a be cleaned every time saw chain is removed fig 38 OIL PASSAGES A Oil passages on the bar should be cleaned to ensure proper lubrication of the bar and chain during op
24. fety instructions Failure to do so can result in serious injury to the oper ator and or bystanders SYMBOL MEANING DANGE R Failure to obey a safety s warning will result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury WARN l NG Failure to obey a safety warning can result in LET to yourself and others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury CAUTION Failure to obey a safe 5 ty warning may result in property damage or personal injury to yourself or to others Always follow the safe ty precautions to reduce the risk of fire elec tric shock and personal injury e IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS PLAN AHEAD WARNING If correctly used the chain saw is a quick easy to handle and efficient tool if used improperly or without the due precau tions it odla become a dangerous tool For pleasant and safe work always strictly com ply with the safety rules that are contained in this manual e Read the instructions carefully Be familiar with the con trols and proper use of the unit Do not operate this unit when tired ill or under the influ ence of alcohol drugs or medication Children must not operate the unit Teens must be accompanied and guided by an adul
25. g storage Acidic gas can damage the fuel system of an engine when in storage To avoid engine problems the fuel system should be emptied before storage for 30 days or longer Drain the gas tank start the engine and let it run until fuel lines and carburetor are empty Use fresh fuel next season Never use engine or carburetor cleaner products in the fuel tank or permanent damage can occur See STOR AGE instructions for additional information CHAIN BRAKE Be sure the chain brake is disengaged by pulling the front hand guard back toward the front handle as far as possible The chain brake must be disengaged before cutting with the saw WARNING The chain brake must not move when the engine runs at idle speed If the chain brake moves at idle speed refer to CARBURETOR ADJUSTMENT in this manual Avoid contact with the muffler A hot muf fler can cause serious burns IMPORTANT POINTS TO REMEMBER When pulling the starter rope do not use the full extent of the rope as this can cause the rope to break Do not let starter rope snap back Hold the handle and let the rope rewind slowly For cold weather starting start the unit at FULL CHOKE allow the engine to warm up before squeezing the throttle trigger DO NOT attempt to cut material with the choke fast idle lever in the FULL CHOKE position STOPPING INSTRUCTIONS 1 Release the trigger and allow the engine to return to the idle speed 2 Move the STOP switch up to
26. he emission control devices and system may only be a To prevent serious performed by a Sears or other qualified service WARN I NG injury never perform dealer maintenance or repairs with unit running Always service and repair a cool unit Disconnect the spark plug wire to ensure that the unit cannot start A good preventive maintenance program of regular inspection and care will increase life and improve performance of your chain saw This maintenance checklist is a guide for such a program Cleaning adjustment and part replacement may be required under certain conditions at more frequent intervals than MEN CUSTOMER RESPONSIBILITY HOURS OF OPERA TION MAINTENANCE CHECKLIST ITEM CHECK FOR LOOSE SCREWS NUTS BOLTS BEFORE EACH USE NEI CLEAN OR REPLACE THE AIR FILTER REPLACE SPARK PLUG REPLACE OIL FUEL FILTER CLEAN INSPECT SPARK PLUG ARRESTOR SCREEN MUFFLER CHECK GUIDE BAR AND CHAIN OIL FUEL HOSES CLEAN UNIT AND INSPECT DECALS Q HECK CHAIN BRAKE COMPONENTS LEAN GUIDE BAR GROOVE HECK FOR DAMAGED WORN PARTS HECK CHAIN TENSION HECK CHAIN SHARPNESS t LUBRICATE SPROCKET TIP CHECK FUEL MIXTURE 15 REMOVING GUIDE BAR AND CHAIN j CAUTIO To ensure the bar and s chain receive oil ONLY USE THE ORIGINAL STYLE BAR with the oil passage hole A a
