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Chamberlain SW490 User's Manual

1. Limit Cam LIMIT DIRECTION TO ADJUST OPEN LIMIT SWITCH 8 Turn on power Press OPEN button if installed or connect terminals 5 amp 7 on J1 terminal strip Gate should open If gate does not open the open limit cam may be already actuating open limit switch or an improper electrical connection may have been made Turn off power inspect correct and repeat this step 9 When gate reaches desired fully open position press STOP button or release terminals Turn off power Limit cam should turn freely Rotate cam in open direction Stop when cam just clicks the open limit switch Tighten set screw 10 Fine tune both switch settings by using J1 terminals 4 amp 5 to CLOSE of 5 amp 7 to OPEN and the factory supplied STOP button to move gate and rotating limit collars slightly to alter gate travel Rotate cam away from limit switch to increase travel toward switch to decrease travel ADJ USTMENT RPM SENSOR HALL EFFECT USTMENT NOTE Normally the RPM sensor hall effect does not need WARNING adjustment but may go out of alignment due to shipping To reduce the risk of SEVERE INJURY or DEATH vibration or rough handling Disconnect power BEFORE performing ANY adjustments These operators use an internal entrapment protector system This system consists of the control board magnet and RPM sensor It may become necessary to adjust the sensor for correct alig
2. 14 WIRING Power Wiring 1 15 On Off Switch Power 0 16 Stop Reset Button Control Wiring 16 USTMENT Programming the Radio 17 Limit Switch 18 RPM Sensor Hall Effect 19 SAMS Sequenced Access Management System 20 Accessory o od eden pe eec tended 21 22 Control Board 23 Controller Programming and Features 24 25 Program 5 05 26 27 TROUBLESHOOTING 28 29 MAINTENANCE Operator 30 Single Phase Wiring Diagram 5 470 31 Single Phase Wiring Diagram 5 490 32 Three Phase Wiring Diagram SW490 33 Control Connection 5 34 Repair Parts and Illustrated Parts SW470 35 36 Repair Parts and Illustrated Parts SW490 37 38 Variable Parts 5 490 39 Safety Accessories for Secondary Entrapment Protection 39 WARRANTY POLICY AND SERVICE 40 IMPORTANT NOTE BEFORE attempting to install operate or maintain the operator you MUST
3. VER SET SECURITY MODE The Universal Receiver can be used with up to 15 315 MHz rolling code remote controls or PINs in HIGH security mode Alternately it can be used with up to 31 of any type 315 MHz remote control in NORMAL security mode including any combination of rolling code billion code or dip switch remotes The jumper must be set at the HIGH position for the receiver to operate in HIGH security mode It must be set at NORMAL position to operate at the NORMAL mode Figure 1 When changing from NORMAL to HIGH security mode any previous remote control codes must be erased Repeat Steps 2 and 3 in the Programming Section below to reprogram the receiver for each remote control in use The receiver is factory set at HIGH 4 WARNING To prevent possible SERIOUS INJURY or DEATH the use of CONSTANT OPERATION on residential openers is PROHIBITED SET OUTPUT DURATION For commercial applications the receiver can be set for either constant or momentary closure on the output contacts Use of constant closure is prohibited on residential garage door openers because it overrides the safety reversal devices With the jumper in the Momentary position the contacts will close for 1 4 second regardless of the length of radio transmission With the jumper in C Constant position the contacts will stay closed as long as the radio continues transmitting Figure 2 The receiver is factory set at M PROGRAMMING THE
4. 7 The gate must be properly installed and work freely in both directions prior to the installation of the gate operator 8 Controls intended for user activation must be located at least six feet 6 away from any moving part of the gate and where the user is prevented from reaching over under around or through the gate to operate the controls Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use 9 The Stop and or Reset if provided separately must be located in the line of sight of the gate Activation of the reset control shall not cause the operator to start 10 A minimum of two 2 WARNING SIGNS shall be installed one on each side of the gate where easily visible 11 For a gate operator utilizing a non contact sensor a Reference owner s manual regarding placement of non contact sensor for each type of application b Care shall be exercised to reduce the risk of nuisance tripping such as when a vehicle trips the sensor while the gate is still moving c One or more non contact sensors shall be located where the risk of entrapment or obstruction exists such as the perimeter reachable by a moving gate or barrier 12 For a gate operator utilizing a contact sensor such as an edge sensor a One or more contact sensors shall be located where the risk of entrapment or obstruction exists such as at the leading edge trailing edge and post mounted both inside and outside of a vehicular hori
5. Class 11 and Class IV applications CLASS RESIDENTIAL VEHICULAR GATE OPERATOR vehicular gate operator or system intended for use in a home of one to four single family dwellings or a garage or parking area associated therewith m eer CLASS 11 COMMERCIAL GENERAL ACCESS VEHICULAR GATE OPERATOR vehicular gate operator or system intended for use in a commercial location or building such as a multi family housing unit five or more single family units hotel garage retail store or other building servicing the general public CLASS 111 INDUSTRIAL LIMITED ACCESS VEHICULAR GATE OPERATOR vehicular gate operator or system intended for use in a industrial location or building such as a factory or loading dock area or other location not intended to service the general public CLASS IV RESTRICTED ACCESS VEHICULAR GATE OPERATOR A vehicular gate operator or system intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public in which TT unauthorized access is prevented via supervision by security personnel UL325 ENTRAPMENT PROTECTION REQUIREMENTS a GATE OPERATOR ENTRAPMENT PROTECTION SAFETY ACCESSORY SELECTION All UL325 compliant LiftMaster gate operators will accept external entrapment prote
6. IR All 115V 1PH Relay 24 230 5 TPDT 230V Coil IR All 230V 1PH 91 490 33 21 SW490 50 21 SW490 75 21 25 20 91 490 33 11 Overload SW490 50 11 SW490 100 21 91 490 75 11 SW490 100 11 25 40XX 25 4001 8K 1 2 to 1 8 Amp SW490 100 53 G SW490 75 53 G Overload 25 4002 5K 1 6 to 2 5 Amp SW490 100 43 G 25 4004 K 3 3 to 5 5 Amp SW490 100 23 G SW490 100 83 G SAFETY ACCESSORIES FOR SECONDARY ENTRAPMENT PROTECTI ON The following devices are acceptable for Safety Accessories for secondary entrapment protection PHOTO ELECTRIC CONTROLS MODEL DESCRIPTION VOLTAGE AOMRON Photocell Electric Eye 30 9 m Maximum Range 24V ac dc MODEL DESCRIPTION G65MG0204 Miller MG020 2 wire electric edge for gates Sensitized on three sides Requires mounting channel 4 1 2 m long G65MG0205 Miller MG020 2 wire electric edge for gates Sensitized on three sides Requires mounting channel 5 1 5 m long G65ME12C5 Mounting Channel 5 1 5 m long G65MGR205 Miller MGR20 2 wire electric edge in 5 1 5 m lengths for 2 5 cm round post G65MGS205 Miller MGR20 2 wire electric edge in 5 1 5 m lengths for 2 5 cm square post WARRANTY POLICY AND SERVICE LIFTMASTER TWO YEAR LIMITED WARRANTY The Chamberlain Group Inc warrants to the final purchaser of this product for the structure in which this product is originally installed that it is free from defect in materi
7. or larger K ES 65990550 EREE Shadow Photo eye for close cycle depending on loop wire size COMPLEX OR PARKING LOT DUAL SWI NG GATE SYSTEM STREET BX lt lt eye for Run twisted wire 2 KX open cycle KS rom loop to 5 09000 operator 45560560 69 d ROCKER KKK DF 5505206 5550 Seal Loops 09050505 SRS 0505256 75 AK OX 55 NGC Q Gate 1 1 1 2 37 mm f 22 Loop Wire Layer 1 4 6 mm or larger 2 depending on loop wire lt 2 size Pd Photo eye for SN COMPLEX OR oe for PARKING LOT close cycle REFER TO LOOP MANUFACTURER S INSTRUCTIONS FOR DETAILED INSTALLATION amp LOOP WIRING INSTRUCTIONS SAFETY INSTALLATION INFORMATI ON 1 Vehicular gate systems provide convenience and security Gate systems are comprised of many component parts The gate operator is only one component Each gate system is specifically designed for an individual application 2 Gate operating system designers installers and users must take into account the possible hazards associated with each individual application Improperly designed installed or maintained systems can create risks for the user as well as the bystander Gate systems design and installation must reduce public exposure to potential hazards 3 gate operato
8. Amp Overload Fuse 25 2008 8 Amp Overload Fuse 25 2010 10 Amp Overload Fuse 25 2015 15 Amp Overload Fuse 25 2020 20 Amp Overload Fuse 25 4002 5 2 5 Amp Overload Fuse 25 4006 4 0 6 0 Amp Overload Fuse 20 1050 1T Motor 115 230V TEFC 1PH 1 2HP 20 1075 1T Motor 115 230V TEFC 1PH 3 4 20 1100 1T Motor 115 230V TEFC 1PH 1HP 20 3050 1T Motor 230 460V TEFC 3PH 1 2HP 20 3075B 4T Motor 230 460V TEFC 3PH 3 4 20 3100B 4T Motor 230 460V TEFC 3PH 1HP 20 3050B 5T Motor 575V TEFC 3PH 1 2HP 20 3100M 5T Motor 575V TEFC 3PH 3 4HP 20 3100 5T Motor 575V TEFC 3PH 1HP ILLUSTRATED PARTS SW490 O c vs 2 oN X OH Vs 5 wen olf amp byw 000 E 9 NN s 6 V VARIABLE PARTS SW490 VARIABLE PARTS LIST SW490 PART PART NO DESCRIPTION USED ON 20 1050 1T 1PH 1 2HP Base Mnt 115 230V TEFC SW490 33 11 SW490 33 21 SW490 50 11 SW490 50 21 20 1075 1T 1PH 3 4HP Base Mnt 115 230V TEFC SW490 75 11 SW490 75 21 20 XXXX 20 1100B 2T 1PH 1HP Base Mnt 115 230V TEFC W490 100 11 SW490 100 21 Motor 20 3050 1T 3PH 1 2HP Base Mnt 230 460V TEFC SW490 33 23 SW490 33 43 SW490 50 23 SW490 50 43 20 3075B 4T 3PH 3 4HP Base Mnt 230 460V TEFC SW490 75 23 SW490 75 43 20 3100B 4T 3PH 1HP Base Mnt 230 460V TEFC S W490 100 23 SW490 100 43 23 XXXX 23 3001 On Off SW 1PH All 1PH Switch 23 3005 On Off SW 3PH All 3PH 24 XXX X 24 115 1 TPDT 115V Coil
