Canon D1 User's Manual
Contents
1. see the operating manual of the host machine printer Safe Use of Machine To use this machine safely proper operation and periodical maintenance are indispensable Read the safety precautions described in this manual thoroughly and do not perform operations or maintenance procedures until you understand them completely The operating procedures and safety precautions described in this manual are valid only for proper use of this machine Responsibility for any improper use or operation of this machine lies with the user Safety precautions are indicated in this manual as follows AN WARNING sons if not performed correctly In order to use the machine safely always pay Indicates a warning concerning operations that may lead to death or injury to per attention to these warnings N CAUTION damage to property if not performed correctly In order to use the machine safely Indicates a caution concerning operations that may lead to injury to persons or always pay attention to these cautions CH Important This symbol indicates the range of acceptable values and operating conditions e Note This symbol indicates useful supplementary information for operational proce dures Operating Safety Precautions A WARNING When moving the machine be sure to turn off all of the power switches for the connected equip ment then disconnect the power cord and contact your local authorized dealer Otherw2. conveyor Delivery Transport Rollers Output booklets are held by this roller The position of the roller is set automati cally to match the booklet size Booklet Detect Sensor This sensor detects the conveyor full with stacked booklets Transport Belts This belt moves while booklets are being output after booklets are ejected and transports them Delivery Tray E This tray holds the stacked booklets It is removable When the tray is removed the conveyor full is not detected and the continuous operation is possible 1 Removing the delivery tray 1 Loosen two locking knobs 2 Lift the delivery tray up to remove 3 Tighten two locking knobs Locking Knobs Section Descriptions 1 7 1 8 Section Descriptions Operating Procedures 2 gt s ue EE 2 2 Operation While Trimming sesesseesseeesseesieessiresiitsttisttinttttttkttntttst tEn StEEAeEEASEEAANEEENEEENAENAEEnnEEn Annn annn nnen 2 3 Trimmer Setup 1 Turn on the power switch on the saddle stitcher first then turn on the power switch on the host machine printer Trimmer will also be powered on because it is connected to the saddle stitcher See the operation manual for the printer and set up the printer 2 2 Trimmer Setup Oper tion While Trimming When the conveyor is full with booklets remove the booklets If the machine stops because the conveyor is full remove the booklets and the operation resta
3. the connected host machine Refer to the Machine Dimension described on the manual of the host machine and this machine Voltage From the Finisher Power Consumption 300 W or less Maximum Load Current 4A Noise Level 70 dBA or less Environmental Temperature Compliant with the specification of the host machine printer in Use Temperature 10 to 40 C 14 to 104 F in Storage Temperature 10 to 50 C 14 to 122 F in Transportation Humidity Compliant with the specification of the host machine printer Pressure 608 to 1 013 hPa Contamination Pollution Degree 2 Office environment Level 1 If the cover sheet is thinner than the other sheets in the booklet the cover sheet may be scratched It is recommended to use a thicker sheet for the cover sheet 2 The maximum number of sheets trimmable can change depending on the connected host machine 3 The possible trimming size can change depending on the connected host machine 4 When the delivery tray is removed the conveyor full condition is not detected and the continuous opera tion is possible 4 2 Specifications Inde B Booklet Lifter Section 1 1 2 1 5 Booklet Lifter Section 2 1 2 1 6 Booklet Lifter Section Belt Unit 1 5 C Conveyor Gechon 1 2 1 7 D Delivery Section Cover 1 6 Delivery Section Transport Belt Unit 1 6 Deli
4. canon Booklet Trimmer D1 User s Guide Please read this guide before operating this product a After you finish reading this gu store it in a safe plac Es fi Te d 4 4 d a Structure of the Users Guide cD Before You Begin Ga Operating Procedures f Chapter 37 Troubleshooting Appendix Read here first Important Information e This manual is designed to help you to install operate and maintain the trimmer Please read and under stand this manual and keep it in a safe and convenient place Do not operate the trimmer until you read and understand the instructions in this manual e Canon shall not be liable for incidental consequential damages resulting from improper or inadequate maintenance by the customer unauthorized modification or misuse or operation outside of the environmen tal specifications for the product e Canon pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are subject to change without prior notice and without legal obligation e All rights are reserved No part of this manual may be photocopied reproduced or translated to another lan guage without the prior written consent of your local authorized dealer e This product applies to the CE Marking CE e This manual describes the operating procedures for the booklet trimmer D1 For trimmer operations set from the host machine printer
