Char-Broil 463270911 User's Manual
Contents
1. Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HI to LOW You should see a smaller flame in LOW position than seen on HI Perform burner flame check on sideburner also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section OME 0 gt gt gt o gt ott gt Turning Grill Off Turn all knobs to the OFF position Turn LP cylinder OFF by turning hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and2. Adjust lower temperature accordingly Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts Flashback Burner and or burner tubes are blocked Turn knobs to OFF Clean burner and or burner tubes See burner fire in burner tube s cleaning section of Use and Care Unable to fill LP Some dealers have older fill nozzles The worn nozzles don t have enough bite to engage the valve Try cylinder with worn threads a second LP dealer One burner does not Grease buildup or food particles in Clean carry over tube s with wire brush light from other end s of carryover tube s burner s AUTO CLEAN If Equipped Prevention Solution Possible Cause Timer does not work Green light does not flash Dead Battery Replace Batteries Batteries installed incorrectly e Install batteries correctly Knob Position did not start the Clean Push Knob in to start the clean cycle Green LED should begin to Cycle flash No LED s will illuminate e Dead Battery e Replace Batteries Red LED next to battery symbol is illuminated Low Battery Strength e Prepare to replace batteries NOTE Clean cycle will operate with a weak battery 25 Troubleshooting Electronic Ignition Problem Ignition Possible Cause Check Procedure Prevention Solution SECTION No sparks appear at Battery not installed
3. NOTE Removal Detachment method will depend on the S p D R AL RT burner configuration See different configurations in E illustrations below 5 Carefully lift each burner up and away from valve openings Pa We suggest three ways to clean the burner tubes Use the one SPIDER AND WEBS e INSIDE BURNER TUBE A easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times C e B Use a narrow bottle brush with a flexible handle do not If you notice that your grill is getting hard to light or that the use a brass wire brush run the brush through each flame isn t as strong as it should be take the time to check and burner tube several times clean the venturi s C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 6 Wire brush entire outer surface of burner to remove food residue and dirt 7 Clean any blocked ports with a stiff wire such as an open Ki WS Xs SPIDER WEBS i a po pea INSIDE VENTURI paper clip i a S 8 Check burner for damage due to normal wear and corrosion BURNER some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right Correct In some areas of the country
4. This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Exchange retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual eAlways keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Cylinder Leak Test For your safety e eak test must be repeated each time LP cylinder is exchanged or refilled eDo not smoke during leak test Do not use an open flame to check for gas leaks eGrill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild
5. A If you have a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Ignitor Lighting A Do not lean over grill while lighting 1 Turn OFF gas burner control valves Turn ON gas at LP cylinder Open lid during lighting To ignite push and turn ignition burner knob to HI Push and hold ELECTRONIC IGNITION button until the burner lights i f ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure 7 To ignite remaining burners turn knob to the HI position Starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Lighting instructions are continued on the next page OG N e T Ignitor Lighting continued 8 For grills equipped with ELECTRONIC IGNITION at each burner Repeat steps 4 through 6 to
6. PRODUCT GUIDE MODEL 463270911 IMPORTANT Fill out the product record information below Serial Number See rating label on grill for serial number Date Purchased For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 888 430 7870 CONVERSION READY Easily converts from LP liquid propane to NG natural gas Estimated assembly time 30 minutes Visit the grill accessory aisle for a complete kit DUAL FUEL The following are trademarks registered by W C Bradley in the U S Patent and Trademark Office Caldera Charcoal2Go Char Broil American Gourmet Bandera Brush Hawg CB 940 Char Diamonds Char Broil Charcoal Gas Everybody Grills Grill 2 Go Grill 2 Go Express Grill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild West Tradition and the following marks TM s utili The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advan
7. ciales susceptibles de vous int resser Si vous pr f rez ne pas recevoir d informations concernant ces of fres sp ciales veuillez cocher ici 0 27 Thank you for recent purchase from Char Broil Register your product to receive a special offer www charbroil com register EVERYBODY AE RS Z2 ac E i Broji f 1 ad A e 3 s e A E Q fric ntt Check out these great features on our website as lt 2070 a a ae m m Product information Grilling accessories e Replacement parts Reliable customer support Delicious recipes Grilling tips from expert chefs e Exciting events and promotions e Share your grilling secrets Browse the on line store And much more www charbroil com il For all your grilling needs
