Char-Broil HEATWAVE 461262409 User's Manual
Contents
1. ASSEMBLY 1 Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Fixed caster 2 Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 1 4 20x1 2 screw 7mm flat washers per panel IMPORTANT Panel with large hole must Be on left side of bottom shelf 7mm lock washer 7mm flat washer Left side panel Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel with large hole Door magnet 13 3 Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using four 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side Lower back panel 1 4 20x1 2 screw 7mm lock washer i 7mm flat washer es 4 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grill head Regulator hose Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and 5 fadng the front Secure using two 1 4 20x 11 screws 7mm lock washers and 7mm flat washers on each side NOTE2. Everybody Grills Everybody Outside FastStart Fireball Firenzy FlavorMaster Grill2Go Grill2Go Express Grill Lovers amp H20 Smoker Keepers of the Flame New Braunfels Smoker Company Oklahoma Joe s Patio Bistro Patio Caddie Patio Kitchen Precision Flame Quantum Santa Fe Sear and Grill amp Sierra Signature Series The Big Easy The Minute Grill Trentino Wild West Tradition and the following marks ii The following are trademarks of W C Bradley Co Commercial Series Designer Series Grill2Go amp Advantage Longhorn Double Chef QuickSet Ready When You Are Hog and Yard Bird You Bring the Party SureFire Universal Grill Parts TEC is a trademark of Tec Infrared Grills _ T 1 E Protected under one or more of the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114 666 6 135 104 6 209 533 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610
3. PRODUCT GUIDE MODEL 461262409 lt IMPORTANT Fill out the product record information below Serial Number See rating label on grill for serial number Date Purchased For Support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly Please call 1 888 430 7870 CONVERSION READY CONVERSION DE PRET Easily converts from LP liquid propane to NG natural gas Conver scdesmeni de forme LP de propane iquide MG fe a flu rel Estimated assembly time 30 45 minutes Visit the grill accessory amie for a complete kit Vriez be gni ac det cessore alee pour un kr comple US DUAL FUEL This product is manufactured by Char Broil LLC a division of the W C Bradley Company under the terms of a license agreement granted by Char Broil Thermos Holdings LLC In the United States in the category of gas grills and grill accessories Thermos is a registered trademark of Char broil Thermos Holdings LLC In the United States in all other categories and worldwide in all categories Thermos is a registered trademark of Thermos L L C or one of its affiliates All rights reserved The following are trademarks registered by W C Bradley Co in the U S Patent and Trademark Office Char Broil America s Legendary Barbeque Company American Gourmet Bandera BrushHawg CB940 Char Diamonds Char Broil Charcoal Gas DiamondFlame
4. Repairs to parts or systems resulting from unauthorized modifications made to the product The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES BW N O OND Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any a
5. D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 D457 789 D458 520 D458 760 D458 802 D459 088 D459 148 D459 149 D459 161 D459 163 D459 586 D459 943 D460 312 D460 313 D460 318 D461 359 D465 123 D465 693 D466 307 D466 439 D466 752 D473 414 D474 371 D477 498 D477 501 D477 504 D477 506 D477 746 D478 471 D478 472 D480 914 D491 410 D494 009 D494 413 D498 523 D500 359 D504 048 D530 098 D535 000 Canada 87 743 87 744 97 504 99 355 102 037 104 200 2 315 567 2 336 036 France 010 231 010 422 010 590 010 849 1 089 646 Germany 1 089 646 South Korea 384 565 China 99 127 066 5 United Kingdom 2 099 402 1 089 646 Other Patents P ending 2008 W C Bradley Company TM REVISION 00 2008 Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2008 10 31 08 80018823 TABLE OF CONTENTS POF VOUP SAIC esos bres eos d cede te apeneyens bbe cucast 2 3 Use and Care ccuveteecssewec ahh ar RRS RU Ra theres 4 9 Limited Warranty een 10 xin m 11 Parts Diagram ee eee eens 12 cows 4 13 22 TOUblsshooung ne ogsaxeue tomsene aded haw eb Ea EAT 23 25 Registration Card 0 0 ccc ccc cece eee ens 27 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual WARNING Indicates an potentially
6. MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART Door Hinge Pin 7mm flat 7mm lock 1 4 20x 11 washer washer screw Note some parts omitted for clarity of illustration On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one 1 4 20x 17 screw 7mm lock washer and 7mm flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps Attach right side fascia to right side shelf using four 10 24x3 8 screws 5mm lock washers and 5mm flat washers shown A Insert flange on right side shelf into side shelf brackets on right side of firebox shown B Attach 1 4 20x1 1 2 screw one 1 4 20x1 2 screw two 7mm lock washers and two 7mm flat washers at the rear shelf shownC Fi Attach three 1 4 20x 1 2 screw 7mm lock washers and 7mm flat washers atthe front shelf shown D 5mm Flat Washer 5mm Lock Washer 10 24x3 8 Screw side shelf bracket 7mm Lock Washer Attach left side fascia to left side shelf using four 10 24x3 8 screws 5mm lock washers and 5mm flat washers shown A Inset flange on left side shelf into side shelf brackets on side of firebox shown B Attach one1 4 20x1 1 2 screw one1 4 20x1 2 screw two 7mm lock washers and two 7mm flat washers at the rear shelf showanC Attach three 1 4 20x1 2