5. ction Transport Belts These belts move the booklets Section Descriptions 1 3 2 Trim Section Each booklet delivered from the Infeed Section is trimmed along its fore edge and then moved to the booklet lifter section To pull out the trim unit hold the green handle AN CAUTION i When removing jammed booklets from Trim Section the trim section take care not to touch Transport Belt Unit the blade edge TC4 When booklets jam in the trim section hold the handle with green label and open this mecha nism to remove the jammed booklets Opening the Transport Belt Unit 1 Hold and press the handle 2 Open to the right Trim Section Entrance Transport Belt Unit TC3 If a booklets jam in the trim section entrance hold the green handle and open this mechanism to remove the jammed booklets Transport Belts These belts move the booklets Handle TC2 Hold this green handle and pull out the trim unit Trimmer Booklet Waste Tray Opening the Transport Belt Unit Trim is collected in this 1 Hold and press the handle tray When it is full the Se 2 Pull to the right host machine displays A 3 Lift the mechanism up an error message Manual Hand Wheel TC1 If trim drops off inside When booklets jam between the Infeed sec the machine when this tion and the trim section turn this hand wheel tray i
6. e nnna 3 4 3 1 Error Messages When an error occurs and the machine does not work properly SERVICE CALL ERROR appears on the LCD of the host machine printer If SERVICE CALL ERROR appears perform as follows AN WARNING Do not plug in or pull out the power plug with wet hands It may cause an electrical shock AN CAUTION When you pull the power plug out be sure to hold the plug as you do so If you pull it out by the power cable it may expose or cut the core wires and cause a leak of electricity which may result in fire or electrical shock Service Call Error When the SERVICE CALL ERROR appears on the LCD of the host machine turn off the power switch of the saddle stitcher and the printer Wait about 10 seconds and then turn on the power switch again If the SERVICE CALL ERROR is still shown on the LCD of the host machine check the following items turn off the main power and disconnect the power plug of the booklet trim mer D1 Then contact your local authorized dealer Product Name State of trouble Code number indicated on the touch panel display of the host machine printer 3 2 Error Messages Error Message Chart Perform the required remedies according to the error indicated on the host machine printer AN CAUTION When re
7. ear ine 1 6 5 Conveyor EE 1 7 Operating Procedures Trimmer Setup enitn eiaei de A i eevee Reken 2 2 Operation While Trimming 2 3 Troubleshooting Error Messages cis fee 8 Hu a EL rn A 3 2 Service Cal Error in rn ea ii anne 3 2 Error Message Chart sica ti ion in EE 3 3 Clearing Tee Lu 3 4 Appendix ie e le IEN 4 2 ee e le 4 2 Misa dida 4 3 Before You Begin gt Machine Description u een nie 1 2 Section Descriptions nn 1 3 infeed Decio an lan 1 3 AR PE CRE O EARE EANET ARARE EON AAEE EAA 1 4 3 Booklet Lifter Gechon 7 1 5 4 Booklet Lifter Section 3 1 6 5 Conveyor Section aussen ia iii 1 7 Machine Description 1 2 Machine Description 1 Infeed Section See page 1 3 2 Trim Section See page 1 4 3 Booklet Lifter Section 1 See page 1 5 4 Booklet Lifter Section 2 See page 1 6 5 Front Cover 6 Conveyor Section See page 1 7 Section Descriptions 1 Infeed Section Booklets delivered from the host machine are received here The booklets are jogged and then transported to the trim section Once the trimmer is installed you cannot touch this section When booklet jams in this section pull out the trim unit and remove the jammed booklet from the space on the trim unit See page 1 4 Top bottom Guides These guides jog the booklet SI SS A DS 5 Transport Hooks y These hooks push each booklet into the trim se
8. ipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful inter ference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a resi dential area is likely to cause harmful interference in which case the user will be required to correct the interference at this own expense A FCC WARNING Q Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment CONTENTS Section 1 Section 2 Section 3 Section 4 Important IMPOMMAtON rss else ken Del i Safe Use of Machine ii Operating Safety Precautions oooooconncccnnncccnnncnnonncncnnncncn nan nn nn nr c cnn rca rnn rca rra rn ii Caution Label Locations ooonmcocnnncccnnncccnnncncnnnnnnannnnnnonnn conc nora rra r anna rmac iii FOC NOTICES ae ne A oe ie eed ie ee ee iii Before You Begin Machine Description cn Add 1 2 Section Descriptions sesi u a ie ae be 1 3 E Inteed Section it AAA 1 3 2 Tim Section am AA AA A 1 4 3 Booklet Lifter Section 1 1 5 4 Booklet Liter Section 2 aa ea r