9. GL BOARD 24 Vac ACCESSORY POWER MAY BE FOUND ON THESE TERMINALS RI R2 R3 R4 2 24 Vac NOTE See wiring diagrams shipped with kit for additional information See owner s manual for wiring distances and wire gauge information WARNING All controls that are to be used to operate the gate system MUST be installed where the user cannot come into contact with the gate while operating the controls Also always install the controls where the user has full view of gate operation All inputs are normally open and momentary except the stop N C The following instructions are based upon UL325 and include recommendations for significant increase in safety We strongly recommend that you follow the UL guidelines presented throughout the manual Installation device instructions always follow the instructions provided by the manufacturer when installing and adjusting any control device If these instructions are contrary to the advice given here call for assistance J1 TERMINAL BLOCK EEHEHE SOFT OPEN INPUT N 0 HARD CLOSE CONTROL INPUT N 0 HARD OPEN CONTROL INPUT 0 STOP RESET CONTROL INPUT N C SHADOW LOOP INPUT N 0 OBSTRUCTION OPEN EDGE PHOTO EYE INPUT 0 RESIDENTIAL RADIO SINGLE BUTTON INPUT N 0 OBSTRUCTION CLOSE EDGE PHOTO EYE INPUT N 0 REPAIR PARTS S
10. and connected in accordance with local electrical codes NOTE The operator should be on a separate fused line of adequate capacity ALL electrical connections MUST be made by a qualified individual DO NOT install any wiring or attempt to run the operator without consulting the wiring diagram We recommend that you Install an optional reversing edge BEFORE proceeding with the control station installation ALL power wiring should be on a dedicated circuit and well protected The location of the power disconnect should be visible and clearly labeled ALL power and control wiring MUST be run in separate conduit BEFORE installing power wiring or control stations be sure to follow all specifications and warnings described below Failure to do so may result in SEVERE INJURY to persons and or damage to operator POWER WI RI NG INSTALLATI ON Wiring Specifications STRANDED COPPER WIRE On a Dual Gate System each unit must be installed on ITS OWN separate circuit SINGLE PHASE ac 230 Vac WIRE GAUGE 6 115 V 1 2 HP Motor 425 ft 129 5 m 3 4 HP Motor 291 ft 88 7 m 1 HP Motor 213 ft 64 9 m 1845 ft 562 4 m 1107 ft 337 4 m 852 ft 259 7 m WIRE GAUGE 8 1 2 HP Motor 3 4 HP Motor e 1 HP Motor 1165 ft 355 1 m 699 ft 213 1 m 537 ft 163 7 m 269 ft 82 m 183 ft 55 8 m 134 ft 40 8 m THREE PHASE 230 Vac 460 V
11. higher than top of arm channel Arm Channel Ep Gate Bracket Gate INSTALLATION CONTROL ARM ASSEMBLY SW490 N D co Set the control arm s close stop on the operator so that its position corresponds with the handling of the installation Figure 1 Remove the open stop as it is not to be used in this application Use any existing hardware necessary to seal the open stop s hole in the operator s cover Measure the length of the gate panel and select the appropriate extension arm x and control arm Y dimensions from the gate installation table Install the control arm hub assembly to the operator s output shaft Make sure that the key is properly inserted into the hub assemblies keyway Lock the key in place with using the set screw provided in the hub Attach control arm extension to control arm hub assembly by bolting or welding the two pieces together to achieve the proper control arm dimension Y Determine the proper location of the gate bracket by measuring the gate panel s length and referring to the gate installation table Dimension B on the next page Install the supplied gate bracket or install your own gate bracket recommended 2 x 2 x 1 4 angle horizontally on the gate and at the same height as the top surface of the control arm extension Secure the gate bracket to the gate by either welding or bolting the bracket to the gate Ass
12. that the operator be level and square to the gate Figure 2 1 2 red head bolts or anchors 4 required Figure 1 1 2 Redhead 4 required Concrete pad 18 x34 min Operator Parallel Mount Centerline 8 16 1 2 Redhead 4 required Concrete pad 1834 min Profile of Operator SW470 Perpendicular Perpendicular Mount Using suitable hardware secure operator to L bolts Power and control wiring should be run in separate conduit Concrete Pad Depth required by local codes or below frost line INSTALLATION PAD MOUNTING SW490 Figure 1 1 Measure the gate length and select appropriate P dimension from the gate installation table 2 Layout the concrete pad as detailed in Figure 1 as Fe ice IMPORTANT NOTE The relative location of the operator to the 3 fence and the gate is critical Be sure that the measurements for operator mounting are taken from the centerline of the fence and P E 5 1 2 Redhead of the gate hinge t Required 3 Locate electrical conduit as required prior to pouring concrete s 4 Pour concrete pad Sii u 5 Bolt the 2 pad mount brackets to the bottom of the operator Shaft with the hardware provided Install the operator so that the output shaft is on the side closest to the gate 6 Secure the operator to the pad It is very important that the operator be
13. will lock the gate in the open position 7 If no other authorized vehicles access the SAM system the until the device deactivates When the device deactivates the swing or slide gate will close followed by the barrier timer to close will automatically close and secure the gate SAMS WIRING SAMS OPERATION 1 Install conduit between the BG770 and the SW420 for SAMS 1 When an authorized vehicle accesses the gate system the SAM control wiring system responds by first opening the gate farthest from the vehicle the swing or slide gate 2 Run a 4 conductor cable in the conduit between the BG770 SW420 3 Locate the SAMS relay terminals J5 on the control board in the SW420 and locate the auxiliary limit switch in the BG770 4 Attach a wire from the SAMS relay terminal J5 on the control SS SSeS board to terminal 1 on the BG770 terminal strip INTERRUPT LOOP INPUT AUXILIARY LIMIT SWITCH 5 Attach a wire from the SAMS relay terminal J5 on the control board to terminal 3 on the BG770 barrier gates terminal strip 6 Attach a wire from terminal J1 5 on the control board to the common COM on the auxiliary limit switch in the barrier gate 7 Attach a wire from terminal J1 8 on the control board to the normally open NO on the auxiliary limit switch 8 Test for correct functionality of the SAM system 2 Once the swing or slide gate is open the barrier gate begins its open cycle TRAFFIC STREET X S
14. with FCC and or Industry Canada IC rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Figure 1 MOMENTARY OPERATION Output Duration Terminals 0 97 CONSTANT OPERATION Output Duration Terminals Jumper a m D Figure 3 OPENING RECEIVER Indicator Light OPEN RECEIVER Connect Antenna Output Duration Terminals Security Mode Power Supply Jumper ADJ USTMENT LIMIT SWITCH AD USTMENT NOTE For limit location and configuration refer to Figure 1 CAUTION 1 Before turning on power disconnect extension arm from gate bracket so gate is no longer connected to operator belt will turn and the control arm will move during some Push manual release pin s up through the control arm slide steps Keep hands and tools out of operator and away from clevis pin in place and secure with a cotter pin arm and drive shaft unless power is off or SERIOUS INJURY 2 The 3 collars are held to shaft by set screws The collars may occur should now
15. 09 10 2111 07 2101 12 3000 07 2103 80 2103 K75 18365 11 2101 12 4164 6152142 15 40B12 EEF 6162101 6176017 17 G0475 19 2153 19 5040 G202100 20 2101 LD G322100 75 G0089 DESCRIPTION Arm Assembly Kit Arm Channel Arm Extension Gate Bracket Arm Hub Bearing 1 1 4 1 8 Arm Stop Tinnerman Nut Drive Assembly Kit Motor Not Included Shaft Self Aligning Flanged Mount Bearing Sprocket 40B42 1x1 4 Sprocket 40B12 5 8 Belt 25 Pulley for Motor Molded Pulley 6 Chain 40 53 Pitches Master Link 40 Motor 115V 1PH 1 2HP Not Included in Kit Motor 208 230V 1PH 1 2HP Not Included in Kit Reducer 30 1 Limit Collar Assembly ILLUSTRATED PARTS SW4 70 REPAIR PARTS SW490 Refer to the parts lists below for replacement parts available for your operator If optional modifications and or accessories are SERVICE IIS included with your operator certain components may be added or PART DESCRIPTION removed from these lists Individual components of each kit may K75 18366 Arm Assembly Kit not be available Please consult a parts and service representative 08 2001 Rod End Fitting regarding availability of individual components Refer to page 40 10 2011 Gate Bracket for all repair part ordering information 70 18618 Extension Arm 10 3900 Galvanized Tube 39 OD 1 IDx1 315 12 10172 Sleeve Bearing 07 2103 Actuator Arm Stop 06 2025 T Actuator Arm Assembly K75 18367 Ass
16. 1 J1 12 J1 13 Ji 14 J1 15 RPM SENSOR Ji 16 J4 DUAL GATE ALARM 76 60564 BK ALARM ASSY 76 G0564 SEE NOTE 4 LEGEND lt PERMANENT TERMINAL 23 TERMINAL BLOCK J1 TERMINAL BLOCK RADIO SIGNAL 115 VOLT MOTOR CONNECTION 230 VOLT MOTOR CONNECTION NOTES APPLICATIONS 1 TRANSFORMER PRIMARY VOLTAGE SAME AS OPERATOR LINE VOLTAGE 24V SECONDARY 60VA 2 RELAY VOLTAGE SAME AS LINE VOLTAGE 3 OPTIONAL WIRE HARNESS 4 B AND B ARE 10048 SAFETY ALARMS 5 WIRE COLOR 120V BLACK 208V RED 230V ORANGE CONTROL WIRING TYPE GL FIELD WIRING amp ADJUSTMENTS MODEL TYPES SW490 HSW HORSEPOWER 1 2 3 4 amp 1 VOLTAGE PHASE 115V 208 amp 230V 1 PHASE ONLY DRAWING NUMBER 01 G1 979 1 CHAMBERLAIN LiftMaster PROFESSIONAL 845 Larch Avenue Elmhurst IL 60125 DATE 7 29 03 THREE PHASE WIRING DIAGRAM SW490 OVERLOAD SEE NOTE 4 22 82 98 97 ON OFF 2 9 9 8 SWITCH LH e 3 PHASE lt 12 o POWER IN 13 580 SEE NOTE 2 GL CONTROL BOARD ALARM ASSY J2 PLUG I 76 G0564 24 2 5 lt 24 Vac COMMON j2 4 SEE NOT
