Chicago Electric 46804 User's Manual
Contents
1. Turn off the tool and unplug it from its electrical outlet before leaving Always unplug the Drill from its electrical outlet before performing and inspection maintenance or cleaning procedures Let Bits cool before touching changing or adjusting them Bits heat up dramatically while in use and are capable of severe burns Do not force the Drill This tool will do the work better and safer at the speed and capacity for which it was designed Always secure the workpiece in a vise or other appropriate device never attempt to hold the workpiece in your hand while drilling WARNING People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pace maker could cause interference to or failure of the pacemaker A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of Califor nia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially2. Double insulation O eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immedi ately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use common sense when oper ating a power tool Do not use a power tool while tired or under the influ ence of drugs alcohol or medication A moment of inattention while operat ing power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts SKU 46804 For technical questions please call 1 800 444 3353 Page 3 20 21 22 Avoid
3. accidental starting Be sure the Power Switch is off before plugging in Carrying power tools with your finger on the Trigger invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear ANSI approved eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Trigger does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be re placed Disconnect the Power Cord Plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained pe
4. release the Trigger Note The further you pull back on the Trigger 4 the faster the bit will rotate Maximum drilling depth capacity for wood is 1 inch Metal Drilling Always wear work gloves when handling sheet metal Always clamp sheet metal Use a punch to mark the position of the hole When used light machine oil wil prolong the life of the bit and increase drilling action With steel use oil as a lubricant aluminum use turpentine or paraffin brass cop per and cast iron use no lubricant Do not force the tool Start slowly and let the weight of the tool do the job Apply only light pressure for horizontal drilling Maximum drilling depth capacity for metal is 3 8 of an inch Plastic and plastic coated chipboard Use high speed steel drill bits and refer to the wood drilling section on this page Warning If the bit jams in a workpiece Warning If the drill abnormally shakes or if the drill stalls stop the tool and gets hot smokes and smells sparks or immediatly inplug it Determine the reason the jaws of the Chuck 10 get stuck in a for jamming before resuming To remove workpiece cut off the power supply and a bit reverse the direction by turning the have the Drill inspected by a qualified Forward Reverse Lever to the left service technician SKU 46804 For technical questions please call 1 800 444 3353 Page 12 INSPECTION MAINTENANCE AND CLEANING Make sure that the tool is unplugged from its electr
5. CHICAGO 3e Power Tools 3 8 SINGLE SPEED ELECTRIC DRILL Model 46804 ASSEMBLY AND OPERATING INSTRUCTIONS Distributed Exclusively by TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2004 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 PRODUCT SPECIFICATIONS Power Requirements 120 VAC 60 Hz Single Phase 3 8 Amps No Load Speed 2800 RPM Drilling Capacity Wood 1 Metal 3 8 Weight 2 8 Lbs Features Reversible Single Speed Fan Cooled Motor Keyed Chuck UL isten E194601 SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and as sembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES A WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or s
6. O71 BY GO Po PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 46804 For technical questions please call 1 800 444 3353 Page 14 ASSEMBLY DIAGRAM The Chuck Key 22 is not shown NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 46804 For technical questions please call 1 800 444 3353 Page 15
7. d grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration See Figure A FIGURE A SKU 46804 For technical questions please call 1 800 444 3353 Page 7 DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS Note This Drill has a Two Prong Plug 4 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B 5 Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration See Figure B FIGURE B EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Figure C next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Figure C 4 When using more than one extension cord to make up the total length make sure each cord contains at lea
8. designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq SKU 46804 For technical questions please call 1 800 444 3353 Page 6 WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of elec tric shock See Figure A The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A Your tool must be plugged into an appropriate outlet properly installed an
9. ease call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible OPERATING INSTRUCTIONS NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 15 Warning Always wear ANSI approved safety glasses and full face shield when operating your Drill Failure to do so could result in dust shavings or loose particles being thrown into your eyes CAUTION Always make sure the Power Cord of the Drill is unplugged from its electrical outlet prior to making any adjustments to the tool FIGURE 1 Level Put Chuck Key 22 Here Chuck 10 Forward Reverse Lever Chuck Key 22 SKU 46804 For technical questions please call 1 800 444 3353 Page 10 OPERATING INSTRUCTIONS continued To Install Bits See FIGURE 1 on page ten and FIGURE 2 below f Insert the Chuck Key 22 in one of the holes on the Chuck 10 and turn it coun terclockwise to open the jaws of the Chuck 10 2 Insert a bit not included Keep the bit straight as you turn the Chuck Key 22 clockwise to close the jaws of the Chuck 22 Once tightened visually check to see if it is in straight If not repeat the process and straighten the bit When it is straight use the Chuck Key 22 to tighten the Chuck 10 3 To remove a bit not included insert the Chuck Key 22 in a Chuck Hole and turn it counterclockwise until the jaws open and
