Cal Flame Barbecue Grills & Carts User's Manual
Contents
1. Model Number Description Width Depth Height tray BBQ08874F 4 Burner Flat Drop In Grill 37 22 8 A B C D BBQ04103034 Drip tray cut out 21 1 5 6 Model Number Description Width Depth Height Cut out for drawers BBQO7868P 2 Drawer Storage 10 19 17 BBOO7862P Griddle and Griddle Storage 13 19 2 BBQO7889P 30 Warming Drawer 28 3 4 20 10 BBQO7891P Cutting Board and Drawer 13 19 3 BBQ08967P 110V Electric Pizza Oven 28 21 10 Cut out for refrigerators cocktail Model Number Description Width Depth Height centers and access doors BBOO7863P 3 Pull Out Drawer SS 25 22 7 8 32 Refrigerator BBQ07857P Propane Tank Compartment 14 34 16 20 BBOO8839P 18 Single Access Door 16 2 19 BBOO8839P 30 Double Access Door 28 2 19 BBOO8840P 18 18 Door and Drawer Combo 17 20 19 BBQ08840P 30 30 Door and Drawer Combo 28 20 19 F BBQ07909 Complete Utility Storage Kit 51 20 19 K BBQ07910 Paper Towel Storage BA 6 14 PERTH RST BBQ07843P Beer Tap Refrigerator 21 4 22 34 EE BBOO7849P Stainless Refrigerator 21 22 34 eee BBOO7908 Ice Maker 1 23 34 BBOO7841P 27 27 Access Door 24 Va 17 Va BBQ08866 Wide Storage Drawer 7 20 19 BBOO89612. 2009 OWNER S MANUAL United States and Canada O D 5 Cal Spas Hom sort www calspas com 3025346 LTR20091038 Rev A 12 16 08 WARNI N If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not store an LP cylinder not connected for use in the vicinity of this or any other appliance A fire resulting in serious injury or death may occur If you are installing a natural gas grill you are responsible for ensuring that the natural gas line installed is safe to use LMS will not be held responsible for an improperly installed gas line Read all instructions before you operate your grill Save these instructions CONTACT INFORMATION For customer service please contact your authorized dealer immediately If you need additional information and or assistance please contact LMS Customer Service Department 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 Copyright 2008 2009 LMS Inc All rights reserved Duplication without written consent is strictly prohibited Cal Flame is registered trademark Due to continuous improvement programs all models operation and or specifications are subject to change without prior notice LTR20091038 R
3. www calspas com Step 2 Changing the burner orifices 1 Replace the infrared burner orifices 4 CF Lame www calspas com Using a 13mm wrench remove the orifice for the infrared burner Apply pipe compound to the fitting threads where you will place the new orifice Screw on the correct orifice for your grill until it is finger tight Tighten the orifice with the 13mm wrench If you have dual infrared burners repeat the previous steps for the second burner Replace the back cover Replace the side burner orifices a Remove the grate burner cap and burner diffuser from the side burner Using a 7mm wrench remove the orifice for the burner Apply a small amount of pipe compound to the orifice threads Screw in the orifice until it is finger tight Tighten the orifice with the 7mm wrench If you have dual side burners repeat the previous steps for the second burner Replace the main burner orifices Remove the grates flame tamers and drip tray from the grill Remove the cotter pins from the end of the burners The cotter pins are accessible from underneath the grill in the back in the accessory cabinet Carefully remove the burner Using a 6mm socket or nut driver remove the orifice for the burner Apply a small amount of pipe compound to the orifice threads Screw in the orifice until it is finger tight Tighten the orifice with the 6mm wrench Repeat the above steps for the remaining b
4. As a Safety precaution remember to always leak test your grill outdoors in a well ventilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water 1 Prepare a leak testing solution of soapy water by mixing in a spray bottle one part liquid soap to one part water Make sure all the control knobs are in the OFF position Turn on the gas a On natural gas systems turn the main feed valve to the grill On LP systems turn the cylinder valve knob counter clockwise one turn to open 2009 Barbecue Grills and Carts LTR20091038 Rev A 4 Apply the leak testing solution by spraying it on joints of the gas delivery system Blowing bubbles in the soap solution indicates that a leak is present 5 Stop a leak by tightening the loose joint or by replacing the faulty part with a replacement part recommended by the manufacturer Do not attempt to repair the cylinder valve if it is damaged The cylinder must be replaced 6 Turn all control knobs back to the full OFF position If you are unable to stop a leak 1 Turn all control knobs back to the full OFF position Shut off the gas supply to the grill and release pressure in the hose and manifold by pushing in and turning any of the control valves one quarter turn counter clockwise On LP systems remove the cylinder from the grill 4 Call