17. 6 Serrated Flanged Nut 4 85 FW 38 3 8 Flat Washer 2 SW490 02 401 SP Stop Button 1 06 2025 T Arm Channel 1 08 2001 Extension Arm 2 10 2011 Gate Bracket 1 70 18618 Warning Sign 1 10 3900 39 Galvanized Steel Pipe 1 11 18619 Pivot Pin 1 12 10172 3 4 Bushing 2 40 18627 Label Disconnect 1 40 3505 Warning Sign 2 80 207 20 3 8 x 3 0 x 1 1 2 Key 1 80 575 3 4 Flat Washer 4 82 HN38 16 3 8 16 x 1 Hex Head Bolt 2 82 HN75 28 3 4 10 x 3 Hex Head Bolt 1 82 NH38 06CP 3 8 16 x 3 8 Cone Point Set 6 84 RH 75 3 4 10 Hex Nut 1 85 LS 38 3 8 Lockwasher 2 86 CP05 300 Cotter Pin 2 OPERATOR DIMENSIONS AND SPECIFICATIONS MODEL SW470 24 25 e 1 2 HP Motor 61 6 cm 20 Maximum Gate Weight 500 Ibs 226 8 kg i 008 90 254 Maximum Gate Width 12 ft 3 7 m 6 81 17 3 13 33 cm MODEL SW490 1 2 HP Motor Maximum Gate Weight 750 Ibs 340 2 kg i Maximum Gate Width 16 ft 4 9 26 24 66 7 70 1 3 4 HP Motor o 5 Maximum Gate Weight 900 Ibs 408 2 kg Maximum Gate Width 19 ft 5 8 m 9 1 HP Motor rT Maximum Gate Weight 1000 Ibs 453 6 kg Maximum Gate Width 22 ft 6 7 m 22 55 9 cm 18 5 47 44 8 am UL325 MODEL CLASSIFICATIONS The SW470 and SW490 are intended for use with vehicular swing gates The opener can be used Class I Class
18. ATE n OLI MS A 9 e ET ALT V 2 gt 5 L1 rc Factory D fault RIGHT HAND E gt o lt S1 5 HHAH ox 1 2 34 Factory Default UNLOCKED 2 D A ON E 1 3 4 g 2 a JAYS o z E Factory Default MAGLOCK DISABLED Factory Default WARNING DISABLED Factory Default PROGRAM SETTINGS DIP SWITCH S2 EDGE PHOTO OPEN This switch S2 3 selects edge or photo sensor for the gate Opening protection input Open Photo Eye Pause When the controller is configured for photo eyes the input functions to pause the gate during the opening cycle Once the input is cleared the gate continues to open Open Edge When the controller is configured for safety edges the input functions to reverse the gate to the close limit when the edge is activated during the opening cycle EDGE OPEN PHOTO OPEN oo oo ESRF ESRF 52809 2 02809 o HHAH o HHH 12 34 12 34 5 oU 5 I T T Factory Default MASTER SECOND SYSTEMS Dual Gate Communications The control board is capable of running the operator in a master or second mode depending on 54 switch setting Before initiating any command the master unit queries for the presence of a second unit for a time period of one second If the master gets no response the operator will operate in a stand alone mode NOTE For single unit applicat
19. CHAMBERLAIN LiftMaster PROFESSIONAL 54 MEDIUM DUTY SWINGGATECPERATOR MODE_SW490 HEAVY DUTY SM NGGATECPERATCR INTENDED FOR PROFESSIONAL INSTALLATION ONLY 2 YEAR WARRANTY VISIT WWW LIFTMASTER COM TO LOCATE A PROFESSIONAL INSTALLING DEALER IN YOUR AREA U Serial L located on electrical box cover THIS MANUAL IS TO BE LEFT WITH THE PROPERTY OWNER C US Installation Date MODELS sw470 AND SW490 ARE FOR VEHICULAR PASSAGE GATES ONLY AND NOT INTENDED FOR PEDESTRIAN PASSAGE GATE USE TABLE OF CONTENTS OPERATOR SPECIFICATIONS Carton 2 Operator Dimensions and Specifications 3 UL325 Model Classifications 4 OPERATOR WARNINGS Suggested Safety Protection Device Locations 5 Safety Installation 6 Gate Construction Information 7 Safety for Swing and Ornamental Grill Type Gates 8 Warranty Sign 8 INSTALLATION Post Mounting 5 470 9 Pad Mounting 5 470 10 Pad Mounting 5 490 11 Control Arm and Gate Bracket Installation SW470 12 Control Arm Assembly 5 490 13 14 Manual
20. E 4 SOFT 2 5 NC J2 6 Re ENT LIMIT J2 7 575 CONTACTORB J2 1 A LIMIT CONTACTOR A RPM IN J2 9 RPM SUPPLY 42 10 RPM SENSOR RPM GND J2 11 J2PLUG OPTIONAL RADIO COMMAND Ji 1 21 4 SHADOW 1 2 R3 24 01 5 CLOSE 71 4 STOP Ji 5 SOFT OPEN Ji 6 HARD OPEN J1 7 LEGEND INT LOOP J1 8 PERMANENT TERMINAL OBS 1 9 J1 TERMINAL BLOCK OBS CLOSE 1 10 TERMINAL BLOCK 24Vac COMMON J 11 DC GND 71 12 LOCK1 J1 13 1 1 Lock2 11 14 SEE NOTE 5 ALARM 1 J1 15 i ALARM1 1 16 e Ri R2 R3 R4 0 9 9 24 Vac RADIO SIGNAL J4 DUAL GATE NOTES APPLICATIONS 1 TRANSFORMER PRIMARY VOLTAGE SAME AS OPERATOR LINE VOLTAGE ee FIELD WIRING amp ADJUSTMENTS 2 WIRE COLOR 208V RED 230V ORANGE 460V VIOLET 575V GRAY 3 OPTIONAL WIRE HARNESS SEE DRAWING 90 G0532 MODEL TYPES 5 490 HSW 4 OVERLOAD PROTECTION EITHER IN MOTOR OR FROM AN EXTERNAL HORSEPOWER 1 2 3 4 amp 1 OVERLOAD CHAMBERLAIN DRAWING NUMBER LiftMaster 01 G1979 3 PROFESSIONAL DATE REVISION ECN 845 Larch Avenue Elmhurst IL 60125 7 29 03 03 0401 CONTROL CONNECTION DIAGRAMS
21. HOOTING continued SYMPTOM Master or Second operator is not functioning properly Operator runs but then stops and reverses direction The operator opens immediately upon power up and does not close Programming changes do not effect the gate Open photo eye reverses gate closed when activated during opening Gate does not activate the timer to close after the close photo eye is broken Radio controls will close gate from the open limit POSSIBLE CAUSES Failure to cycle power after setup SOLUTION The power to each unit must be cycled in order to initiate proper master second communication if the operators were previously in stand alone mode The communication wiring may be damaged or improperly wired for dual gate operation Make sure that the communication wire that is used is twisted pair and not run in the same conduit with any power wiring Failure to do so will result in interference across the master second communication line The master or second unit is not programmed correctly Entrapment Force Pot incorrectly set Review program settings pages 26 27 and check both the master and second for proper programming This pot must be set so that the gate will run smoothly normally and reverse when encountering an obstruction See page 24 Gate is binding or not running smoothly Disconnect the gate from the operator and swing the gate open and close by hand at normal opera
22. J USTMENT ACCESSORY WIRING OBSTRUCTION OPEN EDGE PHOTO EYE INPUT Field Wiring Terminals 9 amp 5 Obstruction Open 5 8 9 10 11 12 Edge Photo Eye Input L ooo0 Edge Input See Programming Section Lp This input will reverse an opening gate to the close limit Activating this input when the gate is closing will have no effect NOTE If upon reversal a second separate obstruction is detected gate edge or RPM sensor gate will stop and alarm Photo Eye Input See Programming Section This input will pause an opening gate Once the input photo eye is cleared the gate continues to open Activating this input when the gate is closing will have no effect Edge Photo Eye Input B 8 9 10 u 42 Edge Input See Programming Section o This input will reverse closing gate to the open limit When i reaching the open limit the Timer to Close if enabled will be disabled until another command is given Activating this input when the gate is closing will have no effect NOTE If upon reversal a second separate obstruction is detected gate edge or RPM sensor gate will stop and alarm Photo Eye Input See Programming Section This input will reverse a closing gate to the open limit This input will not affect the Timer to Close Activating this input when the gate is closing will have no effect Field Wiring Terminals 3 amp 5 Stop Reset Control Input These terminals are intended for use with a single stop reset STOP
23. Locate and anchor two posts made of 3 7 6 cm outer diameter heavy walled pipe Posts should be paralleland sh square to the gate IMPORTANT NOTE The distance between mounting posts and the relative location of the operator to the gate and fence is 30 critical 2 Locate electrical conduit as required prior to pouring concrete 3 Set mounting post and electrical conduit in place Figure 2 Knockouts for 3 pipe clamps not supplied are provided in the operator Operator Parallel Mount Figure 1 3 0 D pipe 2 req d Concrete pad 16 x 32 minimum E 18 5 3 0 pipe E 2 req d M 23 Concrete pad 16 x 32 minimum Figure 2 Perpendicular Mount 3 U bolt 4 required Power and control wiring should be run in separate conduit INSTALLATION PAD MOUNTING SW470 1 Layout the concrete pad Figure 1 IMPORTANT NOTE The relative location of the operator to the fence and the gate is critical Be sure that the measurements for operator mounting are taken from the centerline of the fence and of the gate hinge 2 Locate electrical conduit as required prior to pouring concrete 3 Pour concrete pad 4 Bolt the 2 pad mount brackets to the bottom of the operator with the hardware provided 5 Secure the operator to the concrete pad It is very important
24. N oOo SN 006060509 m 29 00 04 0006060 50 0 52 Xx i 5 552 2255 2 5265 S NC A 0254 TAM ne 206 2222 n XO Aes 250 550 550 990905 25 92 2500 RON 9 tote EON 222 2 59 046 25 22 tats stats 5252 siete vn Xo 2 AES e lt lt LRR 75 55 5 Nx 55 X 22 552625250 552 iM lt N Xx NS ESSO m NSS CONS EAS SAMS Conduit NS amp COMPLEX OR PARKING LOT PS ADJ USTMENT ACCESSORY WIRING All inputs are normally open and momentary except the stop N C The following instructions are based upon UL325 and include recommendations for significant increase in safety We strongly recommend that you follow the UL guidelines presented throughout the manual Refer to instructions shipped with optional control devices for mounting wiring programming J1 Terminal Block and adjustment gt 123 45 6 7 8 9 1011 12 13 14 15 16 HERE RP REE REE REE GE 24 Vac Accessory Power Can be found at terminals R1 and R2 located on radio terminal block Ri R2 R3 R4 o 24 Vac J1 Terminals 1 amp 5 Residential Radio single button Input i ONE BUTTON WIRING amm Om These terminals are intended for use with a radio re