7. Il of Electronic Ignition System e See Section IIl of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care eCheck for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP cylinder Refer to Sudden drop in gas flow above Clean burners and inside of grill firebox Trim fat from meat before grilling Adjust lower temperature accordingly Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts eTurn knobs to OFF Clean burner and or burner tubes See burner cleaning section of Use and Care The worn nozzles don t have enough bite to engage the valve Try a second LP dealer Clean carry over tube s with wire brush Troubleshooting Electronic Ignition Problem Ignition SECTION No sparks appear at any electrodes when control knob turned to J no noise can be heard from spark module SECTION Il No sparks appear at any electrodes when control knob turned to
8. a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below NOTE Sideburner shelf fascia not shown for clarity 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls
9. firebox as shown Place the Warming Rack onto the the firebox Make sure insert the Warming Rack ends into the holes properly shown Warming Rack Cooking Grate aU CE S pnus piu cC lt b L 1 LP TANK IS SOLD SEPARATELY Fill and leak check the tank before attaching to grill and regulator see Use amp Care section Once tank has been filled and leak checked place cylinder into cut out in bottom shelf Make sure tank valve is facing front of grill Secure tank with tank screw under bottom shelf Insert regulator through large hole in right side panel See Use amp Care section of this manual to perform the Burner Flame Check and for important safety instructions before using ANICAUTION AM LP Tank valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire Regulator Br eyecare ES m Always keep LP tank in upright position during use transport and storage 22 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fire coming through control panel Grease fire or continuous excessive f
10. hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury If you smell gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance For residential use only Do not use for commercial cooking THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary CALIFORNIA PROPOSITION 65 Using pots larger tha
11. ro de mod le dans les espaces ci dessous 8 Purchase Price Precio de compra Prix d achat J 00 D Your Gender Sexo Sexe 1 Male Masculino Masculin 2 L Female Femenino F minin O Which product are you registering Mail to Env elo a Qu producto est registrando Quel produit enregistrez vous Consumer Warranty Service 1 LI Gas Grill Parrilla a gas Gril au gaz P O Box 1240 2 Ll Electric Grill Parrilla el ctrica Gril lectrique 3 CI Smoker Ahumador Fumoir Col umbus GA 31902 1240 4 L Charcoal Grill Parrilla a carb n Barbecue au charbon 5 LI Charcoal Smoker Ahumador a carb n Fumoir au charbon 6 LI Outdoor Fireplace Chimenea para exteriores Foyer ext rieur 7 LI Cooker Fryer Cocina freidora Cuiseur Friteuse 8 LI Other Otro Autre Thank you for completing this questionnaire Your answers will help us and other companies reach you with offers that may interest you If you prefernot to receive these offers please check here LJ Gracias por completar este cuestionario Sus respuestas nos ayudar n a nosotros y a otras compa as a llegar a usted con ofertas que puedan resultarle de inter s Si prefiere no recibir estas ofertas por favor marque aqu L1 Merci d avoir bien voulu remplir ce questionnaire Vos r ponses nous aideront et aideront d autres compagnies vous communiquer des of fres sp ciales susceptibles de vous int resser Si vous pr f rez ne pas recevoir d informations REGTEMP REV0
12. screws 7mm lock washers 7mm flat washers at the front shelf shown D 6 Ci side shelf bracket A Ej mm Flat Washer 5mm Loe Washer 7mm Flat 7mm Lock Washer 7mm Flat We Washer First remove the two screws and lock washers factory attached to the sideburner valve bracket Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using screws and lock washers that were removed from bracket shown A Place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach sideburner bezel to fascia using two 8 32x3 8 screws and 4mm lock washers Press sideburner control knob onto valve stem shown B Screws and washers removed from valve bracket v e a a a a Valve bracket Note Make sure set the Bezel with longer slot at the top if 8 32x3 8 screw washe Sideburner Be 1 E 1 l valve stem Insert sideburner into left shelf The stud on bottom of burner fits into rear small hole in sideburner drip pan shown A Secure burner to sideburner drip pan with Wing nut shown B Under sideburner shelf attach sideburner ignitor wire to electrode Make sure burner tube engages sideburner valve shown B Place sideburner cooking grate onto sideburner