5. Unless specifically recommended in this manual do not repair or replace any part of the grill A qualified technician should perform all service Any repairs made by a non L M S approved dealer technician will void your warranty Storage When your gas grill is not in use turn off the gas at the supply cylinder Storage of a grill or cart indoors is permissible only if the supply cylinder is disconnected and removed Precautions Regarding Children Never leave children unattended in the area where the grill is being used Close supervision of children is necessary when any appliance is use near children Do not store items of interest to children around or below the grill or cart Never allow children to sit or stand on any part of the grill or cart Carts Do not attempt to move the stainless steel cart while it is hot or in use It is extremely important to lock all caster wheels even on flat surfaces Do not lean sit or stand on the stainless steel cart including the foldout work surfaces Do not exceed 50 pounds of weight on the foldout work surfaces 2009 Barbecue Grills and Carts LTR20091038 Rev A Most cities and counties require permits for exterior construction and electrical circuits In addition some communities have codes requiring residential barriers such as fencing and or self closing gates on property to prevent unsupervised access to the property by children under the age of five Yo
6. an authorized gas appliance service technician or an LP gas dealer Do not use the appliance until the leak is corrected www calspas com Ajquuassy uoneIEIsuI Installation Assembly LP Gas QCC 1 Cylinder Valve Pressure Relief Valve Coupling Nut Tank Requirements For plumbed in LP installation use a convertible regulator and set it for LP gas Regulator Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill unit must be used with the gas pressure regulator The regulator will control and maintain a uniform gas pressure in the manifold The burner orifices have been sized for the gas pressure delivered by the regulator WARNING Attempting to operate the grill unit without the gas regulator installed could cause an explosion and possible death Cylinder Specification Any LP gas supply cylinder used with this grill must be e Constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable Approximately 12 inches in diameter and 18 inches high The maximum fuel capacity is 20 Ibs of propane or 5 gallons Full cylinder weight should be approximately 38 Ibs 43 7 Ibs nominal water capacity Never fill
7. cloth Be sure to rinse thoroughly and to wipe dry to avoid watermarks Note DO NOT use oven cleaners or abrasive cleaners on enameled surfaces They may damage the finish causing accelerated wear 2009 Barbecue Grills and Carts LTR20091038 Rev A Charcoal Grill To prevent burns or injury make sure the grill is completely cool before cleaning After initial usage areas of the grill may discolor from the grill s heat There are various stainless steel cleaners available Always use the mildest cleaning procedure first and always scrub in the direction of the grain Soapy water should be sufficient for most cleaning DO NOT use oven cleaners or abrasive cleaners on enameled surfaces They may damage the finish causing accelerated wear Ash Removal Remove the ashes as soon as possible after each use Wait until the charcoal has cooled slide out the drip pan and pour out the ashes You can save the larger pieces of charcoal for the next time you cook Use a garden hose to wash out accumulated grease and ashes Allow the drip pan to dry before reinserting into the grill Cooking Grates Use a solution equal parts detergent and hot water just as you would for any cooking equipment A stiff brush may also be helpful in removing grime and food deposits Hood and Body Wipe the inside hood and body with detergent and hot water The external surfaces may be cleaned in the same fashion Wipe all area dry before sto
8. cylinder SAN l or the back burner with its cover installed carefully inspect the rubber hose If the burner does not light after three attempts turn the control knobs to the OFF position Wait five minutes until the gas clears before attempting to light it again Electronically Lighting the Grill and Infrared Burners Open the hood Keep your face as far away from the burners as possible Repeat the procedure or try the manual lighting procedure below Rapidly rotate the burner knob counter clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Upon successful lighting repeat the process on the other burners you wish to light To shut off the burners rotate the knob and turn to OFF It is normal to hear a popping Listen for the sound of the gas igniting If the sound wherithe b rners are turned oft burner does not light on the first try repeat immediately Light and insert a long stem match holding it near the burner ports Manually Lighting the Grill and Infrared Burners WARNING Do not use standard matches or cigarette lighters to perform match lighting procedures Serious burns can occur and lighters can explode Open the hood Push in and turn the control knob just past the LIGHT position to HIGH Listen for the sound of the gas igniting If the burner does not light after five seconds turn the control knobs to the OFF position Wait fiv