25. RADIO DUAL GATE SIGNAL NOTES APPLICATIONS 1 TRANSFORMER PRIMARY VOLTAGE SAME AS OPERATOR LINE VOLTAGE CONTROL WIRING TYPE GL FAVISECONDARY GOVA FIELD WIRING amp ADJUSTMENTS 2 TERMINAL DESIGNATIONS SHOWN FOR 115V ONLY 3 OPTIONAL WIRE HARNESS MODEL TYPES SW470 MSW 4 B AND B ARE 100dB SAFETY ALARMS HORSEPOWER 1 2 VOLTAGE PHASE 115V amp 230V 50 60Hz 1 PHASE ONLY SHAMBERLAIN DRAWING NUMBER LiftMaster 01 G1978 PROFESS TO NAL DATE REVISION ECN 845 Larch Avenue Elmhurst IL 60125 7 29 03 03 0401 SINGLE PHASE WIRING DIAGRAM SW490 1 PHASE POWER IN GROUND GL CONTROL BOARD 24 Vac IN 24 Vac COMMON SOFT OPEN NC LIMIT CONTACTOR B LIMIT CONTACTOR A RPM IN RPM SUPPLY RPM GND RADIO COMMAND SHADOW 24 CLOSE STOP SOFT OPEN HARD OPEN INT LOOP OBS OPEN OBS CLOSE 24 Vac COMMON DC GND LOCK 1 LOCK 2 ALARM 1 ALARM 1 J2 PLUG o SEE NOTE 2 wal 230V ONLY SEE NOTE 5 SEE NOTE 1 PRIMARY ns ONLY SEE NOTE 5 R2 9 J2 3 2 4 J2 5 J2 6 SL J2 7 J2 1 00 ip uen IR v 89 BR J2 9 J2 10 42 11 J2 PLUG J1 1 J1 2 J1 3 1 4 J1 5 J1 6 J1 7 J1 8 J1 9 J1 10 J1 1
26. REMOTE TO THE RECEIVER 1 Pry open the front panel of receiver case with a coin or a screwdriver Re connect power to opener Figure 3 2 Press and release the learn button on the receiver The learn indicator light will glow steadily for 30 seconds 3 Within 30 seconds press and hold the button on the hand held remote that you wish to operate your garage door The opener will now operate when the push button on either the receiver or the remote control is pressed Repeat Steps 2 and 3 for each remote control that will be used to operate the garage door opener To erase all remote control codes Press and hold the learn button on the receiver panel until the indicator light turns off about 6 seconds All remote control codes are now erased Then follow the steps above to reprogram each remote control To prevent possible SERIOUS INJURY or DEATH from electrocution Be sure power is not connected BEFORE installing the receiver To prevent possible SERIOUS INJURY or DEATH from a moving gate or garage door ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with remote control transmitters Activate gate or door ONLY when it can be seen clearly is properly adjusted and there are no obstructions to door travel e AL WAYS keep gate or garage door in sight until completely closed NEVER permit anyone to cross path of moving gate or door NOTICE To comply
27. RESET BUTTON WIRING button or the stop control of a three button station that is R2 R3 R4 3 5 installed within line of site of the gate This input functions to GOOD 1 stop the gate or to reset the gate after an entrapment fault NOTE This input uses a normally closed circuit and the operator will not run until a stop control is installed STOP J1 Terminals 4 amp 5 Hard Close Control Input These terminals are intended for use only with the close control HARD CLOSE CONTROL INPUT of a three button station that is installed within line of sight of the gate A momentary activation of this input will cause the gate to close Activation of this input for longer than three seconds will enable the control to be used as a constant pressure override device This will allow the user in emergencies to override a failed accessory such as a loop detector or photo eye 123 45 6 7 8 9 10 11 12 13 14 15 16 J1 Terminals 7 amp 5 Hard Open Control Input These terminals are intended for use only with the open control of HARD OPEN CONTROL INPUT a three button station that is installed within line of sight of the gate A momentary activation of this input will cause the gate to OPEN open Activation of this input for longer than three seconds will enable the control to be used as a constant pressure override E device This will allow the user in emergencies to override a 0 failed accessory such as a loop detector or phot
28. W470 Refer to the parts lists below for replacement parts available for your operator If optional modifications and or accessories are included with your operator certain components may be added or removed from these lists Individual components of each kit may not be available Please consult a parts and service representative regarding availability of individual components Refer to page 40 for all repair part ordering information SERVICE KITS Complete Electrical Panel Replacement Kits To order a complete electrical box replacement kit add a K prefix to the model number of your operator For example 5 420 33 11 Operator K73SW420 33 11 Electrical Box Kit Motor Kits To order a motor replacement kit add a K prefix to the number of your motor and remove the second dash For example 20 5752 33 Motor Number K20 575233 Motor Kit INDIVIDUAL PARTS ITEM PART 10 2013 10 2103 T 10 2104 T 10 G0326 10 G0387 23 3001 K74 18382 76 G0564 10 18461 K001A5566 21 3260 1 G232016 29 3530 29 12110 03 8024 K ON OO AUN DESCRIPTION Mounting Bracket Reducer Bracket Motor Bracket Switch Box Cover Sensor Support Bracket On Off Switch Hall Effect Sensor Assembly Alarm Assembly Side Cover Control Board GL Transformer Dual Voltage 24V Limit Switch Capacitor for 115V Capacitor for 230V Mini Contactor 24V ITEM Al A2 A3 4 5 6 PART K75 18364 10 2108 T 10 21
29. ac 2557 ft 779 4 m 1827 ft 556 9 m 1278 ft 389 5 m 575 Vac 12789 ft 3898 1 m 15987 ft 4872 8 m 6394 ft 1948 9 m 10657 ft 3248 3 m 5115 ft 1559 1 m 7993 ft 2436 3 m 1614 ft 492 m 1152 ft 351 1 m 807 ft 246 m 8072 ft 2460 4 m 4035 ft 1229 9 m 3228 ft 983 9 m 10089 ft 3075 1 6726 ft 2050 1 m 5044 ft 1537 4 m WIRE GAUGE 10 1 2 HP Motor 3 4 HP Motor 1 HP Motor WIRE GAUGE 12 e 1 2 HP Motor 3 4 HP Motor e 1 HP Motor 168 ft 51 2 m 115 ft 35 1 m 84 ft 25 6 m 105 ft 32 m 72 ft 22 m 53 ft 16 2 m 730 ft 222 5 m 438 ft 133 5 m 337 ft 102 7 m 458 ft 139 6 m 274 ft 83 5 m 211 ft 64 3 m 1012 ft 308 5 m 723 ft 220 4 m 506 ft 154 2 m 634 ft 193 2 m 503 ft 153 3 m 316 ft 96 3 m 5064 ft 1543 5 m 2532 ft 771 8 m 2025 ft 617 2 m 3171 ft 966 5 m 1585 ft 483 1 m 1269 ft 386 8 m 6330 ft 1929 4 m 4220 ft 1286 3 3165 ft 964 7 m 3964 ft 1208 2 m 2643 ft 805 6 m 1982 ft 604 1 m NOTE Calculated using NEC guidelines Local codes and conditions must be reviewed for suitability of wire installation All power wiring should be dedicated and protected Location of primary power disconnect should be labeled WIRING ON OFF SWITCH POWER WIRING NOTE Before running power wiring ref
30. als and or workmanship for a period of two years from the date of purchase The proper operation of this product is dependent on your compliance with the instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this limited warranty in its entirety If during the limited warranty period this product appears to contain a defect covered by this limited warranty call 1 800 528 2806 toll free before dismantling this product Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call Please include a brief description of the problem and a dated proof of purchase receipt with any product returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option ALL IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE TWO YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD Some States do not allow limitations on how long an
31. ator Using a Digital Voltmeter verify that the adjustments incoming voltage to the operator it is within ten percent of the 4 If lubricating chain use only a proper chain lube spray or a operators rating lightweight motor oil Never use grease or silicone spray SINGLE PHASE WIRING DIAGRAM SW470 1 PHASE POWER IN SWITCH ote eo kX ER SEE NOTE 2 GROUND 177 PRIMARY GL CONTROL BOARD pum BUTT a SEE NOTE 4 SPLICE J2 PLUG R2 gt ALARM ASSY 24Vac IN J2 3 8 2 76 60564 24 COMMON J2 4 0 SOFT OPEN J2 5 72 6 S0 LIMIT 72 7 020 L S CONTACTORB 22 1 PW 5o NC A LIMIT a L S A CONTACTOR A OR e NC COM RPM IN E RD RPM SUPPLY SENSOR RPM GND RADIO COMMAND SHADOW 24 Vdc CLOSE STOP SOFT OPEN HARD OPEN INT LOOP OBS OPEN OBS CLOSE 24 Vac COMMON LEGEND X PERMANENT TERMINAL DC GND LOCK 1 J1 TERMINAL BLOCK LOCK 2 25 TERMINAL BLOCK ALARM 1 SJ N fS fS Sj S S S S S S S S S S S ALARM ASSY ALARM 1 76 G0564 B 7 R R2 R 2 o Pe J4 24 Vac
32. be loose on the shaft If not loosen all set screws until collars are moving freely on shaft When following limit switch adjustment procedure the motor TO ADJUST CLOSE LIMIT SWITCH 3 Turn on electrical power Drive Shaft Limit Switch 4 Press CLOSE button if installed or connect terminals 4 5 Ji terminal strip to cause the gate to close The control arm should move in the close direction 5 When control arm is pointed in approximate direction of gate bracket on fully closed gate press STOP button or release terminals to stop control arm NOTE If control arm does not move far enough to point in proper direction the close limit switch has been prematurely actuated Turn off power loosen set screw on close limit cam and rotate nut away from close limit switch Repeat steps 3 and 4 until control arm is pointed in correct direction 6 Turn off power Be sure close limit cam is freely turning Rotate cam close direction Stop when just clicks close limit switch Tighten set screw 7 Reconnect gate bracket to extension arm If arm has moved DIRECTION OF OPEN CLOSE too far in close direction to allow connection of gate bracket GATE TO OPEN LIMIT LIMIT turn off power connect terminals 5 amp 7 to rotate arm in RIGHT A opposite direction and press STOP button when arm is in Factory Default desired position C LEFT B A J Aux switch optional Limit Switch A Limit Switch B