9. ise the cord may be damaged and may result in a fire or electric shock Do not remove the safety covers or deactivate the sensor switches for the safety covers Other wise it may lead to severe injury CAUTION When removing jammed booklets from the trim section take care not to touch the blade Or when removing jammed booklets from Infeed section do not put your hands and fingers close to the belt Otherwise if the belt drives by some chance your hands and fingers may be caught This machine weighs about 152 kg 335 Ib When you operate the machine consider the machine weight and use the machine safely To cut the power on this machine unplug the power plug on the back of the machine Do not use paper which does not meet the specifications Otherwise it may cause paper jams Do not open the covers while machine operation or the machine will stop and booklets will jam ai Gi ai Gi Gi Use this machine at office or commercial environment Do not use this machine at industrial envi ronment Caution Label Locations When removing jammed booklets from the trim section take care not to touch the blade When removing jammed booklets from Infeed section do not put your ke hands and fingers close to the belt AO Otherwise if the belt drives by some chance your hands and fingers may be caught FCC NOTICES NOTICE This equ
10. moving jammed booklets e Transport belts are dirty from the trim section take care See procedure 2 not to touch the blade edge Procedure 1 Open the guide and check to see ifthere are any paper chips left on the booklet feed path See page 3 3 Procedure 2 Transport belt cleaning is required To clean the transport belt contact your local authorized dealer 3 4 Clearing Paper Jams Appendix A 4 1 Specifications Specifications Product Name Booklet Trimmer D1 Description of Product Upper knife reciprocating fore edge trimmer with delivery tray Maximum Number of Sheets Trimmable 50 sheets 80 gsm Se 48 sheets 80 gsm 2 sheets 300 gsm Possible Trimming Size A3 B4 A4R 13 x 19 2 330 2mm x 487 7 mm 12 x 18 11 x 17 LGL LTRR 12 60 x 17 72 320 mm x 450 mm SRA3 Above sizes are native sheet sizes before half folded Possible Trimming Width Fore edge 2 to 20 mm 0 08 to 0 78 Trimmer Booklet Waste Tray Capacity Approximately 1 500 sheets of trimmed strip width 20 mm 0 78 A4 80 gsm Conveyor Capacity 30 booklets 40 sheets of A4 booklet 80 gsm 20mm 0 78 of trimming width Machine Dimensions 1 575 W x 770 D x 1 040 H mm 62 x 30 3 8 x 41 With conveyor section and delivery tray Weight Approximately 152 kg 335 Ib Installation Space with Host Machine Installation space differs depending on
11. moving jammed booklets from the trim section take care not to touch the blade edge Cause of Error Remedy The delivery section cover is open Close the delivery section cover The front cover is open Close the front cover 1 The trim unit is not inserted correctly Hold the handle M C2 and insert the trim unit to the rear end correctly The trimmer booklet waste tray is not inserted correctly Insert the trimmer booklet waste tray 3 to the rear end correctly The conveyor is full 1 Lift the ME handle and remove the booklets from the con veyor The trimmer booklet waste tray is full Open the front cover O pull out the trimmer booklet waste tray O and empty it Reposition the trimmer book let waste tray 3 and close the front cover 1 A booklet jam has occurred in M D sec tion Open the front cover 1 and remove the jammed booklet from the space on the trim unit Then close the front cover to restart the printing A booklet jam has occurred in IC sec tion Open the front cover 1 and turn the CT manual han dle clockwise to transport the jammed booklet to the trim unit completely then hold the El C2 handle to pull out the trim unit Open the M C3 and M C4 transport belt unit and remove the jammed booklet Reposition the MC3 and M C4 transport belt unit and hold the H C2 handle to re
12. position the trim unit Then close the front cover 1 to restart the printing A booklet jam has occurred in MB sec tion Open the front cover 1 and the MB transport belt unit Remove the jammed booklet reposition the MB transport belt unit and the front cover 1 to restart the printing A booklet jam has occurred in MA sec tion Booklet waste exists at delivery section Lift the EM E handle and remove the jammed booklet com pletely Open the delivery section cover and the MA transport belt unit Remove the jammed booklet close the TI A transport belt unit and the delivery section cover 2 to restart the printing 1 If this error message appears when the conveyor is not full trim may exists at the sensor Error Messages 3 3 Clearing Paper Jams en e Paper chip jams See proce dure 1 e Transport belts are dirty See procedure 2 e Paper chip jams See procedure 1 e Transport belts are dirty See proce dure 2 Jam in Booklet Lifter Section 1 e Paper chip jams See procedure 1 e Transport belts are dirty See proce dure 2 Jam in Infeed Section e Paper chip jams See proce dure 1 e Transport belts are dirty See procedure 2 AN CAUTION e Paper chip jams See pro cedure 1 When re