27. he failure of a warranted part for a period of one year Repair and replacement of warranted part will be performed at no charge to the owner at an authorized Sears service cen ter For the nearest location please contact Sears at 1 800 4 MY HOME Any warranted part which is not scheduled for replacement as required maintenance or which is scheduled only for regu lar inspection to the effect of Repair or Replace as Necessary is warranted for the period Any warranted part which is scheduled for replacement as required maintenance will be warranted for the period of time up to the first scheduled replacement point for that part The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized Sears Service Center e The manufacturer is liable for damages to other engine components caused by the failure of a warranted part still under warranty e Failures caused by abuse neglect or improper maintenance are not covered under warranty The use of add on or modified parts can be grounds for disallowing a warranty claim The manufacturer is not liable to cover failures of warranted parts caused by the use of add on or modified parts In order to file a claim go to your nearest authorized Sears Service Center Warranty service or repairs will be provided at all authorized Sears Service Centers Any manufact
28. his manual Use caution when felling a tree Make sure you have anned an escape path when felling and keep all ystanders away ome C e alert stop the machine if anyone enters the cutting ea which is usually 3 to 4 feet around the operator o W Use caution when working in a crew to avoid injury to a fellow worker who may enter the cutting area Only loan your saw to experienced users who are com pletely familiar with saw operation and correct use Give other users this manual which they should read before using the saw e Shut off the engine before setting down the saw Do not leave the engine running unattended Never store the unit with fuel in the tank inside a build ing where fumes may reach an open flame or spark Allow the engine to cool before storing or transporting the chain saw over long distances For example let the engine cool before placing the chain saw in an automo bile Also be sure to secure the unit while transporting Store the unit in a dry area locked up located up high and located out of the reach of children to prevent unauthorized use or damage Never douse or squirt the unit with water or any other liquid Keep handles dry clean and free from debris Clean after each use Keep these instructions Refer to them often and use them to instruct other users If you loan someone this unit also loan them the instructions Do not
29. ickback can occur when the moving C Push chain contacts an object at the upper tip of the guide bar This contact can cause the chain to dig into the object which stops the chain for an instant The result is a lightning fast reverse reaction which kicks the guide bar up and back toward the operator A Kickback path B Kickback reaction zone Fig 1 OIL AND FUEL MIXING INSTRUCTIONS E Old and or improperly mixed fuel are the main reasons for the unit not running properly Be sure to use fresh less than 60 days old clean unleaded fuel Follow the instruc tions carefully for the proper fuel oil mixture Definition of Blended Fuels Today s fuels are often a blend of gasoline and oxy genates such as ethanol methanol or MTBE ether Alcohol blended fuel absorbs water As little as 1 water in the fuel can make fuel and oil separate and lead to for mation of acids during storage When using alcohol blended fuel use fresh fuel Using Blended Fuels If you choose to use a blended fuel or its use is unavoid able follow recommended precautions Always use the fresh fuel mix explained in your opera tor s manual Always shake the fuel mix before fueling the unit Drain the tank and run the engine dry before storing the unit Using Fuel Additives The bottle of 2 cycle oil that came with your unit
30. igger D With thumb press down on the throttle latch F Release trigger D first This will lock the throttle into wide open position Fig 3 Pull the rope with a controlled and steady motion 4 times 6 Then move the red choke lever H to Position 2 being sure to keep the throttle trigger locked Hold saw firmly and pull rope until saw starts This could take 4 more pulls 7 Let the saw warm up for 10 seconds Depress and elease throttle trigger D for idle 8 ove red choke lever H to Position 3 If engine fails to start repeat these instructions If engine does start begin chain brake test described on next page 9 If unit idles roughly there is an idle adjustment access ole L Fig 8 Using a Phillips or slotted screwdriver turn screw 1 4 to 1 2 turn clockwise to the right Unit should then idle properly Fig 9 NOTE If chain turns while idling turn screw back to the left until chain stops and unit continues to idle STARTING A WARM ENGINE 11 Fig 3 Fig 5 WARN N G a Activate the CHAIN BRAKE slowly and deliberately Keep the chain from touching anything don t let the saw tip forward WARN NG If chain does not stop turn engine off and take your unit to the nearest Authorized Service Center for service CHAIN BRAKE TEST 1
