Country Flame IWZC-02 User's Manual
Contents
1. Model No Installed By Trained By Phone Number Serial No FILL OUT THE ABOVE WARRANTY INFORMATION AND KEEP THIS COPY FOR YOUR PERSONAL RECORDS REGISTRATION OF THIS WARRANTY CONSTITUTES YOUR ACCEPTANCE OF ALL TERMS CONTAINED THEREIN Version 7 0 FOREWARD Country Flame Technologies A Division of American Products LLC and its employees would like to thank you for the purchase of an Inglenook Zero Clearance Fireplace All of us at Country Flame are very proud of this American born American tested and American produced product Through this pride and dedication Country Flame employees wish you and your family a lifetime of happiness and warmth through the use of this product Country Flame also recognizes that no manufacturer brings a modern product to market without the valuable assistance of many other organizations that collaborate to ensure the safest and highest guality product does arrive at your doorstep From design reviews through initial product testing to government certification to repetitive manufacturing process Country Flame has been assisted in many ways to bring you the customer a high guality Inglenook product Through a lifetime of use Country Flame hopes that you come to appreciate and enjoy the Inglenook and take as much pride in the ownership of this product as Country Flame has taken in producing it Country Flame wants to thank those agencies and individuals that have2. O m Country Flame INGLENOOK MODEL IWZC 02 ZERO CLEARANCE NON CAT FIREPLACES OWNERS MANUAL This manual was written to ensure safe efficient and dependable operation of your Country Flame Inglenook high efficiency fireplace system Please read and understand these instructions and ensure conformance to all local codes before installation or operation of this product CAUTION Do not attempt to modify or alter the construction of the fireplace or its components Any modification or alteration of construction may void the warranty listings and approvals of this system Country Flame Technologies assumes no responsibility for damages or resultant injuries caused by any modification or alteration to an Inglenook This unit is listed to the following standards UL 127 1999 ULC S610 98 PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE COUNTRY FLAME TECHNOLOGIES A Division of American Products LLC 900 George Street Marshfield 65706 417 859 0990 Version 7 0 WWW COUNTRYFLAME COM TABLE OF CONTENTS COUNTRY FLAME LIMITED WARRANTY FOREWARD SAFETY RULES WARNOCK HERSEY SAFETY LABEL THE INGLENOOK FIREPLACE INTRODUCTION PARTS REOUIRED ADDITIONAL EOUIPMENT OPTIONAL INGLENOOK FIREPLACE OPERATION COMBUSTION CONTROL HIGH BURN MODE MEDIUM BURN MODE LOW BURN MODE REFUELING FOR OPTIMUM PERFORMANCE SMOKING CAUSES IMPORTANT NOTES MAINTAINING YOUR INGLENOOK FIREPLACE CREOSOTE CHIMNEY MAINTENA
3. assisted in ensuring the Inglenook is a safe reliable product that will bring a lifetime of warmth to its users Without the contribution of time effort and knowledge by others Country Flame s efforts would have been far more strenuous Country Flame is extremely grateful for the assistance each of these entities provided in bringing the Inglenook to market Environmental Protection Agency ITS Warnock Hersey Security Chimneys International Ltd Selkirk Inc ICC Industrial Chimney Co Heatilator Metal Fab Inc On behalf of all Country Flame employees THANK YOU for your purchase of an Inglenook We recommend that our products be installed and serviced by professionals who are certified in the U S by NFI National Fireplace Institute or in Canada d bv WETT Wood Energy Wood Energy Technical Training Technical Training Taa Kuut A lt gt o www nficertified org Version 7 0 SAFETY RULES Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Warning Version 7 0 An outside air kit must be installed on the Inglenook Fireplace Inglenook air openings are never to be obstructed Any obstruction of combustion air openings can create danger both for the dwelling and the occupants The fireplace must be operated with the doors fully opened or fully closed If the unit is operated with the doors fully opened the optional fire
4. between the hot air duct outlets and any combustible material Refer to the hot air duct installation kit instructions for the proper hole sizes Exception 1 For the grills covering the hot air grill boxes framing should be 13 inches wide by 15 inches high to provide the clearance as required by the integral spacers on the double outlet duct system At no time should any combustible facing material cover any part of the hot air duct outlet grill face The maximum number of elbows in any duct run is two Maintain at least 14 inches clearance from the outlet grill framing to a combustible ceiling sidewall or mantel When traversing a combustible wall or floor a fire stop must be installed at the wall or floor penetration Refer to the duct flue installation kit requirements for proper installations Do not connect the hot air ducts to any part of the central heating system Malfunction of the heating system s fan will cause the fireplace to overheat The central heating duct system is only single wall The Inglenook Fireplace chimney requires double wall Type B vent The Version 7 0 27 Inglenook Fireplace has not been tested for a Central forced air kit and should not be used in such applications Use only Country Flame approved grills and components as described in the kit and specifications sections of this manual Non approved grills or registers may be too restrictive and thus create a situation that overheats the fireplace o
5. burn times by reducing the burn rates of the fuel These reduced combustion modes are covered in the following paragraphs Version 7 0 iii bh FIGURE 2 HIGH BURN COMBUSTION AIR DAMPER SETTING CAUTION must be used when operating the Inglenook Fireplace with the combustion air damper control wide open Only seasoned hardwood should be burnt in this manner Burning softwoods small dry pieces of construction scraps trash or paper with the combustion air damper control wide open will cause a very intense fire to be created This intense high temperature fire could permanently damage the Inglenook firebox or create hazardous situations Extreme care must be exercised when operating the Inglenook Fireplace in the accelerated combustion mode In fact Country Flame strongly recommends that the Inglenook Fireplace NOT be operated in accelerated combustion mode for more than 1 hour continuous Failure to observe this recommendation may cause excessive heat build up and damage to the gold door plating or to the cast door paint MEDIUM BURN MODE Country Flame recommends this mode for normal use of the Inglenook Fireplace Operating the fireplace in this manner will minimize the amount of creosote on the glass and in the chimney The combustion air damper should be set somewhere between the 14 and closed position as shown in Figure 3 to obtain a medium combustion fire The precise setting for your Inglenook combustion air damper will depend on m
6. glass If the glass should crack or break for any reason it must be replaced with an egual or better grade ceramic glass The use of tempered glass or ordinary glass IS NOT AUTHORIZED and is Version 7 0 18 hazardous to use Inglenook Fireplace replacement glass can be purchased through one of Country Flame s authorized dealers DO NOT OPERATE the Inglenook Fireplace with cracked or broken door glass See Figure 8 for securing points for the door glass FIGURE 8 DOOR GLASS REPLACEMENT GLASS CLEANING The Inglenook Fireplace is designed with an advanced air wash system to extend the time between required cleaning of door glass If the Inglenook Fireplace is operated continuously with the combustion air damper partially or fully closed the door glass will tend to get dirty unless the fuel firebox and glass are maintained at hot temperatures see Refueling for Best Performance If the door glass does reguire cleaning use an authorized fireplace glass cleaner Country Flame s authorized dealer will be happy to recommend a suitable cleaner that should be available in your locale Regular household glass cleaners are not effective in cleaning creosote and other gases from the glass DO NOT use abrasives such as steel wool or powder abrasives as they will permanently damage the glass Once the glass has been scratched either expensive polishing or complete replacement of the glass will be required Use only appro
