CFM CX3000GS User's Manual
Contents
1. LL lt I 7 E m E 55 Dust Mites 1234567891011 12 Hours of Operation CARBON MONOXIDE REDUCTION 1 2 3 4 5 6 7 8 Time In Hours MAINTENANCE SERVICE INTERVALS The CX3000GS Ducted Air Purifier has a built in computer to automatically keep track of service intervals LED service lights change color 30 days in advance of required service to indicate when the MERV 11 electrostatic filter or ultraviolet UVC lamps need replacement e MERV 11 Electrostatic Filter o Replace every 6 months o LED service light turns from green to yellow after 5 months and to red after 6 months e Ultraviolet UVC Lamps o Replace every 12 months o LED service light turns from green to yellow after 11 months and to red after 12 months REPLACING LAMPS Unplug the power cord from the CX3000GS unit Unscrew the two locking knobs and remove the door Fig 6 Remove photo catalytic module Fig 3 Unplug UVC lamps Fig 4 Loosen retaining knobs and remove old UVC lamps Fig 5 Install new UVC lamps tightening only finger tight Tighten retaining knobs and reconnect plug ends Re install photo catalytic module and filter Ensure that filter and photo cat alytic module are installed in proper airflow sequence 9 Secure door 10 Reconnect power cord 11 Check both sight ports to ensure that both lamps are illuminated pg OD AH ge D qu Fig 3 Fig 4 Fig 5 10 MAINTENANCE REPLACING F2. CEM Installation amp Maintenance CONTINENTAL FAN Instructions ir gt TUM ve aas it RAN f NS pas lt p ES nl CX3000GS Ducted Air Purifier TABLE OF CONTENTS INSTALLATION INSTRUCTIONS e BEFORE INSTALLATION e INSTALLATION e TYPICAL HORIZONTAL SYSTEM e TYPICAL VERTICAL SYSTEM e WIRING DIAGRAM OPERATION e AIR PURIFICATION e SAFETY INSTRUCTIONS COST OF OPERATION e AIR CYCLES PERFORMANCE DATA e AIRFLOW amp RESISTANCE DATA e PARTICLE SIZE EFFICIENCY GRAPH e BACTERIA REDUCTION e PARTICULATE FILTRATION e PARTICLE REDUCTION e REMOVAL EFFICIENCY OF TYPICAL ALLERGENS e CARBON MONOXIDE REDUCTION MAINTENANCE e SERVICE INTERVALS e REPLACING LAMPS e REPLACING FILTER e RESETTING SERVICE LIGHTS PRODUCT SPECIFICATIONS e SPECIFICATIONS e REPLACEMENT PARTS e PARTS LIST LIMITED WARRANTY READ AND SAVE THESE INSTRUCTIONS 1 c N N N NNO oO O O O COO 10 10 11 11 12 12 13 10 11 INSTALLATION INSTRUCTIONS BEFORE INSTALLATION Before installing the CX3000GS Ducted Air Purifier inspect for any signs of damage During handling and installation take care to protect the honeycomb core of the photo catalytic module The titanium aluminum core is very fragile and easily damaged Do not install insulation within 3 inches 75 mm of the ultraviolet UVC lamps Access for service is required when mounting the CX3000GS above ceilings or behind walls Do not install in such a ma
3. Replacement parts are available from the following sources e Your local HVAC wholesaler or contractor e Continental Fan Manufacturing Inc Buffalo NY 1 800 779 4021 e www continentalfan com 12 PRODUCT SPECIFICATIONS PARTS LIST PART NUMBER DESCRIPTION 006 Photo Catalytic Module Honeycomb Core BLOO7 12 Volt Transformer BLO14 Electronic Lamp Ballast CX3000 RFGS CX3000 RLGS CX3000 RFLGS 1 Year Replacement Parts Kit comprising e 2 CX3000 RFGS e 1 CX3000 RLGS 13 LIMITED WARRANTY Subject to the provisions of the clauses herein Vendor agrees to correct any defect or defects in workmanship or materials which may develop under proper and normal use by repair or by replacement of the defective part or equipment at Vendor s option FOB factory Unless otherwise stated the warranty period shall be one 1 year from date of shipment The exceptions to this warranty period are CX Complete Air Purification Systems Two 2 years This warranty is provided to the original Buyer and may not be transferred sold or bartered Motors drives electrical controls and other components manufactured for Vendor by others are not covered by these warranty provisions All warranty claims must be processed through point of purchase All warran ty repair work must be performed either at the factory or by a factory certified service center For additional information regarding warranties see Vendor
