CFM Corporation 3405BG User's Manual
Contents
1. 2 Set the wood chip box onto the rack Make sure it is seated properly and securely in the center of the rack 3 Place the lid on the wood chip box Assembly Step 8 Locate these parts Water Pan y lt A Cooking Grids No tools or hardware are required for this step 1 Slide the water pan into the bottom rack position 2 Insert the cooking grids into any of the remaining rack po sitions as desired For best access the grid wires should run front to back Locate these parts Door Handle Kit l SAAR eS Handle Spring Handle Washer Assembly Step 9 Hardware Bag Tools needed Mounting Bracket P Phillips head Ge io 1 4 20 x 3 8 Bolts screwdriver 1 4 20 Lock Washers 2 ea gt Pm 1 Slide the handle washer onto the end of the door handle followed by the handle spring 2 Feed the door handle into the hole through the front of the door panel 3 From the back side of the door panel insert the mounting bracket over the end of the handle 4 With lock washers placed on the bolts insert the bolts through the mounting plate into the pre threaded mounts and firmly tighten the bolts 13 Assembly Step 10 Locate these parts Hardware Bag E 2 Push Nuts Nameplate w Heat Indicator No tools are required for this step 1 Insert the nameplate mounts and heat indicator prong through the mounting holes in the front of the doo2. If you are missing any parts or if any parts are damaged please call our toll free customer service line to order parts DO NOT RETURN YOUR SMOKER TO THE RETAILER CALL US FIRST 1 800 668 5323 Qty Description 1 aje 109 NO 7 NO 74 INI gt 700 ho Aa a J Sa J Sf Sf Sf Sf Sf Sf Cabinet Assembly Cabinet Hinge Door Panel Wire Rack Track Cooking Rack Cooking Rack Water Pan Heat Indicator Nameplate Air Damper Door Handle Kit Wood Box Stand Wood Chip Box Wood Chip Box Lid Burner Assembly Control Panel Assy Control Knob Rotary Ignitor Push Button Ignitor Rotary Ignitor Knob Carry Handle Standard Leg Leg w Hole Master Hardware Pack Steak Hook Smoker Cover 3005G AZ002018 AZ002019 AZ002003 AZ002021 AZ002022 AZ002023 AZ002024 AZ002008 AZ001146 AZ002009 AZ002010 AZ002011 2 9 AZ002025 AZ002015 AZ002016 AZ001109 AZ001103 AZ001104 AZ002017 3405G GT AZ002026 AZ002027 AZ002003 AZ002029 AZ002030 AZ002031 AZ002024 AZ002008 AZ001146 AZ002009 AZ002010 AZ002011 AZ002012 AZ002013 AZ002025 AZ002015 AZ002016 AZ001109 AZ001103 AZ001104 AZ002017 V500 5528 Model 3405GT J303 0016 Model 3405GT 3405GW AZ002026 AZ002027 AZ002003 AZ002029 AZ002030 AZ002031 AZ002024 AZ002008 AZ001146 AZ002009 AZ002010 AZ002011 AZ002012 AZ002013 AZ002047 AZ002015 AZ002032 AZ002033 AZ001109 AZ001103 AZ00110
3. To add water while the smoker is hot DO NOT pull the water bowl out beyond the rack Cooking Tip t Line the water bowl with aluminum foil before each use This will make it easier to clean and help your water bowl last longer t make adding water easier and safer use a clean watering can with a long spout Adding Wood Charcoal To add wood chips before cooking simply fill the wood chip box with your choice of flavoring hardwood chips The amount and type of wood you use is entirely up to you One full box is typically enough for several hours of smok ing Once the box is filled place the lid on top of the box and set the box in the smoker To add wood chips while cooking we recommend using tongs or long handled pliers to remove the box lid and place the pieces into the wood chip box without removing the box It is not recommended to remove the wood chip box while the smoker is in operation CAUTION The wood chip box and lid get very hot Avoid handling them while in use Always wear protective oven mitts when handling hot components Cooking Tips Flavoring Wood t Small wood chips work best inside the wood chip box t Use dry hardwoods such as hickory pecan apple cherry or mesquite t Most fruit or nut tree woods produce excellent smoke flavor ing t Do not use resinous woods such as pine or plywood These usually produce unpleasant flavoring t Let your taste be your guide experi