10. erious injury SAVE THESE INSTRUCTIONS WORK AREA f Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 9 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed SKU 46804 For technical questions please call 1 800 444 3353 Page 2 10 11 ELECTRICAL SAFETY Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way
11. ical outlet before performing any inspection maintenance or cleaning procedures 2 BEFORE EACH USE inspect the general condition of the Drill Check for loose screws misalignment or binding of moving parts cracked or broken parts dam aged electrical wiring and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment 3 Periodically check the mounting screws and tighten if necessary 4 Clean the unit with a damp cloth Never use solvents to clean the unit 5 Inspect the chuck and remove any dirt or debris 6 The following should only be done by a qualified service technician Inspect the Carbon Brushes 17 periodically See the Assembly Drawing on page 15 Re move the Brush Holder 16 on the side of the drill Take the Carbon Brush 17 out of the Brush Holder 17 If it is dirty use a pencil eraser to clean it If it is worn replace it and insert the Carbon Brush 17 into the Brush Holder 17 If one brush is bad replace both SKU 46804 For technical questions please call 1 800 444 3353 Page 13 PARTS LIST Description Rubber Grip Blister Right Cover Trigger Fender Ring Circle Key Slip Bearing Cogwheel Bearing Chuck Spindle Rolling Bearing Rotor Bearing Stator Brush Holder Carbon Brush Screw Terminal Plate Cord Sheath Left Cover Chuck Key CO NI
12. n the tool live and shock the operator 2 Maintain labels and nameplates on the Drill These carry important informa tion If unreadable or missing contact Harbor Freight Tools for a replacement 3 Always wear safety impact goggles and heavy work gloves when using the Drill Using personal safety devices reduce the risk for injury Safety impact eye goggles and heavy work gloves are available from Harbor Freight Tools 4 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use a power tool in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location 5 Make sure to read and understand all instructions and safety precautions as outlined in the manufacturer s manual for the drill 6 When using a hand held power tool always maintain a firm grip on the tool with both hands to resist starting torque 7 Always keep the extension cord away from moving parts on the tool 8 Avoid unintentional starting Make sure you are prepared to begin work before turning on the Drill SKU 46804 For technical questions please call 1 800 444 3353 Page 5 Make sure the Drill bit being used is free from burrs and any other foreign matter which could damage the tool Never leave the Drill unattended when it is plugged into an electrical outlet
13. release the bit Using the Lock Button When you are drilling for extended times and want to take your finger off of the Jaws l Trigger use the Lock Button FIGURE 2 Chuck Key 22 In hole Squeeze the Trigger to start the drill then push the Lock Button The drill will stay on When you are finished just squeeze and release theTrigger to stop the drill See FIGURE 1 on page 10 Note Always use sharp bits Dull or damaged bits may cause undue stress on the drill and possibly break causing injury Bits are available at Harbor Freight Tools Note When holding the drill in your hand the Forward Reverse Lever points to ward the right and the unit will drill forward When it is pointed to the left the unit will drill in reverse See FIGURE 1 on page 10 The Forward Reverse Lever does not act as a locking mechanism To lock Trigger see Using the Lock Button above Note To ensure you are drilling or driving screws on a level plane use the built in level on the top of the Drill SKU 46804 For technical questions please call 1 800 444 3353 Page 11 OPERATING INSTRUCTIONS continued When drilling wood Place the bit at the point to be drilled If you are drilling a hard smooth surface use a punch to mark the drill location Set the Forward Reverse Lever to forward right Grasp the handle firmly and slowly squeeze the Trigger 4 Never force the tool Only apply light pressure when drilling To stop drilling
14. rsons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting bits are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly main tained tools SKU 46804 For technical questions please call 1 800 444 3353 Page 4 23 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 24 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 25 When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Hold tool by insulated gripping surfaces when performing an operation where cutting tools may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts o
15. st the minimum wire size required See Figure C 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C SKU 46804 For technical questions please call 1 800 444 3353 Page 8 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEPLATE AMPERES EXTENSION CORD LENGTH At Full Load 25 FEET 50 FEET 75 FEET 100 FEET 150 FEET 0 2 0 2 1 3 4 16 1 20 0 FIGURE C Based on limiting the line voltage drop to five volts at 150 of the rated amperes Double Insulated Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current Amperes No Load Revolutions i per Minute RPM SKU 46804 For technical questions please call 1 800 444 3353 Page 9 UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 14 are included If any parts are missing or broken pl
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