Cal Flame Spa Wrap User's Manual
Contents
1. o e douir4 deJAA eds anog Sui e3su Installing Your Spa Wrap Fireplace Natural Gas Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the fireplace is manufactured for IMPORTANT WARNING All Cal Flame fireplaces are manufactured with the highest regard to safety For this reason Cal Flame s and fireplaces are either manufactured to operate on liquid propane LP or natural gas NG and cannot be converted To verify the operating fuel remove the bottom drip pan and check serial number label on the left Either LP or NG will be marked on the operating tab indicating the proper operating fuel Attempting to convert a Cal Flame fireplace from one fuel to another may result in serious injury and void the warranty coverage IMPORTANT Never connect the fireplace to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of local codes to the national fuel gas code ANSI Z223 1a 1998 Installation in Canada must be in accordance with the standard CAN CGA B149 2 Propane Installation Code Natural gas connection must be performed by a licensed contractor or local gas company representative Ensure that the service supplying the fireplace is fitted with a conveniently positioned shut off valve with easy access Your Cal Flame fireplace for use with natural gas comes equipped with its own regulator which MUS2. Precautions Regarding Children e Never leave children unattended when the fireplace is being used e Do not store items of interest to children around or below the fireplace e Never allow children to sit or stand on any part of the fireplace Other Common Sense Precautions e Never leave the fireplace unattended while using high flame settings e Never let clothing or other flammable materials come in contact with or close to any grate rock or fire screen until it has cooled Fabric may ignite and result in personal injury e When using the fireplace do not touch the rock fire screen or immediate surroundings as these areas become extremely hot and could cause burns e Proper apparel is a safety consideration Never wear loose fitting or hanging garments while using your new fireplace 2009 Spa Wraps LTR20091032 Rev A E e Donotheat any unopened glass or metal container of food on the fireplace Pressure may build up and cause the container to burst resulting in serious harm or damage to the fireplace e Do not use charcoal in this fireplace e Do not block the vents located near the base of your fireplace as gas may build up in case of leak and cause serious damage e Do not reach over your fireplace or any other surfaces when hot or in use Most cities and counties require permits for exterior construction and electrical circuits In addition some communities have codes requiring residential barrie
3. 0 including electrical assembly If your unit has a fire place see the instructions in the chapter Planning for and Using Your Spa Wrap Fireplace Model SW 100 Cal Desigus www calspas com 2009 Spa Wraps LTR20091032 Rev A Spa Wrap Assembly Figure 1 Exploded view of SW 100 and SW 400 Cat Desigus www calspas com 2009 Spa Wraps LTR20091032 Rev A TIVA LHOIY YT Id LHI TYM MOVE 3dIS 3IlSOddO avid 1391 NI 43MOd M3ACO M HOLIMS 440 NO quu ssv deam eds vid L331 Sdails SISUJOI y Ul jpedey eop d ul yoog jom doim ods 99014 bM doJM Dds ol xoojq H JUNO unotu xoojq l 404 uonpoo Jedoud sinsoojN TIVM 1NO J SNOILINALSNI 420718 TI SYOLOANNOO JIVA34 3lVN 12018 TIA TIVM 1331 SNOILINALSNI ATANISSV 007MS ND Figure 2 SW 400 Assembly Rev A 2009 Spa Wraps LTR20091032 Cal Descgus www calspas com Seam and J oint Finishing After you have unpacked all of the pieces and have put them in place around your spa you may vvish to apply grout and stucco to the seams to give your spa vvrap a more finished appearance Note When access is needed inside your spa the seams will need to be split When work inside the spa is finished the seams will need to be refinished so plan accordingly 1 Prepare and fill the gap or seam line with speed set 2 Using your fingertips push a
4. 2009 OWNER S MANUAL ra E x E 4 Cal Spas Home Resort www calspas com LTR20091032 Rev A 12 16 08 Delivery and Set Up qr Planning the Best Location for Your Spa Wrap 1 Preparing a Good Foundation 1 Spa Wrap Assembly 2 Tools and Materials 2 Assembly sss nnn 2 Seam and Joint Finishing 5 Installing Your Spa Wrap Fireplace 7 LP Gas Requirements ers 7 Natural Gas Requirements 8 What To Do If You Smell Gas 8 Testing for Leaks eese eere 9 Lighting Your Gas Fireplace 9 To Turn Off the Appliance 9 Safety Information 10 Maintenance and Care 12 Maintaining Your Fireplace 12 Cleaning eere I nnn 12 Replacement Parts 13 Warranty Information 14 Copyright 2008 2009 LMS Inc All rights reserved Duplication without written consent is strictly prohibited Cal Spas and Cal Enclosures are registered trademarks Due to continuous improvement programs all models operation and or specifications are subject to change without prior notice LTR20091032 Rev A 12 16 08 Read This First Carefully read and follow all safety instructions When installing and assembling y