31. ket tip is required Proper maintenance of the guide bar as explained in this section is essential to keep your saw in good working condition 20 Sprocket Tip Lubrication CAUTION ya sprocket tip on our new saw has been pre lubricated at the factory Failure to lubricate the guide bar sprocket tip as explained below will result in poor perform ance and seizure voiding the manufacturer s warranty Lubrication of the sprocket tip is recom mended after 10 hours of use or once a week which ever occurs first Always thor oughly clean guide bar sprocket tip before lubrication The Lube Gun not included is recommended for applying grease to the guide bar sprocket tip The Lube Gun is equipped with a needle nose tip which is necessary for the efficient application of grease to the sprocket tip Fig 37 To lubricate the sprocket tip 1 Move the STOP switch up NOTE It is not necessary to remove the saw chain to lubricate the guide bar sprocket tip Lubrication can be done on the job 2 Clean the guide bar sprocket tip 3 Using the Lube Gun not included insert tip of lube gun into the lubrication hole and inject grease until it appears at outside edge of sprocket tip Fig 37 4 Rotate saw chain by hand Repeat lubrication procedure until the entire sprocket tip has been greased SAW CHAIN BAR LUBRICATION Adequate lubrication of the saw chain is essential at all tim
32. little oil is evidenced by smoke or bar discoloration Chain Sharpening Chain sharpening requires special tools to ensure that cut ters are sharpened at the correct angle and depth For the inexperienced chain saw user we recommend that the saw chain be professionally sharpened by the nearest Authorized Service Center If you feel comfortable sharp ening your own saw chain special tools are available from your Authorized Service Center CHAIN REPLACEMENT INFORMATION Bar Length Sears Part zo ma INERTIA CHAIN BRAKE ACTION NOTE THIS SAW IS EQUIPPED WITH AN INERTIA CHAIN BRAKE IF THE SAW KICKS BACK WHILE IN USE THE INERTIA OF THE MOVING SAW WILL ACTIVATE THE BRAKE A BRAKE BAND AROUND THE CLUTCH DRUM ACTIVATES AND STOPS THE MOVING CHAIN O CAUSE 1 Incorrect starting procedures 2 Incorrect carburetor mixture adjustment setting ACTION 1 Follow instructions in the Starting Stopping section 2 Have carburetor adjusted by a Sears or other qualified service dealer 3 Clean gap or replace plug 4 Fill fuel tank with properly mixed fuel Press primer bulb fully and slowly 10 times 3 Fouled spark plug 4 Empty fuel tank 5 Primer bulb was not pressed enough AR CAUSE Fuel filter is plugged Incorrect lever position Dirty spark arrestor screen Dirty air filter Incorrect carburetor mixture adjustment setting ACTION Replace the fuel filter M
33. lters 3 Install air filter Install engine air filter cover Make sure cover fits properly Tighten the cover retaining screws securely WARNING zoral niury always turn your unit off and allow it to cool before you Clean or service it aaa Fig 31 FUEL FILTER a N tes CAUTION inout ine tue ter The fuel filter should be replaced after each 10 hours of use Drain fuel tank before changing To empty fuel tank before removing fuel filter 1 Pull fuel filter A out of tank with a bent wire B or long needle nosed pliers Disconnect filter and discard Fig 32 NOTE Do not pull hose completely out of tank 2 Install a new fuel filter on hose and push hose and fil ter assembly back into tank so filter is positioned in front right corner 3 Fill tank with fresh fuel oil mixture See Oj and Fuel Information Install fuel cap OIL FI NOTE 1 Take the bottom plate off then use a wire with a hook A and pull oil filter B from reservoir Remove old filter and replace 2 Putfilter and oil line back into oil reservoir so filter is at bottom of reservoir TER Drain oil reservoir before changing filter Fig 33 SPARK ARRESTER SCREEN NOTE A clogged spark arrester screen will dramatically reduce engine performance 1 To flatten the corners of the lock plate to be able to access the retaining nuts Remove 2 muffler retaining nu
