Carson HPK-100 User's Manual
Contents
1. check the fuse on the amplifier If the fuse is OK then check the POS and NEG power input leads for good supply and ground connections If power into the amplifier is OK then check that the voltage level at POS and NEG on the amplifier is less than the rated voltage If the voltage level is OK then the amplifier may be bad If the fuse on the amplifier is blown disconnect the speaker leads at the amplifier and replace the fuse As before activate the amplifier and look for the output indicator to light up If the fuse blows again then the amplifier may be bad If the output indicator on the amplifier lights up disconnect the leads at the speaker and check the speaker inputs with an ohm meter If the reading is less than 1 ohm or reads as open circuit then the speaker may be bad If the ohm meter reading is OK then the wiring or connec tions between the amplifier and speaker may be faulty The following chart shows typical symptoms and possible causes PROBLEMS No power or Power not applied s the output indicator light coming on output Connector loose s an external fuse or circuit breaker used Fuse blown Are the negative leads connected to a good ground Loose connection at power source High Voltage Protection nput voltage must be less than highest rated voltage Bad speaker Try another speaker Low vehicle voltage nput voltage must be greater than lowest rated voltage Intermittent tone High Voltage Protection s the vehicle voltage r2. 0 10 14 Speaker 100W 11 ohm CSP 100B Switch Panel SP 200 Connector 4 P Terminal Block Plug CP4688 04 Screw Hex 8 Self Drilling CP4051 XK 12 Terminal 3 16 Insulated Fem Q C CP4062 K2545 Instruction Manual CP5060 This Manual CP5060A 02 04 10 Page 4 of 8 HPK 100 Installation and Operating Instructions MOUNTING Amplifier Select a location for the amplifier in an area such as the driver compartment firewall under a seat etc Mounting the amplifier in the engine compartment or in an area directly exposed to weather is not recommended Allow clearance for wiring Inspect behind mounting area for clearance Install the terminal block plug and make all electrical connections before final mounting Use 8 screws supplied loose for mounting Speaker The speaker is weather resistant and is intended to be mounted on the outside of the vehicle or under front hood Mount the speaker facing forward and as far forward on the vehicle as possible to minimize sound exposure to occupants Choose a location that minimizes obstructions in front of the speaker to maximize forward sound Attach the speaker to a sturdy part of the vehicle to prevent vibration and possible damage Attach the speaker angled slightly toward the road so the front openings will drain off any fluids Cover openings of speaker while drilling any holes DO NOT get metal shavings inside the speaker Switch Panel Mount the switc
3. An output indicator on the side of the amplifier also lights up The output indicator is located opposite the end with connector When the emergency is over turn off the LITE switch and set the HORN SELECT switch to VEH in one sweeping motion When the horn ring is pressed the regular vehicle horn will sound NOT USING SWITCH PANEL As soon as power is applied the amplifier and speaker produce a simulated air horn sound and the output indicator lights up The output indicator is located opposite the end with connector 02 04 10 CP5060A HPK 100 Installation and Operating Instructions Page 7 of 8 SERVICE The complete system consists of the amplifier speaker and switch panel components along with the wiring and electrical connections A blown fuse on the amplifier does not necessarily mean the amplifier is bad If the system stops functioning or exhibits problems first check that the wire and electrical connections to each component are OK then check the following On the switch panel check for power into center terminal and out of the switch On the HORN SELECT switch check for power while pressing the horn ring If there is not power into the switch check wire for bad connections and check fuses or breakers in the circuit If there is power into but not out of the switch the switch itself may be bad While activating the amplifier with horn ring look for the output indicator to light up If it lights up the amplifier is OK If not