9. full width drip pan will collect grease from the main grill area The pan should be cleaned after every use to avoid the possibility of a grease fire Be sure to allow the drip pan to cool prior to cleaning You may clean the drip pan with a solution of warm soapy water Make sure to rinse thoroughly to avoid staining www calspas com Care of Stainless Steel Do NOT use wire wool pads scrappers harsh abrasive scoring materials bleaches or harsh cleaners on your cart or grill or allow salt and vinegar mixtures to remain in contact for a long period of time This will cause scratching scoring rusting and pitting We recommend that you clean stainless steel components with a cleaner that is approved for stainless steel and only clean when the grill is cool and in indirect light Never use steel wool Covering Your Cart or Grill When not in use and after cooling cover your cart or grill with our full length zippered side canvas cover See your local Cal Flame dealer for details The cover will help protect your cart or grill from detrimental effects of weather and environmental pollutants Never put a cover on a hot grill Allow the grill to cool before covering After Use Care The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame e Scrub the grill rack with a brass bristle barbecue brush and hot soapy water e Wipe the grill with a damp soapy cloth and rinse
10. is located on the back and is visible when the hood is down You will need this number to properly register your grill or cart and activate coverage Write this information in the space provided below Grill or cart model Type of fuel circle one Liquid propane Natural gas Charcoal Date purchased Date installed Don t forget to register your new product at www calspas com CONTACT INFORMATION For customer service please contact your authorized LMS Customer Service Department dealer immediately If you need additional information 1462 East Ninth Street and or assistance please contact Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 bi Fume www calspas com
11. the cylinder beyond 80 full Place the dust cap on the cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Gas Hook Up An enclosure for an LP gas cylinder shall be vented by openings at the level of the cylinder valve and at floor level The effectiveness of the openings for purposes of ventilation shall be determined with the LP gas supply cylinder in place This shall be accomplished in one of the following manners CF Lame www calspas com Turn clockwise to connect Bleed Off Valve Turn clockwise to close Dust Cover One side of the enclosure shall be completely open Enclosures that have four sides complete with a top and bottom a At least two ventilation openings at cylinder valve level shall be provided in the sidewall equally sized spaced at 180 3 14 rad and unobstructed Each opening shall have a total free area of not less than one square inch per pound 7 1 cm2 kg of stored fuel capacity and not less than a total free area of 10 square inches 64 5 cm2 Ventilation openings shall be provided at floor level and shall have a total free area of not less than one square inch per pound 7 1 cm2 kg of stored fuel capacity and not less than a total free area of 10 square inches 64 5cm2 If ventilation openings at flo
12. to the owner s manual for examples of exclusions and common acts invalidating this warranty This limited warranty applies only to barbecue grills carts and associated hardware used for personal family and outdoor household purposes This warranty does not apply to labor charges on grills replacement parts and hardware This limitation is retroactive and applies to all grills and hardware manufactured from 2000 and hereafter 2009 Barbecue Grills and Carts LTR20091038 Rev A CF lame www calspas com Disclaimers LMS shall not be liable for loss of use of the barbecue grills carts related hardware or other incidental or consequential costs expense or damages which may include but are not limited to removal of permanent deck or other custom fixtures or the necessity for crane removal Any implied warranty shall have duration equal of the applicable warranty stated above Legal Remedies This limited warranty gives you specific legal rights You may have other rights which may vary from state to state Customer Service For customer service contact the authorized selling dealer immediately If you need additional information or assistance please contact the LMS Customer Relations Department at 1462 E Ninth St Pomona CA 91766 or call 800 225 7727 See your Cal Flame barbecue dealer for a copy of the applicable warranty details and any questions you may have regarding the warranty coverage on your barbec