4. 3 23 16 0 08 2 58 30 96 0 10 3 22 38 64 AIR CYCLES Calculations are based on a floor area of 3 000 sq ft FAN OPERATING AIR CYCLES AIR CYCLES PERIOD PER HOUR PER DAY 10 minutes per hour 0 9 21 20 minutes per hour 1 8 42 30 minutes per hour 2 7 63 40 minutes per hour 3 6 84 50 minutes per hour 4 5 105 60 minutes per hour 5 4 126 PERFORMANCE DATA AIRFLOW amp RESISTANCE DATA Airflow cfm Resistance in wg Air Velocity fpm 1250 0 18 360 1500 0 20 432 1750 0 25 504 2000 0 35 576 2250 0 42 648 2500 0 55 720 PARTICLE SIZE EFFICIENCY GRAPH Removal Percentage Percent Reduction First Pass 0 3u 0 5u 0 7u 1 0u 5 0u 10u Particle Size Microns ELECTRICAL TESTING LABORATORIES ELECTRICAL TESTING LABORATORIES UNITED STATES CANADA US LISTED LISTED PERFORMANCE DATA BACTERIA REDUCTION PARTICULATE FILTRATION Test Room 15 Lx 15 W x 8 H Micro organism Plate Count Particle Reduction First Pass 3 Microns 5 Microns 1 0 Microns 3 0 Microns 5 0 Microns 0 15 30 45 60 Particle Size Microns Test Period In Hours REMOVAL EFFICIENCY PARTICLE REDUCTION OF TYPICAL ALLERGENS 100 99 9 99 7 99 5 99 3 99 1 98 9 98 7 98 5 98 3 98 1 97 9 97 7 97 5 97 3 97 1 96 9 96 7 96 5 96 3 96 1 90 80 70 99 5 60 50 40 30 Percent Reduction 20 10 Lung Damaging Dust Tobacco Smoke 98 6 Dust Mite Residue
5. ILTER 1 Unplug the power cord from the CX3000GS unit 2 Unscrew the two locking knobs and remove the door Fig 6 3 Remove old filter and replace with new MERV 11 electrostatic filter Ensure that airflow arrow on filter points to the inside of module Fig 7 Fig 6 Fig 7 RESETTING SERVICE LIGHTS On the right side of the service panel there are arrows pointing to two small holes marked RESET Fig 8 One is for the FILTER service light and the other is for the LAMP service light The service lights may be reset by inserting the end of a paper clip into the corresponding hole and pushing lightly until the service light returns to green SERVICE PANEL Q O O RESET y LAMP OK SERVICE SERVICE SOON NOW FILTER L O O O RESET Fig 8 11 Manufacturer Model Dimensions Weight Max Airflow Max Air Velocity Power Consumption Voltage Current Fuse Capacity UV Range Lamps Filter Application Service Interval Catalyst PRODUCT SPECIFICATIONS SPECIFICATIONS Continental Fan Manufacturing Inc CX3000GS Ducted Air Purifier 21 W x 25 H x 10 D 26 Ibs 2 170 cfm 625 fpm 45 watts 120V 60 Hz 0 6 amps AGC 2 4 0 to 5 0 tons 254 nm germicidal CX3000 RLGS ultraviolet UVC lamps 2 CX3000 RFGS MERV 11 electrostatic filter 3000 sq ft Lamps 1 year Filter 6 months Metal oxides 70 sq ft REPLACEMENT PARTS
6. air purification even when the HVAC system is not calling for heating or cooling In the event an existing thermostat does not have the capability to operate the fan independently it is recommended that an AirCycler be installed An AirCycler is a device that is wired in parallel with existing thermostat wiring and can be programmed to turn on the HVAC system fan for any desired time interval A built in memory chip tracks the time that a fan operates every hour and energizes the fan only if normal requirements for heating and air conditioning have not cycled the fan unit long enough to meet pre determined air purification requirements An AirCycler may be purchased from the following sources e Your local HVAC wholesaler or contractor e Shelter Supply Lakeville MN 1 800 762 8399 e www AirCycler com OPERATION SAFETY INSTRUCTIONS Never look into a burning ultraviolet lamp without proper eye protection as severe eye damage may result Always unplug the power cord from the unit when changing the filter or ultra violet UVC lamps Do not attempt to clean the photo catalytic honeycomb core with cleaning solutions The catalyst is constantly radiated by short wave ultraviolet UVC light during operation and is self cleaning COST OF OPERATION Calculations are based on continuous operation 24 hours per day and an energy consumption of 32 25 kw hrs per month ELECTRICITY COST per kw hr MONTHLY COST ANNUAL COST 0 06 1 9