7. the flue to avoid damaging the chimney Do not use a brush that will scratch or scar the stainless steel interior of the chimney Do not expect chemical cleaners to keep your chimney clean If necessary the rain cap at the top of the chimney system can be removed to inspect or clean the chimney system There are a number of different methods used to attach a rain cap to a chimney therefore it is recommended to consult the manufacture of such systems on how to remove the rain cap Once the rain cap is removed increased access allows for better inspection or cleaning of the chimney system CHIMNEY FIRES Regular Inglenook chimney maintenance and inspection will minimize the potential of a chimney fire If the Inglenook Fireplace owner ever encounters a chimney fire follow these steps 1 Fully close the fireplace doors and fully close the combustion air damper 2 Alertany occupants in the house of the fire danger and ensure everyone exits the building in a guick and orderly fashion Call the local fire department It is better to have the fire department arrive before they are needed then after the house is already in blazes Version 7 0 4 Always use a dry chemical fire extinguisher baking soda or sand to control the fire Do not use water as it may cause a dangerous steam explosion Inspect outside the house to ensure that sparks and hot embers coming out of the chimney are not igniting the roof or any adjacent building or propert
8. 59 inches Ducts open amp top grill open 55 inches Ducts open amp top grill closed 45 inches Fireplace Width 42 8 8 58 inches Depth from front of fireplace 24 inches NOTE Mantel measurements are from the bottom of the Inglenook Fireplace unit Version 7 0 APPENDIX C REPLACEMENT PARTS Part Number Description Number per Inglenook PP 1194 Ash Grate 1 IN 201 Log Retainer Security Kit 1 PP 868 Fire Brick PP 753 Door Glass plain PP 754 1 Door Glass etched left PP 754 2 Door Glass etched right PP 1192 Ash Pan Latch PP 1222 Magnetic Catch PP 71 Brass Spring Door Handle PP 1166 Owners Manual PP 1158 Blower PP 12 110 F Snap Disk IN 208 Duplex Electrical Outlet Box PP 1157 Duplex Electrical Outlet Receptacle IN 209 Hearth Sealing Strip Kit Version 7 0 REPLACEMENT PART DRAWINGS Version 7 0 23 Zi JU PA U L A u L Y LON WA Version 7 0 Version 7 0 Version 7 0 Version 7 0 BLOWER WITH Version 7 0 APPENDIX D WARNING LABELS Below is a sample list of the warning labels attached to the Country Flame Inglenook Fireplace product It is important that the Inglenook owner familiarizes themselves with these labels and observes or adheres to the warnings provided If the label is informational no action need be taken EPA Efficiency Card VARNING VARI WARNING LABEL 1 inch air space er WARNING LABEL in
9. Flue Adaptor TYPE AIR COOLED EIGHT INCH LISTED PER UL 103 or ULC S269 Security Chimney Products Heatilator Chimney Products All brands of eight inch type air cooled chimney are approved when using an approved Country Flame Flue Adaptor Version 7 0 INSTALLATION ITEMS REOUIRED Item Reguired Reguired Installation Inglenook Fireplace 1 each Inglenooks hold down system mobile home only 1 each Inglenook Hearth Extension Sealing Strip 1 each Inglenook Upper Grill or Grill Plate 1 each Inglenook Lower Grill assembly 1 each Inglenook Left Door assembly 1 each Inglenook Right Door assembly 1 each Inglenook Air Damper Tool 1 each Approved Chimney Starter Collar 1 each Approved Chimney System 1 each Approved Fresh Air Intake System 1 each Approved Local Code Electrical Rough In w junction box for blower speed control 1 each OPTIONAL PART NUMBER Grill System Gold upper IN 1020 G Gold lower IN 103L G Door System Gold left IN 807 L G Gold right IN 807 R G Glass Plain PP 753 Glass Etched Left PP 754 L Glass Etched Right PP 754 R Hot Air Duct Kit IN 7000GDK Spark Screen IN 8000FS Blank off Plate Upper Grill IN 102U blank NOTE Add g for gold n for nickel b for black or cust for custom design on all door and grill orders For custom glass etching please use cust after part number Use an N for natural gas or a P for propane when sele
10. NCE CHIMNEY FIRES GOLD DOOR CARE ASHES AND THE ASH PAN FIREBRICK REPLACEMENT DOOR S INSTALLATION DOOR S ADJUSTMENT GLASS REPLACEMENT GLASS CLEANING DOOR GASKET REPLACEMENT FIREPLACE INSTALLATION INGLENOOK FIREPLACE LOCATION HEARTH EXTENSION REOUIREMENTS FRAMING FACING amp MANTEL INSULATED CHASE CONSTRUCTION HOT AIR DUCT KIT OUTSIDE AIR KIT Version 7 0 OUTSIDE AIR KIT INSTALLATION ELECTRICAL LINE INSTALLATION 120 VOLTS ACFOR BLOWER SYSTEM THE CHIMNEY CHIMNEY INSTALLATION CHIMNEY INSTALLATION INSTRUCTIONS CHIMNEY CHASE AND MULTIPLE TERMINATIONS CHIMNNEY TYPE APPROVED CHIMNEY PRODUCT TYPE HT EIGHT INCH APPROVED CHIMNEY TYPE AIR COOLED EIGHT INCH LISTED PER UL 103 OR ULC S269 INSTALLATION ITEMS APPENDIX A INGLENOOK FIREPLACE SPECIFICATIONS STOVE BRIGHT HIGH TEMP PAINT SPECIFICATIONS FIREPLACE PAINT CURE INSTRUCTIONS GLASS CERAMIC SPECIFICAITONS DONOT ATTEMPT TO CLEAN HOT GLASS APPENDIX B CLEARANCE TO COMBUSTIBLES APPENDIX C REPLACEMENT PARTS REPLACEMENT PART DRAWINGS APPENDIX D WARNING LABELS Version 7 0 COUNTRY FLAME LIMITED WARRANTY 900 George Street Marshfield MO 65706 Country Flame Technologies warrants to you the original consumer purchaser that this product s stove body is free from defects in material and workmanship for a period of six years from the original purchase date and that the product s remaining components including electrical parts are free from defects
11. NOTES 1 The hot air room vent of your Inglenook may only be blocked off if the gravity duct kit is being installed If you are going to block off the hot air room vent and install the gravity duct kit use only the optional Inglenook block off kit Failure to install the gravity duct kit with the hot air grill blocked will cause your system to overheat Never use gasoline kerosene charcoal lighter fluid or other flammable liguids to start a fire Do not burn coal The sculpture in coal will corrode the firebox Do not burn ocean driftwood or other waterlogged wood The salt will corrode the firebox and chimney Do not operate the Inglenook with doors partially open or with one door open Do not overfill the firebox or burn wood in the area in front of the grate Do not abuse your Inglenook by burning paper or cardboard or construction material such as pressed wood plywood or lumber Do not allow wood to smolder or burn without flame since this will produce excessive creosote in the unit Version 7 0 15 MAINTAINING YOUR INGLENOOK FIREPLACE CREOSOTE When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form a black deposit called creosote Creosote will accumulate on the flue lining and if left to build up can create a potential fire hazard within the chimney system When ignited creosote makes an extremely hot fire If the creosote deposit within a chimney system were
12. RHEOSTAT 2800 NO ON OFF SWITCH eo BLACK TO POWER PP 988 POWER CORD PP 988 WHITE TO NEUTRAL POWER CORD GREEN TO GROUND PP 1157 ELECTRICAL OUTLET BLOWER OPERATION Operation of the blower system is relatively simple After the fire has generated enough heat the blower system will automatically turn on The blower begins to operate because the Inglenook grate area has reached approximately 110 F causing the installed snap disk to close thus energizing the blower motor electrical circuit Blower motor system operation could take longer than 20 minutes depending on room temperature outside temperature and the size of the fire started in the Inglenook It is important to note that if the wall mounted blower speed control is installed and turned to low the blower s speed will limit the amount of airflow that can be obtained as the blower motor begins operation Do not try to service the blower system unless you are a certified electrician With the blower motor system plugged into the receptacle and the electrical supply energized an electrical shock potential exists The Inglenook lower compartment is labeled with Risk of Electrical Shock Disconnect Power Before servicing the Unit Knowledge of electrical systems is reguired for troubleshooting and servicing of the blower system In addition the blower system has moving parts that may cause injury Do not reach into the lower grill area and try to determine if the blower is operating
13. act with the roof and at least 2 feet 610 mm higher than any roof or wall within 10 feet 3 cm of it If installed with offsets the minimum chimney height is 12 feet not including the height of the fireplace Additional chimney height will increase draft and therefore will decrease the tendency of the Inglenook to smoke Figure 5 shows a sloped roof chimney installation Version 7 0 14 FIGURE 5 CHIMNEY INSTALLATION DIMENSIONS 7 Poor Chimney Draft Perform the following simple test of your chimney draft With no fire in the Inglenook firebox hold a recently lit match smoke should be trailing from the match inside the firebox towards the upper one third of the top of the firebox If the draft is proper you should see the match smoke being exhausted up through the baffle Chimneys installed against an outside wall without protection may generate back draft problems which will cause problems in starting your Inglenook fire To minimize this problem in the event that it occurs open a nearby window Now roll up a piece of paper and light it inside the firebox Hold this lit paper towards the upper part of the firebox just above the baffle It may be necessary repeat this step several times in order to obtain proper operating temperature in the chimney so draft can be sustained Be careful not to burn yourself with the paper Once you see the smoke from the lit paper is drafting better a fire can be started in Inglenook Fireplace IMPORTANT
