Char-Broil THE BIG EASY 7101366 User's Manual
Contents
1. Turn off knob wait 30 seconds and light fryer If flames are still low turn off knob and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light fryer Turn off knob and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Refill LP cylinder Refer to Sudden drop in gas flow above Clean burner and inside of fryer body Trim fat from meat before grilling Adjust lower temperature accordingly Turn knob to OFF Turn gas off at LP cylinder Let fire burn out After fryer cools remove and clean all parts Turn knob to OFF Clean burner and or burner tube See burner cleaning section of Use and Care The worn nozzles don t have enough bite to engage the valve Try a second LP dealer Relocate cooker to a less windy area Turn off knob and disconnect coupling nut from LP cylinder Reconnect and retry Loosen control panel and valve Be sure valve is centered top to bottom and left to right in burner tube Tighten all components once proper alignment is achieved Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame2. MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sierra and TruFlame are registered Trademarks of the W C Bradley Company Thermos is a registered trademark of the Thermos Company and its affiliates Artisan Collection by Char Broil C3 and Design Char Broil and Design Flame Design FlavorTents Grill 2 Go Grillin Stick Keeper of the Flame Keepers of the Flame Natural Grip Outdoor Cooking Collection and Design Patio Bistro PrecisionFlame Pro Check QuickSet Grills and Design SmokerTents The Big Easy The Minute Grill The Edge The Tuscan Collection and The Urban Grill are Trademarks of the W C Bradley Company Universal Grill Parts and Design is a trademark of the Thermos Company and its affiliates TEC is a registered trademark of TEC INFRA RED GRILLS US patents pending Protected under one or more of the following U S Patents 4 598 692 4 624 240 4 747 391 4 747 391 4 817 583 4 924 846 4 989 579 5 003 960 5 076 256 5 076 257 5 090 398 5 109 834 5 224 676 5 277 106 5 421 319 5 441 226 5 452 707 5 458 309 5 566 606 5 566 606 5 579 755 5 582 094 5 613 486 5 649 475 5 706 797 5 711 663 5 765 543 5 931 149 5 996 573 6 095 132 6 135 104 6 173 644B1 6 279 566 6 397 731 6 418 923 6 439 222 6 523 461 D282 619 D339 714 D341 292 D343 337 D358 059 D361 466 D364 535 D372 637 D373 701
3. Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers 4 07101366 LP Cylinder Valve Retainer Strap Safety Cap LP Cylinder Removal Transport and Storage Turn OFF control knob and LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage 24 WARNING If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Connecting Regulator to the LP Cylind
4. D377 735 D383 035 D397 910 D405 643 D405 643 D406 005 D406 009 D413 043 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending Assembly instructions 2007 07101378 17 Problem Burner will not light using ignitor Burner will not match light Sudden drop in gas flow or low flame Flames blow out Flare up Persistent grease fire Flashback fire in burner tube Unable to fill LP cylinder Cooking slower than expected Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination 90 DAYS LIMITED warranty on all parts against manufacturing and materials defects Does not cover cosmetic issues like surface corrosion scratches and rust Does not cover chipping scratching or surface damage to
5. a safety cap installed as shown Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP cylinder inside a vehicle which may become overheated by the sun Do not store an LP cylinder in an area where children play LP Cylinder The LP cylinder used with your appliance must meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA 339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and commission as applicable See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or Oil Less Turkey Fryer Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage OPD Hand Wheel LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For
6. destroy harmful bacteria Storing Your Appliance Clean cooking basket Store in dry location When LP cylinder is connected to appliance store outdoors in a well ventilated space and out of reach of children If Regulator is disconnected from the LP cylinder a hook is provided to hang Regulator from the handle as shown Cover appliance if stored outdoors Choose from a variety of covers offered by manufacturer Store indoors ONLY if LP cylinder is turned off and disconnected removed from appliance and stored outdoors When removing appliance from storage follow Cleaning the Burner Assembly instructions before starting Grease Tray Never use drippings from grease tray For Best Results Place poultry into Oil Less Turkey Fryer with breast up as shown PARTS DIAGRAM Model No 07101366 Key Qty Description Part A 1 Outer Body 55710184 B 1 Inner Body 55710185 C 1 Body Top Ring 55710186 D 1 Burner 55710187 E 1 Heat Shield 55710188 F 1 Ignition Kit 55710189 G 1 Logo Plate 55710190 H 1 Cooking Pot 29001638 I 1 Roaster Baske