4. hot during operation and remains hot for a period of time following use DO NOT leave hot ashes unattended until the smoker cools completely DO NOT move the smoker while it is in use Allow the smoker to cool completely before moving or storing This smoker becomes extremely hot allow the smoker to cool completely before handling If you must handle the smoker while it is hot ALWAYS wear protective oven mitts or heat resistant gloves when han dling the smoker or the components NEVER use gasoline or other highly volatile fluids as a starter They can explode The water bowl and wood chip box should not be moved while the smoker is operating or until the smoker has cooled sufficiently These contain hot ashes and liquids that my cause serious injury If you must move these components ALWAYS wear protective oven mitts or heat resistant gloves Dispose of cold ashes by wrapping them in heavy duty aluminum foil and putting them in a noncombustible container Be sure there are not other combustible materials in or near the container If you must dispose of the ashes in less time than it takes for them to completely cool remove the ashes from the smoker keeping them in heavy duty foil and soak them completely with water before disposing of them in a noncombustible container DO NOT obstruct the flow of combustion air and or ventilation air for the smoker gt Fr FR PRP PPR PrP Fr FPP PPP o Continued A WARNING Use caution w
5. Insert or adjust the cooking grids to the desired rack positions For better access to the food with tongs or spatulas be sure the grid wires run front to back as explained in the assembly section of this manual You are now ready to light the burner Refer to the Lighting Procedures on the previous pages of this manual The heat from the burner will allow the wood chips to burn causing the flavoring smoke to accu mulate Adjust the dampers to control the heat Place the food on the cooking grids in a single layer with space between each piece This will allow smoke and hot moisture to circulate evenly around all the food pieces Smoking for 2 to 3 hours at the ideal constant cooking temperature of 225 to 250 F will get the best results This temperature is according to the heat indicator mounted on the front of the smoker For more tender and heavily smoked meat a lower temperature may be preferred If time is critical a higher tem perature range is recommended Check water level periodically and add water if low For best results and to retain heat avoid opening the door of the smoker while in use When the door must be opened only open it briefly The smoker will quickly resume cooking temperature after the door is closed Always use a meat probe thermometer to ensure food is fully cooked before removing it from the smok After each use and after the smoker is cooled carefully remove the grease pan from the bottom of the sm
6. at all times The use of alcohol prescription or nonprescription drugs may impair the user s ability to properly assemble or safely operate the smoker This smoker is for outdoor use only in a well ventilated area DO NOT operate the smoker indoors in a garage or in any other enclosed area or under overhead construction Use caution when assembling and operating the smoker to avoid cuts and scrapes from rough or sharp edges Use caution when lifting and moving the smoker to avoid strains or back injury 2 people are recommended to lift or move the smoker DO NOT move the smoker while it is in use DO NOT operate the smoker near or under flammable or combustible materials such as decks porches or carports A minimum clearance of 36 inches 92 cm is recommended DO NOT operate the smoker under overhead construction Operate the smoker only on stable level non flammable surface such as asphalt concrete or solid ground DO NOT operate the smoker on flammable material such as carpet or a wood deck DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present DO NOT store or operate this smoker in an area accessible to children or pets Store the smoker in a dry protected location DO NOT leave the smoker unattended while in use Operate the smoker with close supervision DO NOT allow anyone to conduct activities around the smoker during or following use until it has cooled It is
7. 4 AZ002017 LP tank and flavoring wood not included 3605G AZ002034 AZ002035 AZ002003 AZ002037 AZ002030 AZ002031 AZ002024 AZ002008 AZ001146 AZ002009 AZ002010 AZ002011 AZ002012 AZ002038 AZ002039 AZ002015 AZ002016 AZ001109 AZ001103 AZ001104 AZ002017 3405BG AZ002040 AZ00204 1 AZ002003 AZ002043 AZ002044 AZ002045 AZ002045 AZ002008 AZ001146 AZ002009 AZ002010 AZ002011 AZ002012 AZ002038 AZ002046 AZ002015 AZ002016 AZ001109 AZ001103 AZ001104 AZ002017 3405BGW AZ002040 AZ00204 1 AZ002003 AZ002043 AZ002044 AZ002045 AZ002045 AZ002008 AZ001146 AZ002009 AZ002010 AZ002011 AZ002012 AZ002038 AZ002048 AZ002015 AZ002032 AZ002032 AZ001109 AZ001103 AZ001104 AZ002017 Assembly Step 2 Locate these parts Tools needed Cabinet Assembly HOA OA AW ECE FF j a Phillips head screwdriver Hardware Hardware Bag A 1 4 20 x 5 8 Bolts 16 Required Set the cabinet assembly top side down Be sure to remove all loose inner packages To prevent scratch ing or damaging your smoker set the cabinet on a padded surface such as cardboard or carpet The top of the cabinet has the vent holes the bottom has mounting holes for the legs 2 For each leg line up the holes and insert the bolts Nuts are pre welded to the cabinet IMPORTANT The leg that contains an extra hole on its side must be mounted at the front in the pos
