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Champion Power Equipment 1700PSI User's Manual

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1. POWER EQUIPMENT OWNER S MANUAL amp OPERATING INSTRUCTIONS 1700 PSI 1 8 GPM Compact Portable PRESSURE WASHER UU Limited Mars S 77 MODEL NUMBER 18021 10006 Santa Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions MADE IN CHINA USA 1 877 338 0999 are included in this manual REV 78021 20120120 www championpowerequipment com Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info e Product Info amp Updates e Tech Bulletins e Frequently Asked Questions Product Registration Call our Customer Care Team Toll Free at 1 877 338 0999 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm We are always working to improve our products Therefore the enclosed product may differ slightly from the image on the cover TABLE OF CONTENTS Introduction Pressure Washer Accessories This Booklet Manual Conventions Safety Rules Controls and Features Pressure Washer Parts Included Assembly Remove the Pressure Washer from the Shipping Carton Install the Hoses Attach the Pressure Gun Connect to
2. servicing Place the pressure washer in a wellventilated area DO NOT place the pressure washer near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind and air currents when positioning pressure washer Before Starting the Engine 1 Turn the water ON 2 Pull the trigger on the pressure gun to purge all 3 Move the choke lever to the CHOKE position air from the pump and hose This may take several minutes 3 Do not start the engine until a steady stream of water is flowing from the nozzle M TE f Pull the starter cord slowly until resistance is felt and then pull rapidly b Do not over choke As as soon as engine starts move the choke lever to the RUN position C NOTE If the engine does not start after 2 pulls relieve pump pressure by pulling the trigger on the pressure washer gun C NOTE If the engine starts but does not run make certain that the pressure washer is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold C NOTE Keep choke lever in Choke position for only 1 pull of the recoil starter After first pull move choke lever to the Run position for up to the next 3 pulls of the recoil starter Too much choke leads to sparkplug fouling engine flooding due to the lack of incoming air This will cause the en
3. 1 562 236 9429 Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com 24 7 Tech Support 562 204 1188 REV 78021 20120120 21 Champion Power Equipment Emissions Control Warranty Statement engines qreater than 80cc Champion Power Equipment Inc CPE The California Air Resources Board CARB and the United States Environment Protection Agency U S EPA Emission Control System Warranty Your Champion Power Equipment CPE engine complies with both the U S EPA and state of California Air Resources Board CARB emission regulations YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board US EPA AND CPE are pleased to explain the Federal and California Emission Control Systems Warranty on your 2012 small off road engine and engine powered equipment In California new small off road engines and new equipment that use small off engines must be designed built and equipped to meet the State s stringent anti smog standards In the other states new engines and equipment must be designed built and equipped at the time of sale to meet U S EPA regulations for small non road engines CPE warrants the emission control system on your small off road engine and equipment for the period of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your equipment Your emission control system may include par
4. expected demand for such emission related parts i Any CPE Authorized and approved emission related replacement part may be used in the performance of any ECS Warranty maintenance or repair and will be provided without charge to the owner Such use shall not reduce CPE s warranty obligation j Unapproved add on or modified parts may not be used to modify or repair a CPE engine Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add on or modified part EMISSION RELATED PARTS INCLUDE THE FOLLOWING using those portions of the list applicable to the engine Systems covered by this Parts Description warranty Fuel Metering System Fuel regulator Carburetor and internal parts Air Induction System Air cleaner Intake manifold Ignition System Spark plug and parts Magneto ignition system Exhaust System Exhaust manifold catalytic converter Miscellaneous Parts Tubing Fittings Seals Gaskets and Clamps associated with these listed systems Evaporative Emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Vapor Hoses Liquid Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purg