5. T NOT be removed If this regulator needs to be replaced use only the type specified by Cal Flame for this appliance e Remove the rear panel to gain access to the regulator and gas connection point e Connect a suitable flex connector to the regulator What To Do If You Smell Gas Do not try to light the appliance Do not touch any electric switch Do not use any phone in the immediate area Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to turn the gas control knob Never use tools If the valve will not turn by hand dont try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Cal Desigui www calspas com i 2009 Spa Wraps LTR20091032 Rev A Testing for Leaks Perform a leak test at least once each year vvhether the gas supply cylinder has been disconnected or not In addition anytime the gas cylinder is connected to the regulator or any part of the gas system is disconnected or replaced conduct a leak test As a Safety precaution remember to always leak test your fireplace outdoors in a well ventilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use only a leak testing solution as specified below 1 Prep
6. are a leak testing solution of sudsy water by mixing in a spray bottle half liquid soap and half water 2 Check and make sure all the control knobs are in the OFF position 3 Turn cylinder valve knob counter clockwise one turn to open 4 Apply leak testing solution by spraying on joints of the gas delivery system 5 Blowing bubbles in the soap solution indicates that a leak is present 6 Stop a leak by tightening the loose joint or by replacing the faulty part with a replacement part recommended by the manufacturer Do not attempt to repair the cylinder valve if it should become damaged The cylinder must be replaced 7 f you are unable to stop a leak shut off the gas supply at the cylinder valve Remove the cylinder from the fireplace Call an authorized gas appliance service technician or LP gas dealer Do not use the appliance until the leak is corrected 8 Push in and turn any control knob to release pressure in the hose and manifold 9 Turn off the control knob 2009 Spa Wraps I LTR20091032 Rev A E Lighting Your Gas Fireplace Read the safety information above before attempting to light your fireplace This appliance must be lit by hand When lighting follow these instructions exactly Before lighting smell around the appliance area for gas Be sure to smell next to the base of the appliance because some gas is heavier than air and will settle on the ground 1 Locate the manual gas control valve
7. ce until the gas has had time to dissipate e Unless specifically recommended in this manual do not repair or replace any part of your fireplace Have a qualified technician perform all of the service Any repairs made by a non L M S approved dealer technician will void your warranty e Keep any electrical supply cord or power supply cord away from the heated areas of the fireplace Cat Desigui www calspas com e Never use the fireplace in windy conditions If located in a consistently windy area oceanfront mountaintop etc a windbreak will be required e The area surrounding your new fireplace should be kept clean and free from flammable liquids and other combustible materials such as mops rags brooms as well as solvents cleaning fluids and gasoline e Do not use the fireplace as a storage area for flammable or plastic items which may ignite Do not store any materials inside or near fireplace Do not store the liquid propane LP cylinder in the vicinity of this or any other appliance when it is not being used e Never line fireplace with aluminum foil e Whenthe unit is not in use be sure to turn off the gas at the LP tank e Never locate this appliance in an enclosed room under a sealed overhead structure or any type or in an enclosed area such as a garage shed or breezeway Keep clear of trees and shrubs e Donot place your fireplace under or near windows or vents that can be opened into your home
8. censed contractor prepare the foundation for your spa Size Specifications Model Length Width Height SW 100 129 159 96 SW 200 133 152 60 SW 300 122 149 70 SW 400 122 133 60 SW 500 146 140 83 NOTE For all spa wraps regardless of model it is recommended that the foundation extend beyond the dimension of the spa wrap For example if the spa wrap you purchased is 12 x12 you will want your foundation to be 14 x14 The reason for this is because it will be easier to maintain the area around the spa wrap mowing the lawn edging etc without damaging or scarring the spa wrap Also in doing this you will eliminate any potential problems foundation wise in the future Cal Designs www calspas com dn 3eg pur Asaaljag Spa Wrap Assembly The following will tell you how to assemble your spa wrap If you have any questions problems with material and or parts please contact your local retailer NOTE Itis strongly advised that you have a licensed professional install the foundation for your new spa wrap It is imperative that the foundation is level as any damage that occurs due to an uneven foundation is not covered by the warranty If you are having a new spa delivered we recommend that you determine prior to its delivery where your spa will be placed For example if you are going to center your spa on the concrete slab take measurements Tools and Materials Utility knife 100 extens