33. ceiver in a 123456 7 8 9 10 residential application or as a single button control This allows LiftMaster the user to open the gate by activating the remote control when the gate is closed or between limits This input also gives the user O the ability to close the gate by activating the remote control when the gate is on the open limit J1 Terminals 2 amp 5 Shadow Loop Input SHABON INPUT 12 3 4 5 6 7 8 9 10 These terminals are intended for use with a loop detector and is primarily used on swing gate operators This input protects cars by preventing the gate from moving off of the open or close limit when the shadow loop input is active J1 Terminals 6 amp 5 Soft Open SOFT OPEN 12 3 4 5 6 7 8 9 10 These terminals are intended for use as a general open control Accessories that may be wired to this input include Telephone Entry Systems Radio Receiver Commercial Applications Exit Loop Detector Keypads 7 Day Timer NOTE Will not override double entrapment signalled by the amm Com gate stopped and entrapment alarm on LiftMaster w Field Wiring Terminals 8 amp 5 Interrupt Safety Loop Input 9 10 11 12 These terminals intended for use with a loop detector This 50 oooo input functions to reverse a closing gate to the open limit Latching this input will reset the timer to close INTERRUPT SAFETY LOOP INPUT AD
34. ception Class IV vehicular horizontal swing gates shall be designed constructed and installed in accordance with security related parameters specific to the application in question SAFETY PRECAUTIONS FOR SWING AND ORNAMENTAL GRILL TYPE GATES WARNING To prevent SERIOUS INJURY or DEATH from a moving gate Entrapment protection devices MUST be installed to protect anyone who may come near a moving gate Locate entrapment protection devices to protect in BOTH the open and close gate cycles Locate entrapment protection devices to protect between moving gate and RIGID objects such as posts A swinging gate shall NOT open into public access ways WARNI NG SI GN PLACEMENT WARNING To prevent SERIOUS INJURY or DEATH from a moving gate Install warning signs on EACH side of gate in PLAIN VIEW Permanently secure each warning sign in a suitable manner using fastening holes Moving Gate Can Cause Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or play in the gate area This entrance is for vehicles only Pedestrians must use separate entrance INSTALLATION POST MOUNTING SW470 1
35. ck to on continuously If this happens try learning while running in the opposite direction NOTE It is important that the jumper is in constant contact while the gate is moving in learn mode 4 N oO FORCE CONTROL Set the force control pot such that the unit will complete a full cycle of gate travel but can be reversed off an obstruction without applying an unreasonable amount of force On most operators this will be around the middle of the range NOTE For LED location refer to illustration on previous page DIAGNOSTICS LEDS AND CODES There are three diagnostic LEDs Two red LEDs OLS CLS are indicators for the open and close limits The LEDs are illuminated when the limit switch contacts are closed The third amber LED DIAG is used to blink out diagnostic codes The number is the count of the number of times the LED is on in an 8 second period The LED is on for approximately 1 2 second and repeats every second until the number is reached There will be a pause following each pulse cycle 1 6 pulses to differentiate between the different diagnostic codes LED Code Flashed OFF 1 2 3 On No Flash FORCE CONTROL Diagnostic Meaning Normal operation Single entrapment sensed Double entrapment Failed or no hall effect sensor Exceed maximum motor run time Limit fault Loss of communications between master and second during run mode Motor not learned Learn Button S3 Force C
36. ction devices to protect people from motorized gate systems UL325 requires that the type of entrapment Slide Gate Operator Swing Fb a ler protection correctly matches each gate application Below are the en Arm Aa 2 six types of entrapment protection systems recognized by UL325 Type esa ee Type for use on this operator Class 1 B2 A B1 B2 amp Il A D A or C PA ENTRAPMENT PROTECTION TYPES or CorD Type A Inherent obstruction sensing system self contained Class III 1 A B1 Dor A Bl DorE within the operator This system must sense and initiate 855 2 or C aud within two seconds of contact er B1 B2 A B1 B2 A Cor A D i or D DorE D or E Type B1 Connections provided for non contact device such as NEN NAI photoelectric eye can be used as a secondary protection Type B2 Connections provided for a contact sensor A contact device such as a gate edge can be used for secondary The chart above illustrates the entrapment protection requirements for each of the four UL325 classes In order to complete a proper installation you must satisfy the protection entrapment protection chart shown above That means that Type C Inherent adjustable clutch or pressure relief valve the installation must have one primary means of entrapment Type D Connections provided for a control requiring continuous protection and one independent secondary means of pressure to op
37. e to state HOW TO ORDER REPAIR PARTS OUR LARGE SERVICE ORGANIZATION SPANS AMERICA FOR INSTALLATION AND SERVICE INFORMATION CALL OUR TOLL FREE NUMBER 1 800 528 2806 www liftmaster com WHEN ORDERING REPAIR PARTS PLEASE SUPPLY THE FOLLOWING INFORMATION PART NUMBER DESCRIPTION MODEL NUMBER ADDRESS ORDER TO THE CHAMBERLAIN GROUP INC Technical Support Group 6020 Country Club Road Tucson AZ 85706 2010 The Chamberlain Group Inc 01 18452H All Rights Reserved
38. emble one extension arm holder to the gate bracket using supplied hardware Figure 2 Assemble the other extension arm holder to the control arm extension using the supplied pivot pin assembly and cotter pin Figure 3 Measure and cut pipe not provided and position the pipe into the extension arm holders to achieve the proper extension arm dimension X Insert the hex head set screws in each extension arm holder in order to hold pipe firmly Do not tighten until testing and all final adjustment have been completed Figure 4 Figure 1 Figure 2 Extension Arm Holder 3 4 Gate bracket or extension arm Figure 3 Close Stops Left hand Right hand installation installation SW490 Parallel to Fence 3 4 10 x 3 Hex Head Bolt 3 4 Flat Washer 3 4 Bushing SENS mm 3 4 Flat Washer aln 3 4 Flat Washer Split Lock Washer 3 4 3 4 10 Hex Nut Pivot assembly Extension arm holder Extension arm Cotter Pin Figure 4 T 2 x2 x1 4 angle by others gate MODEL SW490 Bottom of angle and top of control arm extension should be level Control arm extension INSTALLATION CONTROL ARM ASSEMBLY SW490 continued Gate Hinge Gate Length 4 5 i Open gate position i 7 34 Gate Bracket Closed gate stop D Control arm hub Control arm e
39. embly Kit Motor Not Included 10 2008 Switch Bracket 10 G0539 Sensor Bracket Output Shaft 12 2125 Flange Ball Bearing 1 1 4 Bore G152002 Sprocket 50B60 1 1 2x3 8 2 1 4 LTB 15 50B12LGH Sprocket 50B12 1 4KW 16 4L280 Belt 28 17 2002 Pulley 2 Bore 5 8 Key 3 16 G172701 Pulley 7 19 2075 Chain 50 75 19 9024 Master Link 50 G232016 Limit Switch N C SPST Complete Electrical Panel Replacement Kits To order a complete electrical box replacement kit add a K prefix to the model number of your operator For example 5 420 33 11 Operator K73SW420 33 11 Electrical Box Kit Motor Kits To order a motor replacement kit add a K prefix to the number of your motor and remove the second dash For example 20 5752 33 Motor Number K20 575233 Motor Kit INDIVIDUAL PARTS ITEM PART DESCRIPTION 1 10 18458 Side Plate Cover 10 2013 Mounting Bracket 73 18457 Frame Assembly 10 G0326 Switch Box Cover 23 3001 On Off Switch 1PH 23 3005 On Off Switch 3PH 76 G0564 Alarm Assembly K001A5566 Control Board GL 12 2002 Bearing 1 1 2 x1 3 4 32 2001 Gear Reducer 75 G0400 Single Swing Collar 75 G0401 Double Swing Collar K74 18382 Hall Effect Sensor Assembly 80 1003 Tinnerman Nut 31 2712 Nylon Spacer 80 207 19 Key 1 4x1 4x1 1 2 80 207 23 Key 3 16x1 3 8 80 207 25 Key 3 8x3 8x2 1 4 03 8024 K Mini Contactor 24V 21 3260 1 Transformer Dual Voltage 24 115 1 Relay 115 Vac 24 230 5 Relay 208 230V 25 2006 6
40. en obstruction input has been programmed to function with gate edges not photo eyes Refer to page 27 and reprogram the obstruction inputs for correct operation The close obstruction input has been programmed to function with gate edges not photo eyes Refer to page 27 and reprogram the obstruction inputs to match the accessories that are installed on the operator Configure terminals R1 4 for residential radio function by performing the following modifications 1 Locate and disconnect the end of the wire running to terminal J1 1 from R4 2 Connect the end of wire removed from J1 1 to J1 6 Refer to page 34 IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH READ AND FOLLOW ALL INSTRUCTIONS 6 Keep gates properly maintained Read the owner s NEVER let children operate or play with gate controls Keep manual Have a qualified service person make repairs to the remote control away from children gate hardware ALWAYS keep people and objects away from the gate NO 7 The entrance is for vehicles ONLY Pedestrians MUST use ONE SHOULD CROSS THE PATH OF THE MOVING GATE separate entrance Test the gate operator monthly The gate MUST reverse on 8 Disconnect ALL power BEFORE performing ANY contact with a rigid object or stop when an object activates maintenance the non contact sensors After adjusting the force or the 9 ALL maintenance MUST be performed by a LiftMaster limit of travel retest the ga