5. fuel valve to the Off position 3 Depressurize system 4 Turn off and unplug all hoses Never start or stop the pressure washer unless the water supply is turned on 11 REV 78021 20120120 The owner operator is responsible for all periodic maintenance A WARNING Never operate a damaged or defective pressure washer A WARNING Improper maintenance will void your warranty C NOTE Maintenance replacement or repair of emission control devices and systems may be performed by any non road engine repair establishment or individual Complete all scheduled maintenance in a timely manner Correct any issue before operating the pressure washer C NOTE For service or parts assistance contact our help line at 1 877 338 0999 Engine Maintenance To prevent accidental starting remove and ground spark plug wire before performing any service 011 Change oil when the engine is warm Refer to the oil specification to select the proper grade of oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 42 qt 0 4 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility C NOTE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If usi
6. not functioning Detergent is too thick Dilute detergent properly Wand is on high pressure setting Detergent only works on a low pressure setting Detergent hose is not connected to Check connection See diagram on the pump housing Page 9 For further technical support Technical Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 tech championpowerequipment com REV 78021 20120120 16 ENGLISH 18021 SPECIFICATIONS Parts Diagram 17 REV 78021 20120120 18021 ENGLISH N mero de Parte Descripcion Ctd 1 15224 Eneo 1 2 GB96 8x24x3 Washer 8x 24x3 O 4 3 ST182FD 1742003 UC jMomtEmine 4 GB5789 M8x12 Flange Bolt M8x12 4 5 ST29QXG 2000006 key SQ3 16x1 57 O 1 6 825 25100000 Pume _ 8 GB 8 Jjlokwahr8 4 9 ST29QXG 2000001 Bolt 5 16 24 D22 4 10 ST188FD 1741002 C Handle sheath Ooo 11 825 20110000 rame 1 12 GB61871 M8 NMtM8 4 13 816 201400 00 j Momtrram 14 GB5789 M8x50 FlngeBotMBx50 15 822 250100 00 1 j Chemealhse j 1 16 822 25220000 Wang _ _ 1 17 ST29QXG 2200200 CSCC High Pressure Hose 18 822 252100 00 Cdn assembly 1 f REV 78021 20120120 18 ENGLISH 78021 SPECIFI
7. overfill the fuel tank Always keep fuel away from sparks open flames pilot lights heat and other sources of Ignition DO NOT light or smoke cigarettes When starting the pressure washer DO NOT attempt to start a damaged pressure washer Make certain that the gas cap air filter spark plug fuel lines and exhaust system are properly in place Allow spilled fuel to evaporate fully before attempting to start the engine Make certain that the pressure washer Is resting firmly on level ground When operating the pressure washer DO NOT move or tip the pressure washer during operation DO NOT tip the pressure washer or allow fuel or oil to spill When transporting or servicing the pressure washer Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the pressure washer Store away from sparks open flames pilot lights heat and other sources of ignition CAUTION NEVER run the unit dry Be sure the water supply is completely turned on before operating the unit SAFETY RULES Z WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance 15 felt and then pull rapidl
8. surfaces A wide fan pattern distributes the impact of the water over a larger area resulting in excellent cleaning action with reduced risk of surface damage Clean large surface areas quickly using a wide fan pattern OPERATION Low Pressure Wash Detergent Use The use of detergents can dramatically reduce cleaning time and assist in the removal of difficult stains Many detergents are customized for pressure washer use on specific cleaning tasks Pressure washer detergents are as thick as water Using thicker detergents like dish soap will clog the chemical injection system C NOTE Use only detergents specially formulated for pressure washers You can effectively clean surfaces by combining the chemical action of detergents with high pressure rinses On vertical surfaces apply the detergent starting at the bottom and work your way upward This method prevents the detergent from sliding down and causing streaks Begin high pressure rinsing at the bottom and work your way upward On particularly tough stains use a brush in combination with detergents and high pressure rinsing System Flush After using detergents flush the suction system by placing the detergent suction tube into a bucket of clean water ZNWARNING NEVER turn the water supply off before turning the engine motor off REV 78021 20120120 10 ENGLISH 78021 OPERATION Depressurize System Operating Tips To depressurize turn e
