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Central Hydraulics 2 TON FOLDABLE SHOP CRANE 35915 User's Manual

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Contents

1. Figure 4 Placing the Boom onto Post Figure 5 Assembling the Jack to the Post and Boom SKU 35915 For technical questions please call 1 800 444 3353 Page 5 Step 8 Slide the BOOM EXTENSION 10 into the BOOM and secure at the desired load rating using BOLT 16 WASHER 24 and NUT 28 See Figure 6 Washer Bolt Boom Extension 16 5 Figure 6 Inserting the Boom Extension Step 9 Attach the HOOK amp CHAIN 11 to the end of the BOOM EXTENSION See Figure 7 using BOLT 20 WASHER 25 and NUT 29 Boom Nut Extension 29 10 X 91 Ton wae aL I TON 301 nj i l Washer J rd i 25 Bolt Hook amp Chain 20 11 Figure 7 Attaching the Hook amp Chain REV 05 99 SKU 35915 For technical questions please call 1 800 444 3353 Page 6 OPERATION Note Not to be used for aircraft purposes Step 1 Adjust the BOOM EXTENSION 10 to a weight limit position See Figure 8 that exceeds the weight you will be lifting Securely tighten the BOLT 16 WASHER 24 and NUT 28 WARNING Nut Never stand under an object that is being lifted by the Shop Crane Be aware of the possibility of a load slipping off the HOOK amp CHAIN 11 An item that falls from the Crane can cause serious injury Bolt Extension 4 16 10 Figure 8 Adjusting Boom Extension CAUTION DO NOT MOVE THE CRANE WHEN UNDER LOAD The Casters are not
2. EICENTRAL HYDRAULICS 2 TON FOLDABLE SHOP CRANE Model 35919 ASSEMBLY amp OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 9301 1 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 1997 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 You will need this manual for the safety SAVE THIS MANUAL instructions assembly and operating instructions READ ALL INSTRUCTIONS and parts list Put it in a safe dry place for future BEFORE ASSEMBLING OR reference Keep your invoice with this manual Write OPERATING THE SHOP CRANE the invoice number on the inside of the front cover Po 11 SAFETY WARNINGS amp CAUTIONS KEEP WORK AREA CLEAN Cluttered areas invite injuries KEEP CHILDREN AWAY All children should be kept away from the work area Don t let them handle the tool DO NOT ASSEMBLE OR OPERATE THE CRANE IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not attempt to assemble or operate AVOID MOVING PARTS DURING OPERATION Keep
3. designed to be rolled when the Crane is lifting heavy objects Step 2 Move the Crane so that the HOOK amp CHAIN 11 is directly above the item to be lifted Step 3 Securely attach the HOOK amp CHAIN to the item Step 4 To raise the BOOM 9 turn the JACK s 2 release valve fully clockwise right Insert the HANDLE 3 into the JACK and pump up and down repeatedly until the item has been lifted to the desired height Step 5 To lower the Crane SLOWLY turn the JACK s release valve counterclockwise left REV 10 04 SKU 35915 For technical questions please call 1 800 444 3353 Page 7 Folding the Frame Step 1 Step 2 Step 3 Step 4 Note NOTE Do not fold crane while loaded Lower Crane all the way Remove HAIRPINS 13 from the front RING PINS 12 Remove the front RING PINS 12 Leave rear RING PINS in Raise LEG 6 until it rests against HANDLE 3 Insert a front RING PIN into the middle hole of the BASE ASSEMBLY 1 Be certain that when unfolding both RING PINS 12 and HAIRPINS 13 are placed back in the proper places REV 10 04 SKU 35915 For technical questions please call 1 800 444 3353 Page 8 PARTS LIST PART DESCRIPTION Q TY PART DESCRIPTION Q TY 1 BASE ASSEMBLY 1 17 BOLT M16 X 3 9 46 GR 8 8 1 2 JACK 1 18 BOLT M14 X 4 5 1g GR 4 8 2 3 HANDLE 1 19 BOLT M14 X 3 156 GR 4 8 2 4 JACK HANDLE 1 20 BOLT M14
4. fingers and hands away from all moving parts USE EYE PROTECTION Wear ANSI approved impact safety goggles Goggles are available from Harbor Freight Tools DRESS SAFELY Protective gloves and nonskid footwear or safety shoes are recommended when working with and operating the Crane Don t wear loose clothing or jewelry They can get caught in moving parts Also wear a protective hair covering to prevent long hair from getting caught in the Crane DON T OVERREACH Keep proper footing and balance at all times STAY ALERT Watch what you are doing Use common sense Do not operate any tool when you are tired 2 TON LIMIT Do not operate the hydraulic jack beyond rated capacity REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Only use accessories intended for use with this Shop Crane Approved accessories are available from Harbor Freight Tools STORE IDLE EQUIPMENT When not in use Shop Crane should be stored in closed position and in a dry location to reduce rust For safety store the Shop Crane in a locked cabinet out of reach of children SKU 35915 For technical questions please call 1 800 444 3353 Page 2 UNPACKING When unpacking the Shop Crane check to make sure the following parts are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual Box A Box B Item Description Qty Item Description Qty 1 BASE ASSEMBLY 1