14. any factors including chimney length and the moisture content of the wood Do not be afraid to experiment to find the optimum position to satisfy your requirements for a warm and satisfying fire As an example a long warm chimney will necessitate closing the combustion air damper more due to the natural draw created by the flue gases being drawing through the chimney JA JE Jovi gt FIGURE 3 MEDIUM BURN COMBUSTION AIR DAMPER SETTING To establish proper medium combustion burn mode close the combustion air damper completely and then set the combustion air damper somewhere between the 4 to 12 closed setting The firebox should contain at least several medium size pieces of wood burning on a bed of hot coals The Inglenook heat output will be between 40 000 and 60 000 BTU per hour in the medium combustion burn mode In order to maintain a constant medium heat output load more firewood about every four to five hours If softwoods are used in place of seasoned hardwoods the operator of the Inglenook Fireplace should expect significantly reduced times for burn rates with reduced heat output LOW BURN MODE When the Inglenook Fireplace air combustion damper is fully closed as shown in Figure 4 a low combustion fire will occur Low combustion will not put the fire out but there will be a noticeable Version 7 0 change in the flame pattern The flames will be slow and intermittent and may appear dirty if the wood is too wet 1 e a m
15. by touching or feeling for a vibration of the motor Reaching into the area of moving parts may cause injury Never reach into the lower grill compartment when the Inglenook Fireplace is being burnt as severe burns can occur from contact with hot parts DANGER Risk of Electric Shock Disconnect Power Before Servicing The Blower Unit Version 7 0 THE CHIMNEY CHIMNEY INSTALLATION 1 If possible always install an approved chimney system in an interior chase of the home This will provide better performance by maintaining heat in the entire chimney system thus ensuring better draft and removal of spent exhaust gases In areas where temperatures hover or remain below freezing the use of an exterior chimney will increase the likelihood of fireplace starting and operating problems Some of these problems will be difficult starts low draft high rates of creosoting and increased maintenance of the system will be required Exterior chimneys are also prone to down drafting and flow reversal Installations which are located on lower floors in the house such as in a basement in combination with an outside chimney are especially prone to flow reversal Follow the Chimney Manufacturer s installation procedures included with the chimney system being installed with the Inglenook Fireplace Installing the chimney must be in compliance with the local codes chimney manufacturer s recommended procedures and must attach to the Country Flame product
16. ch air space required Version 7 0 ELECTRICAL HAZARD UNPLUG BEFORE SERVICING CAUTION MOVING PARTS MAY CAUSE INJURY DO _DO NOT OPERATE UNIT WITH COVER REMOVED WARNING LABEL Electrical Hazard M Risk of fire Do not block M fireplace PP 1203 WARNING LABEL FIRE HAZARD IF INTERFERENCE WITH AIRFLOW WARNING This blower kit is for use only with the Inglenook Fireplace Model IWZC 02 Power must be disconnected to the Inglenook Fireplace before attempting installation of the blower kit WARNING LABEL INCLUDED ON BLOWER FAN IMPORTANT Before commencing installation refer to the label located inside the firebox and the manufacture s installation instructions packaged together with this unit Do not remove this sticker until the authority having jurisdiction has approved the installation LABEL LOCAL AUTHORITY INSPECTION REOUIREMENT Version 7 0 Fold Here Country Flame Technologies A Division of American Products LLC 900 George Street Marshfield MO 65706 Version 7 0 REOUIRED WARRANTY INFORMATION Name Address Phone Number Authorized Dealer Date Purchased Model No Serial No Installed By Trained By NOTE Failure to return the above warranty information within 30 days from the date of purchase will make the Country Flame warranty null and void Version 7 0
17. condition that could be hazardous to surrounding construction or residential occupants Use only industry approved components during the installation of this product including but not limited to all chimney components PARTS REOUIRED gt Inglenook Fireplace gt Use only an 8 type HT or air cooled chimney listed per UL 103 or ULC S629 gt Outside air kit ADDITIONAL EQUIPMENT optional Version 7 0 gt Gravity Duct System Fire Screen gt Custom Plated Door and Custom Plated Grill System INGLENOOK FIREPLACE OPERATION FUEL The Inglenook should be fueled with seasoned cordwood Hardwoods will provide more energy per pound of wood consumed because of its superior density when compared to softwood If hardwoods are utilized to fuel your Inglenook the results will be a longer burning fire that requires less frequent refueling It is recommended that whether hardwood or softwood is used the moisture content should not exceed 20 Higher moisture content wood will be difficult to burn and will result in lower efficiency increased creosoting in the chimney and on the glass Excessively dry firewood will burn well but will increase emissions output and burn at a faster rate Do not burn scrap garbage treated wood or wood such as driftwood which has been exposed to salt or other chemicals that will corrode the firebox and chimney Do not burn large amounts of paper cardboard tree branches or building construction material
18. control is fully opened when the control is moved all the way to its left position The combustion air control is completely closed when the control is moved to its far right To ensure no air leakage or air infiltration into your home when the Inglenook Fireplace is not in use the combustion control lever should be kept in its closed position This will minimize air leakage through the chimney The combustion air control should be opened before opening the doors to your Inglenook to eliminate the possibility of a back draft into the room where your fireplace is located FIGURE 1 COMBUSTION AIR DAMPER CONTROL HIGH BURN MODE The maximum heat output can be obtained from your Inglenook Fireplace by operating the firebox with a full load of wood the doors closed and the combustion air damper fully open This high burn mode ensures the hottest fire with maximum heat output The Inglenook Fireplace can produce a maximum of 151 200 BTU of heat per hour Operating the Inglenook in the high burn mode will necessitate the need for refilling the firebox with fuel on an accelerated basis The amount of fuel needed and the time between refueling is dependent on many factors including moisture content of wood type of wood environmental factors and chimney type and height To obtain a longer burn time the combustion air damper control can be partially or fully closed By adjusting the combustion air damper from its fully open position the owner will obtain longer
19. cting a gas log set Version 7 0 APPENDIX A INGLENOOK FIREPLACE SPECIFICATIONS Fireplace Weight with doors glass grills and firebrick 650 pounds Fireplace Weight w o doors glass grills and firebrick 400 pounds Height from face edge to face edge 41 inches Width from face edge to face edge not including air outlet tube 42 inches Depth from face edge to back edge 24 inches STOVE BRIGHT HIGH TEMP PAINT SPECIFICATIONS Manufacturer Forrest Paint Company Paint Type Stove Bright Country Flame Part Number PP 803 FIREPLACE PAINT CURE INSTRUCTIONS Ventilate the house during the first three times the fireplace is used The paint on the new fireplace can give off a smoke heavy with carbon dioxide and has an odor Adeguately ventilate the home to avoid a concentration of smoke or odor Babies small children pregnant women and pets should not be in the area as the fumes cause an imbalance of air guality Always open doors or windows and use a fan during the first few burns Once the initial burns are complete the paint will set and there should be no more smoke or odor Do not touch the surface of the fireplace during the first three burn in procedures The paint will be soft and gummy until it cures properly Most fireplaces stop smoking after 3 burns The first two burns should be at 250 F 121 F for 20 minutes Do not let the fireplace cool down significantly between burns The last fire should be between 500 F and 700 F fo