13. 0 concernant ces of fres sp ciales veuillez cocher ici O 27 Here s what you can find at www charbroil com e Register your Char Broil product Get information about our products Our replacement parts Reliable customer support Delicious recipes Char Broil on line store Sizzle On The Grill E newsletter And much more Please visit us at www charbroil com and click on the Buy Online link to find grilling tools and accessories maintenance items covers grill parts Char Broil grills and cookers and of course the famous Oklahoma Joe s sauces rubs and marinades We also have a Special Offers section so be sure to check often for specials deals In addition to the online store charbroil com offers you a wealth of information regarding Char Broil gas charcoal electric and new infrared grills and cookers Be sure to check out our many grilling recipes and don t forget to sign up for our exciting newsletter Sizzle on the Grill to stay updated on new recipes contests and the latest happenings here at Char Broil Charbroil com also offers on line customer support for Char Broil products Thank you for support and HAPPY GRILLING www charbroil com For all your grilling needs
14. Inicial Initiale Last Name Apellido Nom de famille Address number and street Direcci n n mero y calle Adresse num ro et rue Apt Number N de apart N d appt City Ciudad Ville State Estado Province Zip Code C digo Zip Code postal Lt tt ttt tt tt tte W tl tlt ET El TT LL LJ E mail Address Direccion de correo electronico Adresse lectronique 1 0 Attach copy of your sales receipt here If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Adjunte aqu la copia de su Si nos informa voluntariamente su direcci n de correo electr nico nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle bod Si vous choisissez de nous fournir votre adresse lectronique vous nous donnez la permission de l utiliser pour vous faire part d offres sp ciales susceptibles Don VUE COPIA de vous int resser Veuillez attacher une copie de votre recu ici Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 3 Phone Number N mero telef nico Num ro de t l phone 6 Date of Purchase Fecha de compra Date de l achat ae te ds pr EE Es rre IMPORTANT IMPORTANTE IMPORTANT j N N la ti N i Write Serial Number and Model Number in spaces below OA Escriba en los espacios de abajo el numero de serie Ltt ttt tt ttt LLLI j y el numero de modelo Inscrivez le num ro de s rie et le num
15. an any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot SPIDER ALERT SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s CONTROLPANEL 9 f s A A In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Storing Your Grill Clean cooking grates eStore in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer eStore grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Asse
16. colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled eLP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling eUse only licensed and experienced dealers P dealer must purge new cylinder before filling eDealer should NEVER fill LP cylinder more than 8096 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual eAlways keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety eLeak
17. dditional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet t
18. debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A If you have a grill problem see the Troubleshooting Section A If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Main Burner Ignitor Lighting A Do not lean over grill while lighting 1 Turn OFF all Gas Burner Control Valves 2 Turn ON gas source or tank 3 Open lid during Lighting 4 To ignite any main burner turn the main burner control valve to the position 5 Push and hold ELECTRONIC IGNITOR button until the burner lights 6 Once burner has ignited turn knob to desired setting 7 If Ignition does not occur in 5 seconds turn the burner control to OFF wait 5 minutes and repeat
19. e or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an LP tank in an area where children play 4 LP Cylinder eThe LP cylinder used with your grill must meet the following requirements eUse LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP oylinder collar for marking eLP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage OPD Hand Wheel LP oylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and
20. e spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes elf sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AA size alkaline battery Use paper towel to remove moisture Replace cracked or broken electrodes 25 NOTES 26 Please register your product online at www charbroil com register If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA SI NO LA DEVUELVE PUEDE VERSE AFECT ADA SU COBERTURA DE GARANTIA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE AFFECTEE SI VOUS NE LE FAITES PAS POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARANTIE N EST PAS TRANSFERABLE 1 First Name Nombre Pr nom Initial
