Chicago Electric 93175 User's Manual
Contents
1. Charger Status Indicator LEDs tand Lock Car Charger Plug 7 P AC Charger Plug 8 Charging Battery Caution Set the Spotlight Switch 6 to the Off position before charging Never charge the Battery 2 for over 7 hours Charge only until the green LED Bat tery Status Indicator comes on Do not operate the Spotlight while charging 1 Unlatch the Cover Latch and open the Back Cover of the Spotlight as shown above right 2 Pull out and unwind the desired charging cord the AC Charging Plug 8 for charging from a 110 VAC electrical outlet or the DC Car Charger Plug 7 for charging from a car outlet SKU 93175 For technical questions please call 1 800 444 3353 Page 4 Caution Never use both charging cords at the same time Damage will occur to the charging system To avoid running down the vehicle battery it is recom mended to charge the Spotlight while driving or with the engine running in a well ventilated area 3 Plug in the charging plug adapter The Charging Status Indicator turns red indicating charging The Battery 2 will charge for approximately 5 hours if the Car Adapter Plug 7 is used or 7 hours if the AC Charger Plug 8 is used Monitor the Charging Indicators When charging is complete the Charging Status Indicator changes from red to green indicating charging is complete 4 Whencharging is complete immediately unplug the charging cord adapter from the power source and store again in the adapt2. source Do not store the Battery in a box with other metal objects Do not throw the Battery in a fire or in the general trash Contact your local hazardous waste disposal authority for proper disposal SKU 93175 For technical questions please call 1 800 444 3353 Page 3 11 Always recharge the Battery when the Spotlight performance begins to diminish Severe heat is most destructive to a Battery the more heat generated the faster the Battery loses power A Battery that gets too hot can be permanently damaged Never over discharge a Battery by using the tool even after tool performance is decreasing When tool performance begins to diminish stop the tool and recharge the Battery 12 Always remove the Battery from the Spotlight before performing inspection maintenance cleaning procedures or storage Warning The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are fac tors which cannot be built into this product but must be supplied by the opera tor Unpacking When unpacking check to make sure the following parts are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual Shoulder Strap 4 W E Battery 2 Cover Latch Back Cover On Off Switch 6 Lens and Reflector 5 Rubber Handle
3. 1 Avoid eye damage Do not shine light directly into the eyes of people or animals Temporary blindness can occur The High Intensity Discharge HID light bulb is three times brighter than a halogen bulb 2 Avoid burns Do not touch the Spotlight lens during operation It becomes very hot Allow the Spotlight to cool down before performing any maintenance 3 Avoid overheating the Spotlight Do not block the lens and reflector during operation 4 Observe work area conditions Do not use in damp or wet locations Don t expose to rain Do not use electrically powered tools in the presence of flammable gases or liquids 5 Keep children away Children must never be allowed to use this Spotlight 6 Store idle equipment When not in use store in a dry location to inhibit corrosion SKU 93175 For technical questions please call 1 800 444 3353 Page 2 10 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended Maintenance For your safety service and maintenance should be performed by a qualified technician as a high voltage hazard exists within the unit circuitry Battery replacement is not hazardous however Check for damag
4. ANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDER TAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 93175 For technical questions please call 1 800 444 3353 Page 8
5. CHICAGO Jail POWEr Tools SPOTLIGHT 30 MILLION CANDLEPOWER Mere 1193175 ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 Specifications item Description Battery sealed lead acid 12 VDC 7 AH Light Bulb Xenon 12 V 35 W High Intensity Discharge HID 3000 hour life 9 inch dia with reflector Charging Adapters Power cord 110 VAC Car adapter 12 VDC Weight 12 6 Ibs Features LED charging status indicator Carrying strap Built in charging adapter compartment Adjustable stand Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures and parts list Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool
6. connector onto the black negative Battery lug Slide the Battery 2 back into the battery compartment and replace the Battery Bracket 9 using four screws Close the Back Cover and latch the Security Lock Charge the new Battery 2 as described on page 4 Recycle the old Battery Do not throw in the trash Light Bulb Replacement 1 Press the Switch to the Off position and wait until the unit cools down fully 2 Turn the Spotlight over so that it rests on the Lens rim See photo below left 3 Using a spin hand wrench not supplied loosen and remove all the screws holding the Lens Reflector 5 cover on 4 Carefully lift the Spotlight by the handle and set it on its side as shown below right p lt Spin Hand Wrench N Screws Lens Rim SKU 93175 For technical questions please call 1 800 444 3353 Page 6 5 Squeeze the open ends of the Light Bulb Clip 10 and remove it from the Reflector See photo below left 6 Carefully lift out the Light Bulb 1 assembly See photo below right Y x Lens Reflector 5 Light Bulb Clip 10 Light Bulb 1 Assembly 7 Lift up on each wire connector tab and pull out the Light Bulb 1 connectors See photo below 8 Discard the bad Light Bulb Place the new Light Bulb near the work area Caution Be careful not to touch the glass portion of the Light Bulb with the hands Any finger oil or debris on the bulb will cause it to explode when it gets h
7. ed parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Do not use if any parts are broken or any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the Spotlight if any switch does not turn On and Off properly Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Note Performance of this Spotlight may vary depending on variations in local line voltage while charging or Spotlight Battery power Battery Precautions 1 2 g O P a e Read all instructions and warnings on the Battery before charging the battery To avoid accidents charge the supplied Battery only Use only the attached charging adapters for charging the internal Battery Replace a dead Battery with only the same type see Specifications page 2 Do not expose the Battery to rain or wet conditions To avoid damage of cable and plug never pull the cable to disconnect the charging cord Do not use the charging cable if the cable or plug are damaged Repairs should be carried out by a qualified technician Do not touch the Battery poles with any conductive
8. er compartment of the Spotlight Latch the Back Cover Operation Warning Avoid eye damage Do not shine light directly into the eyes of people or animals This Spotlight emits a high intensity beam and could cause tem porary blindness if shinned directly into the eyes 1 To turn the Spotlight on hold the Rubber Handle Grip with one hand and push the On Off Switch 6 with the other 2 To position the Spotlight at rest loosen the Stand 3 Lock knob and move the Stand to the desired position Tighten the knob again 3 To turn the Spotlight off push in on the On Off Switch 6 Maintenance 1 Store in a clean and dry location 2 Charge the Battery 2 after each use whenever performance starts to diminish and every three months if not used 3 Repairs to the Spotlight should be done by a qualified technician Battery Replacement 1 Unlatch and open the Back Cover See photos on the previous page 2 Remove the four screws of the Battery Bracket 9 3 Slide out the Battery 2 and carefully pull off each wire lug from the terminals SKU 93175 For technical questions please call 1 800 444 3353 Page 5 10 Black Negative Battery Lug Battery 2 Red Positive Battery Lug Battery Bracket 9 Remove the Battery 2 and replace it with a new one of the same make and model see Specifications on page 2 Push the red wire connector onto the red positive Battery lug Push the black wire
9. ot If the new bulb is touched clean with isopropyl alcohol and allow to dry before installing Hold the new Light Bulb assembly by its plastic base Ly 7 d Wire Connector Tab Light Bulb 1 Assembly 9 Push the new Light Bulb 1 connector wires onto the wire connectors coming out of the Spotlight as shown above 10 Insert the Light Bulb 1 into the Reflector and secure with the Light Bulb Clip 10 Note that the base of the Light Bulb assembly has a slot and can only fit into the Lens Reflector 5 one way See photos at top of page 11 Reassemble the Lens Rim to the Spotlight Body using the existing screws Securely tighten with the Spin Hand Wrench not supplied See photos at the bottom of page 6 12 Replace the Battery 2 as described on page 5 SKU 93175 For technical questions please call 1 800 444 3353 Page 7 Parts List Description 1 Xenon Light Bulb 12 VDC 35 W HID 2 Battery 12 VDC lead acid 1 7 AH 3 Stand 4 Strap Shoulder 5 Lens and Reflector 6 Switch On Off 7 Car Charger Plug 8 AC Charger Plug 9 Battery Bracket 10 Light Bulb Clip 1 2 3 4 D 7 10 NOTE Some parts are listed for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE M
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