20. e to a safe outdoors area Remember that although the ash may look and feel cool to the touch a smoldering ember can start a fire CAUTION Care should be used to store any ash in a proper container with an approved airtight lid If ash is taken outside water should be poured over the ash to ensure no fire flare up can occur FIREBRICK REPLACEMENT The intense repetitive heat inside the Inglenook firebox will normally cause hairline cracks in the Firebrick Proper curing as described in First fires will assist to minimize these cracks and extend the life of the Inglenook Firebrick Small cracks will not normally diminish the effectiveness of the Firebrick however if large cracks develop in the Firebrick then replacement of these items should occur To replace the Inglenook Firebrick bricks refer to Figure 6 and follow these simple steps 4 FIGURE 6 INGLENOOK FIREBRICK SYSTEM Version 7 0 DOOR S INSTALLATION The Inglenook doors have been mounted and checked for proper fit at the factory If the doors are removed for any reason care must be taken in reinstalling the doors to ensure proper alignment and fit Setting the doors is quite simple Ensure the doors are in the fully open position and then align the female portion of the door hinge with the male portion of the fireplace hinge Gently lower the door hinges over the fireplace hinge Once proper seating has been accomplished the door can be closed to check for proper fit F
21. ed pipe Insulated pipe will reduce if not eliminate the chances of water condensate as cold air is brought into a warm air living space Carefully pull back the insulation and plastic cover at each end exposing the flexible pipe Using aluminum tape wrap the tape around the joint between the flexible pipe and the air inlets Carefully push the insulation and plastic cover back over the pipe Using aluminum tape fasten the plastic cover in place CAUTION Ensure that any objects do not obstruct combustion air openings during or after installation FIGURE 19 OUTSIDE AIR KIT INSTALLATION METHODS NOTE Any termination of the outside air kit must include a screen cover with a maximum of 14 by 14 holes in the screen The purpose of this exterior cap and screen is to prevent rodent entrance into the outside air system Version 7 0 ELECTRICAL LINE INSTALLATION 120 VOLTS AC FOR BLOWER SYSTEM The Inglenook blower system reguires a 120 volt alternating current 15 ampere 60 Hertz power supply circuit Figure 20 shows the basic electrical diagram for the Inglenook s blower system CAUTION Moving parts may cause Injury Do not operate the Inglenook with its lower grill open PP 1158 INGLENOOK BLOWER MOTOR GREEN TO GROUND ON BLOWER HOUSING Version 7 0 FIGURE 20 IN WDO1 INGLENOOK BLOWER WIRING DIAGRAM PP 1158 INGLENOOK BLOWER MOTOR GREEN TO GROUND ON BLOWER HOUSING PP 12 110 DEGREE HEAT SENSOR PP 350
22. enook has reached a proper operating temperature the combustion air damper can be gradually closed A good indication that the proper temperature has been reached is when a flame can be seen at the top of the firebox This upper fire indicates excellent combustion and will ensure cleaner glass less creosoting greater efficiency and the greatest warmth and viewing pleasure for your family to enjoy SMOKING CAUSES In order to reduce the problematic issue of smoke escaping from the Inglenook Fireplace when opening the firebox doors always ensure that the combustion air damper is in the fully open position before the doors are opened CAUTION ALWAYS open all fireplace doors very slowly This will ensure that the fireplace is drafting through the fresh air intake and the chimney system rather than using your house as a source for air or the expulsion of air Your fireplace has been designed and tested to provide smoke free operation Occasionally there may be a small amount of smoking due to the fact that the chimney system has not reached proper operating temperature A warm chimney system ensures maximum draft efficiency for the firebox If the fireplace continues to smoke it is probably for one of the following reasons 1 Doors Partly Open Always operate the Inglenook with the front doors fully open or fully closed If the doors are operated fully open the optional screen kit MUST be installed for safety reasons Version 7 0 2 Nega
23. er fire draft Several crumpled balls of newspaper can be placed into the firebox to preheat the chimney Once heated additional small crumpled papers can be added with small dry pieces of kindling added on top of the paper Crisscrossing this small kindling over the paper will create airspace between the kindling thus ensuring a quicker start to the fire It is important that air can circulate around the kindling during the start up process Open the Inglenook Fireplace combustion air control fully left most position and light the newspaper Close the doors to the fireplace once the newspaper is well ignited As soon as the kindling fire is established you can add cordwood The Inglenook Fireplace should be operated with the air control fully open until such time that the owner believes the cordwood is well ignited Version 7 0 COMBUSTION CONTROL The Inglenook is not designed to operate with a flue damper As is standard practice with hi tech high efficiency fireplaces the Inglenook combustion air damper controls all air entering the firebox This combustion air damper allows the owner more precise control of the fire by accurately controlling the air available for combustion The combustion air damper control is located on the right side of the Inglenook just below the bottom edge of the top grill as shown in Figure 1 An air damper tool is offered by Country Flame to extend the length of this control mechanism This combustion air damper
24. ey must be a minimum of 12 high When four thirty degree elbows are used the chimney must be a minimum of 25 high Follow all chimney manufacturers clearance recommendations for distances from combustible material and the location of support bracket reguirements T A chimney venting the Inglenook Fireplace shall not vent any other appliance WARNING In cold areas an air cooled chimney may generate a large amount of water due to condensation This water will accumulate on top of the fireplace and may cause corrosion Country Flame Technologies Inc cannot be held responsible for condensation corrosion problems In cold climates Country Flame recommends the use of HT Listed UL103 2100 chimney 8 A rain cap must be installed on top of the chimney Failure to install a rain cap will cause corrosion of the chimney system and degrade its expected life and warranty FOLLOW THE CHIMNEY MANUFACTURER S INSTALLATION PROCEDURES FOR PROPER CLEARANCES BETWEEN THE CHIMNEY AND ANY COMBUSTIBLE MATERIALS Do not fill this space with insulation or any other combustible material Any portion of the chimney system that extends through a living accessible space must be enclosed to avoid contact with combustible materials damage the chimney or to prevent occupants from coming in contact with the chimney system CHIMNEY INSTALLATION INSTRUCTIONS Cut and frame the required holes in the floors ceilings and roof where the chimney will be pass
25. f the fireplace Figure 14 shows the proper location of the mantel with respect to the base of the fireplace Version 7 0 1 fe Yk FIGURE 14 COMUSTIBLE FACING FIGURE 15 NON COMBUSTIBLE FACING MANTEL CLEARANCES Option 1 When installing the unit without the gravity duct kit the mantel must be at least 71 from the base of the unit Option 2 When installing the unit with the optional gravity duct kit the mantel must be at least 55 inches from the bottom of the unit Option 3 When installing a brick stone facing protruding 3 inches from the front of the unit the mantel must be at least 59 inches from the base of the unit Option 4 When installing the unit using the optional hot air block off kit and the gravity duct kit the mantel must be at least 45 inches from the bottom of the unit MOBILE HOME INSTALLATION AND CEARANCES The Inglenook Fireplace has been tested and approved for installation in mobile homes It is important to follow additional installation requirements associated with mobile home installation Then Inglenook Fireplace must be securely fastened to the floor of the mobile home using the system provided by Country Flame Figure 16 demonstrates the recommended tie down points for use in securing the Inglenook Fireplace to a mobile home floor In addition the Inglenook Fireplace should NEVER BE INSTALLED IN THE SLEEPING AREA OF ANY MOBILE HOME Also the structural integrity of the mobile home fl