13. 35CR5 2009 Barbecue Grills and Carts LTR20091038 Rev A 10 11 12 Take the burner out of the grill and store it in a safe and dry place Install the infrared burner Align the gas inlet on the burner with the gas supply valve on the grill and torch tube with ignition Make sure they align perfectly Slide the stud at the other end into the locking hole Adjust the infrared burner Make sure the burner is aligned and in position Install the locking pin Through the access door underneath the grill find the stud to lock the burner in place Install the locking pin Make sure the locking pin is secured correctly Repeat steps 2 through 9 if you want to replace other burners Put back the grate you just removed You don t need the flame tamer for infrared burners Reconnect or turn on the gas line If you want to change back to regular burners just follow the procedure above in reverse order COVER GRILL SMALL 3 BURNER COVER GRILL MEDIUM 4 BURNER COVER GRILL LARGE 5 BURNER COVER SIDE BURNER SINGLE amp DOUBLE BARBECUE CART COVER 4 BURNER BLACK BARBECUE CART COVER 3 amp 5 BURNER BLACK www calspas com Appendix 2009 WARRANTY LMS offers the following limited warrants against defects in material and workmanship on Cal Flame barbecue products and components Lifetime Equipment Warranty Lifetime Component Warranty LMS warrants against deterioration and corrosion LMS warrant
14. Grill Steam Cleaner 10 19 17 BBOO8865 1 Pull Out Drawer 21 23 22 Refrigerator BBQO7850P Outdoor Beverage Cooler 21 23 34 CF lume 2009 Barbecue Grills and Carts www calspas com LTR20091038 Rev A Gas Requirements and Connection IMPORTANT Cal Flame grills are manufactured to operate on either liquid propane LP or natural gas NG and cannot be converted To verify the grill s operating fuel check the serial number label in the back of the chassis as you are looking at the grill from the front Either LP or NG will be marked on the operating tab indicating the proper operating fuel Attempting to convert Cal Flame grills from one fuel to another may result in serious injury and will void the warranty coverage Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for If you do not have an updated filler valve on your existing propane tank you will need to purchase one at your local hardware store Without it you will not be able to attach your tank to your Cal Flame grill or refill the tank at your local propane refill station Leak Testing Procedure Perform a leak test at least once a year whether the gas supply cylinder has been disconnected or not In addition whenever the gas cylinder is connected to the regulator or whenever any part of the gas system is disconnected or replaced perform a leak test
15. and giving ease of access The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 0 5 psi 3 5 kPa The grill and its individual shutoff valve must be disconnected from the gas supply piping system 2009 Barbecue Grills and Carts LTR20091038 Rev A during any pressure testing of that system at test pressure in excess of 0 5 psi 3 5 kPa Your Cal Flame grill for use with natural gas comes equipped with its own regulator that MUST NOT be removed If this regulator needs to be replaced use only the type specified by Cal Flame for this appliance Connection 1 Remove the rear panel from the barbecue to gain access to the regulator and gas connection point Connect a suitable flex connector to the grill regulator Check the grill controls to ensure all control valves are in the full OFF position Turn on the main gas supply and check all connections for leaks using soapy water as described in the leak testing procedure section Warning If you see bubbles in the soapy solution at any of the connections turn off the gas supply and tighten the connection If tightening the connection does not seal the leak it may be necessary to replace the flex hose www calspas com Ajquuassy uonejjezsul Installation Assembly Installing the Transf
16. apter to insure proper seal B Then take other end of T adapter with hose attached and connect to end of male located underneath and at the back of the grill Use gas rated tape seal on all connections Connect the last open line to the side burner Use gas rated tape seal on all connections 2009 Barbecue Grills and Carts LTR20091038 Rev A Read all instructions before you operate your grill Do not heat sealed containers such as cans or jars on grills or side burners Explosion may result resulting in injury or death Any sealed container such as a pressure cooker must have a properly operating pressure relieve valve to minimize explosion hazard We recommend you wash your entire grill with soap and water prior to lighting it for the first time Oils are used during the manufacturing process and some residual oil may still be on the stainless steel parts of your grill Washing will reduce the possibility of discoloration We also recommend you keep your grill covered when not in use This will minimize the amount of dust and dirt that accumulates on your grill and extend the life of your grill Remember to use your Cal Flame grill safely by following these reminders e It is dangerous to use barbecue grills and side burners in any manner other than for what it is designed for Do not use charcoal in a gas grill or side burner or electric grill Grill Controls The controls shown at right are