8. PRN Great Outdoors Assembly and Owner s Manual Gas Smoker Models 3005G 3405GT 3405BG 3405GW 3405BGW 3605G 3405G ASSEMBLER INSTALLER Leave these instructions with the consumer CONSUMER USER This instruction manual contains important information necessary for the proper assembly and safe use of the appliance Read and follow all warnings and instructions before assem bling and using the appliance Follow all warnings and instructions when using the appli ance Keep this manual for future reference DANGER DANGER If you smell gas 1 Never operate this appliance unattended 1 Shut off gas to the appliance 2 Never operate this appliance within 10 2 Extinguish any open flame feet 3 05m of any other gas cylinder 3 Open door 3 Never operate this appliance within 25 feet 7 5m of any flammable liquid 4 If odor continues keep away from the appliance and immediately call your fire department AZ002047 1 08 Rev 4 READ ALL INSTRUCTIONS AND WARNINGS YOUR SAFETY IS VERY IMPORTANT FAILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MAY RESULT IN SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE 4 WARNING DO NOT use this smoker in a manner other than its intended purpose It is not intended for commercial use It is NOT intended to be installed or used in or on a recreational vehicle and or boats The smoker is not to be used as a heater Keep a fire extinguisher accessible
9. ective part Do not use the smoker until all leaks are corrected To Disconnect the LP Tank 1 The knob on the LP tank must be closed Check knob to ensure it is turned clockwise to a full stop 2 Check that the control knob on the smoker is turned off 3 To remove the coupling nut and regulator of supply hose from the LP tank turn the coupling nut counterclockwise until it is free of the LP tank 4 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance When setting up the smoker and tank it is recommended to have the tank and smoker on a line perpendicular to the wind direction The gas hose regulator assembly should be totally extended to the maxi mum distance so the hose is straight and the tank is as far from the smoker as it can be LP tanks are intended for operation in the upright position only Care should be taken to protect the fuel supply hose from damage from either foot or vehicle traffic If the appliance is not in use the gas must be turned off at the supply cylin der and the cylinder should be disconnected from the appliance re ar LP Tank Not Storage of the appliance indoors is only permissible if the cylinder is discon included nected and removed from the appliance 17 Operating Instructions Pre Use Procedures Your smoker has been packaged with a retail store leave point of purchase label that hangs on the front of the door pane
10. eep the area around the smoker clear and free of combustible material and vapors DO NOT store this smoker in an area accessible to children or pets Store the smoker in a dry protected location DO NOT allow anyone to conduct activities around the smoker following use until it has cooled It is hot dur ing operation and remains hot for a period of time following use DO NOT leave hot ashes unattended until the smoker cools completely This smoker becomes extremely hot allow the smoker to cool completely before handling If you must handle the smoker while it is hot ALWAYS wear protective oven mitts or heat resistant gloves when handling the smoker or its components Allow the smoker to cool before removing and cleaning the grease pan Ad Ad Ad Ad Ad Ad Ad Ad Dispose of cold ashes by wrapping them in heavy duty aluminum foil and putting them in a noncombustible container Be sure there are no other combustible materials in or near the container lf you must dispose of the ashes in less time than it takes for them to completely cool remove the ashes from the smoker keeping them in heavy duty foil and soak them completely with water before disposing of them in a noncombustible container gt Care and Maintenance CAUTION All care and maintenance procedures are to be performed only while the smoker is turned off and cooled Clean the water bowl and cooking grids with hot soapy water Rinse and dry thoroughly You may pref
