Cornelius Liquid Base Beverage Dispenser User's Manual
Contents
1. CONCENTRATE SOURCE INSTALLATION IMPORTANT This instruction does not include instructions for the installation of the concentrate Source system This should be done to suit the location 2 630460001 COUNTERTOP HOLE LOCATION TUBING ACCESS 1 Using the template provided layout the location of the access hole 2 access hole in the counter Be sure there are no sharp edges to damage the tubing 3 Move the Unit into position over the hole and attach the tower to the counter 4 Route all tubing concentrate water coolant and drain through the access in the countertop MAKING WATER CONCENTRATE AND ELECTRICAL CONNECTIONS Make Water Connections as follows CAUTION If water source exceeds 65 psig a water pressure regulator kit must be used to ensure correct Unit operation Refer to Installation Kits paragraph for part number CAUTION Do not use a saw to cut tubing use a tubing cutter or knife to avoid contamination of tubing with particles of material CAUTION Water pipe connections and fixtures directly connected to a potable water supply shall be sized installed and maintained according to federal state and local laws 1 Check water pressure If water pressure is greater than 65 psig install a water pressure regulator Regu late the water pressure to 50 psig 2 Connect tubing marked Water to water source but do not turn on at this time Additional tubing may have to be added to the existing wat2. 8 Cold Carbonated Water dich a From Cooling Unit P d ython Insulation 19 Syrup Tubing Cold Carbonated Water Return to Cooling Unit FIGURE 1 CONNECTION TO EXISTING SODA SYSTEM COOLANT CONNECT CONCENTRATE TUBING Connect concentrate tubing to the Unit as follows 1 Sanitize all concentrate systems after connecting concentrate tubing following instructions below Refer to sanitizing procedure in this manual IMPORTANT concentrate systems must be sanitized before unit is put into operation 2 Route one concentrate tubing for each product up through the hole in the countertop 3 Apply product decals from the kit to dispense switches to correspond to the product dispensed SEALING UNIT BASE TO COUNTERTOP USA To comply with the requirements of the NSF International NSF the base of a Unit must be sealed to the coun tertop and all access holes to the inside of the Unit must be closed off with a mastic material To seal a Unit to the countertop proceed as follows 1 The tower must be fastened to the countertop using sheet metal screw or machine screws whichever is desired Before sealing the tower locate and drill holes for screwing the tower to the countertop 630460001 Carefully tilt the connected Unit up to expose the base Apply a silastic sealant e g Dow Corning RTV 731 or equivalent on all base edges 2 3 4 Lower Unit into exact operating pos
3. AND INSPECTION CAUTION Unit must be lifted by the S S tower to avoid damage Do Not lift using valve housings Unpack a Unit as follows 1 Open carton 2 Lift Unit from carton 3 Retain installation manual and loose shipped parts 4 Carefully inspect Unit for evidence of damage If evidence of damage is found notify delivering carrier and file a claim against the carrier 5 Remove loose shipped parts from carton Check contents per Table below Table 2 Loose Shipped Parts 90 Drain Elbow Installation Template Wire Harness Power Supply 115 24 VAC 75 VA Valve Decals Flavor Decals Installation Manual LOCATION SELECTION The Unit may be island mounted or installed on a front or rear counter provided that the following requirements are satisfied A hole must be cut in the countertop to permit access for the water concentrate drain tube and coolant tubing WARNING electrical wiring must conform to national and local electrical codes 1 Locate Unit near a grounded electrical outlet having a dedicated circuit fused at 515 amps slow blow for 115VAC units Alternate protection using an equivalent HACR US circuit breaker may be used The elec trical supply for the tower is furnished by a 115 24 transformer which is mounted near the tower 2 Locate Unit close to a water inlet supply line with pressure and flow as given in the listing of Physical Char acteristics and Requirements INSTALLATION
4. 600 1073 FAX 30 1 601 2491 HONG KONG 1104 TAIKOTSUI CENTRE 11 15 CHEUNG ST TAIKOKTSUE HONG KONG 852 789 9882 FAX 852 391 6222 ITALY VIA PELLIZZARI 11 1 20059 VIMARCATE ITALY 39 39 608 0817 FAX 39 39 608 0814 NEW ZEALAND 20 LANSFORD CRES BOX 19 044 AVONDALE AUCKLAND 7 NEW ZEALAND e 64 9 8200 357 FAX 64 9 8200 361 SINGAPORE 16 TUAS STREET SINGAPORE 2263 65 862 5542 FAX 65 862 5604 SPAIN POLIGONO INDUSTRAIL RIERA DEL FONOLLAR E 08830 SANT BOI DE LLOBREGAT BARCELONA SPAIN 34 3 640 2839 FAX 34 3 654 3379 USA ONE CORNELIUS PLACE ANOKA MINNESOTA 612 421 6120 FAX 612 422 3255 LD004 4 21 98 11 630460001