9. system Use a damp cloth to clean exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the engine Adjustments CPE recommends that you contact our service line at 1 877 338 0999 for all other service and or adjustment needs Maintenance Schedule Follow the service intervals indicated in the schedule below Service your pressure washer more frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your maintenance needs __ FistSHous 0000 spark pug SOS Tcheckiadjust vale crean fue tank and iter Every 3 years E Replace fuel line To be performed by knowledgeable experienced owners or Champion Power Equipment certified dealers Pressure Washer Maintenance Make certain that the pressure washer is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors D CAUTION DO NOT use a garden hose to clean the pressure washer Use a damp cloth to clean exterior surfaces of the pressure washer Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the pressu
10. 1 Apply all storage instructions from previous sections 2 Make sure pressure washer hose is free of all water before storing for winter 3 n order to prevent the pump from freezing you will need to insert RV antifreeze 4 You will need approximately 6 ounces of RV Antifreeze a funnel and approximately 12 of garden hose or equivalent See diagram below 5 Pour the antifreeze into the funnel then pull on the engine recoil starter to create suction in the pump housing Pull the recoil several times until antifreeze comes out of the pump outlet REV 78021 20120120 14 SPECIFICATIONS Engine Specifications Model 62423 Displacement 80cc 4 Stroke OHV Start Type Electric Pressure Washer Specifications Model 78021 Max Pressure 1700 PSI Flow Capacity 1 GPM Fuel Capacity 0 4 gal 1 5 L Weight 41 9 Ibs 19 kg Height 18 inches 45 8 cm Width 14 2 inches 36 cm Length 17 7 inches 45 cm Fuel Fuel capacity is 0 4 gal 1 5 L Use regular unleaded gasoline with a minimum octane rating of 85 and an eth 01 content of less than 10 by volume Use 4 Cycle automotive oil Oil capacity is 0 42 qt 0 4 L Please reference the following chart for recommended oil types for use in the pressure washer 15 REV Use 4 Cycle Automotive Oil Degrees Fahrenheit Outside 78021 20120120 J Ro ENGLISH 78021 Spark Plugs OE
11. 16674 M6x18 FlangebotMG 18 j 1 82 ST154F 1130001 Gasket Heat shield Board 2 84 STI52FD 21131000 Carburetor assembly 1 85 ST154F 1090000 Aircleanerassembly 1 86 ST154F 1080003 Air Guide Board 1 89 57188 1110005 Washer 90 ST154F 1110006 Cotter Ji 92 ST154F1110005 SpringGovemr 1 94 STI54F1110002 Rodjont Ji 95 STIPGOF 1070006 Fuel fiter 17 96 ST154F1070100 Fuel tank 98 ST168F 10700068 SuppotorFiler 99 ST160F 1070100H Fueltankcap 1 Description Qty 18021 ENGLISH WARRANIY CHAMPION POWER EQUIPMENT 1 YEAR LIMITED WARRANTY Effective September 1 2006 Replaces all undated warranties and all warranties dated before September 1 2006 Warranty Qualifications Champion Power Equipment CPE will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE s retail locations as proof of purchase Please submit your warranty registration and your proof of purchase within ten 10 days of the date of purchase Repair Replacement Warranty CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one 1 year from the original date of purchase 90 days for commercial amp industrial use Transportation charges on product submitted for repair or replacement under this warran
12. CATIONS Engine Parts Diagram 19 REV 78021 20120120 18021 ENGLISH Part Number 1 3 ST154F 1111000 Control assembly 6 154 080100 02 Fan cover assembly 8 STI54F 1060001 Start Hoop 17 9 STI54F 1080001 FanEngine 1 20 ST154F 1080006 Modified Board 17 22 21001000 00 switch i 24 ST154F 1070200 Fuel cock 25 ST154F 1070002 Pipeline 17 26 ST160F 1126000 Diode assembly 1 28 ST160F 1030003 Drain bot 27 29 ST160F 1030004 washer 10X16X15 2 40 ST154F 1050008 Gear Crankshait 42 ST154F 1050002 Timing Gear 17 44 ST154F 1030008 Gasket Crankshaft 1 45 ST139FMD 1001001 Dowel pin 8 14 4 46 STI54F 1030001 Oil Dipstick 27 48 ST154F 1030007 jCrankasecovr 1 49 GB5789 M6x25 Flange bolt M6 25 67 50 ST154F 1050100 rod assembly 1 Description Qty Part Number 52 ST154F1050004 A ClipPiston Piston pin 54 STI52FD 1050100 Ring Ol 55 STI52FD 1050003 The second Ring 1 56 ST152FD 1050002 The Firstring 1 58 ST154F 1020100 H Cylinder Head assembly 1 59 E RTC Spark plug i 60 GB5789 M8X55 Flange bolt M8 55 4 62 ST154F1010100 A Cylinder Head Cover 1 64 ST160F 1020001 Breather tube 65 ST160F 1010002 BotMSX35 27 66 STI54FD 1100100 jGasketMuffler 1 68 GB8488 Washers 2 69 GB8598 Lock washer 8 27 80 GB
