Chicago Electric 95065 User's Manual
Contents
1. qualified electri cian if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user The Charger Adapter is equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system Do not abuse the Charger Adapter charging cable Never use it to carry the tool or pull the Adapter from an outlet Keep the charging cable away from heat oil sharp edges or moving parts Replace Charger Adapter when charging cable is damaged REV 071 For technical questions please call 1 800 444 3353 Page 2 SKU 95065 When operating a power tool out side use an outdoor extension cord marked W A or W These exten sion cords are rated for outdoor use and reduce the risk of electric shock Personal Safety Stay alert Watch what you are do ing and use common sense when operating a power tool Do not use a power tool while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operat ing power too2. three LEDs will light up Remove the Charger Adapter 24 from the electrical outlet The red Charging indicator will turn off See Figure D Testing the Battery Charge Figure D _ Front Operation Light Front Operation Light Switch Charging Indicator LEDs ss Charging Test Button Charging Adapter Cord Charging Adapter 24 Push the charging test button to display battery power All three LEDs lit means the battery is fully charged Two LEDs lit indicate that the battery is half charged One LED lit indicates that the tool should be charged See Figure D above Caution Do not overcharge the Battery Never charge for more than 10 hours continu ously Charger Adapter should not be left plugged in after charging is complete OPERATING INSTRUCTIONS Snap in the desired hex driver into the front of the Cordless Screwdriver See Figure E below Figure E If light is needed while driving screws turn on the Front Operation Light Switch see Figure D for its location Insert Screwdriver The light will turn on when the Trigger Switch is on Bit Here Engage the screwdriver bit over the item being turned The bit size must match the size of the item being turned Screwdriver Bits Squeeze and hold the top part of the Trigger Switch 14 to begin clockwise operation For counterclockwise operation squeeze the lower part of the Trigger Switch REV 07a SKU 95065 For technical questions please call 1 800 444 3353 Pag
3. CHICAGO 4 8 VOLT RECHARGEABLE CORDLESS SCREWDRIVER YELI 95065 SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury A SAVE THIS MANUAL Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 Cover Revised 071 SPECIFICATIONS Batteries 4 8 V NiCd Battery Pack Charging Time No more than 10 hours Charger Adapter Input 120 VAC 60 Hz Output 6 VDC 300 mA Speed 200 RPM Chuck Hex drive Features 6 Driver bits included Save This Manual Keep this manual for the safety warn ings and precautions assembly operating inspection maintenance and cleaning pro cedures Write the product s serial number in the back of the manual near the assembly 3 diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe
4. and dry place for future reference GENERAL SAFETY RULES WARNING Read all instructions A Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your line operated corded power tool or battery operated cordless power tool Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders children and visi tors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and SKU 95065 sparks Provide barriers or shields as needed Electrical Safety Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a
5. avail able individually as replacement parts ASSEMBLY DRAWING PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTA TION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE MENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF RE PLACEMENT PARTS THERETO SKU 95065 For technical questions please call 1 800 444 3353 Page 10 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no
6. dequately sized wire causes a serious drop in voltage result ing in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one exten sion cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A If you are using an extension cord out doors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use T 8 7 41 12 0 12 1 16 0 16 1 20 0 NAMEPLATE at full load 7 0 Make sure the extension cord is proper ly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION CORD LENGTH AMPERES in N 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology TABLE A fo Double Insulated E Canadian Standards Associa
7. e 8 TROUBLESHOOTING Problem Possible Cause Probable Solution Cordless Screwdriver does Battery Pack is not charged Recharge Battery Pack not operate when Trigger Switch is pressed Battery Pack does not 1 No power to Charger 1 Check electrical outlet for recharge after connecting Adapter power Charger Adapter for hours 2 Charger Adapter defective 2 Replace Charger Adapter 3 Battery Pack defective 3 Replace Battery Pack MAINTENANCE 1 When finished using the Screwdriver place in its box along with accessories and store in a clean and dry location 2 Recharge the Battery Pack 22 once a month 3 Properly recycle Battery when Screwdriver reaches the end of its product life SKU 95065 For technical questions please call 1 800 444 3353 Page 9 PARTS LIST Part Description Qty Part Description Qty 1 Output Axis 1 13 Motor 1 2 Gasket 1 14 Trigger Switch 1 3 Gearbox 1 15 Housing left right 1 4 Ring Inner Self lock 1 16 LED Indicator 4 5 Core Inner Self lock 1 17 Light Cover 1 6 Block Self lock 1 18 Light Bulb 1 7 Gear Front Star 1 19 Switch Light 1 8 Holder Star Gear Middle 1 20 Connector Pin 1 9 Gear Star Back 1 21 PDC 1 10 Gasket Large 1 22 Battery Pack 1 11 Motor Holder 1 23 Charger Socket 1 12 Motor Gear 1 24 Charger Adapter 1 NOTE Some parts are listed and shown for illustration purposes only and are not