41. er to wiring specifications on page 15 for correct wire gauges Secure all electrical power connections inside the disconnect switch electrical box Refer to electrical wiring diagrams on pages 31 33 IMPORTANT On three phase operators power connections must be properly phased If phased incorrectly the gate operator will run reversed To correct this situation shut off power at main power source and at the operator s electrical disconnect switch Then reverse any two of the three power leads SINGLE PHASE All single phase operators will have the following ON OFF Switch 115V 208 230V Cover 11 NEUTRAL WHITE e L1 HOT BLACK 2 HOT BLACK 2 HOT BLACK GROUND GREEN GROUND GREEN Wire Nut Connections See Instructions THREE PHASE All three phase operators will have the following e L1 BLACK L2 BLACK 3 BLACK GROUND GREEN Power Wiring Conduit STOP RESET BUTTON CONTROL WIRING REQUIRED 1 This control will function as a Stop Reset command and is to be wired within line of sight of the gate The operator will not Control Conduit function unless this circuit is completed 2 Wire control station to terminals 3 and 5 in the control box on the operator Sar J1 CONNECTOR STOP RESET BUTTON WIRING STOP RESET Button 12345 6 7 8 9 10 oooooooooQOo STOP RESET NOTE For additional control station options refer to pages 21 and 22 ADJ USTMENT PROGRAMMI NG THE RADI O
42. erate the operator entrapment protection Both primary and secondary open and close entrapment protection methods must be designed arranged Type E Built in audio alarm Examples or configured to protect against entrapments in both the open include sirens horns or buzzers NOTE UL requires that all installations must have warning signs placed in plain view on both sides of the gate to warn pedestrians of the dangers of motorized gate systems Moving Gate Can Cause Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or play in the gate area This entrance is for vehicles only Pedestrians m e separate en and close directions of gate travel For Example For a slide gate system that is installed on a single family residence UL325 Class you must provide the following As your primary type of entrapment protection you must provide Type A inherent built into the operator entrapment sensing and at least one of the following as your secondary entrapment protection Type B1 Non contact sensors such as photoelectric eyes Type B2 Contact sensors such as gate edges or Type D Constant pressure control SUGGESTED SAFETY PROTECTI ON DEVI CE LOCATI ONS SWING GATE SYSTEM Telephone Entry System STREET Photo eye for open cycle Run twisted wire from loop to 7 operator 9 1 1 2 37 mm pee CE Loop Wire Layer 1 4 6 mm
43. gate configuration accessories may be connected to either the master or second NOTE Do not run Master Second communication wiring in the same conduit as the power and control wiring The Second unit will require a normally close stop circuit for proper system operation After Master Second wiring has been completed and the 54 switch programmed both units must have their power cycled to initiate proper Master Second communication The motor learn function must be completed in stand alone mode prior to Master Second wiring Master or Standalone Second Gate Gate Setting Setting Master Master Unit Unit Second Second Unit Unit Earthground Rod One Side Only COMPLEX OR PARKING LOT TROUBLESHOOTING SYMPTOM POSSIBLE CAUSES SOLUTION Operator fails to No Stop Control Check the green LED D17 on control board If the green LED is off run check to make sure a stop control has been installed across terminals J1 3 amp J1 5 of the control board Fault in the operator Check the yellow If the yellow LED blinks six times there is a master second unit diagnostic LED at the top right of the communication failure If operator is a single unit make sure there is control board next to the programming jumper across J4 pins 1 amp 2 If operator is in a dual gate configuration dip switches make sure that the communication wiring between the two units is undamaged and complete If the yellow lig
44. hat the gate will enter a receiver guide refer to ASTM F2200 for panel types The following provisions shall apply to Class IV vehicular horizontal slide gates All weight bearing exposed rollers 8 feet 2 44 m or less above grade shall be guarded or covered Positive stops shall be required to limit travel to the designed fully open and fully closed positions These stops shall be installed at either the top of the gate or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function VEHCULAR HORIZONTAL SWING GATES The following provisions shall apply to Class 1 Class II and Class III vehicular horizontal swing gates Gates shall be designed constructed and installed so as not to create an entrapment area between the gate and the supporting structure or other fixed object when the gate moves toward the fully open position subject to the provisions in the 4 1 1 1 and 4 1 1 2 The width of an object such as a wall pillar or column covered by a swing gate when in the open position shall not exceed 4 inches 102 mm measured from the centerline of the pivot point of the gate refer to ASTM F2200 for exception Except for the zone specified in Section 4 1 1 1 the distance between a fixed object such as a wall pillar or column and a swing gate when in the open position shall not be less than 16 inches 406 mm refer to ASTM F2200 for ex
45. ht is solid the board needs to learn the motor Follow the directions on page 24 An accessory is active or If any red LEDs are on check the corresponding input An installed malfunctioning Check the red input accessory may be wired incorrectly or malfunctioning Remove the status LEDs D11 D31 accessory and test the operator Improper J4 Connector Wiring Stand alone Operators make sure there is a jumper installed across Master Second the J4 connector Master Second Operation Make sure that the master second wiring is installed correctly and is intact not damaged Low or no high voltage power Measure the incoming voltage at the unit s on off switch It should be within 5 of the operator s rating when running Make sure that the proper wire gauge was used for the distance between breaker and operator by consulting the wiring specifications section on page 14 of this manual Low or no low voltage power Measure the voltage at terminals R1 amp R2 in the operator This voltage should be within 5 of 24 Vac If the high voltage power is good and the low voltage power is bad check transformer wiring and replace transformer No LEDs illuminated on the control If both primary and secondary power is good check to make sure that board the J2 connector is making good contact with the pins on the board If all is good replace the control board The relays chatter Low secondary low voltage power Measure the vo
46. implied warranty lasts so the above limitation may not apply to you THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT OR REPLACEMENT OF BATTERIES THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH OR RELATING TO THE GATE OR GATE HARDWARE INCLUDING BUT NOT LIMITED TO THE GATE ALIGNMENT OR HINGES THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from stat
47. ion see figure to the right Adjust the eccentric stop as shown so that the wide area of the eccentric stop is against the arm Be sure that the control arm and actuator are in a straight line Install the gate bracket and if required install an angle for SW490 2 x 2 x 1 4 by others at the appropriate point on the gate in reference to gate hinge pin NOTE As an alternative 2 3 8 16 bolts and a nut plate are provided Adjust arm length and then rotate the eccentric stop 180 degrees so that the small thickness is against the arm This Will provide the necessary deflection in the arm assembly to lock the gate N CAUTION If the arm stop is installed incorrectly the gate will be prevented from opening and damage to the operator may result Figure 1 Close Stops Left hand Right hand installation installation SW470 Parallel to Fence Close Stops 22 L H R H SW470 Perpendicular to Fence Figure 3 Eccentric stop during installation of gate Hinge Pin iplate 5 e Eccentric stop operating position after adjustment Arm must swing approximately 2 degrees past straight position See detail Installation Detail Crank Extension NOTE Dotted line indicates Straight arm position Extension arm d installation detail A NIS 5 Model SW470 Top of gate bracket should be mounted 1 2
48. ions a jumper must be placed between pins 1 and 2 of the J4 connector In this mode no further communications will take place during travel If the master detects the presence of a second unit the master will continue to query the second unit during travel The second unit will send a response to the master for every query The second operator will stop if there is a period of one second or more of no communications TRAFFIC lt F STREET N 9 59 5552 PACA 0 222 ren 50 lt lt ates ne SAMS Conduit EDGE PHOTO CLOSE This switch 52 4 selects edge or photo sensor for the gate closing protection input Close Photo Eye Reverse When the controller is configured for photo eyes the input functions to reverse the gate to the open limit when activated during the close cycle NOTE Timer to Close will reset if enabled Close Edge When the controller is configured for safety edges the input functions to reverse the gate to the open limit when activated during the close cycle The entrapment is not cleared at the limit and the timer to close will be disabled The Timer to Close may be enabled by activating the interrupt loop soft open or hard open input EDGE CLOSE PHOTO CLOSE eu gt amp gt 2 308 v 53885 A A ov HHHA ov HHH 1 2 34 1 2 3 4 ou 5 I I I Factory Default When two operators are connected in dual