34. mend you use Craftsman chain saw bar oil If Craftsman bar oil is not available you may use a good grade SAE 30 oil until you are able to obtain the Craftsman brand The oil output is automatically metered during operation Your saw will use approxi mately one tank of bar oil for every tank of fuel mix Always fill the bar oil tank when you fill the fuel tank FUELING THE ENGINE WARNING Remove fuel cap slowly when refueling This engine is certified to operate on unleaded gaso line Before operation gasoline must be mixed with a good quality synthetic 2 cycle air cooled engine oil We recommend Craftsman brand synthetic oil Mix gasoline and oil at a ratio of 40 1 40 1 ratio is obtained by mixing 3 2 ounces of oil with 1 gallon of unleaded gasoline Included with this saw is a 3 2 ounce container of oil Pour the entire contents of this container into one gallon of gasoline to achieve the proper fuel mixture DO NOT use automotive oil or boat oil These oils will cause engine damage When mixing fuel follow the instructions printed on the oil container Once oil is added to the gasoline shake container momentarily to assure that the fuel is thor oughly mixed Always read and follow the safety rules relating to fuel before fueling your unit IMPORTANT Experience indicates that alcohol blended with fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and forma tion of acids durin
35. ng site before starting saw When re fueling turn the engine off and allow the saw to cool in a non combustible area do not place on dry leaves straw paper etc Slowly remove fuel cap and refuel unit e Always store the unit and fuel in a cool dry well venti lated space where fuel vapors cannot reach sparks or open flames from water heaters electric motors or switches furnaces etc All chain saw service other that the items listed in this instruction manual maintenance instructions should be performed by a Sears or other qualified service dealer Use the right tool Only use this chain saw for its intend ed purpose to cut wood Never touch the chain or attempt to service the saw while the engine is running Make sure all moving parts have stopped Allow the chain saw to cool as the chain can be hot Check the bar and chain at frequent intervals for proper adjustment Make sure the bar and chain are properly tightened and sharpened Visually inspect for damage Repair any damage before restarting or operating the chain saw WARN NG KICKBACK may occur when the nose or tip of the guide bar touches an object or when the wood closes in and pinches the saw chain in the cut Tip con tact in some cases may cause a lightning fast reverse reaction kicking the guide bar up and back towards the operator Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back toward th
36. nt screw COUNTERCLOCKWISE slowly Move chain back and forth on bar Continue to adjust until chain rotates freely but fits snugly Increase tension by turning bar adjustment screw CLOCKWISE B When saw chain has proper tension hold nose of bar in uppermost position and tighten the bar retaining nuts securely 17 CAUTION A new saw chain stretches requiring adjustment after as few as 5 cuts This is normal with a new chain and the interval between future adjustments will lengthen quickly If saw chai CAUTION c8SE cr t00 TIGHT the sprocket bar chain an shaft bearings will wear more rapidly Study Fig 29 for information concerning correct cold tension A correct warm tension B and as a guide for when saw chain needs adjustment C CHAIN BRAKE MECHANICAL TEST The purpose of the WARNING Chain Brake is to reduce the possibility of injury due to kick back however it cannot provide the intend ed measure of protection if the saw is oper ated carelessly Always test the Chain Brake before using your saw and periodically while on the job Your chain saw is equipped with a Chain Brake that reduces possibility of injury due to kickback The brake is activated if pressure is applied against brake lever when as in the event of kickback operator s hand strikes the lever When the brake is activated chain movement stops abruptly To Test the Chain Brake 1