7. fire department Failure to follow these instructions could result in fire explosion or burn hazard which could cause property damage personal injury or death CAUTION For residential use only Do not use for commercial cooking WARNING TABLE OF CONTENTS For Your Safety 2 Grill Service Center 2 Installation Safety Precautions 2 Safety Symbols 2 Use and Care 4 10 Parts List Parts Diagram 11 Assembly 12 14 Troubleshooting 15 16 Limited Warranty 17 Registration Card 19 Product Record Information 3 07101366 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk
8. hole Caution Plate maybe hot View is from side of appliance Match Match Lighting Hole Match Hole Plate Swing Plate to expose Matchlighting Hole Control Knob Cleaning the Burner Assembly Continued 7 Clean inner burner as recommended below shown E We suggest three ways to clean the burner tube Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run hook through burner tube several times B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 8 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner 9 Attach electrode to burner 10 Carefully replace control panel assembly VERY IMPORTANT Burner tube must re engage over valve opening See illustration shown F 11 Reposition inner liner cooking basket and top cover CAUTION 07101366 9 SPIDER ALERT VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s In some areas of the country spiders or small insects have
9. legal rights as set for herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Char Broil Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1 800 241 7548 and then clearly marked on the outside of the package and the package is shipped freight postage pre paid to the address above LIMITED WARRANTY 18 07101366 07101366 19 Page Intentionally Blank 2007 Char Broil LLC Printed in China Columbus GA 31902 STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store WE CAN HELP GRILL SERVICE CENTER 1 800 241 7548 HOURS 8AM 6PM EST Mon Fri Please ensure your warranty registration is complete Oil Less Turkey Fryer Safety Checklist
10. limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage If an original replacement part is not available a comparable replacement part will be sent You will be responsible for all shipping charges of parts replaced under the terms of this limited warranty ITEMS MANUFACTURER WILL NOT PAY FOR 1 Service calls to your home 2 Repairs when your product is used for other than normal single family household or residential use 3 Damage resulting from accident alteration misuse abuse fire flood acts of God improper installation installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer 4 Any food loss due to product failures 5 Replacement parts or repair labor costs for units operated outside the United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable warranty or for failure or damage re
11. of a gas leak and fire Use only authorized replacement parts supplied by manufacturer To insure your satisfaction and for follow up service register your online at Oil Less Turkey Fryer www grillregistration com Call Grill Service Center for Help and Parts If you need assistance with your product or warranty parts call 1 800 241 7548 Hours of Service Center Operation are 8 00 A M To 6 00 P M EST Monday Friday To order non warranty replacement parts or accessories please visit us on the web at www charbroil com or call 1 800 241 7548 and one of our friendly and knowledgeable agents will be glad to assist you Model Number Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department Keep LP tank at a minimum distance of 24 inches away from appliance at all times DANGER USE AND CARE A disconnected LP cylinder in storage or being transported must have
12. until solid stop Tighten by hand only do not use tools Replace electrode Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wire or replace electrode wire assembly Replace ignitor wire electrode assembly Troubleshooting 16 07101366 Troubleshooting continued Possible Cause Rotary knob rotates without clicking Sparking between ignitor and electrode See GAS ISSUES on previous page Match will not reach Improper method of match lighting Out of gas Excess flow valve tripped Vapor lock at coupling nut LP cylinder connection Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Burner and or burner tube is blocked Some dealers have older fill nozzles with worn threads High wind conditions Vapor Lock Valve not properly aligned to burner Prevention Solution Replace knob Inspect wire insulation and proper connection Replace wire if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder
13. use in or on recreational vehicles and or boats This Oil Less Turkey Fryer is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard NFPA 5 DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your fire department Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death DANGER 1 Never operate this appliance unattended 2 Never operate this appliance within 10ft 3m of any structure combustible material or other gas cylinder 3 Never operate this appliance within 25 ft 7 5 m of any flammable liquid 4 If a fire should occur keep away from the appliance and immediately call your