8. er Adapter from the Cordless Screwdriver and the electrical outlet before use or before performing any inspection mainte nance or cleaning procedures Never leave the Cordless Screw driver unattended while running Turn power off if you have to leave the Cordless Screwdriver People with pacemakers should con sult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker Connect the Charger Adapter to a Ground Fault Circuit Interrupter GFCl protected electrical outlet GROUNDING Improperly connecting the grounding wire can result in electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician For technical questions please call 1 800 444 3353 Grounded Tools Tools with Three Prong Plugs Tools marked with Grounding Re quired have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a lo
9. event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 95065 For technical questions please call 1 800 444 3353 Page 11
10. ls may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plug ging in Carrying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper foot ing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions For technical questions please call 1 800 444 3353 Tool Use and Care Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Trig ger Switch does not turn i
11. rized parts or failure to follow maintenance instruc tions may create a risk of electric shock or injury VIBRATION HAZARD This tool vibrates during use Re peated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders dia betes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibra tion related injury 3 Wear suitable gloves to reduce the vibration effects on the user 4 Use tools with the lowest vibration when there is a choice between different processes Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal
12. t on or off Any tool that cannot be controlled with the Trigger Switch is dangerous and must be replaced Disconnect the Charger Adapter from the power source before mak ing any adjustments changing ac cessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of chil dren and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly main tained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may af fect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become haz ardous when used on another tool Page 3 Service 1 Tool service must be performed by qualified repair personnel Service performed by unqualified personnel could result in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Main tenance And Cleaning section of this manual Use of unautho
13. tion Underwriters Laboratories Inc Volts Alternating Current eee No Load Revolutions per Minute RPM For technical questions please call 1 800 444 3353 Ng Xxxx min Page 6 UNPACKING When unpacking make sure that all the parts are included See Figure C below Figure C Charger Adapter Screwdriver Bits Cordless Screwdriver If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual as soon as possible Battery Precautions 1 To avoid accidents never use a different charger adapter with this tool 2 Do not expose this product to rain or wet conditions 3 To avoid damage of cable and plug never pull the cable to disconnect the Charger Adapter 4 Do not charge the Screwdriver if either the cable or plug are damaged 5 Repairs should be carried out by a qualified service technician only 6 Do not touch the battery poles with any conductive source Note The internal Battery Pack 22 does not come fully charged from the factory Charge before using REV 07a SKU 95065 For technical questions please call 1 800 444 3353 Page 7 CHARGING THE BATTERY Insert the Charger Adapter 24 cord plug into the unit connector as shown below Plug the Charger Adapter module into an electrical outlet The red Charging Indicator on the Cordless Screwdriver will light Charge the new battery for 10 hours When the battery is fully charged all
14. vibration occurs stop use immediately SPECIFIC SAFETY RULES FOR THIS PRODUCT Hold tool by insulated gripping sur faces when performing an operation as tool could come into contact with hidden wiring Contact with a live wire will make exposed metal parts of the tool live and shock the operator Maintain labels and nameplates on the Cordless Screwdriver If unread able or missing contact Harbor Freight Tools for a replacement Wear safety impact eye goggles with side shields when using the Cord less Screwdriver Using personal safety devices reduce the risk for injury Safety impact eye goggles with side shields and heavy work gloves are available from Harbor Freight Tools Maintain a safe working environ ment Keep the work area well lit Make sure there is adequate surround ing workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet loca tion Keep extension cord away from water Avoid unintentional starting Make sure you are prepared to begin work before turning on the Cordless Screw driver SKU 95065 For technical questions please call 1 800 444 3353 Page 4 10 AWARNING SKU 95065 Do not force the Cordless Screw driver This tool will do the work better and safer at the capacity for which it was designed Unplug the Charg
15. w resistance path to carry electricity away from the user reducing the risk of electric shock The grounding prong in the plug is con nected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live termi nal 3 Prong Plug and Outlet The tool must be plugged into an ap propriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Prong Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwrit ers Laboratories Inc the Canadian Standard Association and the National Electrical Code Page 5 SKU 95065 Outlets for 2 Prong Plug Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using exten sion cords with ina
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