8. GARANTIE N EST PAS TRANSFERABLE 1 First Name Nombre Pr nom Initial Inicial Initiale Last Name Apellido Nom de famille Address number and street Direcci n n mero y calle Adresse num ro et rue Apt Number N de apart N d appt City Ciudad Ville State Estado Province Zip Code C digo Zip Code postal LJ qd dk E L LL E mail Address Direcci n de correo electr nico Adresse lectronique 10 Attach copy of your sales receipt here If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Adjunte aqu la copia de su Si nos informa voluntariamente su direcci n de correo electr nico nos da permiso para usarlo a fin de enviarle ofertas que pueden interesarle Si vous choisissez de nous fournir votre adresse lectronique vous nous donnez la permission de l utiliser pour vous faire part d offres sp ciales susceptibles recibo de compra de vous int resser Veuillez attacher une copie de votre recu ici Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 3 Phone Number N mero telef nico Num ro de t l phone 6 Date of Purchase Fecha de compra Date de l achat EA ds pr EE Es err esp IMPORTANT IMPORTANTE IMPORTANT N N la ti N i Write Serial Number and Model Number in spaces below ame CONS Escriba en los espacios de abajo el numero de serie
9. Ltt ttt LL ttt LLLI gj y el n mero de modelo Inscrivez le num ro de s rie et le num ro de mod le dans les espaces ci dessous 8 Purchase Price Precio de compra Prix d achat L 00 D Your Gender Sexo Sexe 1 Male Masculino Masculin 2 L Female Femenino F minin O Which product are you registering Mail to Env elo a Qu producto est registrando Quel produit enregistrez vous Warranty Registration Department 1 LI Gas Grill Parrilla a gas Gril au gaz 2 L Electric Grill Parrilla el ctrica Gril lectrique P O Box 1240 3 LI Smoker Ahumador Fumoir Columbus GA 31902 1240 4 L Charcoal Grill Parrilla a carb n Barbecue au charbon 5 LI Charcoal Smoker Ahumador a carb n Fumoir au charbon 6 LI Outdoor Fireplace Chimenea para exteriores Foyer ext rieur 7 LI Cooker Fryer Cocina freidora Cuiseur Friteuse 8 LI Other Otro Autre Thank you for completing this questionnaire Your answers will help us and other companies reach you with offers that may interest you If you prefer not to receive these offers please check here LJ Gracias por completar este cuestionario Sus respuestas nos ayudar n a nosotros y a otras compa as a llegar a usted con ofertas que puedan resultarle de inter s Si prefiere no recibir estas ofertas por favor marque aqu L1 Merci d avoir bien voulu remplir ce questionnaire Vos r ponses nous aideront et aideront d autres compagnies vous communiquer des of fres sp
10. conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI 2223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA 2240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf or side shelf resulting in failure of grill cart components USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area i 4l m les W Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a haz
11. for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection OPD Hand Wheel Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage LP oylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled eLP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling eUse only licensed and experienced dealers P dealer must purge new cylinder before filling eDealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere
12. from those on your particular grill model However the method of assembly remains the same PARTS DIAGRAM 7 x s K K GG mam TT o _ y RR NN a I QQ Ki NT X AA gt p ti ASSEMBLY Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Bent U Pin and save for future maintenance d Non lock 74 Bent U pin Locking caster Bottom shelf Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 1 4 20x1 2 scre 7mm flat washers per panel IMPORTANT Panel with large hole must be on left side of bottom shelf 7mm flat washe it Left side panel with large hole I I I 7 2 6 Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using four 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side Lo
13. instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow For a grill equipped with the AUTO CLEAN feature make sure the AUTO CLEAN valve is set to Grill Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode s Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace with a new AA size alkaline battery Troubleshooting continued Problem Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Burner s will not match light Sudden drop in gas flow or low flame Flames blow out Flare up Persi
14. m lt i Pry off 1 Turn gas OFF at control knobs and LP cylinder X Fireboxburner Q 2n 2 Remove cooking grates and flame tamers EN bracket screwdriver LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE Stainless Burner Limited Lifetime PERFORATION MANUFACTURING Firebox and Lid 2 years from date of purchase AND MATERIAL DEFECTS ONLY All Other Parts 1 year from date of purchase Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a subs
15. soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Type 1 outlet with thread on outside Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut holding regulator in a Straight line with LP cylinder valve so as not to cross thread the connection Nipple has to be centered Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete t