13. Garden Hose Attach the Chemical Hose Add Engine Oil Add Fuel Operation Pressure Washer Location Before Starting the Engine Starting the Engine Distance from Cleaning Surface High Pressure Wash Low Pressure Wash Detergent Use System Flush Depressurize System Operating Tips Stopping the Engine Maintenance and Storage Engine Maintenance Oil Spark Plugs Air Filter QJ Ii EA O OO CO N N N N M 1700 PSI 1 8 GPM Compact Portable PRESSURE WASHER Cleaning Adjustments Maintenance Schedule Pressure Washer Maintenance Cleaning Spray Nozzle Storage Engine Storage Pressure Washer Storage Winter Storage Specifications Engine Specifications Pressure Washer Specifications Fuel Oil Spark Plugs Maintenance Valve Clearance Troubleshooting Pressure Washer Parts Diagram Pressure Washer Parts List Engine Parts Diagram Engine Parts List Warranty Warranty Qualifications Repair Replacement Warranty Do not return the unit to the place of purchase Warranty Exclusions Normal Wear Installation Use and Maintenance Other Exclusions Limits of Implied Warranty and Consequential Damage Contact Information Address Customer Service Technical Service 18 15 L9 L3 13 14 14 14 14 15 15 15 15 19 15 15 16 17 18 19 20 21 2E 21 21 21 21 21 21 21 21 21 21 Zi INTRODUCTION Introduction Congratulations on your purchase of a Champion Power Equipment pressure washer C
14. M spark plug NHSP E6RTC Replacement spark plug BPR6HS or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com 18021 ENGLISH TROUBLESHOOTING Problem Cause Solution Pressure washer will not start Add fuel Faulty spark plug Replace spark plug Pressure washer will not start Low oil level Fill crankcase to the proper level Pressure washer starts but runs Place pressure washer on a flat level surface roughly Garden hose is too small Replace with 5 8 in garden hose or larger Garden hose inlet filter is clogged Remove garden hose clean filter and rinse out Not enough inlet water Turn garden hose water on full force Spray pressure varies from high to low Poor inlet water supply Turn garden hose water on full force Check hose for leaks blockage or kinks Garden hose inlet filter is clogged Remove garden hose clean filter and rinse out Spray nozzle is obstructed Remove particles with small wire rod see maintenance section in manual Pump is sucking air Check all hoses and fittings make sure they are securely tightened down and fastened Turn off engine and purge pump by squeezing trigger gun until a steady stream of water flows Detergent wash is
15. PE designs and builds pressure washers to strict specifications With proper use and maintenance this pressure washer will bring years of satisfying service Pressure Washer This unit is a gasoline engine driven pressure washer It is designed for use in cleaning with or without detergent and Is suitable for decks patios house siding vehicles lawn furniture barbecue grills gardening tools and more ENGLISH Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our accessories please visit our web site at gt www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual We reserve the right to change alter and or improve the product and this document at any time without prior notice Record the model and serial numbers as well as date and place of purchase for future reference Have this Information available when ordering parts and when making technical or warranty inquiries Champion Power Equipment Support 1 811 338 0999 Model Number 18021 Serial Number Date of Purchase Purchase Location For Oil Type see Add Engine Oil section For Fuel Type see Add Fuel section 8021 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information The safety sy
16. ble materials N WARNING DO NOT let water in the pump freeze See Storage section in the manual for instructions regarding winter storage If water has frozen in the pressure washer thaw the pressure washer in warm room before starting DO NOT pour hot water on or into the pump internal parts will be damaged and your warranty will be voided Z WARNING NEVER spray flammable liquids or use pressure washer in areas containing combustible dust liquids or vapor NEVER operate this machine in a closed building or in or near an explosive environment e DO NOT remove fuel tank cap or fill fuel tank while engine is hot or running allow engine to cool two minutes before refueling Always fill the tank slowly e Never disconnect the high pressure discharge hose from the machine while the system is pressurized ENGLISH DANGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration When adding or removing fuel Turn the pressure washer off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas directly into the pressure washer at the gas station Use an approved container to transfer the fuel to the pressure washer DO NOT