9. eaned at least twice a month or more if needed When cleaning your spa wrap do not use cleaning solvents using a sponge and water will be fine For ground in dirt and grime refer to the following section Maintaining your Spa and spa wrap is an easy task We recommend that every six months you inspect your Spa unit Take note of any deformities in the material i e cracking peeling dirt grime etc When cleaning your spa wrap do not use cleaning solvents using a sponge and water will be fine Cal Designs www calspas com 2009 Spa Wraps LTR20091032 Rev A SVV 100 Part Description SW04801644 STEP SVVO4801645 FIREPLACE PANEL WOOD127 CS BAR STOOL SW 200 Part Description SW 300 Pat Jbeseription SW 400 Part Description 2009 Spa Wraps LTR20091032 Rev A 94e pur o ueuojure s Cal Designs www calspas com Warranty Information See your Cal Enclosures spa vvrap dealer for a copy of the applicable vvarranty details and any questions you may have regarding the vvarranty coverage on your spa vvrap VVarranty Limitations The Limited VVarranty is void if the spa vvrap has been subject to negligence alteration misuse abuse repairs by non LMS authorized representatives acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this vvarranty include but are not limited to e Use of the spa wrap in a n
10. flammable vapors and liquids The log set is sold separately from the fireplace For installation and lighting instructions refer to the manufacturer s owner s manual DO NOT USE SOLID FUEL IN YOUR FIREPLACE Inspect the burner before each use of the appliance If there is any evidence that the burner is damaged it must replaced before operating Upon completing the gas line connection a small amount of air will be in the lines When first lighting the burner it will take a few minutes for the lines to purge themselves of this air Subsequent lighting of the appliance will not require such purging CAUTION Never allow the ON OFF valve to remain in the open position without placing a burning match on top of the burner FIRST IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY AND OR LOSS OF LIFE General Safety Precautions CAUTION To prevent fire and smoke damage remove all packaging material before operating your fireplace e Spiders and other insects can nest in the burners and block the gas and airflow to the burner ports This creates a dangerous condition that can result in a fire from behind the valve panel Inspect and clean the burners periodically and follow the guidelines in the maintenance section of this manual e In the event that a burner goes out and gas escapes turn off the gas supply let it air out Do not attempt to use the firepla
11. ion cord 1 8 pilot hole drill bit Sandpaper various grades Gray wash stain 1 2 carbide drill bit masonry bit Electric drill Rags Assembly 25 tape measure 9 16 socket Redwood stain that will enable you to determine where the edges of the spa will be located When done mark the corner locations Upon delivery of your new Cal Spa notify the installation crew that you have determined where you want the spa located After the spa has been installed and is operating the assembly of the your new spa wrap may begin Important This spa wrap is a free standing unit As with any structure it is critical that all the main support surface be level If the main support surface is not level then the entire spa and spa wrap will be misaligned Cordless drill Phillips head drill tips Slotted head drill tips VVood putty 112 ratchet and impact drill After your Spa is professionally installed clear the surrounding area for the installation of your spa wrap If your spa is already in place and not a new unit make sure the area surrounding your spa is suitable for a spa wrap install The area slab or deck area should be level so the spa wrap fits correctly with the spa unit Carefully unpack the components and make sure your new spa wrap parts are arranged properly Place each of the four spa wrap sections around the spa as shown in the exploded views see Figure 1 Use Figure 2 for assembly of the SW 40
12. located on the outside of the two inches from the base of the Look for a bright red knob 2 Place a burning match on top of the burner in the middle where ports are present DO NOT HOLD THE MATCH IN YOUR HAND For natural gas appliances turn on the ON OFF valve slowly at the appliance For LP appliances turn the valve on the LP tank counterclockwise all the way and then turn ON the ON OFF valve slowly at the appliance 3 Ifthe burner does not light before the match goes out immediately turn the gas valve to OFF 4 Wait at least five minutes to clear out any gas Then smell for gas including the base of the appliance If you smell gas STOP Follow Safety Information above If you don t smell gas repeat Step 2 above To Turn Off the Appliance 1 Turn the ON OFF valve to the OFF position at the appliance for the natural gas appliance 2 For an LP appliance turn the ON OFF valve to the OFF position at the appliance and then turn the valve on the LP tank clockwise to the OFF position e Do not use this appliance if any part has been underwater Immediately call a qualified service technician to inspect the appliance and to replace any part which has been under water Cal Designs www calspas com o o e dour4 deJAA eds uno Sui e3su Installing Your Spa Wrap Fireplace s Safety I nformation Always keep the appliance area clear and free from combustible materials gasoline and any other