14. FOR OUTDOOR USE ONLY If you have questions or need assistance during assembly please call To insure your satisfaction and for follow up service register your Oil less Turkey Fryer online at www grillregistration com 1 800 241 7548 CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary 07101366 42804236 11 20 07 OIL LESS TURKEY FRYER Product Manual Model 07101366 2 07101366 Installation Safety Precautions Use Oil Less Turkey Fryer as purchased only with LP propane gas and the regulator valve assembly supplied Oil Less Turkey Fryer installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 4 Natural Gas and Propane Installation Code CSA B149 1 and Propane Storage and Handling CSA B149 2 Canadian Electrical Code CSA C22 1 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable Oil Less Turkey Fryer is not for
15. Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase
16. ash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Painted surfaces Wash with mild detergent or non abrasive cleaner and warm soapy water Wipe dry with a soft non abrasive cloth Stainless steel surfaces To maintain the high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics OFF OFF OFF Burner Flame Check Light burner rotate knob from HIGH to LOW Looking through viewing hole on top of appliance you should see the flame height decrease when turning knob from HIGH to LOW Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section Normal Hose Kinked Hose Match Lighting s Do not lean over appliance while lighting 1 Turn ON LP cylinder 2 Swing match hole plate to expose match lighting hole Place lit match into match lighting hole of appliance as pictured below Make sure lit match is placed inside hole and near burner 3 Push in and turn control knob to HIGH Be sure burner lights and stays lit 4 Once lit swing match hole plate back to cover up match lighting
17. ator 1 Turn control knob to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by giving the serial model number and name and part number of items needed see parts list to the Grill Service Center at 1 800 241 7548 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise This appliance is not intended to be installed in or on a boat is not intended to be installed in or on an RV Never attempt to attach this to the self contained LP gas system of a camper trailer or motor home Do not use until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LP cylinder valve and call LP gas supplier or your fire department This appliance appliance appliance WARNING 6 07101366 24 3 ft 3 ft WARNING 07101366 7 CAUTION Putting out grease fires by closing the lid is not possible Th
18. been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period BURNER SPIDER AND WEBS INSIDE BURNER TUBE Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting appliance 1 Turn gas off at control knob and LP cylinder and disengage regulator from cylinder 2 Remove top cover cooking basket and inner liner shown A This will expose the burner tube from inside shown B 3 Wire brush entire outer surface of burner to remove food residue and dirt 4 Clean any blocked ports with a stiff wire such as an open paper clip 5 Disconnect electrode wire underneath appliance shown C 6 Remove screws and disengage control panel assembly from unit shown D Burner exposed Burner exposed Tube cleaner see above recommendations Top Cover Cooking Basket Cooking Pot Screws Control Panel Assembly Electrode Wire Electrode Valve engaged inside burner tube end correctly Contro
19. er 1 LP cylinder must be properly secured onto Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve appliance Safety Relief Valve Nipple has to be centered into the LP cylinder valve OPD Hand Wheel Type 1 outlet with thread on outside ck w o l i s e C f f O Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve Strap and Cap LP Cylinder Exchange Many retailers that sell offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Appliance must be leak tested outdoors in a
20. ide heat shield between control panel Secure with two 10x3 8 self tap screws assuring heat shield is attached using bottom screw C Attach round end of ignitor wire to rotary ignitor A holding valve in correct position using two 6 32x3 8 threaded screws A fryer body and louver side of Attach spade end of wire to electrode D Ignitor Wire View is shown with fryer upside down 10x3 8 Self Tap Screws Heat shield hole aligned with Bottom screw Heat Shield slides between Control Panel and body and underneath Ignitor Wire H l eat shie d in e plac Ignitor wire View is shown with fryer upside down 4 Turn fryer upright on its legs Push on control knob and ignitor knob A If not already assembled slide handle springs onto side handles B Attach side handles to fryer body using two 10 24x1 2 screws on each handle C Qty 4 10 24x1 2 Screw A B C 10 24x1 2 Screw Control Knob Ignitor Knob 5 Slide grease tray onto grease tray rails Grease tray rails Grease Tray 14 07101378 6 Place cooking pot and roaster basket into fryer body and storage lid on top When cooking hang storage lid on handle as shown Once seasoning is complete the fryer is now ready for use We recommend cooking foods on the Low setting until you get familiar with your fryer NOTE Before cooking on your fryer for the fir