4. CARSON Carson Manufacturing Co Inc 5451 North Rural Street Indianapolis IN 46220 Phone 888 577 6877 Fax 317 254 2667 www carson mfg com HPK 100 HORN SYSTEM HORN SELECT L E H F CSP 100B CARSON 100W 11 OHM O O INSTALLATION AND OPERATING INSTRUCTIONS i NEG SPK SPK POS This product is legal in most states Please consult your state local vehicle codes to ensure compliance with vehicle horn regulations Carson is a trademark of Carson Manufacturing Company Inc WARNING Sound Hazard Sound level from horn speaker gt 120dBA 10 feet may cause hearing damage 8 Do not operate horn without adequate hearing protection for you and anyone in immediate vicinity Ref OSHA 1910 95 for occupational noise exposure guidelines Page 2 of 8 HPK 100 Installation and Operating Instructions GENERAL DESCRIPTION The HPK 100 is a complete electronic simulated air horn system The system includes an ampli fier with matching speaker along with a switch panel The switch panel allows changing between the vehicle horn and air horn and includes a switch for emergency lighting The amplifier utilizes short circuit high voltage and reverse polarity protection systems for maximum service life An output indicator light is provided on the amplifier for diagnostics SPECIFICATIONS Amplifier HA 100 1014 S y O Speaker Load input Voliage input Curreri Ou
5. E 4 WATERPROOF Plug into unit first for 15A Automotive BUTT CONNECTORS terminal identification Type Fuse CP5060A FOR UNDER HOOD SPLICES 02 04 10 Page 6 of 8 HPK 100 Installation and Operating Instructions ELECTRICAL CONNECTIONS CONTINUED NOT USING SWITCH PANEL NOTE Permanent disconnection of the vehicle horn is NOT recommended HORN RLY Horn Momentary VDC Circuit Amplifier Power SPST Connection Examples Switch Splice Assumes Power is VDC VDE Added VDC SPDT May be powered with Switch Added VDC instead just change Relay No to VDC and Amp NEG in oA POS Veide hom diagrams me Amp POS To Amp POS will also sound 16G RED to VDC 16G BLK to VDC 18G BRN 18G BRN 4 P Terminal Block Plug Plug installed CP4688 04 F 9 this orientation 4 Plug into unit first for 15A Automotive terminal identification Type Fuse OPERATION WARNING Sound Hazard Sound level from horn speaker gt 120dBA 10 feet may cause hearing damage Do not operate horn without adequate hearing protection for you and anyone in immediate vicinity Ref OSHA 1910 95 for occupational noise exposure guidelines USING SWITCH PANEL In an emergency situation set the HORN SELECT switch to AIR and turn on the LITE switch in one sweeping motion When the horn ring on the vehicle is pressed the amplifier and speaker produce a simulated air horn sound
6. ect terminals supplied loose Wire Size and Termination The diagram shows the minimum wire size used for each connec tion along with recommended lead color If the wire is longer than 10 ft use the next larger wire size Use only high quality crimp connectors for installation on the vehicle 02 04 10 CP5060A HPK 100 Installation and Operating Instructions Page 5 of 8 ELECTRICAL CONNECTIONS CONTINUED NOTE Permanent disconnection of the vehicle horn is NOT recommended ne Shy BLK 22G VDC FOR LAMP ADD PROPER FUSE SWITCH LAMP 20A MAX RED VDCIN a Recommended RATED 15A 12VDC Wire Size YEL VDC OUT Amps Size Ti 5 10 16G a 10 15 14G OBSERVE SEE Use next larger SWITCH TERMINAL WIRE SIZE TABLE size SPACING FOR if longer than 10 ft ORIENTATION ORG or RED 16G HORN SELECT SWITCH RATED 15A 12VDC UNDER HOOD VDC HORN RELAY CIRCUIT lle i HORN OBSERVE Splice RELAY SWITCH TERMINAL GRN 16G SPACING FOR 4 Break ORIENTATION Connection Splice BLU EE Vehicle If the HORN RELAY CIRCUIT provides VDC Horn Connect ORG or RED 16G wire to VDC supply and connect 16G BLK to HORN SELECT SWITCH ORG or RED 16G CSP 100B SPEAKER 16G BLK to VDC 100W 11 ohm 18G BRN 18G BRN 4 P Terminal Block Plug Splice 18G BRN Splice 18G WHT CP4688 04 Plug installed this orientation US
7. egulator working properly Connector loose s the connector tight on the unit Bad power connection s there a loose connection on a power lead Circuit breaker in supply connection Is a circuit breaker used with at least a 50A rating PARTS and ACCESSORIES The following parts and accessories are available from Carson Manufacturing Company Inc Cover not including chassis for amplifier Ne ee ee ee a Cable 6 P Lead Assembly 15FT made w 3 16 Q C Terminals for switch panel Terminal 3 16 Insulated Fem Q C for switch panel CP5060A 02 04 10 Page 8 of 8 HPK 100 Installation and Operating Instructions See www carson mfg com for additional information or contact our Service Department at E mail service carson mfg com or Phone 888 577 6877 RETURN If you have any questions concerning this or any other Carson product please contact our Technical Service Department at 888 577 6877 Many issues can be handled over the phone We can also be reached via e mail at service carson mfg com If a product must be returned for any reason please contact our Technical Service Department to obtain a Returned Merchandise Authorization num ber RMA before you ship the product to Carson Please write the RMA clearly on the package near the mailing label Be sure to provide a return address contact and phone number along with a brief description of the problem LIMITED WARRANTY Carson Manufacturing Company Inc