21. e to burner p Carefully replace burners Attach burners to brackets on firebox Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates openings See illustrations at right Correct burner to valve engagement LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE Stainless Burner Limited Lifetime PERFORATION MANUFACTURING Firebox and Lid 2 years from date of purchase AND MATERIAL DEFECTS ONLY All Other Parts 1 year from date of purchase Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefo
22. hese standards will be refused 10 PARTS LIST B 1 INNERLINER F LID lt HANDLE F TOP LID D 1 LOGOPLATE W TEMP GAUGE HARDWARE F TOP LID LEFT SIDE OUTER PANEL F 1 FIREBOX RIGHT SIDE OUTER PANEL F J 1 FIREBOX MAIN BURNER ELECTRODE F LEFT MAIN BURNER ELECTRODE F MIDDLE amp RIGHT 2 MAIN BURNER P 1 HOSE VALVE REGULATOR Q 1 MAIN CONTROL PANEL R 1 JIGNITOR SWTCHMODUE BEZEL F KNOB ELECTRONIC MODULE HEAT SHIELD F ELECTRONIC Y 1 MODULE HEAT SHIELD F TANK DD 1 LEFT DOOR NO HANDLE HANDLE F DOOR BOTTOM SHELF 1 SIDEBURNER DRIP PAN i nn CONTROL PANEL F LEFT SIDE KK 1 SHELF A escription ID F SB IGHT SIDE SHELF ASCIA RIGHT SIDE SHELF OOKING GRATE MAIN ARMING RACK IDEBURNER LECTRODE F SIDEBURNER IDEBURNER GRATE HEAT SHIELD LOWER FIREBOX 500 ey Qty r r CASTER LOCKING CASTER FIXED IGNITOR WIRE F SIDEBURNER UMPER F SB LID ANK SCREW F BOTTOM SHELF W CO NO UJ YY 1 EE ER 2 ER x le Ic I3 Cn z z S G Z 2 Not Picturect 2 DOOR MAGNET 1 WRENCH F CASTERS 1 ASSEMBLY MANUAL ENGLISH ASSEMBLY MANUAL FRENCH NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same 11 S QO U 7 amp
23. lames above cooking Surface Troubleshooting Problem Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page Possible Cause Damaged hose Mechanical failure due to rusting or mishandling e Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to blockage Too much grease buildup in burner area Possible Cause GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Dead battery Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If anything but burned replace valve hose regulator If burned discontinue use of product until a plumber has investigated cause and corrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cyli
24. mbly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill J 2 3 4 5 6 Turn gas off at control knobs and LP cylinder Remove cooking grates and flame tamers Remove screws and carryover tubes from rear of burners Remove screw and washers to disengage burner from bracket on firebox Remove screws to detach electrode from burner Electrode should remain in firebox Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole Wire brush entire outer surface of burner to remove food residue and dirt Clean any blocked ports with a stiff wire such as an open paper clip Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve Attach electrod
25. n 6 quarts in capacity could 1 Combustion by products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf California to cause cancer birth defects and other resulting in failure reproductive harm of grill cart 2 This product contains chemicals including lead components and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any o
26. nder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease tray and other surfaces Prevention Solution e See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode s Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adju
27. noise can be heard from spark module SECTION IlI Sparks are present but not at all electrodes and or not at full strength Possible Cause Battery not installed properly Dead battery Button assembly not installed properly Faulty spark module Output lead connections not connected Output lead connections not connected Arcing to grill away from burner s Weak battery Electrodes are wet Electrodes cracked or broken sparks at crack Check Procedure Check battery orientation Has battery been used previously Check to insure threads are properly engaged Button should travel up and down without binding eif no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight lf possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame Al sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports nspect electrodes for cracks Prevention Solution eInstall battery make sure that and connectors are oriented correctly with end up and end down Replace battery with new AA size alkaline battery Unscrew button cap assembly and reinstall making sure threads are aligned and engaged fully Replac
28. or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP cylinder valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for sideburner and side shelf is 10 Ibs A The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in cylinder enclosure grill cart free and clear of
29. r worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result ePorcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains ePainted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth eStainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to cle
30. re you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage failures or operating difficulties resulting from accident alteration careless handling misuse abuse fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product