37. oil flow and counterclockwise to INCREASE the flow 12 Fig 8 Fig 11 FELLING Felling is the term for cutting down a tree Small trees up to 6 7 inches 15 18cm in diameter are usually cut in a single cut Larger trees require notch cuts Notch cuts determine the direction the tree will fall A retreat path A WARNING should be planned and cleared as necessary before cuts are started The retreat path should extend back and diagonally to the rear of the expected line of fall as illustrated in Fig 12 CAUTION If felling a tree on sloping ground the chain saw operator should keep on the RE ER the terrain as the tree is likely WARN f NG Never walk in front of a tree that has been notched When felling keep at least 2 tree lengths away from your fellow workers Make the felling cut D from the other side of the tree and 1 5 2 0 inches 3 5 cm above the edge of the notch C Fig 13 1 5 2 uphill side o to roll or slide downhill after it is felled 3 5 A NOTE Direction of fall B is controlled by the notching cut Before any cuts are made consider the loca Fig 13 tion of larger branches and natural lean of the tree to determine the way the tree will fall Never saw completely through the trunk Always leave a hinge The hinge guides the tree If the trunk is com
38. ove to Position 3 Replace spark arrestor screen Remove clean and reinstall filter Have carburetor adjusted by a Sears or other qualified service dealer mae W NN ne WN CAUSE 1 Incorrect carburetor mixture adjustment setting ACTION 1 Have carburetor adjusted by a Sears or other qualified service dealer 2 Replace or clean the air filter Drain gas tank add fresh fuel mixture 2 Air filter is plugged Old or improperly mixed fuel CAUSE 1 Incorrect carburetor mixture adjustment setting D OAD ACTION 1 Have carburetor adjusted by a Sears or other qualified service dealer 2 Drain gas tank see Storage add fresh fuel mixture Replace or clean the air filter Replace or clean the spark plug 2 Old or improperly mixed fuel 3 Air filter is plugged Fouled spark plug W D DDA CAUSE 1 Incorrectly gapped spark plug 2 Plugged spark arrestor Dirty air filter ACTION 1 Clean gap or replace plug 2 Clean or replace spark arrestor Clean or replace air filter e CAUSE 1 Incorrect carburetor mixture adjustment setting ACTION 1 Have carburetor adjusted by a Sears or other qualified service dealer 2 Use properly mixed fuel 40 1 mixture 2 Incorrect fuel mixture NOTE For repairs beyond the minor adjustments listed above contact your nearest Sears Parts amp Repair center at 1 800
39. pletely cut through control over the felling direction is lost WARNING Before making the final cut always recheck the area for bystanders animals or obstacles Insert a wedge or felling lever in the cut well before the tree becomes unstable and starts to move This will pre vent the guidebar from binding in the felling cut if you have misjudged the falling direction Make sure no z bystanders have entered the range of the falling tree 7 before you push it over Felling Cut 1 Use wooden or plastic wedges G to prevent binding the bar or chain H in the cut Wedges also control felling Fig 14 2 When diameter of wood being cut is greater than the bar length make 2 cuts as shown Fig 15 As the felling cut a Do not cut down a WARN l NG tree during high or WARN NG gets close to the REY winds or if there is a danger to hinge the tree should Bi to fall When operty Consult a tree professional Do not tree begins to fall remove saw from cut ut down a tree if there is a danger of strik stop engine put chain saw down and leave ing utility wires notify the utility company area along retreat path Fig 12 efore making any cuts Normally felling consists of 2 main cutting operations notching C and making the felling cut D Fig 13 Start making the upper notch cut C on the side of the tree facing the felling direction E Be sure you don t make the
40. repair any defect in material or workmanship free of charge This warranty excludes the bar chain spark plug and air filter which are expendable parts that can wear out from normal use in less than two years If this Chain Saw is used for commercial or rental purposes this warranty applies for only 30 days from the date of purchase WARRANTY SERVICE IS AVAILABLE BY RETURNING THIS CHAIN SAW TO THE NEAREST SEARS STORE OR SEARS PARTS 8 SERVICE CENTER IN THE UNITED STATES This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 CALIFORNIA PROPOSITION 65 WARNING SPARK ARRESTOR NOTE NOTE For users on U S Forest Land and in the a states of California Maine Oregon and Washington AD All U S Forest Land and the state of California Public e Resources Codes 4442 and 4443 Oregon and Washington require by law that certain nemna combus TuE tion engines operated on forest brush and or grass cov