17. by filtering dust 7 Oil Filler Cap Check and fill engine oil level and debris from the intake alr 8 Tubular Steel Frame 4 Fuel Valve Knob 9 Rubber Mount Support 9 REV 78021 20120120 18021 ENGLISH Parts Included Your 8021 Gasoline Powered Pressure Washer ships with the following parts Gun Assembly Pressure Gun Wand Hoses 25 ft High Pressure Hose Chemical Hose Other Oil Funnel Spark Plug Socket CONTROLS AND FEATURES 25 ft High Pressure Hose 1 Chemical Hose REV 78021 20120120 6 ENGLISH 18021 ASSEMBLY Your pressure washer requires some assembly This unit ships from our factory without oil It must be properly Place the filter end of the detergent hose into pressure serviced with fuel and oil before operation washer detergent not included If you have any questions regarding the assembly of your pressure washer call our help line at 1 877 338 0999 Please have your serial number and model number available Remove the Pressure Washer from the Shipping Carton 1 Set the shipping carton on a solid flat surface DETERGENT 2 Remove everything from the carton except the pressure washer 3 Carefully cut each corner of the box from top to bottom N 0 Detergents can only be applied at low pressure setting Install the Hoses Attach the Pressure Gun 1 Attach the wand to the gun 2 Connect the high pressure hose to the outlet co
18. e Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alternate service locations defined in Section 3 f above must be approved by CPE prior to service Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you have any questions regarding your warranty rights and responsibilities or to obtain warranty service please write or call Customer Service at Champion Power Equipment Inc Champion Power Equipment Inc 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 1 877 338 0999 Attn Customer Service
19. essure washer outdoors only in a well ventilated area DO NOT operate the pressure washer inside any building including garages basements crawlspaces and sheds enclosure or compartment including the pressure washer compartment of a recreational vehicle DO NOT allow exhaust fumes to enter a confined area through windows doors vents or other openings DANGER CARBON MONOXIDE using a pressure washer indoors CAN KILL YOU IN MINUTES DANGER Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught ENGLISH Z WARNING Sparks can result in fire or electrical shock When servicing the pressure washer Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only approved spark plug testers N WARNING Running engines produce heat Severe burns can occur on contact Combustible material can catch fire on contact DO touch hot surfaces Avoid contact with hot exhaust gases Allow equipment to cool before touching Maintain at least three feet of clearance on all sides to ensure adequate cooling Maintain at least five feet of clearance from combusti
20. excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force majeure events beyond the manufacturer s control Problems cause by parts that are not original Champion Power Equipment parts Limits of Implied Warranty and Consequential Damage Champion Power Equipment disclaims any obligation to cover any loss of time use of this product freight or any incidental or consequential claim by anyone from using this pressure washer THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE A unit provided as an exchange will be subject to the warranty of the original unit The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit This warranty gives you certain legal rights which may change from state to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information Address Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Rd Santa Fe Springs CA 90670 www championpowerequipment com Customer Service Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 info championpowerequipment com Fax no
21. f a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for a period of two years 3 THE WARRANTY ON EMISSION RELATED PARTS WILL BE INTERPRETED AS FOLLOWS a Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period If any such part fails during the ECS Warranty Period it shall be repaired or replaced by CPE according to Subsection d below Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period b Any warranted emissions related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions re