17. become overheated Pay careful attention to the location of gas lines Gas lines should be routed away from sources of heat and should make as few bends as possible Check to see if gas line connections will be accessible when grill is installed e If gas line connections are not easily accessible when the grill is installed support the rill above counter level and attach the gas lines to the grill When the gas connections are made slide the grill into the cut out If gas line connections are accessible when the grill is installed slide the grill into the cut out and then attach the gas lines Be very careful not to kink gas lines when lowering the grill or side burner into the cut out Keep your fingers away from where the grill will be supported on counter Your fingers could become trapped and serious injury could occur Check to make sure the grill is level and is supported around the entire outside edge If the grill is not level or is unstable use non combustible shims under the outside lip to stabilize it Perform the leak test procedure as described earlier in this manual 2009 Barbecue Grills and Carts LTR20091038 Rev A Installing the Rotisserie Attach the two brackets to the sides of the grill one on each side using two screws as shown below Slide the rotis motor on one of the brackets as shown below The rotis motor will work on either side of the grill Remove the metal cap protecting the out
18. d on a plate located behind the grill and is visible when the hood is lowered or on the right side of the chassis There is an area on the back cover of this manual where you can write down this information DANGER What To Do If You Smell Gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 2009 Barbecue Grills and Carts LTR20091038 Rev A We recommend that a licensed contractor install your Cal Flame grill Installation must conform to local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 as applicable Your Cal Flame grill or cart must be plugged into a permanent grounded 110V outlet with a dedicated 15A GFCI breaker in accordance with local codes or the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Do not use an extension cord to supply power to your Cal Flame grill or cart Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground circuit may result in an electrical shock hazard Do not ground this appliance to a gas supply pipe or hot water pipe Keep any electrical supply cords and th
19. de Push each knob in fully and rotate it about 1 4 turn to the left counter clockwise until you hear a loud click The trigger hitting the strike block should produce a blue spark at the electrode tip Return control knob to the off position before checking the next igniter While the grill is still hot wait for a minimum of five minutes before commencing re ignition This allows accumulated gas fumes to clear If all checks corrections have been made and the gas grill still fails to operate properly contact your local Cal Flame dealer Flashback When fire occurs in and around the burner tubes immediately turn off gas at its source and turn the control knobs clockwise to the OFF position Wait until the grill has cooled off and then clean the burner tubes and burners as described on page of this manual 2009 Barbecue Grills and Carts LTR20091038 Rev A Converting from LP to NG WARNING You must have an authorized service technician perform this procedure If these instructions are not followed exactly a fire or explosion may xipueddy Se result causing property damage personal injury or loss of life Lloyd s Material Supply L M S will not be held responsible for an improperly converted gas grill All Cal Heat grills are manufactured as standard liquid propane LP grills and can be converted to burn natural gas NG There are two steps required to convert a grill from LP to NG You must perform both st
20. e blocked Fresh air must be able to pass though installed vents to safeguard against residual gas accumulation Failure to allow proper ventilation may cause fire or explosion When handling LP gas line and connectors do not allow them to come in contact with any metal surfaces of the cart or cabinet Do not drop LP connectors Do not use fuel such as charcoal briquettes in electric or gas grills Gas sources to the grill and side burners must be regulated Do not operate grill or side burners if regulators have been removed fire or explosion can occur Never leave the grill and side burners unattended when in use When using pots and pans boil overs will cause smoking and greasy boil overs may ignite Always use the proper size pan Select utensils with flat bottoms large enough to cover the burner The use of under sized utensils exposes the sides of the utensils to direct contact with a portion of the flame This can scorch utensils and hamper cleanup Excessive flames on large stainless steel pots can result in permanent discoloration For best results we recommend commercial quality aluminum pans and utensils Always position handles of utensils so they do not extend over adjacent work areas or cooking areas This reduces the risk of burns ignition of flammable materials and spillage due to accidental contact with the utensils Do not use water on grease fires Never pick up a flaming pan Turn the appliance off and s