41. s illustrated in Fig 21 NOTE Always wear heavy gloves when handling the saw chain 1 Make sure the Chain Brake lever is pulled back into the DISENGAGED position Fig 21 Remove bar eee nuts with supplied multi purpose tool Fig 22 2 Remove chain brake cover C Fig 22 and outer 20 bar plate I Fig 27 by pulling straight out Fig 22 3 Slide bar off the two bar bolts and remove chain Fig 23 REPLACING GUIDE BAR AND CHAIN WARNING goves wher handing the saw chain 1 Spread chain out in a loop with cutting edges E pointing CLOCKWISE around loop Fig 24 2 Slip the chain around the sprocket F behind the clutch G Make sure the links fit between the sprock et teeth Fig 25 3 Place the slotted end of the guide bar over the two bar bolts D Fig 23 Be sure adjusting tang J Fig 23 is in lower adjusting hole of the bar 4 Guide the drive links into the groove H and around the end of the bar Fig 25 5 The chain will be tight so you will have to rotate the clutch clockwise by hand so the chain engages the bar sprocket 6 Replace the outer guide bar plate I so the bent edges top and bottom are directed away from the chain Fig 27 7 Install the Chain Brake cover Fig 27 Make sure the chain does not slip off of the bar Install the 2 bar retaining nuts hand tight and follow instruction
42. s in Saw Chain Tension Adjustment NOTE The guide bar retaining nuts are installed only hand tight at this point because saw chain adjust ment is required Follow instructions in Saw Chain Tension Adjustment SAW CHAIN TENSION ADJUSTMENT A WARNING Always use protective gloves when handling e saw chain Proper tension of saw chain is extremely important and must be checked before starting as well as during any cutting operation Taking the time to make needed adjustments to the saw chain will result in improved cutting performance and pro longed chain life To adjust the saw chain Loosen the bar retaining nut s B Fig 27 Hold nose of guide bar up and turn adjustment screw D CLOCKWISE to increase chain tension Turning screw COUNTERCLOCKWISE will decrease amount of ten sion on chain Ensure the chain fits snugly all the way around the guide bar Fig 28 Fig 28 2 After making adjustment and while still holding nose of bar in the uppermost position tighten the bar retaining nuts securely Chain has proper tension when it has a snug fit all around and can be pulled around by gloved hand NOTE If chain is difficult to rotate on guide bar or if it binds too much tension has been applied This requires minor adjustment as follows A Loosen the bar retaining nuts so they are hand tight Decrease tension by turning the bar adjustme
43. ss the safety trigger is depressed RED CHOKE LEVER aids in starting the engine THROTTLE TRIGGER controls engine speed CHAIN CATCHER reduces the danger of injury in the event saw chain breaks or derails during oper ation The chain catcher is designed to intercept a whipping chain KICKBACK SPECIFICS KICKBACK SPECIFICS Pinch Kickback Pinch kickback can occur when the saw chain is pinched along the bottom or top of the guide bar When pinched on the bottom of the guide bar it may pull the saw forward away from the operator When pinched along he top of the guide bar it may push the guide bar rapidly back toward the operator dangerous loss of control of the chain saw and result in serious or fatal injury to the saw operator or to any one standing close by Always be alert Rotational kickback and pinch kickback are major chain saw operational dangers and the leading cause of most accidents A WARNING Kickback can lead to KICKBACK may occur when the NOSE or TIP of the guide bar touches an object or when wood closes in and pinches the saw chain in the cut Tip contact in some cases may cause a lightning fast reverse reaction kicking the guide bar up and back toward the operator Any of these reactions may cause you to lose control of the saw which could result in serious personal injury A Pull Rotational Kickback B Solid objects Rotational K
44. ss the storage instructions are fol lowed fuel remaining in the carburetor will evaporate leaving gum like deposits This could lead to difficult start ing and result in costly repairs 1 Remove the fuel tank cap slowly to release any pres sure in tank Carefully drain the fuel tank by running e unit dry or by tipping the motor housing fuel tank ver and draining oil fuel mixture into a container with e same 2 cycle fuel mixture 2 Start the engine and let it run until the unit stops to remove fuel trom carburetor 3 Allow the engine to cool approx 5 minutes 4 Using a spark plug wrench remove the spark plug 5 Pour 1 teaspoon of clean 2 cycle oil into the combus tion chamber Pull starter rope slowly several times to Sent internal components Replace Spark plug Fig t0c NOTE Store the unit in a dry place and away from possi ble sources of ignition such as a furnace gas hot water heater gas dryer etc Fig 36 REMOVING A UNIT FROM STORAGE 1 Remove spark plug 2 Pull starter rope briskly to clear excess oil from com bustion chamber 3 Clean and gap spark plug or install a new spark plug with proper gap 4 Prepare unit for operation 5 Fill fuel tank with proper fuel oil mixture See Oil and Fuel Information GUIDE BAR MAINTENANCE Frequent lubrication of the guide bar railed bar which supports and carries the saw chain sproc