22. gine not to start REV 78021 20120120 18021 ENGLISH Distance from Cleaning Surface The distance between the spray nozzle and the cleaning surface 15 another factor that affects the impact force of the water The impact force of the water increases as the nozzle is moved closer to the surface You can vary the Impact force by controlling 1 The nozzle s fan pattern 2 The nozzle s angle to the cleaning surface 3 The nozzle s distance from the cleaning surface Never use a narrow high impact stream on a surface that Is susceptible to damage Avoid spraying windows with a narrow high impact stream or turbo nozzle Doing so may break the glass 1 Before triggering the gun select a nozzle with a wide fan pattern 2 Place the nozzle approximately 4 5 feet away from the cleaning surface Then hold the nozzle at a 45 degree angle to the cleaning surface Trigger the gun 3 Vary the fan pattern spray angle and the distance to the cleaning surface until optimum cleaning efficiency is achieved without damaging the surface High Pressure Wash D CAUTION Always engage the trigger safety latch when the unit IS not in use The trigger safety latch prevents the gun from being triggered accidentally Push the latch fully down to engage it Your unit is equipped with a quick connect nozzle port Choose the appropriate nozzle tip for the job you are performing CAUTION The narrow high impact spray can damage some
23. lated part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions related part d Repair or replacement of any warranted emissions related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet e The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective provided that such diagnostic work is performed at a CPE Authorized Service Outlet f CPE shall pay for covered emissions warranty repairs at non authorized service outlets under the following circumstances i The service is required in a population center with a population over 100 000 according to U S Census 2000 without a CPE Authorized Service Outlet AND ii The service is required more than 100 miles from a CPE Authorized Service Outlet The 100 mile limitation does not apply in the following states Alaska Arizona Colorado Hawaii Idaho Montana Nebraska Nevada New Mexico Oregon Texas Utah and Wyoming g CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission related part covered by the ECS Warranty h Throughout the ECS Warranty Period CPE shall maintain a supply of warranted emission related parts sufficient to meet the
24. mbol Is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce the risk of serious injury or death DANGER CAUTION DANGER indicates an imminently hazardous situation which If not avoided will result In death or serious injury CAUTION used without the safety alert symbol Indicates a potentially hazardous situation which if not avoided may result in property damage Z WARNING C NOTE If you have questions regarding your pressure WARNING indicates a potentially hazardous tuati P De LE id t washer we can help Please call our help line at situation which if not avoided could result in 1 877 338 0999 death or serious injury CAUTION CAUTION indicates a potentially hazardous Situation which if not avoided may result minor or moderate injury SAFETY RULES Z WARNING Read this manual thoroughly before operating your pressure washer Failure to follow instructions could result in serious injury or death AN WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm A DANGER Engine exhaust contains carbon monoxide a colorless odorless poison gas Breathing carbon monoxide will cause nausea dizziness fainting or death If you start to feel dizzy or weak get to fresh air immediately Operate pr
25. ng the dipstick to check oil level DO NOT screw in the dipstick while checking MAINTENANCE AND STORAGE MAXIMUM FILLY MINIMUM FILL Y lt DRAIN PLUG Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your pressure washer to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required for Ignition 4 Make certain the spark plug gap is 0 7 0 8mm or 0 028 0 031 in 0 7 0 8 mm 0 028 0 031 in b Refer to the spark plug recommendation chart when replacing the plug 6 Carefully thread the plug into the engine 7 8 Attach the spark plug wire to the plug Use the spark plug tool to firmly install the plug Air Filter 1 Unscrew wing nut to remove the alr filter cover Remove the alr filter Separate the foam element and the paper element 00 N Tap the paper filter element to remove dirt and debris Use compressed air 25 PSI to clear debris b For the foam element Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 6 Saturate in clean engine oll 7 Squeeze in a clean absorbent cloth to remove all excess oil 8 Reassemble the two elements and reattach 9 Reattach the air filter cover and tighten wing nut MAINTENANCE AND STORAGE Cleaning CAUTION DO NOT spray engine with water Water can contaminate the fuel