5. please call 1 800 444 3353 Page 3 Step 2 Using four BOLTS 22 and four WASHERS 26 assemble the HANDLE 3 to the POST 8 See Figure 2 Step 3 Using the BOLTS 19 WASHERS 25 and NUTS 29 secure the POST to the BASE ASSEMBLY as shown in Figure 2 Step 4 Assemble the SUPPORTS 7 to the BASE ASSEMBLY using the two BOLTS 18 WASHERS 25 and NUTS 29 for the bottom of the SUPPORTS and the BOLT 15 WASHER 24 and NUT 28 for the top as shown in Figure 3 NOTE The bends of the SUPPORTS face out at the top and in at the bottom Handle t3 Bolt ys MA e22 X ee AO Washer y gt 426 li Bolt Washers Base p l 25 Assembly __ P 4 wi us Nuts Figure 2 Assembling the Post onto the Base Assembly Nut Bolt 3 2n 15 o 28 Washer Supports 24 7 Washers 1 WM ei 48 25 Nut pet Bolt 28 19 v AN Figure 3 Assembling the Supports Y SKU 35915 For technical questions please call 1 800 444 3353 REV 10 04 Page 4 Step 5 Place the BOOM 9 onto the POST see Figure 4 and secure with BOLT 14 WASHER 23 and NUT 27 Step 6 Assemble the lower end of the JACK 2 to the POST using the BOLT 17 WASHER 24 and NUT 28 as shown in Figure 5 Step 7 Secure the top of the JACK to the BOOM using BOLT 21 WASHER 25 and NUT 29 See Figure 5
6. 7 SUPPORTS 2 2 JACK 1 8 POST 1 3 HANDLE 1 9 BOOM 1 4 JACK HANDLE 1 10 BOOM EXTENSION 1 6 LEGS 2 11 29 ASSEMBLY HARDWARE Lot ASSEMBLY For safety and ease of assembly use two people to assemble the Shop Crane WARNING To ensure safe operation it is ESSENTIAL that the correct bolts are used during assembly If an improper bolt is used this unit could fail potentially causing SERIOUS PERSONAL INJURY or DEATH Carefully compare the bolts to the Bolt Grade Identification illustrations and the measurements shown in the parts list on page 9 and the hardware diagrams on the page 10 to make sure that the correct bolts are used in the correct place If any doubts arise regarding proper assembly contact Harbor Freight Tools at the number at the bottom of this page BEFORE use Step 1 Using four RING PINS 12 assemble the LEGS 6 to the BASE ASSEMBLY 1 see Figure 1 irpi p gt o Base Note To insert the front RING ps lt 4 2 Assembly PINS lift up on the front 7 amp oe Ww 1 of the BASE ASSEMBLY lt g gt T until the holes line up o SN After all four RING PINS are inserted insert one ef HAIRPIN 13 thoughthe 4 small hole at the end of SA each of the RING PINS ius until it snaps into place Ring Pins Legs X IN Make sure that all RING 12 6 PINS are secure before S proceeding v Figure 1 Assembling Legs REV 05 99 03 04 10 04 SKU 35915 For technical questions
7. X 3 1 5 GR 8 8 1 6 LEG 2 21 BOLT M16 X 3 3 4 GR 8 8 1 7 SUPPORT 2 22 BOLT M8 X 1 5 4 8 POST 1 23 WASHER M18 1 9 BOOM 1 24 WASHER M16 4 10 BOOM EXTENSION 1 25 WASHER M14 5 11 HOOK amp CHAIN 1 26 WASHER M8 4 12 RING PIN 4 27 NUT M18 1 13 HAIRPIN 4 28 NUT M16 4 14 BOLT M18 X 4 5 1g GR 8 8 1 29 NUT M14 5 15 BOLT M16 X 4 5 46 GR 4 8 1 30 MANUAL 1 16 BOOM ADJ BOLT M16 X 3 9 46 GR 4 8 1 Bolt Grade Identification Grade 4 8 Grade 8 8 Grade Marking PLEASE READTHE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYERTHAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIEDTO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTSTHERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 35915 For technical questions please call 1 800 444 3353 Page 9 NOTE Some parts are listed and 2 shown for illustration purposes only and are not available individually as repl
8. acement parts z Hidden from view NOTE Only the bolts are indicated on this diagram The Washers and Nuts parts 23 29 simply go with the same size bolt Figure 9a Hardware Assembly Diagram REV 10 04 SKU 35915 For technical questions please call 1 800 444 3353 Page 10 HYDRAULIC JACK PARTS LIST ASSEMBLY DIAGRAM DESCRIPTION BASE SET STEEL BALL SEAL VALVE RELEASE SCREW WASHER CYLINDER COPPER WASHER VALVE SEAL COVER PUMP CYLINDER O RING SEAL PISTON PLUNGER amp FULCRUM ASSY PIN COTTER PIN R TYPE LINK BOLT WASHER OIL TANK WASHER RAM COLLAR O RING CUP SEAL C RING END CAP O RING PLUNGER HANDLE GRIP A 2 2 2 2 miL 2B lL L LL j2 2 B2B papa pep af pap ao 4 REV 10 04 SKU 35915 For technical questions please call 1 800 444 3353 Page 11

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