16. washers Press sideburner control knob onto valve stem Note Use upper and lower attach valve bracket Screws and Washers holes on fascia to attach bezel removed from valve bracket Control knob 8 32x3 8 screw 1 Install bezel with OFF at top cm GO on a 4mm A E FERD lock washer 28 l 1 Sideburner fascia 4 Sideburner valve bracket Valve stem TR Pull out the three knobs from control panel Insert temperature gauge stem into the biger hole above knob bezel shown Make the temperature gauge attached on the panel Push the temperature gauge downward till it clips on the panel shown BIC Re install the three knobs eS Temperature gauge stem 10 Insert sideburner burner into left shelf The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf shown A Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C Sideburner burner Sideburner drip pan Under sideburner shelf attach sideburner ignitor wire to electrode shown A Place sideburner grate onto sideburner shelf aligning grate legs with holes in shelf shown B Sideburner grate Sideburner Ignitor Wire Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4 20x172 screws 7mm lock
17. D613 116 Canada D97 504 D99 355 D102 037 D104 200 D108 377 2 315 567 Other Patents Pending 2010 W C Bradley Company 2010 Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2010 07 01 10 G519 001 120801 TABLE OF CONTENTS FOr TOU SAO 2 3 Use and Care 4 9 Limited 10 Wis E Y 11 Parts 12 n5 13 23 IMOUBICSHOOUNG put maed dE a ERE 24 26 Registration n Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury If you smell gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Do not store or use gasoline or other flammable l
18. any electrodes when properly Electronic Ignition Button is pressed no noise can be heard from spark Dead battery module Check battery orientation Install battery make sure that and connectors are oriented correctly with end up and end down Has battery been used Replace battery with new AA size alkaline battery previously Button assembly not installed properly Check to insure threads are Unscrew button cap assembly and reinstall making properly engaged Button sure threads are aligned and engaged fully should travel up and down without binding Faulty spark module f no sparks are generated Replace spark module assembly with new battery and good wire connections module is faulty SECTION Il No sparks appear at Output lead any electrodes when connections not Electronic Ignition Button connected is pressed noise can be heard from spark module Are output connections on Remove and reconnect all output connections at and tight module and electrodes SECTION Ill Output lead Are output connections on Remove and reconnect all output connections at Sparks are present connections not and tight module and electrodes but not at all connected electrodes and or not at full strength Arcing to grill away f possible observe grill in f sparks are observed other than from burner s from burner s dark location Op
19. ard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death f you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department LP Cylinder Removal Transport and Storage Turn OFF all control knobs LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Loosen cylinder screw beneath bottom shelf then lift LP cylinder up and out of cart Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage disconnected LP cylinder in LP Cylinder Valve storage or being transported must have a safety cap installed as shown Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP cylinder inside a vehicle which may become overheated by the sun Retainer Strap Do not store an LP cylinder in an area where children play 4 LP Cylinder eThe LP cylinder used with your grill must meet the following requirements eUse LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg Capacity maximum LP cylinders must be constructed and marked in accordance with specifications
20. e in left side panel See Use amp Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Cylinder screw at rear of cart 8 Always keep LP cylinders in upright position during use transport and storage Regulator Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking Surface Troubleshooting Problem Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page 24 Possible Cause Damaged hose Mechanical failure due to rusting or mishandling e Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of burner due to blockage Too much grease buildup in burner area Possible Cause GAS ISSUES Trying to light wrong burner Burner not engag
21. ed with control valve Obstruction in burner No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Dead battery Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If anything but burned replace valve hose regulator If burned discontinue use of product until a plumber has investigated cause and corrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease tray and other surfaces Prevention Solution See
22. elf Main control panel 1 4 20x3 4 screw 1 4 nut 8 7mm lock washer a T 7mm flat washer 7 Insert flange on left sideburner shelf into side shelf brackets on side of firebox Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A Attach rear of shelf using one 1 4 20x1 screw 7mm lock washer and 7mm flat washer in lower hole shown B Attach front of shelf and fascia using one 8x3 8 self tapping screw and large flat washer shown C Under main control panel attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown DIE Now you may fully tighten lower screws on upper back panel Flange into Brackets 7mm flat 1 4 20x1 lock washer screw 14 20x3 4 SCrev 1 4 20x3 4 7mm lock screw washer First remove the two screws and lock washers factory attached to the sideburner valve bracket Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock
23. erate wire insulation may be damaged Replace wires ignition system and look for arcing between output wires and grill frame Weak battery All sparks present but weak Replace battery with a new AA size alkaline battery or at slow rate Electrodes are wet e Has moisture accumulated Use paper towel to remove moisture on electrode and or in burner ports Electrodes cracked or Inspect electrodes for Replace cracked or broken electrodes broken sparks at cracks crack 26 Please register your product online at www charbroil com register If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT RETURN IT WITHIN 10 DAYS OF PURCHASE FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA SI NO LA DEVUELVE PUEDE VERSE AFECT ADA SU COBERTURA DE GARANTIA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE AFFECTEE SI VOUS NE LE FAITES PAS POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE
24. ge pin in front brace align hinge hole on top of door and release hinge pin into door Hinge pin on bottom of door 20 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox Note Some parts omitted for clarity of illustration Front of firebox Flame tamers Back of firebox 4 7 Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Note Some parts omitted for clarity of illustration Assembled warming rack Warming rack Cooking grate 18 On back of grill slide grease tray into opening in upper back panel Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray Unscrew electronic ignition cap on cart right side panel Insert AA battery into ignitor negative end first Replace the cap AA Battery Electronic Ignition Cap 22 LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use amp Care section Once cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hol
25. ght postage pre paid Consumer returns that do not meet these standards will be refused 10 PARTS LIST Description TOP LID INNER LINER LOGO PLATE HANDLE TOP LID HARDWARE F TOP LID ASSEMBLY RUBBER BUMPER RECTANGLE F RUBBER BUMPER ROUND FIREBOX HOSE VALVE REGULATOR MAIN BURNER ELECTRODE SET F MAIN BURNER CARRYOVER TUBE MAIN CONTROL PANEL IGNITER SWITCH MODULE CONTROL KNOB BEZEL F CONTROL KNOB e EF sl v v O MATCH HOLDER 3 THERMOMTER 3 FLAME TAMER 1 RIGHT SIDE SHELF CONTROL PANEL RIGHT SIDE SHELF LID F SIDEBURNER CONTROL PANEL SB SHELF 1 LOWERREARCARTPANEL NN GREASE TRAY OO 1 UPPERDOORBRACE PP 1 DOOR LEFT HANDLE 0 Im I ig im J o 2 o id as Z o 12 Min A r jim m Key Qty Description QQ 2 HANDLEF DOOR RR 1 DOOR RIGHT NO HANDLE _ _ ELECTRONIC IGNITION MODULE CAP F ELECTRONIC IGNITION MODULE IGNITOR WIRE F SIDEBURNER GRATE F SIDEBURNER GROMMET Not Pictured Key Qty Description Le 1 CASTERPIN 000 0 2 DOORMAGNET _ _ 1 HARDWAREPACK 1 ASSEMBLY MANUAL ENGLISH 1 CLEANINGTOOL NOTE Some grill parts shown in the assembly steps may differ slightly in appearance
26. he connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LPcylinder valve and call LP gas supplier or your fire department Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar fittings on your grill NOTE Your grill may NOT be equipped with a sideburner NOTE Sideburner shelf fascia not shown for clarity 5 If growing bubbles appear there is a leak Close LP cylinder valve i
27. hment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped frei
28. iquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance For residential use only Do not use for commercial cooking THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must
29. light each burner 9 Once each burner has ignited turn knobs to desired setting Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Open lid Turn ON gas at LP cylinder 2 Place match into match holder hanging from side panel of grill Light match then light burner by placing match through the match light hole on right or left side of grill 3 Push in and turn far right or far left burner knob to the HI position depending on match light hole selected Be sure burner lights and stays lit 4 Light adjacent burners in sequence by pushing knobs in and turning to the HI position Sideburner Ignitor Lighting A Do not lean over grill while lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Turn sideburner knob to the HI position push and hold ELECTRONIC IGNITOR button 3 If sideburner does NOT light within 5 seconds turn knob to OFF wait 5 minutes then repeat lighting procedure Sideburner Match Lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Place lit match near burner 3 Turn sideburner knob to the HI position Be sure burner lights and Stays lit
30. mmediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove co
31. should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot 3 Remove carryover tubes and burners CAU T N 4 Detach electrode from burner