26. he installer or verify the local building code to determine if additional support will be reguired The Inglenook Fireplace can be installed directly on a combustible or non combustible floor A minimum of 7 feet measured from the base of the appliance to the ceiling is reguired between the base of the appliance and the ceiling FIGURE 9 INGLENOOK FIREPLACE DIMENSIONAL REOUIREMENTS Version 7 0 HEARTH EXTENSION REOUIREMENTS The Inglenook Fireplace can be installed directly on a combustible or non combustible base or directly on the floor If the customer chooses the Inglenook Fireplace can be elevated off the floor as long as the reguirements in paragraph 3 on page 18 are maintained between the base of the appliance and the ceiling above the appliance In addition if the hearth is elevated in reference to the fire chamber the hearth extension cannot be elevated any higher than the bottom of the lower erill A combustible floor in front of the fireplace must be covered with tile marble stone or any other non combustible material Figure 10 demonstrates the vertical relationship between the fireplace the sealing strip and the hearth extension WARNING A hearth extension is to be installed only as illustrated in Figure 10 and in conformance with any local building codes It is recommended that either a sealing strip or sand cement grout be used between the hearth and the on site construction hearth extension Country Flame pr
27. in material and workmanship for a period of one year from the original purchase date In the event the product fails to conform to this warranty Country Flame through its authorized dealer will provide the labor parts and components necessary to remedy such nonconformity Country Flame will not be responsible for any shipping cost under this warranty This warranty is not transferable In order to obtain performance under this warranty you must 1 have registered this warranty within 30 days of purchase by completing and returning the attached warranty registration card and 2 promptly report the claimed nonconformity to your selling Country Flame dealer also providing your name address phone number proof of purchase date of purchase the model and serial number of the stove All claims must be submitted to the selling Country Flame dealer Country Flame shall have no warranty obligations if this product 1 was not purchased from an authorized Country Flame dealer 2 was not installed by a Country Flame dealer or other preauthorized professional installer 3 was not operated and maintained in strict accordance with the manufacturer s instructions or 4 was subject to abuse misuse negligence or accident Country Flame shall have no warranty obligation for damage caused by improper handling over firing unapproved fuel or the unauthorized disassembly or modification of the product Country flame shall have no warranty obligatio
28. in accordance to instructions provided CAUTION DO NOT FILL REQUIRED CLEARANCES AROUND THE CHIMNEY AND SURROUNDING COMBUSTIBLE MATERIAL WITH INSULATION 2 The Inglenook Fireplace is listed for only an eight inch diameter chimney system Refer to the specifications in this manual for approved chimney systems to be used with the Inglenook Fireplace IMPORTANT The anchor plate flange or air cooled starter collar must fit into the flue collar on the fireplace to prevent creosote leakage Figure 22 shows the proper installation onto the top of the Inglenook Fireplace It is important that this anchor plate or starter collar be installed correctly to support the chimney ensure no leakage of creosote and ensure no leakage of fumes FIGURE 22 ANCHOR PLATE INSTALLATION Version 7 0 MINIMUM CHIMNEY HEIGHT The chimney must be a minimum of 8 above top of fireplace The chimney must extend a minimum of three feet above the highest point where it passes through the roof Also the chimney must be at least two feet higher than any portion of the building within ten feet MAXIMUM CHIMNEY HEIGHT The chimney can be no taller than 50 high as measured from the top of the Inglenook Fireplace anchor plate ELBOWS USED IN CHIMNEY CONSTRUCTION A maximum of four thirty degree elbows can be used in chimney construction as long as they are used in 2 sets offset from each other Maximum offset is 4 If two thirty degree elbows are used the chimn
29. in the Inglenook are understood before burning occurs Country Flame strongly recommends the use of smoke and carbon monoxide detectors At a minimum these devices should be checked on a semi annual basis All Inglenook fuel loads must be behind the log retainer i e no fuel should be allowed between the log retainer and glass doors Consult with your local authorized Country Flame Dealer the local city code department or the local fire department concerning installation of this product WARNOCK HERSEY SAFETY LABEL Version 7 0 THE INGLENOOK FIREPLACE INTRODUCTION The Inglenook hi tech fireplace is an energy efficient non catalytic heat circulating closed combustion system As an Inglenook Fireplace owner you can expect a lifetime of warmth from this Country Flame product provided it is installed maintained and operated properly Please read understand and retain the Inglenook Owners Manual Do not destroy the Owners Manual as it should be retained for future reference It is important that the installer obtains a local building permit if reguired and conforms to all local codes affecting the installation of this heating system Contact your local authorized Country Flame dealer for a list of qualified installers Failure to follow the Country Flame Owners Manual or conform to local codes may void the warranty Failure to follow industry recommended standards or local codes may create a potentially unsafe
30. ing through REFER TO THE CHIMNEY MANUFACTURER S INSTRUCTIONS FOR PROPER CLEARANCES REQUIRED BETWEEN CHIMNEY AND COMBUSTIBLES REQUIRED SUPPORT BRACKETS AND THE PROPER FRAMING REQUIRED AROUND THE CHIMNEY Install chimney sections fire stops attic insulation shields and any other chimney parts per the manufacturer s installation instructions Version 7 0 REMINDER The chimney must extend at least three feet above the highest point where it passes through the roof of a building The chimney must be at least two feet higher than any portion of a building within ten feet of the chimney Refer again to Figure 5 for clarification Install the flashing storm collar and the chimney cap following the chimney manufacturer s instructions Refer to the chimney manufacturer s reguirements concerning supports bracing anchors and other reguired material Figure 23 Figure 24 Figure 25 and Figure 26 are provided as reference examples for different chimney installations Please refer to the chimney manufacturer s instructions for proper installation of the type chimney being installed with the Inglenook Fireplace FIGURE 23 EXAMPLE CHIMNEY INSTALLATION Interior Space Version 7 0 FIGURE 24 EXAMPLE MULTIPLE CHIMNEY INSTALLATION INTERIOR SPACE Version 7 0 Class A AC CHIMNEY INSTALLATION AIR COOLED CHIMNEY FIGURE 25 AC CHIMNEY Version 7 0 FIGURE 26 EXAMPLE CHIMNEY INSTALLATION e
31. is determined by considering the location of windows doors and the traffic flow in the room where the fireplace is to be located It is important to allow space in front of the unit for the hearth extension and the mantel as well as taking into consideration where the room hot air ducts optional will be installed if the fireplace upper grill is not going to be used or is going to be augmented by optional hot ducts Consideration must also be given as to where and how the outside fresh air kit and chimney will be installed If possible work with the installer to select a fireplace location where the chimney will pass through the house without cutting floor or roof joists Check the specifications of the Inglenook Fireplace and layout a concept drawing of how this new system will fit into your home Figure 9 shows different methodology for installing the Inglenook Fireplace Under normal circumstances no additional floor joists should be needed to install the Inglenook Fireplace into a home A few simple steps will verify whether more floor joists are required First know the weight of the Inglenook Fireplace system The Inglenook Fireplace with doors installed weighs about 600 pounds Include any additional options in the weight Next measure the area occupied by the Inglenook Fireplace The bottom dimensions of the Inglenook Fireplace are 42 inches by 24 inches Note the type of home floor construction and existing joists sizes Then consult with t