21. is appliance is well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave appliance unattended while burning off food residue If appliance has not been regularly cleaned a grease fire can occur that may damage the product For Safe Use of Your Oil Less Turkey Fryer and to Avoid Serious Injury The use of alcohol prescription or non prescription drugs may impair the consumer s ability to properly assemble or safely operate the appliance When cooking the appliance must be on a level stable noncombustible surface in an area clear of combustible material An asphalt surface blacktop may not be acceptable for this purpose Do not leave appliance unattended Keep children and pets away from the appliance at all times Do not place empty cooking vessel on the appliance while in operation Use caution when placing anything in cooking vessel while the appliance is in operation Do not move the appliance when in use Allow the cooking vessel to cool to 115 F 45 C before moving or storing This appliance is not intended for and should never be used as a heater This appliance will be hot during and after use Use insulated oven mitts or gloves and long handled barbecue utensils for protection from hot surfaces or splatter from cooking liquids Keep appliance area clear and free from material
22. knob OFF wait 5 minutes and repeat lighting procedure If ignition still does not occur follow match lighting instructions Turning Appliance Off Turn control knob to position Turn LP cylinder off by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Turn ignitor knob Click should be heard each time at electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valve Knob locks in position To check valve first push in knob and release knob should spring back If knob does not spring back replace valve assembly before using Oil less Fryer Turn knob to HIGH position then turn back to position Valve should turn smoothly Hose Check Before each use check to see if hose is cut worn or kinked Replace damaged hose before using applaince Use only valve hose regulator specified by manufacturer General Appliance Cleaning Meat Thermometer Do not immerse or soak in water Wash with warm soapy water and wipe dry Do not mistake brown or black accumulation of grease and smoke for paint Interiors are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of appliance lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts W
23. l panel hidden to show clearer Valve Burner Tube A B C D E F 10 07101366 Food Safety Food safety is a very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Cooked Thoroughly Meat and poultry cooked on the appliance often browns very fast on the outside Use only thawed meat and a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness We recommend food to be at least 40 F before cooking in your appliance Whole poultry should reach 165 F Juices should run clear and flesh should not be pink Beef veal and lamb steaks roasts and pork chops can be cooked to 160 F NEVER partially cook meat or poultry and finish cooking later Cook food completely to
24. o body with 10 24x3 8 screws and 10 24 keps nuts Qty 8 10 24x1 2 Screw Qty 4 10 24 Keps Nut Qty 4 10 24x3 8 Screw Grease Tray Rail Leg Assembly with Rating Label Remove lid roaster basket and cooking pot Turn fryer upside down Attach legs to body using two 10 24 x 1 2 screws for each leg Screw on from outside Assure leg with rating label is attached behind burner tube outlet as pictured 12 07101366 Burner 10 24x1 2 Screw 10 24x3 8 Screw 10 24 Nut 10 24x3 8 Screw 07101378 13 3 Qty 3 10x3 8 Self Tap Screw Ignitor Qty 2 6 32x3 8 Threaded Screw Qty 2 8x1 2 Self Tap Screw 8x1 2 Self Tap Screw 6 32x3 8 Threaded Screw Control Panel Louver Side Valve angles to side Hose angles downward Valve Hose Regulator Assembly Carefully insert valve end into burner tube making sure valve is centered with burner tube After aligned correctly secure with one self tap screw on single tab of control panel 10x3 8 Self Tap Screw Burner Tube Valve end Valve and Burner Centered B A C Electrode Spade end of ignitor wire D View is shown with fryer upside down Attach rotary ignitor to control panel using two 8x1 2 self tap screws A Attach valve to control panel Make sure valve is inside burner tube Secure control panel using one 10x3 8 self tap screw through single tab side B Sl
25. ove grease tray until appliance has completely cooled If you notice grease or other hot material dripping from appliance onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Do not store objects or materials under the appliance enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill If you have an appliance problem see the Troubleshooting Section If the regulator frosts turn off appliance and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier 8 07101366 CAUTION If ignition does NOT occur in 5 seconds turn the control knob OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Turn control knob and LP cylinder OFF when not in use WARNING Ignitor Lighting Do not lean over appliance while lighting 1 Turn ON LP gas cylinder 2 Press and turn the control knob to HIGH 3 Turn ROTARY IGNITOR knob rapidly 4 If ignition does not occur in 5 seconds turn the burner control