13. rts automatically d Note If you remove booklets before the conveyor is full you can increase production efficiency without interrupting the operation Be careful not to drop the book while removing Trimmer Booklet Waste Tray When the trimmer booklet waste tray is full open the front cover pull out the trimmer booklet waste tray and empty it If trim drops off inside the machine when this tray is pulled out make sure to remove the dropped trim To reposition the trimmer booklet waste tray insert until it reaches to the rear end Close the front cover and the operation restarts automatically Operation While Trimming 2 3 If a booklets jam open the cover or mechanism shown below to remove the jammed booklets Delivery Section Cover ransport Belt Unit AN CAUTION When removing jammed booklets from the trim sec tion take care not to touch the blade edge d Note If the booklets jam frequently refer to page 3 4 for instructions on correcting the problem 2 4 Operation While Trimming Troubleshooting This section describes the cause and solution of the errors CHAPTER S EMO MESS AS E P nn generierten 3 2 Service Gall EMO ica ltd iii reese EE 3 2 Error Message Chain ir ii ee 3 3 Clearing Paper Jams sssssssesesesesseseseesinstsitsttntttnttttnntt tnnt tnntt EASE EEStEEASEASEEEASEEEAOEEASEEEAEEASEEnn nannan nnn
14. s pulled out clockwise and transport the booklet com make sure to remove pletely to the trim section Then pull out the the dropped trim trim unit and remove the jammed booklet 1 4 Section Descriptions 3 Booklet Lifter Section 1 This section lifts each booklet and delivers Locking Booklet Lifter Section Belt Unit TB If a booklets jam in the booklet lifter section hold the green lock ing lever and open this mecha nism to remove the jammed booklets Opening the Transport Belt Unit 1 Hold the locking lever 2 Turn the lever to the left Closing the Transport Belt Unit 1 Hold the locking lever 2 Push the mechanism to the right until it is locked Section Descriptions 1 5 4 Booklet Lifter Section 2 This section delivers each booklet to the conveyor Delivery Section Transport Belt Unit TA GE Sch Cc ii If a booklets jam in the delivery section hold the han ee dle with green label and open this mechanism to section open this cover and remove the jammed booklets remove the jammed booklets i Opening the Transport Belt Unit 1 Lift the handle up 2 Pull to the right Transport Belts These belts move the booklets 1 6 Section Descriptions 5 Conveyor Section The booklets delivered from the booklet lifter section are laid out on the conveyor Handle TE Hold this handle and lift the roller unit when removing the booklets on the
15. ur regional dealer CANON LATIN AMERICA INC 703 Waterford Way Suite 400 Miami Florida 33126 U S A CANON AUSTRALIA PTY LTD 1 Thomas Holt Drive North Ryde Sydney N S W 2113 Australia CANON CHINA CO LTD 15F Jinbao Building No 89 Jinbao Street Dongcheng District Beijing 100005 China CANON SINGAPORE PTE LTD 1 HarbourFront Avenue 04 01 Keppel Bay Tower Singapore 098632 CANON HONGKONG CO LTD 19 F The Metropolis Tower 10 Metropolis Drive Hunghom Kowloon Hong Kong USRM2 0169 00 CANON INC 2011
16. very Transport Rollers 1 7 Delivery Tray c ooooncconcccocccnccnoncnoncnancnncnnnonnos 1 7 2 3 E Error Message Chart 3 3 Error Messages 3 2 F Front e saesae re ea R R a 1 2 H A se 1 4 1 7 l Infeed Section renani 1 2 1 3 J Jam in Booklet Lifter Section 3 4 Jam in Infeed Gechon 3 4 Jam in Trim Section ooooooocccocconcccnconcnoninnnon 3 4 L LOCKING Lever oooonconicncinccionnccnnaconacnncnonononccnnnos 1 5 M Manual Hand Wheel ooooonoocccocccccoccooccconcccononos 1 4 P Paper Jams s tt 3 4 S Service Call Emor 3 2 Specifications eeoeeeeeeoeoeeeeeeoeeeseeeseeseseseee 4 2 T Top bottom Guide 1 3 Transport Belt Ulnnp 2 4 Transport Belts 1 3 1 4 1 6 1 7 Transport Hooks A 1 3 Trim Gecton nanea 1 2 1 4 Trim Section Entrance Transport Belt Unit 1 4 Trim Section Transport Belt Unit 1 4 Balu acia 2 4 Trimmer Booklet Waste Tray 1 4 2 3 Trimmer Setup s sssesssessesessesseeesenerseseeseessrseee 2 2 Index 4 3 4 4 canon CANON INC 30 2 Shimomaruko 3 chome Ohta ku Tokyo 146 8501 Japan CANON U S A INC One Canon Plaza Lake Success NY 11042 U S A CANON CANADA INC 6390 Dixie Road Mississauga Ontario L5T 1P7 Canada CANON EUROPA N V Bovenkerkerweg 59 61 1185 XB Amstelveen The Netherlands See http www canon europe com for details on yo
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