5. IMI CORNELIUS INC Cornelius Place Anoka 55303 6234 Telephone 800 238 3600 Facsimile 612 422 3232 Liquid Base Beverage Dispenser INSTALLATION amp OPERATORS MANUAL Part No 630460001 June 4 1996 Control Code A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Installation Manual must be read and understood before starting to install or operate this equipment IMI CORNELIUS INC 1996 Printed in U S A GENERAL DESCRIPTION UNIT DESCRIPTION DESIGN DATA RECEIVING UNPACKING AND INSP LOCATION SELECTION INSTALLATION CONCENTRATE SOURCE INSTALLATION COUNTERTOP HOLE LOCATION TUBING ACCESS MAKING WATER CO COOLANT CONNECTION FOR HEAT EXCHANGER TABLE OF CONTENTS neo ey exe e ca ae EAE Ded Pe ee E NCENTRATE AND ELECTRICAL CONNECTIONS CONNECT CONCENTRATE TUBING III teenies SEALING UNIT BASE PREPARATION FOR OPERATION ADJUSTING WATER TO CONCENTRATE RATIO OF DISPENSED PRODUCT SETTING THE PORTI COUNTERTOP USA eo ON GONTROL siaran genah ta PeLIM ert a N aaa SANITIZING THE SYSTEM 5 II SANITIZING THE BAG IN BOX CONCENTRATE SYSTEMS WARRANTY TABLE 1 DESIGN DATA TABLE 2 LOOSE SHIPPED PARTS nnn nnn FIGURE 1 CONNECTION IMI COR
6. N WARNING Wear protective eyewear to avoid eye injury The syrup systems must be sanitized once every six months whenever there is a flavor change or an off flavor is noted in the product This is the ambient sanitizing procedure whereby syrup is first flushed from the system with water then a detergent is introduced followed by a second water flush A sanitizer is next placed in the system and it is finally purged with concentrate SANITIZING THE BAG IN BOX CONCENTRATE SYSTEMS This is a procedure for sanitizing concentrate systems of the Liquid Base Beverage Dispenser SANITIZE THE BAG IN BOX SYSTEM AS FOLLOWS 1 Disconnect the concentrate tube end connectors from the bag in box containers 2 Wash each tube end fitting in warm water to remove any concentrate accumulation 3 Install a bag valve this can be cut from an empty bag in box container on each concentrate tube end con nector This opens the tube end fitting so detergent sanitizing solution and flush water can be pumped into the system Fill a clean plastic 5 gallon container with potable drinking water Place the tube end connectors with installed bag valves into the water Place a waste container under the valve dispensing nozzle gm Operate each concentrate valve by pressing the Canel Pour button to cause concentrate to flow from the nozzle Operate each valve until only water is dispensed 9 Remove the concentrate tube end connector
7. NELIUS INC 1996 TO EXISTING SODA SYSTEM COOLANT GENERAL DESCRIPTION UNIT DESCRIPTION The Three Flavor Tower is compact and may be island mounted or installed on a front or rear counter The Three Flavor Tower is designed to dispense three portion controlled noncarbonated drinks One concentrate flavor is chilled by a heat exchanger Cooling for the heat exchanger is provided by the existing soft drink sys tem DESIGN DATA ee Table 1 Design Data Overall Dimensions Width Height Depth Ambient Operating Temperature 40 degrees F 4 4 degrees C to 90 degrees F 32 degrees C Electrical Requirements 115VAC 60HZ Inlet Water Requirements Minimum Flow Pressure 40 psig Maximum Static Pressure 55 psig RECEIVING lt Each Unit is completely tested under operating conditions and thoroughly inspected before shipment At time of shipment the carrier accepts the Unit and any claim for damage in transit must be made with the carrier Upon receiving Unit from the delivering carrier carefully inspect the carton for visible indication of damage Any dam age or irregularities should be noted at this time not later than 15 days from date of delivery and immediately reported to the delivering carrier Request a written inspection from the carrier s claims inspector to substantiate claim File claim with the delivering carrier not with IMI Cornelius Inc 630460001 UNPACKING
8. ensed Dispense and taste each product for off taste Dispose of the waste sanitizing solution in the sanitary sewer not in storm drain Rinse both containers 10 630460001 WARRANTY IMI Cornelius Inc warrants that all equipment and parts are free from defects in material and workmanship un der normal use and service For a copy of the warranty applicable to your Cornelius Remcor or Wilshire prod uct in your country please write fax or telephone the IMI Cornelius office nearest you Please provide the equipment model number serial number and the date of purchase IMI Cornelius Offices AUSTRALIA P O 210 RIVERWOOD NSW 2210 AUSTRALIA 61 2 533 3122 FAX 61 2 534 2166 AUSTRIA AM LANGEN FELDE 32 A 1222 VIENNA AUSTRIA 43 1 233 520 FAX 43 1 2335 2930 BELGIUM BOSKAPELLEI 122 2930 BRAASCHAAT BELGIUM 32 3 664 0552 FAX 32 3 665 2307 BRAZIL 97 TOMAS COELHO RIO DE JANEIRO BRAZIL 55 21 591 7150 FAX 55 21 593 1829 ENGLAND TYTHING ROAD ALCESTER WARWICKSHIRE B49 6 EU ENGLAND 6 44 789 763 101 FAX 44 789 763 644 FRANCE 71 ROUTE DE ST DENIS F 95170 DEUIL LA BARRE PARIS FRANCE 33 1 34 28 6200 FAX 33 1 34 28 6201 GERMANY CARL LEVERKUS STRASSE 15 D 4018 LANGENFELD GERMANY 49 2173 7930 FAX 49 2173 77 438 GREECE 488 MESSOGION AVENUE AGIA PARASKEVI 153 42 ATHENS GREECE 30 1