45. t e Only responsible individuals who are familiar with the instructions may operate the chain saw no one under the age of 16 Provide parental supervision at all times Secure hair above shoulder length Do not wear loose clothing or jewelry they can get caught in moving parts Inspect the unit before use Replace all damaged parts prior to starting Make sure the unit is in original operat ing condition before starting Know the controls and know how to stop the chain saw quickly e Carry the chain saw with the engine stopped the guide bar and saw chain to the rear and the muffler away from your body When transporting your chain saw use the appropriate guide bar SE bbad sheath e Wear protective gear Always use steel toed safety footwear with non slip soles snug fitting clothing heavy duty non slip gloves eye protection such as non fogging vented goggles or face screen an approved safety hard hat and hearing protection Regular users should have hearing checked regularly as chain saw noise can damage hearing OPERATE YOUR SAW SAFELY Do not operate a chain saw that is damaged not cali brated properly or not fully assembled Always replace chain bar chain brake and other parts immediately if damage occurs e Do not apply excess force to the chain saw at the end of the cut You may lose control of the unit when the cut has been completed Keep all parts of your body away from the ch
46. the STOP position Fig 4 NOTE For emergency stopping push the lever of the chain brake lever hand guard C forward and move the STOP switch up Fig 3 4 STARTING A COLD ENGINE To be sure to add the correctly mixed fuel to the fuel tank A and to add bar and chain oil to the oil tank B Make sure the chain brake is disengaged C before starting the unit 1 Slide the STOP switch down Fig 4 The red choke lever H has 3 positions Positions 1 2 and 3 Fig 6 2 Fully press and release the primer bulb G 10 times slowly Some amount of fuel should be visible in the primer bulb Fig 5 If you can t see fuel in the bulb press and release the bulb as many times as it takes Slider Stop Switch before you can see fuel in it 3 Move the red choke lever H to Position 1 Fig 6 NOTE This unit will not run with the lever in Position 1 4 Place the saw on a firm flat surface Hold saw firmly as shown Fig 7 NOTE The unit uses the INCREDI PULL starting system with MAX FIRE IGNITION which signifi cantly reduces the effort required to start the engine You must pull the starter rope out far enough to hear the engine attempt to start There is no need to pull the rope briskly there is no harsh resistance when pulling Be aware that this starting method is vastly different from and much easier than what you may be used to 5 Hold down safety trigger E and squeeze the throttle tr
47. to serious injury to the user or damage to the unit and will void your warranty Follow the manufacturer s sharpening and maintenance instructions for the saw chain e Use only the replacement guide bars and low kickback chains specified for your saw to avoid injury Watch for shifting logs or other forces that could pinch or fall into chain Always have saw at full speed when entering a previous cut Always use caution when entering a previous cut Do not start a cut using the tip of the saw OTHER SAFETY PRECAUTIONS Do not operate a chain saw with one hand Serious injury to the operator helpers bystanders or any com bination of these persons may result from one handed operation A chain saw is intended for two handed use O Do not operate a chain saw if you are fatigued Use safety footwear snug fitting clothing protective gloves and eye hearing and head protection devices Do not allow other persons to be near the chain saw when starting or cutting with the chain saw Keep bystanders and animals out of the work area e Do not remove damage or de activate any of the safety devices Never use a damaged modified or improperly repaired or assembled chain saw Check their proper operation regularly Only use bars and chains of the ength indicated in the table herein Never carry out operations or repairs on your own that are other than routine maintenance as listed in t