11. er to coat the water bowl and cooking grids lightly with cooking oil or cooking spray Frequently check and clean the venturi and burner for insects and insect nests A clogged tube can lead to fire outside the smoker Also make sure the smoker does not have any foreign objects obstructing the flow of combustion and ventilation air If your heat indicator seems to be out of calibration Remove the heat indicator from the door of the smoker by loosening and removing the mounting nut from the inside There is a second nut mounted on the back of the heat indicator that can be turned to adjust the heat indicator needle Set the needle to the current outdoor ambient temperature and re mount the heat indicator to the door of the smoker To clean the inside and outside of the smoker cabinet simply use a damp cloth Spray washing with a water hose is not recom mended All moisture should be wiped away and not allowed to stand inside or on top of the smoker Carefully remove the grease pan dispose of the grease and wash thoroughly Once cleaned you may prefer to lightly coat the interior of the smoker cabinet with cooking oil or cooking spray If rust is present on the exterior surface of the smoker clean it thoroughly with steel wool or emery cloth and use heavy duty heat resistant paint NEVER apply additional paint to the interior of the smoker If rust is present on the interior of the smoker clean thoroughly with steel wool or emery cloth and ligh
12. etely satisfied with your purchase so you will agree with our motto there s nothing like the great outdoors X TAS at Outdoors 27 2007 CFM Corporation Smoky Mountain Series the Smoky Mountain Series logo and the Great Outdoors Grill Company log is a trademark of CFM Corporation and not to be used without express permission by the owners and managers of CFM Corporation Patents Pending USA 1998 2004 CFM Corporation 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 800 668 5323 www cfmcorp com
13. he gas cylinder used must include a collar to protect the cylinder valve The cylinder supply system must be arranged for vapor withdrawal A The instructions stated on gas cylinder tanks have to be followed when filling or transporting tanks Failure to do so could result in problems to overfilling excessive venting release of gas and to regulator freezing Do not allow dirt or foreign material to get into or onto the tank connection when it is not attached to the fuel supply system Use the protective cap provided Cylinder must be filled before initial use All handling transport fillng and storage of LP gas cylinders must be in accordance with NFPA 58 Storage and Handling of Liquid Petroleum Gasses or CAN CGA B149 2 Propane Installation Code Cylinder must be suitably tied down during transportation Do not place any other tiems on top of cylinders at any time Cylinders are not to be exposed to excessive temperature or high heat Connecting the LP Tank Continued 4 WARNING ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE DAMAGE AND OR INJURY If there is a question on the identity of your unit and of the type of fuel to be used please look on the data plate Units are factory equipped for use on only one type of fuel These units cannot be and should not be used on other types of fuels Doing so can cause severe damage to the unit and the installation area and the added risk of serious injury Any a
14. hen operating the door of the smoker while in operation Keep hands face and body safe from hot steam or flare ups Protect your nose and mouth from smoker inhalation DO NOT wear loose clothing while operating the smoker Tie back long hair while operating the smoker ALWAYS wear fully covering shoes while operating the smoker Allow the smoker and its components to cool completely before conducting any routine cleaning or mainte nance NEVER use glassware plastic or ceramic cookware on or in your smoker NEVER operate the smoker without water in the water bowl NEVER allow the water to completely evapo rate Check the water level at least every 2 hours A sizzling sound may indicate a low water level Follow instructions in this manual for adding water while operating When using flavoring wood add a sufficient amount prior to operation to avoid having to add wood while operating Adding while operating may splash hot water and cause serious injury Use of accessories not intended for this smoker is not recommended and may lead to injury or property damage An LP cylinder not connected for use should not be stored in the vicinity of the smoker or any other appli ance DO NOT store spare LP cylinders within 10 feet of the smoker LP cylinder must be stored outdoors out of reach of children DO NOT store IP cylinders in a building garage or any other enclosed area DO NOT store LP gas cylinders inside or on top of the smoker Improper