21. e counter weight on to the rod With the counter weight loose allow the loaded rod to rotate and come to a stop Now rotate the counter weight above the rod in a vertical position and tighten the thumbscrew You can slide the counter weight away from or closer to the rotisserie rod as needed for balanced operation Once lit the rotisserie burner will reach cooking temperature in about one minute The orange red glow will even out in about five minutes Rotis Spit Rod Rotis Spit Bracket Rotis Motor Bracket 2009 Barbecue Grills and Carts LTR20091038 Rev A Rotis Motor www calspas com MS anoa usn Using Your Grill Cooking with a Convection Grill A convection grill has an internal fan that circulates heated air evenly throughout the grilling area when the hood is closed Cooking in this way distributes heat more efficiently so you no longer have to be concerned with hot spots on the grill where food tends to burn The fan switch is located at the far left of the front panel of the grill exwaustventsHeaT INTAKE VENTS THAT IS DRAWN IN FROM THE BACK IT IS THEN REDISTRIBUTED FRONTVIEW OF GRILL Cooking with a Charcoal Grill Lighting I nstructions NEVER use flammable materials and fluids such as gasoline kerosene butane or propane diesel fuel or alcohol to light or re light fires Keep the grill away from such substances when lit Use high quality hardwood c
22. e minutes until the gas clears before attempting If you have just attempted to light the burner to light it again allow five minutes for any accumulated gas to dissipate If the burner does not light after several attempts see Troubleshooting Guide in the Slide out the drip tray from the grill backof this rand Keep your face as far away from the burners as possible 2009 Barbecue Grills and Carts LTR20091038 Rev A CF Lame www calspas com Basic Grill Operation Before lighting make sure all burner controls are off Do not attempt to light the burners if the smell of gas is present Check the connection with a soap and water solution after attaching the hose For LP units make sure there is gas in the tank and it is sitting upright For natural gas units make sure the shut off valve is on 1 Make sure the drip tray is in place 2 Light the grill burners using the instructions on the previous page Cooking with the Rotisserie The rotisserie burner is an infrared type which provides intense searing radiant heat It is designed to cook items from the back using infrared heat The location of the burner allows the placement of a rotisserie basting pan NOT included beneath the food to collect juices and drippings for basting and gravy The rotisserie does not require and additional outlet as it is powered by a 12 volt input located on the side of the grill connected with a stainless steel sheath
23. e fuel supply hose away from any heated surfaces To prevent fire and smoke damage remove all packaging material before operating grill Before you start cooking clean the entire grill thoroughly with hot soapy water This is necessary to remove residual solvents oil and grease used in the manufacturing process The grates should also be thoroughly cleaned in the same manner Operation Do not use grill for other than intended use In the event that a burner goes out turn burner knobs to the full OFF position fully open the grill hood and let it air out Do not attempt to use the grill until the gas has had time to dissipate Never use the grill if the drip pan is not properly installed Drip pan should be pushed all the way to the rack located just under the grill Fire or explosion can result from an improperly installed drip pan Keep all electrical supply cords and the rotisserie motor cord away from the heated areas of the grill Never use the grill or side burner in windy conditions If used in a consistently windy area a windbreak will be required Always adhere to the specified clearances listed in this manual www calspas com SUONRSNANSUI AJaJeS Safety Instructions Never line the grill or side burners with aluminum foil When the unit is not in use be sure to turn off the gas at the LP tank Do not install or operate your grill unit in such a manner that the cross ventilation openings ar