32. large then a resultant chimney fire would burn extremely hot A creosote chimney fire can damage the chimney and potentially overheat a surrounding wood frame within the house Creosote formation can be kept to a minimum by routinely building small hot fires rather than slow burning smoldering fires and by proper refueling the fire In addition each year the homeowner should have the Inglenook Fireplace chimney inspected and cleaned as necessary to assist in preventing chimney fires CHIMNEY MAINTENANCE Regular chimney inspection and maintenance combined with proper operation will help prevent chimney fires The golden rule of operating a fireplace is to KEEP THE CHIMNEY CLEAN Do not allow more than one sixteenth of an inch of creosote buildup in the Inglenook Fireplace chimney The amount of creosote created by operating the Inglenook Fireplace will depend on variables such as the freguency of use and the type of fire that is routinely burnt Country Flame recommends 1 Inspect the chimney system weekly or before each use From this the operator will gain knowledge of how often it will be necessary to clean or have the chimney cleaned Hire a gualified chimney sweep to clean the Inglenook Fireplace and chimney system at least once a year If the owner wants to perform self cleaning Country Flame recommends using a stiff plastic or non metallic brush on the inside walls of the chimney A metal brush if used should be sized slightly smaller than
33. n if this warranty is not timely registered for claims which are not submitted through the selling Country Flame dealer or for claims submitted without the reguired information and documentation THE WARRANTY PRINTED ABOVE IS THE ONLY WARRANTY APPLICABLE TO THE PRODUCT ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMFD IT IS UNDERSTOOD AND AGREED THAT COUNTRY FLAME S LIABILITY UNDER THIS WARRANTY SHALL BE LIMITED TO THE PROVISION OF REPLACEMENT PARTS AND SHALL NOT INCLUDE LIABILITY FOR SPECIAL INCIDENTAL OR CONSEOUENTIAL DAMAGES ANY ACTION BROUGHT UNDER THIS WARRANTY MUST BE BROUGHT WITHIN ONE YEAR OF THE ACCRUAL OF THE CAUSE OF ACTION AND MAY ONLY BE BROUGHT IN THE CIRCUIT COURT OF WEBSTER COUNTY MISSOURI Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or conseguential damage so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty is in effect on all products sold after 02 01 2007 Please keep a copy for your personal records Version 7 0 Name Country Flame Technologies A Division of American Products LLC WARRANTY INFORMATION Address City State Authorized Dealer Dealer Telephone f Date Purchased
34. nimum length The maximum length of the fresh outside air duct is 40 feet with a 5 foot reduction for each elbow installed The fresh outside air duct must come from outside the house This means installation in the attic basement or garage is incorrect and will void the warranty as well as create a hazardous operating condition The fresh outside air duct intake register should be installed where it will not become obstructed or blocked by snow or exposed to extreme wind In addition remember that this system is meant to pull fresh air from outside the house Ensure that it is kept away from automobile exhaust fumes gas meters or other home vents that might contaminate incoming fresh air to the Inglenook Fireplace The fresh outside air duct and register may be installed above or below floor level Version 7 0 OUTSIDE AIR KIT INSTALLATION A minimum of a four 4 inch hole is to be made in the outside wall of the house at the specified location for the fresh air outside air duct From outside the home place the fresh outside air duct register in the hole open side down and fasten the register to the wall with screws provided Slip the duct pipe into the insulated sleeve Place the insulated pipe over the register tube and over the fireplaces outside air connector Figure 19 shows multiple outside air kit installation possibilities Galvanized pipe can be used for the outside air tubing but Country Flame Technologies recommends insulat
35. nt contact one of the many authorized Country Flame dealers for assistance in replacing the glass DO NOT ATTEMPT TO CLEAN HOT GLASS Applying cleaner to hot glass may cause burns emit hot noxious fumes and the glass is more likely to stain Creosote and soot caused by burning biomass fuels may be removed with Speedy White Hearth and Stove Cleaner or Cook Top Cleaning Cr amp me available at most appliance centers or call 1 800 872 8855 to obtain the proper cleaning material Be careful the solution can stain surrounding material especially after the creosote has dissolved and runs or drips off the glass Hint put down a generous amount of newspaper in the surrounding area After using cleaner always remove all residue by washing the glass with water or conventional window cleaner spray Any remaining residue will stain the glass when it is heated Version 7 0 APPENDIX B CLEARANCE TO COMBUSTIBLES The following clearances meet the minimum reguirements for a safe installation Sidewall Ceiling Fireplace Enclosure Mantel Mantel Mantel Mantel Hearth Hearth 18 inches measured from the outer door edge hinge 7 feet from the base of the fireplace Bottom 0 Side 1 inch Back Y inch Top 2 W inches Header may rest on top of top spacer NOTE Combustible material cannot be used in the space directly above the fireplace Ducts closed with top grill open 71 inches With 31 2 inches brick on front
36. oisture content of 20 and more During the Low Combustion Burn Mode creosote may accumulate on the glass doors Low combustion burning should only be used after the firebox has been allowed to reach a hot operating temperature i e the air combustion damper has been fully open to produce a hot fire for about an hour Low combustion can be used at night in order to reduce the heat output and to prolong the burn The loading time will be between six to twelve hours JI JP m FIGURE 4 LOW BURN COMBUSTION AIR DAMPER SETTING REFUELING FOR OPTIMUM PERFORMANCE The Inglenook Fireplace performance will be greatly enhanced if the operator will ensure the combustion air damper is fully opened after refueling If this process is followed the firebox and chimney system will return to optimum operating temperature in the shortest period of time Combustion efficiency is directly affected by firebox temperature and following the above stated process will ensure maximum efficiency of your Inglenook Fireplace The upper part of the Inglenook firebox temperature should exceed 1 200 degrees Fahrenheit or higher in order to achieve maximum operating efficiency To obtain this firebox temperature after reloading of wood the Inglenook should be operated with the combustion air damper fully opened for a minimum of 15 to 30 minutes Again the time will vary depending on the room heat moisture content of the wood and the type of wood being burnt Once the Ingl
37. ollow the same procedure for the second door The Inglenook door installation should now be complete To remove the doors simply lift up a door from the fireplace hinges Store both doors in a secure place If the doors are left sitting ensure that the doors cannot fall and injure someone or damage the door or glass by falling over The Inglenook doors have been adjusted at the Country Flame factory If the door fit is not satisfactory the owner can adjust the doors using the hinge screws refer to Figure 7 FIGURE 7 DOOR ALIGNMENT POINTS DOOR S ADJUSTMENT The Inglenook doors if installed and shipped with the fireplace may require fine adjustment due to shipping vibrations and jarring After extended use the door may also require some minor adjustments to maintain a center aligned appearance The Inglenook doors need to remain airtight to ensure proper firebox operation The door gasket air tightness can be adjusted To adjust the gasket tightness simply rotate the right hand door latch clockwise tighten or counterclockwise loosen one complete revolution or as necessary to adjust the gasket seal A good test to evaluate proper door gasket seal is to lay a dollar bill against the stove frame and then close and latch the door If gently tugging on the dollar bill dose not dislodge it from the door the seal is appropriate GLASS REPLACEMENT The glass used in the Inglenook Fireplace is a 1400 degree Fahrenheit F high temperature ceramic
38. oor wall ceiling and roof must be maintained during the installation of an Inglenook Fireplace in a mobile home application If there are any questions concerning mobile home installation contact your local Country Flame dealer and adhere to all local codes concerning mobile home installation FIGURE 16 INGLENOOK TIE DOWN POINTS Version 7 0 HOT AIR DUCT INSTALLATION There are many different types of hot air ducting systems in the marketplace today Only a hot air duct system that has been specifically safety tested with the Inglenook Fireplace is authorized for use with this product Country Flame Technologies has safety tested the following kit IN 7000GDK Hot air duct kit double HOT AIR DUCT KIT Only the IN 7000GDK hot air duct kit is authorized for use with the Inglenook Fireplace Double hot air outlet kit See Figure 17 INCLUDED IN KIT NN Ba 2 grill covers Figure 17 item 1 E A jen 2 grill boxes Figure 17 item 2 di 2 starter adapters Figure 17 item 3 Item 4 liem 1 ad NOT INCLUDED IN KIT 8 Inch inside diameter pipe Figure 17 item 44 90 degree elbows Figure 17 item 5 Note 8 inch lengths 4 and 90 degree elbows 5 must be listed class B vent FIGURE 17 HOT AIR DUCT KIT The hot air duct kit allows blockage of the upper grill of the Inglenook Fireplace If the upper fireplace grill is blocked on the Inglenook the hot air duct kit cannot be terminated as a floor register d