15. ir labor is not covered All parts that meet the warranty requirements will be shipped at no charge via the discretion of the Customer Service Department ground shipment or parcel post ONLY Any special handling charges i e Second Day Overnight etc will be the responsibility of the consumer All warranty claims apply only to the original purchaser and require a proof of pur chase verifying purchase date Do not return parts to our address without first ob taining a return authorization number form our Customer Service Department This service is available by calling toll free 1 800 668 5323 Monday Friday 9 00 a m 5 00 p m EST This warranty may give you specific legal rights that vary by state or province 25 26 Statement of Commitment Congratulations and thank you for your purchase of a Smoky Mountain Series Smoker We are pleased that you have recognized the value of the design function and quality of compo nents used in this product We believe it is among the finest on the market We are committed to producing quality products that your family will enjoy for years to come If for any reason we have failed to meet or exceed your expectations please allow us the op portunity to make it right by calling us toll free during the following hours Monday Friday 9 00 a m to 5 00 p m EST 1 800 668 5323 It is recommended to avoid calling on Mondays when wait times may be prolonged We want you to be compl
16. ition shown This hole will be used to secure the gas hose to the leg with a zip tie 3 DO NOT yet insert the two 2 bolts in the locations indicated These two bolts will be used in the next assembly step Leg with Extra Hole Assembly Step 3 Locate these parts Tools needed Ss i i i y Control Panel SS a 4 Phillips head Assembly i screwdriver Hardware 1 4 20 x 5 8 Bolts 2 remaining from previous step 1 Place the control panel assembly between the front legs as shown There are slots on the control panel that fit around the legs The mounting tabs fit to the inside of the legs and line up with the bolt holes 2 Be sure all the tabs on the back side of the control panel are cap tured around the legs as shown below 3 Insert the two 2 remaining bolts and tighten them securely Assembly Step 4 Locate these parts Tools needed Burner Assembly Phillips head screwdriver Hardware Hardware Bag 1 4 20 x 1 2 Bolts 3 required 1 Set the burner assembly onto the cabinet as shown IMPORTANT The burner tube must slide properly onto the valve stem as shown below 2 Secure the burner assembly with the three 3 bolts from Ls inside the cabinet Securely tighten the bolts 3 Attach the loose ignitor wire to the ignitor on the control panel as shown Assembly Step 5 Locate these parts Tools needed Damper Plate Phillips head screwdri
17. l The label must be removed before use To remove the label simply cut or tear along the indicated line and pull the top portion of the label from behind the name plate Before you cook food in your smoker it is important to season your smoker Seasoning seals the paint and interior of your smoker to enhance flavoring durability and overall performance This is also referred to as the break in process If your smoker requires any touch up paint on the inside of the cabinet the only time you should apply paint to the inside is before the seasoning process Paint should not be applied to the interior of your smoker af ter your smoker has been used Paint toxins may contaminate your food However if paint becomes neces sary after use see the section in this manual concerning After Use Care and Maintenance To season your smoker simply use it as you normally would only do not cook any food You will need to follow all of the operating procedures in the next few sections of this manual Using your desired flavoring woods and marinades burn your smoker at a low temperature around 175 F for 45 60 minutes Allow the smoker to cool and clean out the used water and wood Once seasoning is complete your smoker s interior will have a durable seasoned coating Adding Water To add water before cooking simply remove the water bowl and fill it with water up to 1 25 mm below the rim Then replace the bowl to the bottom rack