49. level and square to the gate Concrete Pad 28 18 x 34 min SW490 GATE OPERATOR INSTALLATION TABLE emmen on 243 14 6 7 or 22 Figure 2 Using suitable hardware secure operator to L bolts 1 2 red head bolts or anchors 4 required Power and control wiring should be run in separate conduit Concrete Pad 2 to 4 above grade Depth required by local codes or below frost line INSTALLATION CONTROL ARM ASSEMBLY SW470 1 Set the control arm stop on the operator in the positions appropriate for the installation Figure 1 Install the arm channel to the hub assembly to the operator output shaft Secure the arm channel to arm hub with 1 4 20 black plastic knobs provided Hub is factory installed Figure 2 4 Assemble extension arm to control arm Be sure to keep the extension arm with spot faced side up Use the holes that are appropriate for desired degree of gate opening The extension arm should swivel easily on pivot screws when the nuts are tightened Attach the other end of the actuator arm to the gate brackets Figure 3 N Figure 2 Arm Channel Black Plastic Knob Housing Hub Assembly GATE BRACKET INSTALLATI ON SW470 1 Install gate bracket supplied or install an angle 2 x 2 x 1 4 by others horizontally on gate at the same height as the top surface of the control arm extens
50. ltage at terminals R1 amp R2 in the operator This when the operator voltage should be within 5 of 24 Vac If the high voltage power is begins to move good and the low voltage power is bad check to make sure the circuit breaker is not tripped and that the correct primary tap is used on the transformer If breaker and tap are correct replace the transformer The operator runs Low primary high voltage power Measure the incoming line voltage at the unit s on off switch as well slow and or trips as the meter base or sub panel Make sure there is not a major the internal change in voltage The voltage at the operator should be within 5 of overload the operator s rating when running Check the number of amps currently being drawn from the panel make sure that the total power being drawn does not exceed the panel s rating Make sure that the proper wire gauge was used for the distance between breaker and operator by consulting the wiring specifications section on page 15 of this manual Problem in the motor Perform a visual inspection of the motor Examine the motor s labels for any distortion or signs of over heating Replace the motor if it is humming grinding or making excessive noise NOTE Repeated motor problems indicate poor primary power Motor runs but gate Damaged or improperly tensioned Make sure that the operator s belt drive chain is intact and tensioned does not move belt drive chain correctly TROUBLES
51. must be set to the off position TIMER TO CLOSE ENABLE This switch enables the auto close timer The timer to close feature works in conjunction with the potentiometer located on the board TIMER TO CLOSE TIMER TO CLOSE ENABLED DISABLED g g J 51 1 d 35 8 a d BHHH ON ON 1 2 89 4 12228 A 25 P n Factory Default SLIDE SWING This switch selects slide or swing gate operation in order to optimize gate behavior for specific application SL Slide SW Swing RIGHT LEFT OPERATION This switch selects the gate opening direction to the left or to the right Right Left operation is determined from the inside of fence looking out SAVE SWITCH This switch stores all settings into memory and locks out changes NOTE For any programming changes to take effect this switch must be in OFF position When switch is ON no settings can be changed PROGRAM SETTINGS DIP SWITCH S2 MAGLOCK ENABLE This switch enables the Maglock feature On an open command there will be a half second delay after the maglock relay is released before the motor starts WARNING ENABLE This switch enables the gate in motion alarm feature The alarm will beep 3 seconds prior to movement and throughout movement TIMER TO CLOSE SAV MAGLOCK ENABLED WARNING ENABLED gt amp gt p 52 gt o2zmso 3 aad 4 5 x LII v x gt 180 sec SLIDE G
52. nd a slower moving more secure b Use a loop system to close the barrier gate after the vehicle or ornamental gate such as a single or pair of slide swing gate has passed through the SAM system operator The design of this gate system balances the demands of speed during high traffic periods with security during low traffic periods Barrier gates typically have the fastest open times of the A Once the barrier gate is closed the slide or swing gate will activate its internal timer to close and begin closing many gate operator types and the slide or swing gates allow you 5 If another authorized vehicle accesses the SAM system before to effectively seal off the perimeter of the complex you are the slide or swing begins to close the barrier will open and planning to secure allow the vehicle to pass through the SAM system NOTE Connect all entry devices to the slide or swing gate If 6 If another authorized vehicle accesses the SAM system during using a device such as a 7 day timer to latch the slide or swing the slide or swing gates closing cycle the SAM system will gate open during high traffic times connect the device s N O relay reopen the slide or swing gate Once the slide or swing gate output to the control board s Interrupt Loop input Once the reaches the open position the barrier will then open to allow device activates the Interrupt Loop input the next vehicle to the vehicle to pass through the SAM system access the SAMS system
53. nment To do so please perform the following steps 1 Loosen the two screws holding the hall bracket to the frame 2 Adjust the bracket so that the sensor is a Parallel with the pulley b 020 051 cm away from the pulley s magnet Use a feeler gauge to measure the distance 3 Tighten screws to secure assembly 4 Manually rotate pulley to ensure that each magnet clears the sensor board If a magnet does not clear the board re adjust the RPM hall effect assembly accordingly MODEL SW470 Mounting Hall Effect Pulley Hall Effect Cable Screw 2 Bracket Magnet Pulley lt gt e S 3 MODEL SW490 Mounting Screw 2 Pulley Magnet Pulley Mounting Bracket Hall Effect Cable Hall Effect Magnet ADJ USTMENT SEQUENCED ACCESS MANAGEMENT SYSTEM SAMS The Sequenced Access Management System or SAMS allows the 3 Once the barrier is open the vehicle may pass through the SAM customer more control when managing vehicular entrances to system At this point you have two options in how you would areas such as apartment complexes businesses and gated like to initiate the SAM systems closure You may chose to communities The basic concept of the system is that traffic is a Use a timer to close system to automatically close the controlled by two gates installed in tandem a fast moving gate barrier gate after a preset amount of time or such as a barrier gate operator a
54. o eye CONTROL BOARD ILLUSTRATION J4 Connector Master Second Dip Switch 4 Master Second Main Terminal Wiring Potentiometer Timer to Close Potentiometer Force Adjustment Dip Switch 2 Dip Switch 1 Diagnostic LED Limit LEDs Programming Port J2 Connector factory use only Motor Learn Button J5 Connector SAMS J3 Connector Aux Relay Drive Relay Drive not used Troubleshooting LEDs J1 Terminal Troubleshooting LEDs ADJ USTMENT MOTOR LEARN BUTTON CONTROL BOARD PROGRAMMI NG AND FEATURES MOTOR LEARN FUNCTION FORCE PROFILE This function is preprogrammed at factory If either board or motor is replaced the controller will need to be programmed to LEARN the specific motor RPM profile of your operator Switch 53 is provided for this This is important for accurate force control Failure to do so may result in improper and unsafe operation To learn the motor NOTE Motor Learn must be performed in stand alone mode The operator must remain attached to the gate throughout the entire process Press the motor learn button The yellow LED should start to flash rapidly Install a jumper on either the hard open or the hard close input terminals The motor will run for a few seconds and then stop If the LED goes out the motor is learned If the unit activates a limit before completing the learn or some other error occurs the LED will go ba
55. ontrol Cleared By N A Control Input Hard Input Removal of problem Hard Input Control Input Removal of problem Completion of Motor Learn Routine Hard inputs include open override close override and stop inputs ADJ USTMENT CONTROL BOARD PROGRAMMING AND FEATURES CONTINUED RELAY DRIVE TROUBLESHOOTING LEDS There are 5 troubleshooting LEDs on relay drives K1 through K5 These LEDs will be illuminated when the microcontroller relay drive is activated LED LED NAME DESCRIPTION D6 Contactor A On when Contactor A is activated D5 Contactor B On when Contactor B is activated D4 SAM On when SAM relay is activated D3 Lock On when Mag Lock relay is activated D2 Alarm On when Alarm Relay is activated TROUBLESHOOTING LEDS There are 9 troubleshooting LEDs LED LED NAME DESCRIPTION D11 Radio On when Radio switch is activated D13 Shadow when Shadow Loop is activated D15 Hard Close On when Close switch is activated D17 Green Sto On when Stop switch is not activated D19 Soft Open On when Open switch is activated D21 Hard Open On when Open switch is activated D24 Interrupt Safety Loo On when Interrupt Safety Loop activated D29 Obstruction Open On when Edge is activated or when Photo Eye Beam is broken D31 Obstruction Close On when Edge is activated or when Photo Eye Beam is broken PROGRAM SETTINGS DIP SWITCH 51 NOTE For all S1 S2 and S4 switch settings to take effect the Save Mode switch
56. r can create high levels of force in its function as a component part of a gate system Therefore safety features must be incorporated into every design Specific safety features include Gate Edges Guards for Exposed Rollers Photoelectric Sensors Screen Mesh Vertical Posts Instructional and Precautionary Signage 4 Install the gate operator only when a The operator is appropriate for the construction and the usage class of the gate b All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 1 2 m above the ground to prevent a 2 1 4 6 cm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position c All exposed pinch points are eliminated or guarded and guarding is supplied for exposed rollers 5 The operator is intended for installation only on gates used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate 6 The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment Swinging gates shall not open into public access areas