13. nd flatten out the speed set into the seam line EC BCEAO SH Kjquuassy deJAA eds NOTE Allow the speed set to dry before proceeding with the next step 3 Using a small brush or hopper gun apply stucco to the seam line 4 Mix grout with water in a container 5 Fill the tile seam line with grout using a small spatula or your finger 6 Clean the grout with a damp rag 2009 Spa Wraps Cal Desigus LTR20091032 Rev A www calspas com Spa Wrap Assembly 7 Let the grout and stucco dry for at least three hours Cal Desigui 2009 Spa Wraps www calspas com LTR20091032 Rev A Safe and satisfactory operation of your new fireplace spa wrap depends upon its proper installation Installation adjustments and service must be performed by L M S qualified installers and service technicians to ensure proper operation and prevent accidents LP Gas Requirements Check the rating plate to make sure the gas supply you are hooking up to is the gas type the fireplace is manufactured for IMPORTANT WARNING All Cal Flame s and fireplaces are manufactured with the highest regard to safety For this reason Cal Flame s and fireplaces are either manufactured to operate on liquid propane LP or natural gas NG and cannot be converted To verify the fireplace s operating fuel remove the bottom drip pan and check serial number label on the left Either LP or NG will be marked on the operating tab indicating the proper operati
14. ng fuel Attempting to convert a Cal Flame fireplace from one fuel to another may result in serious injury and void the warranty coverage If you do not have an updated filler valve on your existing propane tank you will need to purchase one at your local hardware store as you will not be allowed to refill the tank at any filling station LP Gas Hook Up An enclosure for an LP gas cylinder shall be vented by openings at the level of the cylinder valve and at floor level The effectiveness of the opening s for purposes of ventilation shall be determined with the LP gas supply cylinder in place This shall be accomplished in one of the following manners e One side of the enclosure shall be completely open e Enclosures that have four sides complete with a top and bottom e At least two ventilation openings at cylinder valve level shall be provided in the sidewall equally sized spaced at 180 3 14 rad and unobstructed Each opening shall have a total free area of not less than fi square inch per pound 7 1 cmz kg of stored fuel capacity and not less than a total free area of 10 square inches 64 5 cmx e Ventilation opening s shall be provided at floor level and shall have a total free area of not less than fi square inch per pound 7 1 cm kg of stored fuel capacity and not less than a total free area of 10 square inches 64 5cmz If ventilation openings at floor level are in a sidewall there shall be at least two openings The bot
15. on residential application e Scratches caused by normal use e Damage caused by extreme weather conditions heat cold etc e Damage caused by dirt sand and or water damage e Damage caused by direct sunlight e Damage caused as a result of failure to follow the assembly instructions as defined in this Owner s Manual This Limited Warranty applies only to spa wraps normally used for personal family or household purposes This Limited Warranty is obsolete 90 days after the original purchase date Warranty LMS warranties the spa wrap from defects in material and workmanship for a period of 90 days from the original date of purchase DON T FORGET TO REGISTER YOUR NEW PRODUCT AT WWW CALSPAS COM Customer Service For customer service contact the authorized selling dealer immediately If you need additional information and assistance please contact the LMS Customer Relations Department at 1462 East Ninth Street Pomona CA 91766 or call 909 623 8781 Cal Spa Dealer s Phone Number Cal Spa Dealer s Address