31. shelf aligning grate legs with holes in shelf shown C 1 1 Release the cap and nut from electronic ignition module Attach electronic ignition module and heat shield to the cart left side panel with the nut shown A Insert AA battery into ignition module negative 7 end first Then put on the cap shown B Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the Electronic Ignition Module Total 4 connections Connect the two wires a and b from the switch wiring harness into the back of the Electronic Ignition Module Total 2 connections NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Ele amp tronic ignition module b I E 7 Q AA battery Attach FireBox lower heat shield to the tank heat shield using two 8x3 8 self tapping screws shown A Inside of cart insert rear tank heat shield tabs w o holes into slots on the bottom of upper back panel Attach front tank heat shield tabs w holes under front brace using two 8x3 8 self tapping screws shown B FB lower heat shield side view Tab w o hole Tab w hole rear front 20 1 3 Insert the pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door of door 21 1 5 Place cooking grates onto the
32. st if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace with a new AA size alkaline battery Troubleshooting continued Problem Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Burner s will not match light Sudden drop in gas flow or low flame Flames blow out Flare up Persistent grease fire Flashback fire in burner tube s Unable to fill LP cylinder One burner does not light from other burner s 24 Possible Cause ELECTRONIC IGNITION No spark no ignition noise No spark some ignition noise Sparks but not at electrode or at full strength See GAS ISSUES on previous page Match will not reach mproper method of match lighting Out of gas Excess flow valve tripped Vapor lock at coupling nut LP cylinder connection High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Burner and or burner tubes are blocked Some dealers have older fill nozzles with worn threads Grease buildup or food particles in end s of carryover tube s Prevention Solution See Section of Electronic Ignition System e See Section
33. test must be repeated each time LP cylinder is exchanged or refilled eDo not smoke during leak test Do not use an open flame to check for gas leaks eGrill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Type 1 outlet with a thread on outside Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a straight line with LP cylinder valve so as not to cross thread the connection Nipple has to be centered Hold coupling n
34. the lighting procedure 8 Repeat steps 4 through 7 for the remaining main burners Lighting instructions continued on next page 7 Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Turn amp OFF all burner control valves 2 Open lid Turn on gas at LP cylinder 3 Place lit match into match holder hanging from cart side panel then into lighting hole on right or left side of grill 4 Push in and turn far right or far left burner knob to HIGH e Be sure burner lights and stays lit 5 Light adjacent burners in sequence by pushing knobs in and turning to HIGH Warning Top cover must be open when side burner s is in operation Sideburner Ignitor Lighting A Do not lean over grill while lighting 1 Turn OFF all gas burner control valves 2 Turn ON gas source or tank 3 Open lid during lighting 4 To ignite SIDEBURNER Turn sideburner knob to the position 5 Push and hold ELECTRONIC IGNITOR button until the sideburner light 6 Once burner has ignited turn knob to desired setting T f ignition dose not occur in 5 seconds turn the burner control to amp OFF
35. ther location Modification will result in a safety hazard Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full If the information in two points above is not followed exactly a fire causing death or serious injury may occur An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death f you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP Tank Valve Safety Cap Retainer Strap Adisconnected LP tank in storag
36. ut and regulator as shown for proper connection to LP cylinder valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LPcylinder valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear
37. wait 5 minutes and repeat lighting procedure Sideburner Match Lighting 1 Turn amp OFF all burner control valves 2 Open sideburner lid Turn on gas at LP cylinder 3 Place lit match near burner 4 Turn sideburner knob to HIGH 9 Be sure burner lights and stays lit 8 Burner Flame Check Remove cooking grates and troughs Light burners rotate knobs from to You should see a smaller flame in Q position than seen on Perform burner flame check on sideburner also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section o gt of gt oQ gt of gt o gt NW Turning Grill Off Turn all knobs to OFF position Turn LP cylinder off by turning hand wheel clockwise to a full stop Ignitor Check eTurn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between collector box or burner and electrode See Iroubleshooting if no click or spark Valve Check elmportant Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut o
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