39. ovides a non combustible sealing strip for use in the hearth extension All hearth extensions must have an R value of 2 0 or greater to ensure proper floor protection If thermal conductivity k factor or thermal conductance C factor is used instead of thermal resistance R factor the use the relationships as follows a k factor is given with reguired thickness T in inches as R 1 k x T or b C factor is given as R 1 C FIGURE 10 INGLENOOK FIREPLACE HEARTH EXTENSION REOUIREMENTS FRAMING FACING amp MANTEL The construction of the framing facing and mantel must be in accordance with approved construction industry standards and local building codes The following steps along with the sample illustrations shown in Figure 11 through Figure 12 are offered as suggestions on how to handle installation 1 Frame the fireplace using 2 x 4 or heavier lumber See Figure 11 for an example of rough in dimensions of the Inglenook Fireplace WARNING Combustible material cannot be used in the space directly above the fireplace This area must remain empty for a height of 7 feet measured from the base floor of the appliance to the ceiling containing the combustible material above Version 7 0 Frame the Inglenook Fireplace with vertical studs on each side of the fireplace These studs should run from floor to ceiling as shown in Figure 12 If combustible facing is to be used space the studs back from the front edge of the fireplace by
40. r at least 45 minutes Operate the fireplace slowly without a hot fire If the fireplace gets too hot too guick the paint will crack Country Flame recommends that the owner leave the door ajar on the fireplace during this process to prevent the gasket from sticking to the curing paint Fireplaces with a cooler surface temperature and those that were previously painted with another color will take longer to dry The paint cure process can usually be observed by the effect of the paint turning flat as the heat radiates out from the hotter parts If repainting a surface use Stove Bright Paint Prep or Lacguer Thinner Do not use paint thinner or turpentine as both of these products leave oil like film that interferes with adhesion of the paint GLASS CERAMIC SPECIFICAITONS Manufacturer Schott Glaswerkes Window Type Glass Ceramic ROBAXO ROBAXO glass ceramic has a thermal endurance far exceeding that of normal tempered glass ROBAXO is designed to operate at temperatures ranging from 400 to 1400 F Despite its superior thermal properties your ROBAX stove windows should be treated with care This glass ceramic can still be scratched or broken by mechanical abuse When cleaning the window use only non caustic non abrasive cleaners Country Flame uses ROBAX glass ceramic that is 0 197 inches thick 0 008 inches The ROBAXO glass is custom cut to fit Country Flame product If Version 7 0 41 problems occur or your glass needs replaceme
41. r ceiling Do not use insulated flexible ducts with the Inglenook Fireplace Use of these materials can create a situation that overheats these materials and creates a hazardous situation Do not use tees or any other components other than the ones specifically listed in this manual All ducts must extend upwards or horizontally Never try to route the ducting downward The hot air outlet grills must be installed with the louvers pointing downwards in order to prevent overheating adjacent ceilings OUTSIDE AIR KIT During operation the Inglenook Fireplace reguires fresh outside air to be drawn into the combustion chamber while hot exhaust gases are removed via the chimney system If fresh air is not available in proper guantity the Inglenook fire may starve out or pull enough air from inside the house if the fireplace doors are open causing other fuel burning appliances to go out Any operating Exhaust fan will also compete for air that may lead to negative pressure in the house This can result in smoke entering the house from the fireplace This situation has become more likely as modern house construction has improved air tightness To minimize this problem the Inglenook Fireplace reguires the installation of an outside air duct system The fresh outside air duct system must be installed according to the following reguirements See Figure 19 for example installations 1 The fresh outside air duct length should be kept to a mi
42. s The intense fires these products create may overheat the fireplace thus causing damage to the unit a potential fire outside the firebox or even possibly igniting a chimney fire FIRST FIRE Before using your Inglenook Fireplace for the first time ensure that all packaging material has been removed from the outside and inside the fireplace Remove all glue with mild soap and ensure the door windows have been cleaned of all foreign material before starting the first fire If gold doors have been purchased with the Inglenook Fireplace ensure proper cleaning before the first fire Proper cleaning must be accomplished or permanent damage can occur to the gold finish It is best to ensure that the first six fires are small and short in duration Use only enough firewood to limit the fire to a one hour burn until six fires have been burnt The purpose of these small fires is to allow proper curing of the refractory bricks and the exterior paint The first fires may produce slight smoking due to curing of the paint and steel The owner should be prepared to ensure open window ventilation during the first few fires In addition any dust that has accumulated on the fireplace will burn off during these first few fires The owner should remain alert to setting off a smoke alarm that 1s located in the same or adjacent rooms to the Inglenook Fireplace BUILDING A FIRE Check for proper fireplace draft Preheat the flue if necessary in order to establish prop
43. screen MUST be used When cleaning all ashes should be placed in an approved metal container with a tight fitting lid The closed ash container should be placed on a non combustible floor or on the ground outside the house pending final ash disposal The ash should be retained in a closed container until all ash and cinders have thoroughly cooled Keep combustible materials at least 48 inches from the front of the fireplace Never use gasoline kerosene charcoal lighter fluid or similar liguids to start or rekindle a fire in this fireplace Keep all such liguids well away from the fireplace at all times Do not use grates andirons or other methods of supporting fuel off the floor of the firebox Using such devices can cause over burn and generate excessive temperatures Never leave children unattended when there is a fire burning in the fireplace Do not use a fireplace insert or other products not specifically approved for use with this fireplace Contact your local authorized Country Flame Dealer or Country Flame directly for any necessary clarification Country Flame does not recommend the use of solid fuel fire log products If used do not poke or stir the logs Follow all solid fuel fire log instructions warnings and caution markings on the packaging prior to use The use of some fuels e g charcoal can generate carbon monoxide and create hazards associated from carbon monoxides Ensure the hazards of any fuel being used
44. the thickness of the facing material This will ensure that when the facing material is installed it will be flush with the front edge of the Inglenook Fireplace CAUTION Do not extend combustible material on to face of fireplace Frame headers between the vertical studs only as follows Place 2 x 3 or 2 x 4 headers only along the upper part of the front side and back faces Headers and Framing must not be any closer than stand offs permit Do not put wood or any combustible material within the area above the fireplace except on the front facing Place headers as reguired or to support the facing and mantel FIGURE 12 FRAMING Version 7 0 INSULATED CHASE CONSTRUCTION FIGURE 13 INSULATED CHASE FACING 1 Combustible material must be installed flush with the fireplace It may not project in front of or on the fireplace This means that the steel front facade of the fireplace must not be overlapped with the combustible facing material Figure 14 shows the proper installation of combustible material with reference to the fireplace front facade Non combustible materials such as brick stone or ceramic tile may project in front of and onto the steel front facade of the Inglenook Fireplace Figure 15 shows the proper installation of non combustible material with reference to overlapping the fireplace front facade MANTEL The mantel must be installed at least 71 inches above the base o