24. e that it is mostly blue Some yellow at the tips may be present due to impurities in the fuel If the flame is golden or yellow in color the reason could be seasoning salts oil film or other foreign matter on the burner Plugged orifice Unplug the orifice as follows e Remove cooking grills flame tamer and grease tray e Remove burners from the bottom of the firebox by pulling the cotter pin from beneath the burner peg using a standard screwdriver or needle nose pliers Carefully lift each burner up and away from the gas orifice Remove the orifice from the control valve Gently clear any obstruction with a fine wire Reinstall the orifice reinstall the burners over the orifices and seat each burner peg into position hole at the bottom ledge of the firebox e Replace all cotter pins e Replace cooking components and grease collectors If an obstruction is suspected in the control valve contact your local Cal Flame dealer for assistance Misalignment of I gniter on Burner e Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply closed and all control knobs set to the off position check each position igniter individually for the presence of a spark at the electro
25. ed power cable 1 To load the rotisserie rod hold the handle firmly while sliding one of the fork assemblies prongs facing away from the handle onto the rod Push the rod through the center of the food then slide the other holder prongs toward the food onto the rod Center the meat on the rod and push the fork assemblies firmly together Tighten the thumbscrews To secure any loose portions of your meat use butcher string never use nylon or plastic string Place a basting pan under the food to collect the drippings B Spit Fork Rotis Handle Rotis Spit Bushing Turn the control knob to HIGH and preheat the grill for 15 minutes Close the top cover during the appliance preheat period Place the food on the grill and cook to desired completion Adjust heat setting if necessary You may set the control knob to any position between HIGH and LOW Allow the grill to cool and clean the drip tray after each use Do not leave the grill unattended while cooking To use the rotisserie first mount the motor on the left side of the grill Place securely onto support bracket The rod of the rotisserie system is assembled into the motor by placing the pointed end into the motor and resting the threaded end on the support at the side of the grill Once the rod is pushed as far as possible into the motor the grooved end of the rod should rest on the right side bracket If necessary to offset unbalanced loads slide th
26. eps Step 1 Switching the regulator behind the grill Step 2 Changing the burner orifices You will need some or all of the fittings depending Gonversion kit includes on the size of the grill or cart contained in the conversion kit provided with the grill The 1 3 4 Flared fitting conversion kit contains orifices to convert five main burners two small rear infrared burners i one large infrared burner and two side burners gt EA A e ers You will not need all of the parts in the kit 5 amp 3 burner grills Before you begin make certain the LP gas source has been disconnected from the grill If you have 2 1 75 mm orifices side burners a cart you do not need to remove the grill from 1 50 orifice large infrared burner the cart 4 burner grill To gain access to the NG regulator e For grills tilt the grill forward e For barbecue carts remove the back cover Step 1 Switching the regulator behind the grill The regulator in the image below has been removed from a grill to illustrate this procedure 13mm open end wrench 1 Remove the LP gas line 3 4 flared fitting Remove the cap fitting from the end of the NG gas regulator Pipe compound You will need 2 3 Place the cap fitting over the LP gas inlet 4 Insert the 3 4 flared in the NG gas regulator Remove Cap Fitting Insert Cap Fitting in NG Regulator Remove LP Gas Line 2009 Barbecue Grills and Carts LTR20091038 Rev A
27. ev A Smell of gas is present Check for loose connections in the gas line Perform a leak test following the procedure described in this manual xipueddy 2 Burner does not ignite Use the following procedure with the figure below Check the position of the sparker tip It should be pointing forward towards the front of the burner e Make sure there is a blue spark at the electrode tip to the burner e Make sure the igniter wire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Sparker tip Electrode Valve orifice Burner Igniter wire Burner tube is misaligned over the orifice Reposition the burner tube so that it is properly seated over the orifice Obstruction in the gas line Remove the fuel line from grill Do not smoke or perform any maintenance in the vicinity of an open flame Open the gas valve for one second to blow out any debris Close off the gas valve and reconnect the fuel line securely www calspas com Appendix Problem Solution Problem Solution Problem Solution Problem Solution CF Lame www calspas com Yellow Flame Once the entire burner is operating check the flame color to be sur