26. ngine motor off turn water supply off and squeeze gun trigger 2 3 times CAUTION WARNING Never operate your pressure washer without water CAUTION MEE Never connect your pressure washer to a hot water To reduce the risk of bodily injury or property damage supply always follow this procedure whenever spraying Is stopped when work is completed and before checking or repairing any part of the system 1 Engage the trigger safety latch Turn the unit off Remove the ignition cable from the spark plug n CAUTION 2 3 4 Shut off the water supply 9 Disengage the trigger safety latch and trigger the gun Running the unit for more than one minute without spraying water causes heat to build up in the pump NEVER disconnect the high pressure discharge hose from the machine while the system is pressurized Connecting your pressure washer to a hot water source will significantly reduce the life of the pump and will void your warranty to relieve pressure o Re engage the trigger safety latch In the event that the pump gets too hot a thermal 7 Before overnight storage long term storage or relief valve will open to release the hot water transporting unit disconnect the water supply and Running the unit without spraying water can damage turn off the fuel supply valve pump components and will void your warranty Stopping the Engine 1 Press the engine switch to the Off position 2 Rotate the
27. nnection on the pump 3 Connect the other end of the high pressure hose to the gun Connect to Garden Hose Secure a garden hose not included to the inlet connection on the pump Attach the Chemical Hose Connect the clear chemical hose to the brass barb on the pumps outlet connector REV 78021 20120120 8021 ENGLISH ASSEMBLY Add Engine Oil Add Fuel CAUTION DO NOT attempt to crank or start the engine before Use clean fresh regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10 by volume DO NOT mix oil with fuel it has been properly filled with the recommended Clean the area around the fuel cap type and amount of oil Damage to the pressure washer as a result of failure to follow these Remove the fuel cap Slowly add fuel to the tank DO NOT overfill Allow approximately 1 4 inch of space for fuel expansion N instructions will void your warranty 6 Screw on the fuel cap and wipe away any spilled fuel CAUTION CPNOTE The recommended oil type is 10W 30 4 cycle automotive oil Use regular unleaded gasoline with a minimum 1 Place the pressure washer on a flat level surface octane rating of 85 2 Remove oil fill cap dipstick to add oil 3 Add 0 42 qt 0 4 L of oil and replace oil fill cap Do not mix oil and gasoline dipstick Once oil has been added a visual check Fill tank to approximately 74 below
28. re washer Inspect all air vents and cooling slots to ensure that they are clean and unobstructed Cleaning Spray Nozzle Twist the adjustable spray nozzle head at the end of the wand until the inside tabs are in the open position Use a small wire rod paper clip to loosen up any particles in the adjustable spray nozzle head and flush with water 18021 ENGLISH C NOTE Ignition switch should be in the OFF position while pulling the recoil cord and performing storage maintenance steps Storage For long term storage please follow these guidelines Engine Storage 1 Allow the engine to cool completely before storage 2 Clean the engine according to the instructions in the Maintenance section 3 Drain all fuel completely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oll 6 Remove the spark plug and pour about l ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder Reattach the spark plug Pressure Washer Storage 1 Allow the pressure washer to cool completely before storage 2 Turn off the fuel supply at the fuel valve 3 Clean the pressure washer according to the instructions in the Maintenance section 4 Store the unit in a clean dry area out of direct sunlight MAINTENANCE AND STORAGE Winter Storage Protect your pressure washer parts from freezing
29. the top of the Should show oil about 1 2 threads from running out of the fill hole DO NOT pump gas directly into the pressure washer tank to allow for fuel expansion 4 Check engine oil level daily and add as needed at the gas station Use an approved container to transfer the fuel to the pressure washer semana DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or not DO overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank AN WARNING Pouring fuel too fast through the fuel screen may CAUTION result in blow back of fuel at the operator while filling The engine is equipped with a low oil shutoff and 2 will stop when the oil level in the crankcase falls below the threshold level C NOTE Check oil often during the break in period Refer to the Maintenance section for recommended service intervals C NOTE The pressure washer rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing ENGLISH 78021 OPERATION Pressure Washer Location Starting the Engine This pressure washer must have at least five feet of 1 Make certain the pressure washer is on a flat level clearance from combustible material Leave at least surface three feet of clearance on all sides of the pressure 2 Turn the Fuel Valve to the ON position washer to allow for adequate cooling maintenance and
