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Chicago Electric 93366 User's Manual

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1. may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator THE OPERATOR PLEASE REMEMBER Never look directly into the Spotlight Avoid touching the Lens as it may become hot during operation Do not disassemble the Battery or remove any parts from the Battery and surrounding connections Do not allow the Spotlight to be exposed to fire or high heat as this may result in an explosion Grounding Voltage Warning Common household current is 110 120 volts As long as the outlet used with the tool is rated from 110 120 V there will be no complications using it with household receptacles Plug the Power Adapter into a 110 120V properly grounded outlet protected by a 15 amp dual element time delay or circuit breaker NEVER try to plug a 110 120V tool into a 220 240V circuit or serious complications and possible injury to the operator may occur The plugs have different shapes to prevent this REV 01 07 SKU 93366 Page 2 ASSEMBLY Your Spotlight comes completely assembled When unpacking your Spotlight check to make sure that all the parts are included If any parts are missing or broken please call HARBOR FREIGHT TOOLS at 1 800 444 3353 OPERATION To assist you with operating your Spotlight please refer to Figure 1 on page 4 CHARGING Your Spotlight Battery 8 is rechargeable It can be charged by either using the Power Adapt
2. CHICAGO dAil Power Tools SPOTLIGHT 1 000 000 CANDLE POWER ASSEMBLY amp OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Copyright 2005 by Horbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For Technical questions and replacement parts please call 1 800 444 3353 THANK YOU for choosing a HARBOR FREIGHT TOOLS product For future reference please complete the owner s record below Model Serial No SAVE THE RECEIPT WARRANTY AND THESE INSTRUCTIONS It is important that you read the entire manual to become familiar with the unit before you begin assembly Technical Specifications Purchase Date Tool Name Spotlight 1 000 000 Candle Power Item Number 93366 Housing Diameter 6 Battery 6 VDC U L Listed Lens Adapter 5 Lens Construction 1 8 Glass Candle Power 1 000 000 Light Source Quartz Halogen Bulb 55W Handle Pistol Grip Trigger Squeeze Type with Trigger Hold Power Adapter 120 VAC 60 Hz lt gt 9 VDC Charger U L Listed Car Adapter Lighter Type with 5 1 2 Cord Tool Weight 3 Lbs IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS PRODUCT WARNING The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that
3. SS REFLECTOR LEFT TRIM PIECE 3 12BT RIGHT HOUSING UPPER SHELL OF BATTERY BAT TERY COVER OF BATTERY 10 M4 10 BOLT 11 DOWN SHELL OF BATTERY 12 HANDLE 13 BRASS QUAD OooNOoDoaGAA ON PARTS DIAGRAM PARTS LIST 14 15 16 17 18 19 20 21 22 23 24 25 26 14 ROTATION BUTTON OF HANDLE SOFT GRIP CIRCUIT BOARD RIGHT TRIM PIECE PLASTIC GLASS HOLDERS A TRIGGER LOCK LEFT HOUSING TRIPOD ADAPTER SWITCH TRIGGER PLASTIC GLASS HOLDERS B CAR ADAPTER AC DC ADAPTER NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 93366 Page 6
4. ch holder is properly aligned with the housing I 9 Fit the Black PVC cover back in place SKU 93366 Page 4 WARNING BATTERY DISPOSAL The Spotlight is powered by a battery which will have a long life span When the battery is no longer functioning it should be removed from the Spotlight and properly recycled Many states require recycling Contact your local solid waste authority for information on recycling Before disposing of the battery wrap exposed terminals with heavy tape to prevent a shorting condition which could cause fire and or injury NEVER EXPOSE THE BATTERY TO HIGH HEAT OR FIRE BATTERY MAY EXPLODE UNDER THESE CONDITIONS PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 93366 Page 5 BLACK PVC COVER GLA
5. er 26 or the Car Adapter 25 To recharge your Battery 8 using the AC DC Adapter 26 Step 1 Insert the cord end of the AC DC Adapter 26 into the outlet on the back of the Spotlight Plug the Power adapter 26 into an electrical outlet Step 2 The red light on the side of the Left Trim 4 piece will light indicating that the unit is properly plugged in For the initial charge of the Spotlight leave the Power Adapter 26 plugged in for between 14 and 16 hours until the Spotlight is fully charged The red light will shut off automatically when the battery is fully charged Subsequent charges of the Battery will take approximately 12 to 14 hours IMPORTANT Always unplug the Power Adapter 26 from the Spotlight after the Spotlight is charged The Spotlight will not function properly if the Power Adapter is plugged into the Spotlight Note After each use of the Spotlight always fully recharge the battery Note This unit is equipped with an automatic shutoff If the Battery s Power is running low the unit will automatically stop operating to protect the battery Charge the battery immediately To recharge your Battery 8 using the Car Adapter 25 Step 1 Insert the cord end of the Car Adapter 25 into the outlet on the back of the Spotlight Plug the plug end of the Car Adapter 25 into your car s lighter For the initial charge the Spotlight must be charged for between 8 and 11 hours The red light will shut off automa
6. replacement battery Note Make sure red battery wire connects to red battery terminal and black battery wire connects to black battery terminal Carefully slide the new Battery into Battery Box 7 amp 11 making sure that the wires are not damaged Slide Battery Cover 9 back into place COVER OF BATTERY 9 FIGURE 1 RED CHARGING LIGHT TRIGGER LOCK 19 TRIPOD ADAPTER 21 REPLACING THE BULB WARNING Always wear ANSI approved safety goggles and work gloves when replacing the bulb 1 Gently pull off the Black PVC Cover NOTE When putting the cover back on make sure it is put in the correct position so it fits perfectly on the housing 2 Remove the 2 Plastic Glass Holders 18 amp 24 NOTE When putting plastic Glass Holders back in place make sure the groove on each holder is properly aligned with the housing 3 Carefully remove the Glass 2 4 Pull out the Reflector 3 5 Remove the pin on the back of the Reflector and take out the bulb assembly 6 Toreplace the bulb pull the two bulb wire leads away from the connecting wires Do not attempt to pull on the bulb to remove it the bulb may break causing personal injury 7 Connect the two wire leads of the new bulb to the connecting wires of the Spotlight Put the bulb back into the reflector and lock the bulb in place by securing with the pin 8 Carefully put the glass back in place and secure with the 2 Plastic Glass Holders Make sure groove on ea
7. tically when the battery is fully charged Subsequent charges of the Battery will take approximately 4 to 7 hours Note When charging the Spotlight only place the Spotlight on a non flammable surface IMPORTANT Always unplug the Car Adapter 25 from the Spotlight after the Spotlight is charged The Spotlight will not function properly if the Car Adapter is plugged into the Spotlight Tripod Adapter Your Spotlight can be mounted onto a tripod or workstand neither is included At the bottom of the Trigger Grip Handle there is a Tripod Adapter 21 Thread the tripod or workstand into this Tripod Adapter On Off Switch Press the switch the first time and either spotlight or flood light will go on Press the switch again to turn off the light Press the switch again and you will get the opposite light that went on after pressing the switch the first time either the spotlight or flood light Press switch again and light will go off Push the Trigger Lock 19 on the side of the handle to lock the Trigger ON or lock the Trigger OFF IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE DO NOT OPERATE THE TOOL REV 01 07 SKU 93366 Page 3 Replacing the Battery When the Battery 8 is dead it can be easily replaced To replace the Battery take out the screw on the back of the lamp slide off Battery Cover 9 and pull out the Battery Remove red and black wire connections from the old battery Attach these two wire connections to the new

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