26. painted or stainless steel surfaces Upon consumer supplying proof of purchase as provided herein Manufacturer will repair or replace the parts listed below which are proven defective during the applicable warranty period Parts required to complete such repair or replacement shall be free of charge to you except for shipping costs The original consumer purchaser will be responsible for all shipping charges of parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires reasonable proof of your date of purchase Therefore you should retain your sales slip or invoice and register your new product immediately Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase Register online at http www charbroil com or complete and return via mail the Product Registration Card located on the last page of the Use amp Care manual included with this product and retain your sales receipt for proof of purchase This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosion or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces This
27. r disconnected Wire is shorting sparking between ignitor and electrode Prevention Solution Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If hose is cut or cracked replace valve hose regulator See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knob and LP cylinder valve Allow flames to die down After fire is out and fryer is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinder valve Allow flames to die down After cooling clean food particles and excess grease from inside fryer body grease tray and other surfaces Make sure valve is positioned inside of burner tube Ensure burner tube is not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knob and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn
28. s that burn Keep appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids Keep fuel supply hose away from any heated surfaces Use only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Use appliance at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc appliance Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas appliance in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with any type of closed cover A buildup of non ignited gas inside a closed appliance is hazardous Never operate appliance with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When appliance is not in use turn off control knob and LP cylinder valve The grease tray must be inserted into appliance and emptied after each use Do not rem
29. st time refer to the seasoning supplement on how to prepare the fryer for cooking It is recommended that you season you fryer prior to cooking Cooking Pot Roaster Basket Storage Lid 07101378 15 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Problem Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking surface Burner will not light using ignitor Possible Cause Possible Cause Damaged hose Mechanical failure due to rusting or mishandling Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to blockage Too much grease buildup in burner area GAS ISSUES Burner not engaged with control valve Obstruction in burner No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wire is loose o
30. sulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the documented purchase price of the product paid by the original consumer This warranty only applies to units purchased from an authorized retailer and or re seller NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific
31. t 29101329 J 2 Side Handles 55710195 K 2 Side Handle Springs 29101331 L 1 Control Panel 29101425 Key Qty Description Part M 1 Control Knob 29101346 N 1 Storage Lid 29101333 O 4 Leg Assemblies 55710192 P 1 Grease Tray 29101337 Q 2 Grease Tray Rails 55710193 R 1 Valve Hose Regulator 29101423 S 1 Heat Shield 29101351 T 1 Lift Hook 41201255 1 Meat Thermometer 1 Hardware Pack 1 Assembly Manual U 1 Ignitor Knob 29101345 29001797 42030343 42804236 NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular model However the method of assembly remains the same Q R K O F P M E D G I A B H J J C K N L S 07101366 11 T U ASSEMBLY Model No 07101366 2 1 Attach grease tray rails t
32. well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep appliance away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Do not use household cleaning agents Damage to gas train components can result Oil Less Turkey Fryer s Brush soapy solution onto areas indicated by arrows in figure below 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a straight line with LP cylinder valve so as not to cross thread the connection 07101366 5 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator t S raight Hold coupling nut and regulator as shown for proper connection to LP cylinder valve DANGER Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Leak Testing Valves Hose and Regul
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