30. ts such as the carburetor fuel injection system the ignition system catalytic converter and fuel lines Also included may be hoses belts connectors and other emission related assemblies Where warrantable condition exits CPE will repair your small off road engine at no cost to you including diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all your receipts covering maintenance on your small off road engine but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the small off road engine owner you should however be aware that CPE may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting
31. ty are the sole responsibility of the purchaser This warranty only applies to the original purchaser and Is not transferable Do Not Return The Unit To The Place Of Purchase Contact CPE s Technical Service and CPE will troubleshoot any issue via phone or e mail If the problem is not corrected by this method CPE will at its option authorize evaluation repair or replacement of the defective part or component at a CPE Service Center CPE will provide you with a case number for warranty service Please keep it for future reference Repairs or replacements without prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear Pressure washers need periodic parts and service to perform well This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this pressure washer is deemed to have been misused neglected involved in an accident abused loaded beyond the pressure washer s limits modified installed improperly or connected Incorrectly to any water supply WARRANTY Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not covered by this warranty Other Exclusions This warranty
32. y to avoid kickback A DANGER Keep clear of nozzle DO NOT point the pressure wand at a person an animal or yourself Always wear safety glasses or goggles and protective equipment hearing protection gloves rubber boots protective clothing when operating or performing maintenance e Never put hand or fingers over the spray tip while operating the unit e Never try to stop or deflect leaks with any body part e Always engage the trigger safety latch in the safe position when spraying is stopped even if only for a few moments CAUTION Improper treatment or use of the pressure washer can damage it shorten its life and void your warranty Use the pressure washer only for intended uses Operate only on level surfaces DO NOT expose pressure washer to excessive moisture dust or dirt DO NOT allow any material to block the cooling slots DO NOT use the pressure washer if Equipment sparks smokes or emits flames Equipment vibrates excessively ENGLISH 18021 GONTROLS AND FEATURES Read this owner s manual before operating your pressure washer Familiarize yourself with the location and function of the controls and features Save this manual for future reference Pressure Washer 4 J 9 3 5 1 Handle 5 Recoil Starter Used to start the engine 2 Choke 6 Fuel Tank 0 4 gal 1 5 L 3 Air Filter Protects the engine
33. your small off road engine to an Authorized CPE service outlet or alternate service outlet as described in 3 f below CPE dealer or CPE Santa Fe Springs Ca as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 1 877 338 0999 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage 1 APPLICABILITY This warranty shall apply to 1995 and later model year California small off road engines for other states 1997 and later model year engines The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original end use purchaser and shall continue for 24 consecutive months thereafter 2 GENERAL EMISSIONS WARRANTY COVERAGE CPE warrants to the original end use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off road engines is a Designed built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board pursuant to its authority in Chapters 1 and 2 Part 5 Division 26 of the Health and Safety Code and b Free from defects in materials and workmanship that cause the failure o

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