18. ment with different types and quantities of wood chunks chips or sticks You can even mix woods t TO produce more smoke and prevent fast burning pre soak the wood chips in a separate bowl of water for at least 20 minutes or wrap the chips in perforated aluminum foil t Most smoke flavoring occurs within the first hour of cooking Adding wood chips after the first hour is typically not neces sary unless extra smoke flavor is desired 19 Lighting Procedure Ignitor Lighting System 1 Check all connections for leaks using the soapy water checking for leaks test as explained on Page 17 2 Open the smoker cabinet door 3 Check for any blockage to the venturi tube or burner Remove any foreign objects or matter Be sure the burner control knob is in the OFF posi tion Open the LP cylinder valve ONLY 112 turns by turn ing counterclockwise To light unit with the rotary ignitor push in and turn the burner control knob counterclockwise to the high setting Immediately rotate the ignitor knob clockwise until you hear it click several times you should see a small spark jumping from the end of the electrode rod to the side of the burner If the burner does not light within 3 to 5 seconds turn the burner control knob off and wait five minutes before repeating the steps again If burner still fails to light try match light ing the smoker using the instructions noted below Once
19. nfigu rations Shutting the Smoker OFF CAUTION The smoker can become very hot while in use Do not touch any portion of the smoker ex cept for the door handle and burner control knob It may be necessary to use protective gloves e Turn the burner control knob off by pushing in and rotating clockwise The burner flame should go out e Turn off the LP cylinder valve by turning the knob clockwise until it stops e Follow all warnings and safety precautions before removing the meat from the smoker or preparing the unit for storage Please see Page 24 for proper storage procedures and the important warnings and safeguards on Pages 2 and 3 21 Cooking Instructions You Are Now Ready to Begin IMPORTANT Before each use clean and inspect the hose and the connection to the LP cylinder If there is evidence of abrasion wear cuts or leaks the hose must be replaced before the smoker is used Refer to the leak test instructions in the LP tank connection portion of this manual Fill the wood chip box with flavoring wood chips and place the box inside the smoker as instructed in the assembly section of this manual Place the water bowl inside the smoker in the lowest rack position as explained in the assembly section of this manual Carefully fill the water bowl with water or marinade up to 1 25 mm below the rim A full bowl will last for approximately 2 3 hours Do not over fill or allow water to overflow from the water bowl
20. oker empty the grease and clean the grease pan 22 Temperature Chart USDA Standard Ground Meats amp Meat Mixtures Turkey Veal Lamb Beef Pork Fresh Beef Medium Rare Medium Well Done Fresh Lamb Medium Rare Medium Well Done Fresh Veal Medium Rare Medium Well Done NOTE These temperatures are measured with a meat probe thermometer The heat indicator on the door 165 F 74 C 160 F 715 C 160 F 71 C 145 F 63 C 160 F 71 C 170 F 77 C 145 F 63 C 160 F 71 C 170 F 77 C 145 F 63 C 160 F 71 C 170 F 77 C Poultry Chicken whole Turkey whole Breasts roast Thighs wings Duck and Goose Fresh Pork Medium Well Done Ham Fresh Raw Pre cooked Fish Here is a chart for measuring properly cooked meat temperature 180 F 82 C 180 F 82 C 170 F 77 C 180 F 82 C 180 F 82 C 160 F 71 C 170 F 77 C 160 F 71 C 140 F 60 C Cook until opaque and flakes easily of the smoker is not an accurate meat temperature reading 23 After Use Safety and Maintenance WARNING Use caution when lifting and moving the smoker to avoid strains or back injury 2 people are recommended to lift or move the smoker DO NOT replace cover on smoker if unit is still hot DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present K
21. r panel 2 From the inside of the door panel securely attach the push nuts to the nameplate mounts Assembly Step 11 Locate these parts Hardware Bag Tools needed Pliers Using the zip tie secure the hose to the front leg as shown Do not pull the zip tie tight leave it just loose enough so the hose can be adjusted if needed Tying the hose to the leg helps prevent the hose from coming into contact with the hot burner chamber Inspect the installation underneath the smoker to ensure the hose is not rubbing any position of the burner cham ber 1 Place one end of the S hook around the regulator neck or through the eyelet as shown 2 Using a set of pliers crimp the S hook securely to the HVR so it can not be removed from the HVR 3 When the LP tank is not at tached to the smoker use the S hook to hang the HVR from the carry handle on the side of the smoker This will help prevent dirt and other par ticles from plugging the end of the HVR Assembly is now complete Please follow all instructions and safeguards on the following pages for connecting the LP tank 15 Connecting the LP Tank 4A WARNING ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE DAMAGE AND OR INJURY 1 The knob on the LP tank must be closed See that the knob is turned clockwise to full stop e 2 Check that the control knob on the smoker is turned off 3 Remove the protecti
