Chicago Electric 38941 User's Manual
Contents
1. Gravity Feed Instructions 1 Place a large bucket of water on a stable platform at least five feet above the working area see above 2 Remove the hose from the Water Plug Insert one end of the Hose into the bucket of water so that it is well under the top of the water level 3 Suck on the other end of the Hose until water can be seen flowing down the hose Reconnect the hose to the Water Plug 4 Turn water valve counterclockwise to open and clockwise to close SKU 38941 For technical questions please call 1 800 444 3353 Page 12 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from de fects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installa tion normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of in cidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHE2. by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not force the tool and do not use the tool for a purpose for which it is not intended Do not use the power tool if the Power Switch does not turn it on or off Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any adjust ments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Always unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Store idle tools out of reach of children and other untrained persons Tools are dan gerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended b
3. CHICAGO df Yes11 e Power Tools 4 DRY TILE SAW WM Kexef 1 38941 ASSEMBLY AND OPERATION INSTRUCTIONS Diamond Blade not included sold separately Due to continuing improvements actual product may differ slightly from the product described herein Distributed Exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http Awww harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 1998 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 REV 09e SPECIFICATIONS 770 V 82 A No Load G5 RPM 10 525 ww 230373 Cutting Capacity 1 3 8 Blade sold separately 4 Diameter x 5 8 Arbor Overall Dimensions 9 x 7 x 7 3 4 Overall Weight 7 6 Ib Motor is double insulated The Tile Saw comes with an Arbor wrench and a T Handle Wrench A Blade is not included with the Tile Saw and must be purchased separately Recommended saw blade is item 34441 4 Diamond blade Dry type Saw blades are available at Harbor Freight Tools Save This Manual You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning proc
4. Don t use a power tool with the power switch locked on If powered via a power cord be certain that the tool is properly grounded A ground fault interrupt GFCI system is also a good precaution This inexpensive device is a good safety measure because it prevents a sustained electrical shock Properly maintain and inspect all tools before use to avoid electrical shock 6 Never leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving i WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq SKU 38941 For technical questions please call 1 800 444 3353 Page 5 GROUNDING Outlets for 2 Prong Plug DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUG
5. R WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transporta tion charges prepaid Proof of purchase date and an explanation of the complaint must accom pany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 SKU 38941 For technical questions please call 1 800 444 3353 Page 13
6. S 1 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Outlets for 2 Prong Plug 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug EXTENSION CORDS 1 Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gauge number of the wire the greater the capacity of the cord For ex ample a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoo
7. alling or removing a blade always make sure the tool is OFF and unplugged 2 A Diamond Cutting Blade is not included with the Tile Saw and must be purchased separately 3 Turn the Tile Saw so that you are looking at the Blade wheel Place the arbor wrench 58 on the Outside Flange 2 to hold the flange in place while using the socket wrench 59 to loosen the Hex Bolt Remove the Blade by sliding it up and off of the Spindle 8 When mounting the blade observe the rotation direction arrows and slide the blade onto the Spindle making sure that it fits snugly Refer to the Blade manufacturer s guidelines for specifications proper use and warnings With blade in place hold Outside Flange in place while tightening the Hex Bolt Using the Saw iP Grip the Handle 30 with your index finger on the trigger switch and depress the trigger switch to start the saw Apply firm and steady pressure to the Saw during use DO NOT FORCE SAW Note The Saw has a HOLD BUTTON to maintain constant speed and reduce fatigue To lock this button into the ON position depress the Trigger Switch then press the Hold Button and release pressure on the Trigger Switch To RELEASE the HOLD BUTTON lightly depress the Trigger Switch MAINTENANCE 1 Always keep the Saw clean The ventilation passage should be kept clean and free from obstructions 2 Replacing Carbon Brushes a Replace the Carbon Brushes when they wear down to about 3 16 or sparking will
8. common sense when operating a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Power Switch is off before plugging in Car rying power tools with your finger on the Power Switch or plugging in power tools with the Power Switch on invites accidents Remove adjusting keys or wrenches before turning the power tool on A wrench ora key that is left attached to a rotating part of the power tool may result in personal injury SKU 38941 For technical questions please call 1 800 444 3353 Page 3 Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Always wear ANSI approved safety goggles and a dust mask respirator when using or performing maintenance on this tool TOOL USE AND CARE Use clamps not included or other practical ways to secure and support the work piece to a stable platform Holding the work