7. bient air temperatures during heating and air conditioning functions It is not rated for operation at elevated air temperatures in excess of 125 F The CX3000GS uses a four stage process to purify indoor air Electrostatic MERV 11 Filter removes 0 3 micron allergens and dust Reactive Catalyst destroys VOC s toxic chemicals and odors UVC Germicidal Light kills germs viruses and bacteria on contact Negative lons and Activated Oxygen keep air fresh and clean M Air purification and sterilization occur whenever the HVAC system fan is operating The ultraviolet UVC lamps are always on They continuously clean and reactivate the catalyst by burning off surface impurities during periods of non use or no airflow Do not attempt to clean the photo catalytic honeycomb core with cleaning solutions It is recommended that the CX3000GS operate at least 30 minutes per hour 24 hours per day to remove toxic materials from an indoor environment For individuals who may be sensitive to mold spores dust mites or chemicals or have respiratory problems such as asthma emphysema and chronic allergies the operating time should be extended to 40 minutes or more per hour The actual time of operation depends on many factors including the level of ambient pollution or pollen levels and individual sensitivity to allergens It is recommended that a programmable thermostat be used These can be set to provide continuous air circulation and thus
8. ce panel The LED service lights should flash in sequence for 15 seconds The FILTER light should then turn flashing green and the LAMP light a steady green Set the HVAC fan to operate for at least 30 minutes every hour If air quality problems persist after one week increase the fan operating time by 5 minute intervals until suitable air quality is achieved INSTALLATION INSTRUCTIONS AIRFLOW Airflow v 1 Filter Side Catalyst side Fig 1 TRANSITIONS FOR IN DUCT MOUNTING 20 Degree Expansion Per Side 10 Screws Not 4 in Per Linear Foot N d Longer Than 1 2 in oo P z Return Air Duct gt Clean Air Out arene Hoe aN Transition Fig 2 INSTALLATION INSTRUCTIONS TYPICAL HORIZONTAL SYSTEM Air Flow n TYPICAL VERTICAL SYSTEM Plenum Fan Coil Unit Gas Burners CX3000GS Ducted Air Purifier Transition As Needed INSTALLATION INSTRUCTIONS WIRING DIAGRAM EM BALLAST i EA 120 220 V BLACK BALLAST ee m 120 220 V BLACK BLUE Lu Z Lu gt cc LLI V Q Z O cc 5 LLI E I POWER CORD RECEPTACLE 2 AMP FUSE BLACK LLI LINE RED AGC2 WHITE NEUTRAL WHITE OPERATION AIR PURIFICATION The CX3000GS Ducted Air Purifier is designed to operate with any heating or air conditioning system up to five tons in size It is rated for use at standard am
9. document Limited Warranty 0909 USA uJuJ continentalfan com Canada uJuJuJ aeraflo com Continental Fan Manufacturing Inc Reroflo Inc 203 Eggert Road 12 205 Matheson Blvd East Buffalo New York 14215 Mississauga Ontario LUZ 3E3 Tel 800 779 4021 Fax 716 842 0611 Tel 905 890 6192 Fax 905 890 6193 CX3000GS I amp M 1001
10. nner that the interior photo catalytic module may fall from an elevated position and cause injury to people or equipment below INSTALLATION Unscrew the two locking knobs and remove the inner module from the outer case Take care not to bend or distort the outer metal enclosure Ensure the unit is positioned so that the inlet or return air enters the side containing the MERV 11 electrostatic filter Fig 1 Mount the outer case to the support plenum CAUTION Use a screw length that will not penetrate the inside module containing the photo catalytic mod ule and MERV 11 electrostatic filter There is only 1 2 inch of clearance between the outer case and inner module In the event the foot print of the air handler is larger or smaller than the outer metal enclosure of the CX3000GS unit suitable metal transitions should be fabricated from 18 ga sheet metal Fig 2 Tape all seams between the air handler and the outlet side of the CX8000GS to ensure there can be no air bypassing the system Attach the air handler to the outlet side of the CX8000GS with 10 x 3 8 self drilling sheet metal screws Slide the inner module into the outer case and secure locking knobs finger tight only Ensure the inner module can slide freely in and out of the outer case Plug the power cord into any 120 VAC outlet and check both sight ports to ensure both lamps are illuminated The ultraviolet lamps must remain on at all times Check the CX3000GS servi
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