22. storage of cylinders could lead to explosion fire and or personal injury Cylinders are to be stored outdoors out of reach of children and must not be stored in a building garage or any other enclosed area While the smoker is not in use the gas must be turned off at the supply cylinder LP Gases are heavier than air tend to pool and collect in low lying areas are easily ignited and are highly flammable Proper care and caution should be employed when dealing with any such fuels The smoker should be shut off and all supply valves on piping or on fuel cylinders should be closed in the event that the odor of unburned gas is detected Do not attempt to use the unit until any gas leaks are fixed and or the source of the unburned gas odor is accounted for gt FP rr PPP PPP PP Do not use the smoker if the burner fails to light or fails to remain it Under such conditions gas should be shut off and fuel cylinder should be disconnected A Use under high wind conditions that result in poor burner operation such as blowing out and flaring should be avoided If repositioning the unit does not improve operation under such wind conditions the unit should be shut off A All installations are to conform to local codes In the absence of local codes installation should conform to the National Fuel Gas Code ANSI 223 1 54 Je A The smoker should be installed with the hose regulator assembly ex aed tended at full length of
23. the burner is lit close the door to allow heat to accumulate The dampers can then be adjusted to the desired setting to allow proper air flow and com bustion Damper adjustment tips are listed on next page If for any reason the flame is accidentally extin guished turn the burner control knob off and wait 5 minutes before trying to relight Match Lighting 1 Repeat Steps 1 through 5 of the Ignitor Lighting Sys tem above 2 Remove the wood chip box and its stand from inside the smoker Light a paper match and drop it into the burner chamber making sure it falls next to the brass burner Quickly turn the control knob to the light posi tion If the burner does not light within 4 or 5 seconds turn the control knob off wait 5 minutes and repeat the process 20 Cooking Tip Damper Adjustments t For better performance rotate the smoker to where the front or back of the cabinet is facing the wind This allows the adjustment of the dampers to be more effective and accurate t The dampers should never be fully closed t Opening a side damper allows more oxygen to be consumed by the fire fueling the flames and causing an increase in temperature t Opening the top damper helps to exhaust both the heat and smoke t The key to effective smoking is to watch the heat indicator on the door and adjust the dampers accordingly t Temperature maintenance is best controlled by different damper adjustment co
24. the hose directly 24 61 cm maximum away from the burner When so configured placement results in maximum f tank to smoker distance When the smoke is operated the hose reg ulator and gas tank should be on a line perpendicular to wind direc tion Placing tank closer than 24 61 cm to the smoker can overheat the tank and cause release of propane through relief openings and can result in tank fire or explosion USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER READ ALL INSTRUCTIONS WARNINGS AND SAFEGUARDS BEFORE ASSEMBLING AND OPERATING YOUR SMOKER SAVE THESE INSTRUCTIONS Assembly Step 1 identifying the parts gt O O 0 Q O 4 O p v Cc Q gt u U O n Cc Q gt 49 O v BL U 49 gt O gt D T Q v C a uu v lt O gt O gt x O Kan O 0 pa Q U O U O O O Oo v U ab O O ab ab 6 LL 0 l l lt aa Lu lt LLI Lu L H O H aa Lu x O oO O gt lt x _ _ Lu aa H O Z O m Ref a 1a 1b 1C 1d 11 118 110 110 12 13 14 n a n a n a w a a a Identifying the parts Continued Check your contents for these parts
25. tly coat the area with cooking oil or cooking spray to help minimize recurring rust When an LP tank is not connected and to help prevent dirt or other foreign particles from clogging the HVR hang the end of the HVR hose from the side handle using the supplied S hook Inspect the flames at the burner by looking through the front access hole A pad Tame Good flame good flame should be blue with a yellow tip 1 to 2 in length If flames are excessively yellow and irregular oil residue and food deposits may be collect ing on the burner Try cleaning the burner surface and the holes to improve the flames Bad flames may also be caused by poor HVR to venturi attachment Always allow the smoker to cool before cleaning or checking the assembly To protect your smoker from weather always keep your smoker covered when not in use To obtain replacement parts or accessories call our toll free customer service line 1 800 668 5323 Flame Check 24 Manufacturer s Limited Warranty The Great Outdoors Smoky Mountain Series smoker is guaranteed against bro ken or damaged parts at the time of purchase All parts carry a 1 year limited war ranty except the water bowl which is guaranteed to be free of defects for 90 days Paint is guaranteed to be free of defects for 90 days except rust which may appear after repeated use This warranty does not cover damage or issues related to neglect abuse or modifi cations to the product Repa