48. ts E Lock plate F and muffler cover G Fig 34 2 Remove spark arrester screen H from the metal baffle J Replace screen with new one 3 Reassemble the muffler components and tighten nuts Fig 34 19 SPARK PLUG NOTE For efficient operation of saw engine spark plug must be kept clean and properly gapped 1 Push STOP switch up 2 Remove top Cover Disconnect the wire connector from the spark plug by pulling and twisting at the same time Fig 35 3 Remove spark plug with spark plug socket wrench DO NOT USE ANY OTHER TOOL Do not sand blast WARNING scrape or clean electrodes Grit in the engine could damage the cylinder 4 Check electrode gaps with wire feeler gauge and set gaps to 025 635mm if necessary 5 ise a new spark plug champion RDJ8J or equiv alent NOTE A resistor spark plug must be used for replace ment part no 9295 320001 NOTE This spark ignition system meets all requirements of the Canadian Interferen Causing Equipment Regulations CARBURETOR ADJUSTMENT The carburetor was pre set at the factory for optimum per formance If further adjustments are necessary please take your unit to a Sears or other qualified service dealer STORING A CHAIN SAW CAUTIO a Never store a chain saw for longer than 30 days without performing the following proce dures Storing a chain saw for longer than 30 days requires stor age maintenance Unle
49. uld cause injury or damage to your chain saw After striking a foreign object stop the engine and thor oughly inspect for damage Repair as necessary Keep the handles dry clean and free of the oil fuel mix ture We do not recommend using the chain saw in a tree or on a ladder MAINTAIN YOUR SAW IN GOOD WORKING ORDER All chain saw service other than the items listed in this instruction manual maintenance instructions should be performed by a Sears or other qualified service dealer Make sure all fasteners are in place and secure Unauthorized replacement parts or the removal of safety devices may cause damage to the unit and possible injury to the operator or bystanders Use only Craftsman accessories and replacement parts as recommended Never modify your saw When not in use saw should be stored in a dry highly secure location away from children When storing saw use a scabbard or carrying case HANDLE FUEL WITH CAUTION Do not smoke while handling fuel or while operating the saw Always eliminate all sources of sparks or flame in areas where fuel is mixed or poured Always mix and pour fuel in an outdoor area and use an approved marked container for all fuels Always wipe up all fuel spills before starting saw When a chain saw is being used a fire extinguisher should be available Always move at least 10 feet 3 meters from fueli
50. urer approved replacement part may be used in the performance of any warranty maintenance or repair of emission related parts and will be provided without charge to the owner Any replacement part that is equivalent in perform ance or durability may be used in non warranty maintenance or repair and will not reduce the warranty obligations of the manufacturer e following components are included in the emission related warranty engine air filter carburetor primer fuel lines fuel ick up fuel filter ignition module spark plug and muffler e koda 25 ZE ai poypalnia we on maklg a weart RAJE wy zw yy p r psina manarture ior yoare of daparetabde opers fire Haut dka a pradac y BE taj recjdea taper from lima tn Uma Thare when having a Repair Puta Agen Gin pare yoy Srey eared agrapar Puruhasa i Fana Protociieri AEB E FN aod DOINA vdursa Fom uneapected kata Ade BREAK teres whas inched in the Aprmamari HM Eper service ty car 42 000 protesaionat Tapa ppacimisis fi tniinited service and o charge for perts ang labor iq ad covers rapaka Fi reduct remanerent df your covered prod wok can t ba fror i Macouni of 19 bom requier price of Service ane service eiated mare not GDW ened by the agraint abe T off seguir pine of prewandive malrianance check M Faathaip by phena phony seppyct for a Sears ecHHACIET on packets recpabing r hrore fe tha ztwanikr rajale gefel Cons you parchaga th
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