8. h panel underneath the vehicle dash board using 8 screws supplied loose Locate the panel away from the driver s or passenger s legs Allow clearance for wiring Inspect behind mounting area for clearance Make all electrical connections before final mounting ELECTRICAL CONNECTIONS Amplifier Electrical connections to the amplifier are made using a removable terminal block plug supplied loose located on the side A label on the amplifier identifies each terminal function You should install the plug on the amplifier before wiring If the unit needs service the plug can be easily removed without unwiring The amplifier is fused near the connector The power supply for the amplifier must be capable of delivering peak currents up to 50 amps for adequate short circuit protection and reliable operation Most vehicle horn circuits with relays provide adequate power on the vehicle horn side of the relay However do not provide power to both the vehicle horn and this amplifier from one horn relay circuit as this will exceed circuit rating NOTE Permanent disconnection of the vehicle horn is NOT recommended Attach leads by stripping 3 8 inserting into plug and clamp by tightening screw Make sure the screw is tight and the wire can t be pulled out Failure to adequately tighten the screw can result in improper operation or burning the connector and wire Switch Panel Electrical connections to the switch panel are made using 3 16 quick conn
9. ollowing safety precautions Failure to follow all safety precautions and instructions may result in property damage injury or death Qualifications The installer must have a firm knowledge of basic electricity vehicle electrical systems and emergency equipment WARNING Sound Hazard Sound level from horn speaker gt 120dBA 10 feet may cause hearing damage Do not operate horn without adequate hearing protection for you and anyone in immediate vicinity Ref OSHA 1910 95 for occupational noise exposure guidelines Mounting Mount the unit for easy access by the vehicle operator DO NOT mount in air bag deployment area Assure clearances before drilling in vehicle Wiring Use wiring capable of handling the current required Make sure all connections are tight Route wiring to prevent wear overheating and interference with air bag deployment Install and check all wiring before connection to vehicle battery Testing Test all horn system functions after installation to assure proper operation Test vehicle operation to assure no damage to vehicle Keep These Instructions Keep these instructions in the vehicle or other safe place for future reference Advise the vehicle operator of the location UNPACKING Inspect contents for shipping damage If found alert carrier immediately Contact supplier immediately if any components are missing Contents of box should include the following items Item Amplifier Unit HA 10
10. tput Power High Valige Protection Shori Creut Curent Operating Temp Size 3 5 8 Long 4 1 4 Wide 1 13 16 High Weigh Speaker ese OO Power Handling impedance Frequency Range 400 Hz to 3500 Hz Size 6 34 Wide 5 10 High 2 36 Deep Weight Switch Panel SP 200 Voltage Current 15ADC Max Size 3 3 4 Wide 1 1 4 High 1 3 4 Deep NOTICE Due to continuous product improvements we must reserve the right to change any specifications and information contained in this manual at any time without notice Carson Manufacturing Co Inc makes no warranty of any kind with regard to this manual including but not limited to the implied warranties of merchantability and fitness for a particular purpose Carson Manufacturing Co Inc shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this manual See www carson mfg com for latest information 02 04 10 CPS5060A HPK 100 Installation and Operating Instructions Page 3 of 8 INSTALLATION Proper installation of the system is essential for years of safe reliable operation Please read all instruction before installing the system components Failure to follow these instructions can cause serious damage to the components or vehicle and may void warranties SAFETY PRECAUTIONS For the safety of the installer vehicle operator passengers and the community please observe the f
11. warrants this new product to be free from defects in material and workmanship under normal use and service for a period of five 5 years from the date of delivery to the first user purchaser During this warranty period the obligation of Carson Manufacturing is limited to repairing or replacing as Carson Manufacturing may elect any part or parts of such product which after examination by Carson Manufacturing is determined to be defective in mate rial and or workmanship This warranty does not cover labor charges for removal or re installation of the product Fuses and lamps and speakers are not covered under this warranty This warranty does not extend to any unit that has been subjected to abuse misuse improper installation or which has not been adequately maintained nor to units which have problems related to service or modification at any facility other than the manufac turer THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL CARSON MANU FACTURING COMPANY INC BE LIABLE FOR ANY LOSS OF PROFITS OR ANY INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF ANY SUCH DEFECT IN MATERIALS OR WORKMANSHIP 02 04 10 CP5060A
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