9. ensed The ratio if incorrect is adjusted by turning the related concentrate flow regulator adjusting screw located on each concentrate valve 1 Dole Dispensing Valve A Remove dispensing valve cover pull from bottom edge Remove nozzle from the dispensing valve by turning and pulling down B C Place the syrup water separator on the dispensing valve by pushing up and turning to tighten D Press valve cover CANCEL POUR switch see Figure 1 momentarily to fill separator with syrup E Place the brix cup under the separator the large section of the cup under the large round body of the separator and the small section of the cup under the extended arm which is the syrup tube F Press valve cover CANCEL POUR switch and fill the brix cup to approximately 3 4 of the cup capacity 7 630460001 LED Indicator Light Cancel Pour Switch Figure 1 Note Check local specifications for dispensed product water to syrup ratio specifications Ifthe ratios are correct proceed to Step If the ratios are not correct proceed to step Turn valve syrup flow control labeled S4 right side control adjusting screw to the left COUNTER CLOCKWISE for less syrup or to the right CLOCKWISE for more syrup l Remove the syrup water separator by turning and pulling down J Reinstall the nozzle by pushing up and turning until it is locked K Repeat Steps E t
10. er tubing from the dispenser 3 If additional tubing is used flush the tubing thoroughly by running four gallons 15 liters of water to a drain or suitable container 4 Connect to the tower water tubing 5 Turn on the water supply and check for leaks COOLANT CONNECTION FOR HEAT EXCHANGER Note The inlet and outlet fittings on the Heat Exchanger are 1 2 Use 1 2 tubing from the existing python to the Heat Exchanger The tubing connections must be leak checked and then insulated to prevent condensation Tubing fittings clamps and insulation to be supplied by the installer 1 Select best location to tap into existing recirculating cold carbonated water tubing in the soft drink python 2 The soft drink system must be shut down and all pressure relieved from the carbonator and associated carbonated water tubing 3 Python insulation must be opened to permit access to the tubing 4 Find the recirculating cold carbonated water line from the cooling unit 5 Cut the cold carbonated water line and remove approximately 3 of the tubing to permit the installation of the elbows 6 Connect tubing as shown in Figure 1 3 630460001 7 Check all connections for leaks before insulating the tubing Valve Heat Exchanger Inlet N Exchanger Outlet Tubing must be insulated to prevent condensation Oetiker Clamps
11. hrough J until the ratios are correct on all dispensing valves Syrup calibration check is complete L Install dispensing valve front cover 2 Adjust the ratios for the remaining valves following the same procedure 3 Replace the valve covers SETTING THE PORTION CONTROL Note In case of electrical power failure the portion control has full memory function 1 Press and hold S small and XL extra large dispense switches at the same time on the front cover until for 3 seconds after that time the portion control set mode has been activated The set mode will be confirmed by a flashing red LED 2 Fill the cup to be used for small drinks with desired amount of ice then place the cup under the dispensing valve nozzle 3 Press and hold switch labeled 5 small on dispensing valve cover until cup is filled to the desired level then release the switch 4 Repeat Steps 2 and 3 to program the M medium L large and XL extra large dispense switches 5 After adjusting all dispensed drink volumes press and release CANCEL POUR switch to cancel portion control set mode and return to normal operation Dispensing of a portion control drink may be stopped by pressing the CANCEL POUR switch Drinks may be manually dispensed non portion control by pressing the CANCEL POUR switch 630460001 SANITIZING THE SYSTEM USA IMPORTANT Only trained personnel should perform sanitizing procedures