32. spiders or small insects have been E nid N known to create flashback problems The spiders spin webs build X jp 11 Attach burners to brackets on firebox by nests and lay eggs in the grill s venturi tube s obstructing the flow of SC gas to the burner The backed up gas can ignite in the venturi behind 12 Reposition carryover tubes and attach the control panel This is known as a flashback and it can damage to burners Replace flame tamers and your grill and even cause injury cooking grates To prevent flashbacks and ensure good performance the burner and Remove screws venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Firebox burner Cover grill if stored outdoors Choose from a variety of grill 74 bracket covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill
33. stent grease fire Possible Cause ELECTRONIC IGNITION No spark no ignition noise No spark some ignition noise Sparks but not at electrode or at full strength See GAS ISSUES on previous page Match will not reach Improper method of match lighting Out of gas Excess flow valve tripped Vapor lock at coupling nut LP cylinder connection High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Prevention Solution See Section of Electronic Ignition System See Section Il of Electronic Ignition System See Section Ill of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP cylinder Refer to Sudden drop in gas flow above Clean burners and inside of grill firebox Trim fat from meat before grilling
34. tage Series Auto Clean Chef Tested Commercial Series Designer Series Diamond Flame Double Chef Everybody Outside FastStart FlavorMaster Front Avenue Grill 2 Go Advantage Grill 2 Go Ice Hog and Yard Bird H20 Smoker Infrared Grilling s Juicy Secret Incredible Taste Infallible Results Infrared Inside Let s Grill Something Together Longhorn V Precision Flame Quick2Burn QuickSet Ready When You Are Season Set And Savor Sizzle On The Grill SureFire Torchfork Trentino Universal Grill Parts You Bring the Party isatrademark of Tec Infrared Grills Protected under one or more of the following U S Patents 5 421 319 5 458 309 5 579 755 5 996 573 6 114 666 6 135 104 6 209 533 6 331 108 6 484 900 6 595 197 6 640 803 6 729 873 6 792 935 6 951 213 6 935 327 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D460 312 D460 313 D461 359 D465 123 D465 693 D466 439 D477 501 D478 472 D480 914 D491 410 D494 009 D494 413 D498 523 D500 359 D504 048 D535 000 D551 489 D553 430 D562 619 D562 628
35. titute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces RUST is not considered a manufacturing or materials defect This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR Shipping cost standard or expedited for warranty and replacement parts Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage failures or operating difficulties resulting from accident alteration careless handling misuse abuse fire flood acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer Any food loss due to product failures or operating difficulties Replacement parts or repair labor costs for units operated outside the United States or Canada Pickup and delivery of your product Repairs to parts or systems resulting from unauthorized modifications made to the prod
36. uct The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional BW N O OND Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establis
37. upling nut before moving LP cylinder from specified operation position Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP cylinder valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for sideburner and side shelf is 10 Ibs A The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in cylinder enclosure grill cart free and clear of debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill
38. washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART Door A Aue Hinge Pin PHIL zuuuauuum ta aanu oe aoe 7mm flat 7mm lock 1 4 20x11 washer washer screw Inside of cart insert rear shield tab into left slot on upper of lower back panel Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel shown A Attach front shield tabs under front brace and attach right and left rails under front brace with three 8x3 8 self tapping screws shown B 8 3 8 self tapping screw E 1 4 A Le Tank heat shield Grease tray opening Release the cap and nut from electronic ignition module Attach electronic ignition module to the cart right side panel with the nut and cap shown A Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the Electronic Ignition Module Total 4 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module Total 2 connections NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as A B Electronic ignition module Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hin
39. wer back panel 4 4 20x4 2 screw 7mm lock washer c 7mm flat washer i mms This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grill head Regulator hose On back of grill place upper back panel between side panels and 5 above lower back panel Secure upper back panel in lower holes using one 1 4 20x17 screw 7mm lock washer and 7mm flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps a a a Upper back panel Insert flange on right side shelf into side shelf brackets on side of firebox Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A Attach rear of shelf using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer in lower hole shown B Attach front of shelf and fascia using one 8x3 8 self tapping screw and large flat washer shown C Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown DIC 1 4 20x172 Screw pene 7mm lock LTT TET je el washer washer 7mm lock washer p ascia right side sh
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