16. our spa wrap it is recommended that two or more people be involved Do not use the unit during an electrical storm Do not attempt any repair without consulting the manufacturer first Unauthorized repairs will void the manufacturer s warranty within the first 90 days CONTACT INFORMATION For customer service please contact your authorized dealer immediately If you need additional information and or assistance please contact LMS Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 Planning the Best Location for Your Spa VVrap Most cities and counties require permits for exterior construction and electrical circuits In addition some communities have codes requiring residential barriers such as fencing and or self closing gates on property to prevent unsupervised access to the property by children under the age of five Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your equipment The following are some of the things that you will need to consider when determining the placement of your new spa wrap Consider How You Will Use Your Spa Wrap How you intend to use your spa wrap will help you determine where you should position it For example will you use your spa wrap for recreational purposes If your spa wrap is mainly used for family functions be sure to leave plenty of
17. room around it for activity Consider Your Privacy In a cold weather climate bare trees won t provide much privacy Think of your spa wraps surroundings during all seasons to determine your best privacy options Consider the view of your neighbors as well when you plan the location of your spa wrap Provide A View With Your Spa Wrap Think about the direction you will be facing when sitting in your spa wrap Do you have a special landscaped area in your yard that you find enjoyable Perhaps there is an area that catches a soothing breeze during the day and lovely sunset in the evening Consider these things when you plan your location 2009 Spa Wraps LTR20091032 Rev A Preparing a Good Foundation Your spa wrap needs a solid and level foundation The area that it sits on must be able to support the weight of the spa wrap and the occupants who use it If the foundation is inadequate it may shift or settle after the spa wrap is in place causing stress that could DAMAGE YOUR SPA WRAP Place the spa wrap on an elevated foundation preferably a 3 concrete slab Be sure that the concrete slab is at least 12 wider than the outside dimension on the spa wrap e f you are installing a spa on an elevated wood deck or other structure we strongly recommend that you consult a structural engineer or contractor to ensure the structure will support the weight of 150 Lbs sq ft e It is strongly recommended that a qualified li
18. rs such as fencing and or self closing gates on property to prevent unsupervised access to the property by children under the age of 5 Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your equipment o e douir4 deJAA eds uno Sui e3su 2009 Spa Wraps I Cat Desigus LTR20091032 Rev A www calspas com Maintenance and Care G Maintaining Your Fireplace Inspect the appliance before initial use Clean the appliance at least annually and have it inspected by a qualified field service person Tampering with this appliance is DANGEROUS and voids all warranties Replace any faulty components only with approved components For best operation the burner flames should be steady not lifting or floating Periodically remove the logs and examine the burner If the burner is dirty clean it with a soft wire brush Also examine the area around the burner air shutter Remove any dirt or debris in this area This will ensure long life and trouble free operation Periodically check the hose connecting the LP gas cylinder to ensure it is not damaged in any way Carbon soot may build up on the surfaces of the logs with heavy use This is more likely to occur with LP gas Clean soot off the surface of the logs periodically to prevent excessive buildup Cleaning Your spa wrap was designed with low cleaning and maintenance in mind We recommend that the spa wrap be cl
19. tom of the openings shall be at floor level and the upper edge no more than 5 inches 127 mm above the floor The openings shall be equally sized spaced at 180 3 14 rad and unobstructed e Every opening shall have minimum dimensions so as to permit the entrance of a 1 8 inch 3 2 mm diameter rod For plumbed in LP installation use a convertible regulator and set it for LP gas LP Gas Supply Pressure Maximum line pressure for plumbed in propane is 14 W C 3 5 kPa Minimum line pressure for propane is 11 W C LP Gas Pressure Regulator The unit must be used with the gas pressure regulator The regulator will control and maintain a uniform gas pressure in the manifold The burner orifices have been sized for the gas pressure delivered by the regulator LPG Cylinder Specification Any LP gas supply cylinder used with this fireplace must be approximately 12 inches in diameter and 18 inches high The maximum fuel capacity is 20 lbs of propane or 5 gallons Full cylinder weight should be approximately 38 Ibs 43 7 lbs nominal water capacity Always use the cylinder dust cap on the cylinder valve outlet during transport and when the cylinder is not connected to the fireplace Transporting the LP Gas Supply Cylinder Only one cylinder should be transported at a time Transport cylinder in an upright and secure manner with control valve turned off and the dust cap in place 2009 Spa Wraps Cal Desigui LTR20091032 Rev A www calspas com
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