12. inks Purging the Concentrate Systems 1 Place a cup or other container under the nozzle 2 Operate each valve in turn by pressing the Cancel Pour button and observe concentrate flow Purging is completed when all air is removed from the system If concentrate continues to show air bubbles check tightness of tubing connections Purging the Water System 1 Place a cup or other container under the nozzle 2 Operate each valve in turn by pressing the Cancel Pour button and observe water flow Purging is com pleted when all air is removed from the system ADJUSTING WATER TO CONCENTRATE RATIO OF DISPENSED PRODUCT Note The water flow rate must be set before any attempt is made to set the water to concentrate ratio Concentrate must be disconnected while setting the water flow rate Water should be dispensed by pressing the Cancel Pour switch on the control panel 1 Using a graduated cup and a stop watch or second hand on your watch set the flow rate to 2 5 ounces per second This is equal to 10 ounces in 4 seconds Note After the water flow rate is set DO NOT adjust the water flow rate unless the flow rate is wrong DO NOT adjust the water flow rate to set the water to concentrate ratio Anytime the water flow rate is changed the water to concentrate ratio must be checked and adjusted as necessary The water to concentrate ratio is measured by use of a ratio cup having two chambers into which the water and concentrate are disp
13. ition on the countertop 5 Fasten the tower to the countertop 6 Apply additional sealant around the Unit so that the sealant has a minimum radius of 1 2 inch 7 Sealthe lines and plug the remaining opening with mastic material such as Permagum or equivalent NOTE When Unit is lowered into place do not move it or seal will be broken NOTE connections should be made before the Unit is sealed to the countertop 5 630460001 MULTI FLAVOR TOWER B I B INSTALLATION STRAINER ee 2 _ WATER SOURCE WATER PRESSURE REGULATOR COOLANT FROM EXISTING SOFT DRINK SYSTEM PRIMARY REGULATOR 70 80 PSI X z az GET DES J CHECK VALVE Y CONCENTRATE PUMP 3 p gt CO CYLINDER MANIFOLD BAG IN BOX 3 LINE LEGEND PLAIN WATER CONCENTRATE 630460001 Connect concentrate tubing to concentrate Sources Connect concentrate tubing to concentrate sources for bag in box or tank Make Electrical Connections Mount the transformer beneath the tower and route the 24V lead up into the tower and connect to the plugs in the tower for the valves and merchandiser PREPARATION FOR OPERATION All Units as shipped will dispense only non carbonated dr
14. s from the water 10 Fill the 5 gallon container with potable drinking water at room temperature 70 degrees to 100 degrees F and add 3 4 ounce per gallon of water 6 ml per liter of Diversey DIVOFLOW 185 or equivalent detergent Detergent must contain sodium hydroxide be non perfumed and have low sudsing characteristics The detergent should be able to be rinsed off easily The sodium hydroxide should be between 2 percent and 10 percent in the concentrated detergent 11 Mix the contents of the container thoroughly 12 Place the concentrate tube end connectors with bag valves installed into the detergent 13 Operate each valve until the water is displaced by the detergent CAUTION To avoid damage to metallic parts of the system do not allow the detergent solution to remain in a concentrate system longer than 15 minutes 14 Allow the detergent to remain in the concentrate tubing for at least 10 minutes but no longer than 15 minutes 9 630460001 15 16 17 18 Remove the tube end connectors from the detergent Dispose of unused detergent in a sanitary sewer not in a storm drain Wash the container thoroughly Fill the 5 gallon container with potable drinking water Place the tube end connectors in the water Hold each dispensing valve open until the detergent is displaced by the water may cause serious illness if taken internally A WARNING Phenolphthalein must be kept away from children It is a powerf
15. ul laxative and 19 20 21 22 23 24 Dispense a one ounce sample of water from the nozzle Test the sample using a drop of phenolphthalein indicator This indicator becomes pink colored in the presence of even small amounts of detergent When the indicator remains clear all detergent has been removed Remove the tube end connectors from the water Fill the 5 gallon container with 4 gallons 15 1 liters of water at a temperature between 70 degrees F to a maximum of 100 degrees F Add 1 0 oz 29 57 ml of H B Fuller Monarch 5 or equivalent sanitizer to provide a 200 ppm 200 mg liter active quaternary sanitizing solution to the container Mix thoroughly Place the concentrate tube end connectors in the sanitizing solution Operate each valve until only the sanitizing solution is dispensed CAUTION To avoid damage to metallic parts of the system do not allow the sanitizing 25 26 27 28 29 30 solution to remain in the concentrate systems longer than 15 minutes Allow the sanitizing solution to remain in the concentrate systems from 8 to 10 minutes Remove concentrate tube end connectors from the sanitizing solution and remove the bag valves from the tube end connectors Save the bag valves Connect each concentrate tube end connector to the preselected concentrate source Operate each valve until the concentrate purges the sanitizer from the tubes and only concentrate is dis p
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