26. ttempt to operate these smokers on fuels for which they are not design certified voids the manufacturer s warranty Gas Tank outlet must have Type 1 gas connection termination in order to mate the gas hose provided with smoker The pressure regulator and hose assembly supplied by the manufacturer with the appliance must be used Replacement pressure regulator and hose assemblies must be those specified by the appliance manufac turer The regulator hose assembly should be handled carefully to prevent contamination by foreign objects and dirt The assembly should be inspected before use and any dirt or contamination should be wiped off In order to insure proper operation any replacement of the fuel tank regulator assembly has to be done with parts authorized by the smoker manufacturer This unit is not to be utilized with a non self contained LP gas supply system A Valve pressure regulators are factory set to the correct operating pressures No attempts should be made to adjust these settings Checking for Leaks After all connections are completed check all connections and fittings for leaks with a soap solution With all valves closed apply the leak check solution 50 50 mix of liquid soap and water to all gas car rying connections and fittings Open tank valve Presence of bubbles at areas of wet solution indicates a gas leak If leaks are detected or you smell or hear gas shut off the valve and repair the leak or replace the def
27. ve cap from the LP tank valve and coupling nut if present f R A f a y 4 Hold the regulator in one hand and insert the nipple into the valve outlet Be sure the nipple is centered in the valve outlet The coupling nut con nects to the large outside threads on the valve outlet Use care do not cross thread the connection 5 Hand tighten the coupling nut clockwise until it comes to a full stop Firmly tighten by hand only Do not use tools CAUTION In the connection process the HVR side of the connection will seal on the back check in the valve resulting in a slight resistance The connection requires about one half to three quarters additional turn to com plete the connection Any fuel supply cylinder used must be constructed and marked in accordance with specifications for propane cylinder of the U S Department of Transportation DOT CFR 49 or CAN CSA B339 The ap pliance is to be used only with 20 pound vertical standing vapor withdrawal type tank A Do not store tanks under or near the smoker Ay B Never fill tanks more than 80 full Al instructions A and B above are not followed exactly a fire causing death or serious injury may occur This smoker is designed to operate LP Liquefied Propane gas only The 20 LP cylinder used with this smoker must conform to the following requirements Diameter 12 30 5 cm Height 18 45 7 cm With a maximum capacity of 20 pounds T
28. ver Hardware Hardware Bag rr lt A Af 112 Wrench 10 24 Lock Washers 10 24 Nuts 1 required 1 required 10 24 x 5 8 Bolt 1 required 1 Turn the smoker upright 2 Set the damper plate on top of the cabinet and align it with the corresponding butterfly holes One of the tabs will seat inside one of the holes 3 Insert a bolt from the top through the center hole 4 From inside place a lock washer and nut on the bolt 5 Thread the nut just tight enough to keep the damper plate snug It should be able to rotate with little resis tance Bolt a Damper Plate Lock Washer Nut Assembly Step 6 Locate these parts Tools needed Phillips head 2 Carry Handles screwdriver Hardware Hardware Bag Mh f 112 Wrench 4 4 20 Nut 1 4 Lock Washers 8 required 8 required 1 4 20 x 5 8 Bolt 8 required 1 Align the carry handle with the corresponding holes on the side of the cabinet The handles must be positioned upright with the bolt holes on the bottom 2 Insert the bolts from the outside and thread the lock washers and nuts from inside the cabinet 3 Firmly tighten the nuts 4 Complete steps for both sides of the cabinet as sembly Assembly Step 7 Locate these parts Wood Chip Box and Lid Wood Box Rack No tools or hardware are required for this step 1 Insert the wood box rack into the bottom of the smoker
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