9. edures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Write the product s serial number in the back of the manual near the assembly diagram or write month and year of purchase if product has no number Keep this manual and invoice in a safe and dry place for future reference Wet Cut Attachment A Wet Cut Attachment Item 38942 is also available through Harbor Freight Tools This attachment is not included with the Dry Tile Saw If you have purchased the Wet Cut Attachment 38942 please see the assembly and operating instructions for this attachment on page 8 Recommended blade when using the Wet Cut attachment is item 34310 4 Diamond blade Wet type Continuous Rim Design GENERAL SAFETY RULES WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA his Keep your work area clean and well lit Cluttered benches and dark areas invite ac cidents REV 08 01 09e SKU 38941 For technical questions please call 1 800 444 3353 Page 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distrac tions can cause
10. oc cur Always change both brushes 43 upper and lower at the same time b Using a flat tip screwdriver unscrew counter clockwise the Brush Caps Black plastic plug 44 on the Enclosure 36 Remove them from the Brush Holders 42 c Replace the Carbon Brushes with identical replacement parts from Harbor Freight Tools Insert the Brushes into the Brush Holder and insert back into the Enclosure Screw back in the Brush Cap and tighten REV 09e SKU 38941 For technical questions please call 1 800 444 3353 Page 8 PARTS LIST Part Description 5 Elastic Washer4_ 3 6 Bearing Cover 1 7 OSealingRing 1 8 Spindle _ _ _ _ _ 1 9 Woodruff Key3x13 1 11 Elastic Distance Ring 1 12 Screw M4x25 4 13 Elastic Washer 4 4 14 GearBoxCover 1 15 No 2Gear J 1 16 Needle Bearing 1 17 Middle Cover 1 18 No iGear 1 19 Bearing J 1 20 Woodruff Key 25x10 1 a ee o o a ae 22 Armature CT 1 23 Distance Ring 1 25 Screw5x65_ _ 2 26 SpringWasher 5 2 27 Stator S l 28 Washer 1 29 OSealingRing 1 30 Handle Cover 1 Part Description Quantity 31 AirGuide 1 32 Screw4x1i6 1 33 CordCup 1 34 SwitchSleeve 1 Switch _h k h Elastic pin 6 x 30 Distance ring 56 PVCtube _ 1 57 Adapter_ o oo t 58 Wrenh o 1 59 Socke
11. r Assembly Instructions Note In step one 1 do not completely remove the Thumb Bolt 1 2 3 4 Loosen the Thumb Bolt 55 lower the guide and re tighten the Thumb Bolt Attach the Water Plug to the Water Tube 52 using the screw Connect the HOSE to the Water Plug Attach the Rubber Connector to the other end of the HOSE and connect to a water supply An additional adapter may be needed between the water source and the Rubber Connec tor Water may also be fed to the unit by gravity feed when a water line is not assessable See the Gravity Feed instructions on the next page Turn water valve on the Water Plug counterclockwise to open and clockwise to close Water Plug l Scre Thumb Bolt 55 Figure 4 Attaching the Water Supply Unit Tile Saw Rear View SKU 38941 For technical questions please call 1 800 444 3353 Page 11 5 Feet y Warning When using the Wet Cutting Attachment extreme care must be taken to insure that the saw s electrical cord is positioned to remain dry and free from the water hose at all times The operator must be aware that an extreme electri cal hazard can occur if the cord or the operator becomes wet while using this electric powered tool Care and common sense must be used in planning a safe work area and in finding a safe location for the water bucket described below
12. r use T Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it SKU 38941 For technical questions please call 1 800 444 3353 Page 6 8 Protect your extension cords from sharp objects excessive heat and damp or wet ar eas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 OR 240 VOLT NAMEPLATE EXTENSION CORD LENGTH AMPERES at full load 25 Feet 50Feet 75 Feet 100 Feet 150 Feet C ao ei ee td C aeo 4p 2 0 i eaw 2 0 TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes SYMBOLOGY Double Insulated Gg GR Canadian Standards Association Underwriters Laboratories Inc Volts Alternating Current V No Load Revolutions per Minute RPM Note Performance of this tool may vary depending on variations in local line voltage Extension cord usage may also affect tool performance UNPACKING When unpacking your Tile Saw make sure that the item is intact and undamaged If any parts are missing or broken please call HARBOR FREIGHT TOOLS at 1 800 444 3353 SKU 38941 For technical questions please call 1 800 444 3353 Page 7 OPERATION Installing and Removing the Cutting Blade 1 Your Tile Saw comes with an arbor wrench and a T Handle socket wrench for use when installing or removing a Blade When inst
13. twrench 141 501 _ Blade notincluded _ _ 0 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEM BLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 38941 For technical questions please call 1 800 444 3353 Page 9 S Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available indi vidually as replacement parts SKU 38941 For technical questions please call 1 800 444 3353 Page 10 WET CUT ATTACHMENT 38942 Please order separately not included with the 4 Dry Tile Saw The Wet Cut Attachment includes a 1 4 I D x 9 5 foot vinyl hose water plug with screw and rubber connecto
14. y the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on an other tool SERVICE Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury When servicing a tool use only identical replacement parts Follow instructions in the Inspection Maintenance And Cleaning section of this manual Use of un authorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury SKU 38941 For technical questions please call 1 800 444 3353 Page 4 SPECIFIC SAFETY RULES 1 Maintain labels and nameplates on the tool These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement 2 Maintain a safe working environment Make sure there is adequate surrounding work space Do not use this product in a damp or wet location 3 Avoid unintentional starting Make sure you are prepared to begin work before turning on the tool 4 Always keep the extension cord away from moving parts on the tool 5 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker In addition people with pacemakers should adhere to the following Avoid operating power tools alone e
15. you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed ELECTRICAL SAFETY Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation E eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Only use correct wet cut attachment for wet cutting Do not abuse the Power Cord Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY Stay alert Watch what you are doing and use
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