57. rator requires replacement shall be upgraded to conform to the provisions of this specification in effect at that time 3 VEHCUARHCRIZONTAL SLIDE GATES 3 1 following provisions shall apply to Class I Class II and Class III vehicular horizontal slide gates 3 1 1 All weight bearing exposed rollers 8 feet 2 44 m or less above grade shall be guarded or covered 3 1 2 All openings located between 48 inches 1 22 m and 72 inches 1 83 m above grade shall be designed guarded or screened to prevent a 4 inch 102 mm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that covers in the open position 3 1 3 A gap measured in the horizontal plane parallel to the roadway between a fixed stationary object nearest the roadway such as a gate support post and the gate frame when the gate is in either the fully open position or the fully closed position shall not exceed 2 1 4 inches 57 mm refer to ASTM F2200 for Exception 3 1 4 3 2 3 2 1 3 2 2 4 1 1 1 4 1 1 2 4 2 Positive stops shall be required to limit travel to the designed fully open and fully closed positions These stops shall be installed at either the top of the gate or at the bottom of the gate where such stops shall horizontally or vertically project no more than is required to perform their intended function All gates shall be designed with sufficient lateral stability to assure t
58. read and fully understand this manual and follow all safety instructions These instructions are intended to highlight certain safety related issues These instructions are not intended to be comprehensive Because each application is unique it is the responsibility of the purchaser designer installer and end user to ensure that the total gate system is safe for its intended use WARNING Mechanical A WARNING Electrical CAUTION When you see these Safety Symbols and Signal Words on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them The hazard may come from something mechanical or from electric shock Read the warnings carefully When you see this Signal Word on the following pages it will alert you to the possibility of damage to your gate and or the gate operator if you do not comply with the cautionary statements that accompany it Read them carefully CARTON I NVENTORY Before beginning your installation check that all components were supplied and received undamaged Refer to list below for factory supplied parts PART NO DESCRIPTION SW470 02 401 SP Stop Button 1 10 2108 T Arm Channel 1 10 2109 Extension Arm 1 10 2111 Gate Bracket 1 40 3505 Warning Sign 2 80 2103 Black Plastic Knob 2 82 HN38 18 3 8 x 1 1 2 Hex Head Bolt 2 82 SB50 08 1 2 13 x 1 2 Shoulder Bolt 2 84 FN 38 3 8 1
59. te operator Failure to adjust and professional properly can increase the risk of 10 SAVE TH ESE INSTRUCTIONS Use the emergency release only when the gate is not moving CHECK AT LEAST ONCE EVERY DESCRIPTION TASK 3 MONTHS 6 MONTHS 12 MONTHS RPM Sensor Hall Effect Check for proper adjustment X External Entrapment Check for proper operation X Protection Systems Gate Caution Signs Make sure they are present Manual Disconnect Check and operate Drive Chain Check for excessive slack and lubricate Sprockets and Pulleys Check for excessive slack and lubricate Gate Inspect for wear or damage Accessories Check all for proper operation Electrical Inspect all wire connections Frame Bolts Check for tightness Total Unit Inspect for wear or damage gt lt gt lt gt lt gt lt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt 1 Severe or high cycle usage will require more frequent 5 When servicing please do some house cleaning of the maintenance checks operator and the area around the operator Pick up any debris 2 Inspection and service should always be performed anytime a in the area Clean the operator as needed malfunction is observed or suspected 6 It is suggested that while at the site voltage readings be taken 3 Limit switches may have to be reset after any major drive chain at the oper
60. te type listed refer to ASTM F2200 for additional gate types Gates shall be designed constructed and installed to not fall over more than 45 degrees from the vertical plane when a gate is detached from the supporting hardware Gates shall have smooth bottom edges with vertical bottom edged protrusions not exceeding 0 50 inches 12 7 mm when other than the exceptions listed in ASTM F2200 The minimum height for barbed tape shall not be less than 8 feet 2 44 m above grade and for barbed wire shall not be less than 6 feet 1 83 m above grade An existing gate latch shall be disabled when a manually Operated gate is retrofitted with a powered gate operator A gate latch shall not be installed on an automatically Operated gate Protrusions shall not be permitted on any gate refer to ASTM F2200 for Exceptions Gates shall be designed constructed and installed such that their movement shall not be initiated by gravity when an automatic operator is disconnected A pedestrian gate shall not be incorporated into a vehicular gate panel or that portion of the adjacent fence that the gate covers in the open position 2 SPEQAHCAPPLUCATIONS 2 1 Any non automated gate that is to be automated shall be upgraded to conform to the provisions of this specification 2 2 This specification shall not apply to gates generally used for pedestrian access and to vehicular gates not to be automated 2 3 Any existing automated gate when the ope
61. ting speed Make sure that the gate swings smoothly and does not bind If the gate is hard to move or binds repair the gate Observe red LEDs D29 and D31 Both LEDs will indicate the activation of entrapment protection devices on terminals J1 9 amp J1 10 on the control board Remove the devices and retest If the operator now runs without fault check those accessories as well as their wiring The Hall Effect Sensor is not aligned adjusted correctly Check the red input status LEDs D11 D31 for indication of an active or malfunctioning accessory Check the save switch on switch 51 1 Open obstruction input is programmed incorrectly Close obstruction input is programmed incorrectly Radio terminals R1 4 are factory configured for residential Open and Close radio function Make sure that the sensor is adjusted so that it is within 20 thousandths of an inch or as close to the magnets located on the gearbox pulley as possible without coming into contact with them or the pulley Replace the sensor if it is adjusted correctly but continues to fail If any red LEDs are on check the corresponding input An installed accessory may be wired incorrectly or malfunctioning Remove the accessory and test the operator If the switch 51 1 is in the on position any subsequent programming changes will not affect the gate To make programming changes switch 51 1 off make desired changes and then switch 51 1 on The op
62. xtension NII Gate CenterLine Gate Length Fee 89 10 11 1213 1415 167 1839 2521 22 ARES Dimension Inches 24 4 66 S 4 All table dimensions are measured from pivot to pivot C L Cut add excess pipe for desired extension arm pivot to pivot dimension 13 Cut excess control arm extension and or control arm hub assembly for desired pivot to pivot dimension Weld or bolt extension arm to arm assembly Figure 1 MANUAL DI SCONNECT Black Plastic Knob MODEL SW470 M 1 Remove the 2 black knobs securing the control arm to the operator Figure 1 2 2 Swing arm assembly off to the side Gate should swing freely MODEL SW490 1 Remove hitch pin and pivot pin securing control arm to arm Housing assembly Figure 2 P 2 Swing arm assembly off to the side Gate should swing freely ee Assembly Figure 2 Pivot Pin Assembly Extension Arm Holder Extension Arm Cotter Pin WARNING To reduce the risk of SEVERE INJURY or DEATH maintenance to the operator or in the area near the operator MUST not be performed until disconnecting the electrical power and locking out the power via the operator power switch Upon completion of maintenance the area MUST be cleared and secured at that time the unit may be returned to service Disconnecting power at the fuse box BEFORE proceeding Operator MUST be properly grounded
63. zontal slide gate b One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate c A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical damage 0 wireless contact sensor such as the one that transmits radio frequency RF signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction wireless contact sensor shall function under the intended end use conditions e One or more contact sensors shall be located on the inside and outside leading edge of a swing gate Additionally if the bottom edge of a swing gate is greater than 6 152 mm above the ground at any point in its arc of travel one or more contact sensors shall be located on the bottom edge f One or more contact sensors shall be located at the bottom edge of a vertical barrier arm GATE CONSTRUCTION INFORMATION Vehicular gates should be installed in accordance with ASTM F2200 Standard Specification for Automated Vehicular Gate Construction For a copy contact ASTM directly at 610 832 9585 or www astm org 1 14 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 GENERAL REQUIREMENTS Gates shall be constructed in accordance with the provisions given for the appropriate ga

Chamberlain SW490 User's Manual

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