45. tive Pressure As the Inglenook fire burns the exhaust gases are drafted up and out of the chimney system The Inglenook Fireplace system is pulling fresh air from somewhere to keep the fire burning properly The Inglenook s exhausted draft air has to be replaced via a properly operating outside air duct system connected to the fireplace If not connected properly the fireplace will draw air to the firebox from inside the house or the fire will be starved due to a lack of available combustion air This incorrect process will create a negative pressure reduced pressure inside the house compared to outside air pressure in your home If your Inglenook Fireplace has been properly installed fresh combustion air will be supplied through the outside air duct to the fire Check the Inglenook Fireplace system by temporarily opening a window near the fireplace With the fireplace doors closed and a fire operating you should see no change in the fire when the window is temporarily opened This check ensures your Inglenook has an adeguate air supply through the outside air tube and is unaffected by home air when the fireplace doors are closed If the fireplace doors are open house air pressure may be affected in a negative or positive pressure depending on conditions 3 Fan Operation i e Bathroom Exhaust Kitchen Exhaust Exhaust fans draw air out of a home and may actually create negative pressure absence of air or reduced air pressure inside a
46. ue to excessive heat output To block the upper grill follow these simple steps a Remove the upper fireplace grill b Install the black flat panel No insulation strip is to be installed inside grill area c The fireplace facade can now be covered with non combustible material There are certain safety rules that must be adhered to when installing a gravity hot air duct kit Please refer to the following information and check local codes Minimum height 12 inch minimum with B vent section then 90 degree elbow Maximum length 20 feet see Figure 18 When installing the double outlet hot air duct kit system the air outlets may be installed in the same room as the fireplace Or the outlets may each be installed in different adjacent or upper rooms If the air outlets are at different elevations the higher outlet will tend to exhaust more heat Figure 18 shows such a configuration Version 7 0 FIGURE 18 HOT AIR DUCT KIT MULITPLE LOCATION INSTALLATION Hot air duct outlets must be installed with the following information or local codes adhered to 1 Remove the plates closing up the eight inch diameter holes on top of the Inglenook Fireplace There is a hot air duct outlet on each side of the eight inch chimney flue outlet Cut the insulation covering the air duct outlets This will expose two eight inch diameter openings Install the two adaptors into the eight inch openings There must be at least a one inch clearance maintained
47. ved 1400 degree Fahrenheit F high temperature fireplace ceramic glass to replace any cracked or broken glass Refer to Appendix A for additional information Version 7 0 DOOR GASKET REPLACEMENT Remove the doors from the unit Place the doors face down on a protective surface to ensure no marring or scratching occurs during gasket replacement To replace the Thermoglass M knitted rope and tape gasket first remove all of the old material and gasket cement Use a putty knife or other sharp instrument to assist in removal Use caution to prevent injury when removing old material It is important to ensure the area is totally clean before installing the new gasket cement and material The gasket must fit tight against the doorframe in order to ensure a proper airtight seal when the stove is being operated Apply gasket cement to the gasket channel per instructions provided with the gasket kit Once the cement has been properly applied install the new gasket Both gasket and gasket cement are available from your authorized Country Flame dealer The following table defines the gasket material used in the Inglenook Fireplace Gasket Length Ouantity Dimensions Around glass 4 25 feet each 2 34 wide by 1 16 thick tape Doorframe 5 feet each 2 3 8 rope high density Ash drawer 30 inches 1 13 wide by 1 8 thick tape Version 7 0 FIREPLACE INSTALLATION INGLENOOK FIREPLACE LOCATION 1 The best location for your fireplace
48. well sealed home When operating your Inglenook hi tech fireplace ensure that all of your home s exhaust fans are turned off or that a window is opened slightly to ensure these fans do not create a negative pressure inside your home If these exhaust fans are operated with a window slightly open the fans will not try to draw air from the fireplace which could create a smoke condition inside the home 4 Wet Wood Wet or tarred firewood will smolder and smoke instead of burning as efficiently as seasoned woods Improperly seasoned wood will increase annual maintenance and operating costs of your Inglenook Fireplace It is worth your time money and enjoyment to ensure that you have good seasoned wood to burn in your Inglenook Fireplace 5 Blocked Chimney The chimney serves as an exit for all burnt gases created during the fire burning process Blockage heavy soot or dirt of either the chimney or the air intake port may make the Inglenook Fireplace operate improperly or render it unusable Always ensure prior to the heating season that a gualified service technician has checked the fireplace chimney and outside air intake system This simple process should ensure an enjoyable heating season with the Inglenook Fireplace 6 Chimney too Short The Inglenook Fireplace minimum chimney height is 8 feet This minimum height does not include the fireplace height The Inglenook chimney must extend at least 3 feet 915 mm above its point of cont
49. xterior space Version 7 0 CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose of this manual a chimney chase is considered a part of the chimney system rather than part of a building The chimney termination must be placed a minimum of eighteen inches or four hundred and sixty millimeters above the case For installations where more than one chimney is located in the same chase or within the same area it is recommended that each chimney termination be separated by at least sixteen inches or four hundred and ten millimeters from the next chimney and each chimney termination be placed a minimum of eighteen inches or four hundred and sixty millimeters above the case These separations are reguired to prevent smoke from migrating from one chimney to another Figure 27 shows an example of the reguired minimums 410mm 16 FIGURE 27 CHIMNEY CHASE AND MULTIPLE TERMINATIONS Version 7 0 CHIMNNEY TYPE WARNING Use only 8 inch type HT or Air Cooled Chimney Listed per UL 103 or ULC S269 APPROVED CHIMNEY PRODUCT TYPE HT EIGHT INCH APPROVED CHIMNEY ICC Excell Chimney Products Selkirk Metalbestos Chimney Products Security Chimney Products Metal Fab Chimney Products All brands of eight inch type HT chimney are approved when using an approved Country Flame
50. y If a chimney fire ever occurs DO NOT USE THE INGLENOOK FIREPLACE until both a gualified chimney sweep and a local Fire Department Inspector reviews the system and provides written approval that the fireplace and chimney are safe to operate GOLD DOOR CARE The door should be wiped down regularly to ensure the luster and beauty of the door system lasts the life of the fireplace Always use an approved glass cleaner i e Windex Glass Plus and a lint free soft cloth to polish the doorframe DO NOT use any abrasives like steel wool brass polish cleaners like comet or other household cleaners If used the door will be permanently scratched and the finish ruined If damage does occur to the doors from improper cleaning the solution will be expensive to return the doors to their original luster Use proper care in cleaning the Inglenook doors and other polished surfaces and a lifetime of enjoyment will be yours Cast doors reguire no care ASHES AND THE ASH PAN The Inglenook Fireplace has an ash pan located below the firebox grate Access to this ash pan is through the lower grill Always remove ash after they have properly cooled Hot ash is dangerous to both surrounding areas and can cause severe burns Wait until the Inglenook fire has been out for a minimum of 24 hours Then open the bottom louver and remove the ash pan A proper fireplace glove should be worn anytime the ash pan is removed Dump the ash in a proper ash container or remov
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