28. ev A 12 16 08 Installation Assembly Cabinet Cut out Dimensions 055 3 Gas Requirements and Connection 5 Leak Testing Procedure 00000005 5 LP GaS ioe EE eee IE i 6 Natural GaS ss ee ee 7 Installing the Transformer 055 8 Installing Grills in Barbecue Islands 9 Installing the Rotisserie 0005 9 Installing Side Burners ss sk saak 10 Using Your Grill Grill Controls ss ss cc eee EE RR RR RR 11 Lighting the Grill sa aas aa EE EE N 12 Basic Grill Operation 2000005 13 Cooking with the Rotisserie ss ss 13 Cooking with a Convection Grill 14 Cooking with a Charcoal Grill 14 Turning on and off the Lights and Fan 15 Drop In Food Warmer 222000005 15 Griddle 0 0c cece eee EER RR RR RE 15 Cleaning and Maintenance Drip Pan iss eee 16 Care of Stainless Steel ss ska se 16 Covering Your Cart or Grill 005 16 After Use Care 00 cee eee 16 Griddle cece eee 17 Drop in Food Warmer ss aas sk ss 17 Charcoal Grill ss s ss ss EE ER RR RR 17 Light Bulb Replacement ss ss ss 18 Appendix Troubleshooting iss ass saak EE Ee 19 Converting from LPtONG ses ee ee ee 21 Installing and Replacing I nfrared Burners 23 Replacement Covers 0000e0000eeee 23 2009 Warranty ss ka aa eee RR RE EE 24 Location of Serial Number Plate 26 WARNING Improper instal
29. for the Cal Flame drop in grills and stainless steel carts Familiarize yourself with these controls before using your Cal Flame barbecue Grill Knob Operation Warning Infrared Bumer Light Switch toe OO OQ amp r cart Grill Grill Three Bumer Grill and Cart Infrared Bumer Four Bumer Grill and Cart Infrared paid i Infrared Bumer Infrared Bumer Light Switch 28 QO OO amp O GS m Five Bumer Grill and Cart Never put combustible material such as paper cloth or flammable liquids on your grill at any time Do not use grill side shelves cabinets or any area around grill to store flammable materials Never operate main burners and rear infrared convection burners at the same time Excessive grill temperatures will result Never allow your grill temperatures to exceed 500 F Infrared Bumer Light Switch_te OOO e O Q Q Grill Right Side Bumer Left Side Bumer Grill Grill Three Bumer Cart with Sidebumer Infrared A Light Switth_toQ Q Grill Grill Right Side Bumer Left Side Bumer Grill Grill Four Bumer Cart with Sidebumer Infrared Bumer Light Switch QO00e 9 Bese 8 ad a EC Right Side Bumer Left Side Bumer Grill Five Bumer Cart with Double Side Burners NEVER cover the entire cooking or grill surface with griddles or pans Overheating will occur and burners will not perform properly when combu
30. from combustible materials gasoline and other flammable vapors and liquids Do not obstruct the flow of combustion and ventilation air If your LP gas grill is placed in a stationary barbecue island keep the access door for the propane cylinder clear of any obstruction Ensure the ventilation opening for cylinder enclosure is kept clear DISCONNECT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL Burners Spiders and small insects occasionally inhabit or make nests in the burner tubes obstructing the gas flow Sometimes this results in a type of fire in and around the gas tubes called flashback To reduce the risk of flashback this procedure should be followed at least once a month or when your grill has not been used for an extended period of time IMPORTANT Prior to starting this procedure turn OFF all of the gas control knobs shut off the fuel supply and disconnect the fuel line 1 Remove burners from the grill by carefully lifting each burner up and away from the gas valve orifice 2 Use a wire brush to clean the outer surface of each burner to remove food residue and dirt Clean any clogged ports with a stiff wire such as an opened paper clip 3 Inspect each burner for damage cracks and holes If any damage is found replace the burner and discontinue grill usage 4 Upon reinstallation inspect the gas valve orifices for cleanliness and condition and the location of the igniters Drip Pan The
31. harcoal to ensure a good flame Charcoal briquettes made from maple oak birch or elm woods will burn cleanly minimizing smoke and unpleasant odors Open the hood and remove cooking grates Place charcoal on the ashtray at the bottom of grill and arrange charcoal in a pyramid shaped stack Add charcoal lighting fluid according to manufacturer s instructions Let it stand for about a minute to let fluid penetrate charcoal Carefully light charcoal allowing it to burn approximately 15 to 20 minutes or until a light gray ash develops Leave about a one half inch space between each piece of charcoal This helps to avoid flare ups from CF Lame www calspas com INTAKE VENTS Intake Recirc ulation Fan the meat juices and provides the even heat best suited for grilling Grilling NEVER allow children or pets unattended in an area where a grill is being used Never allow children to sit stand or play on or around the grill at any time When in use certain areas of the grill get hot enough to cause severe burns Leave the hood open for Texas Style open air grilling Close the hood for smoker cooking For the greatest concentration of heat leave the hood open Adjust the crank handle to lift the charcoal tray up so the burning charcoal will be close to the grilling meat Lower the charcoal tray to slow the grilling temperature Storage Never store the grill with ashes or combustible materials ins
32. ide Do not store the grill until the fire is completely extinguished and the grill body has cooled 2009 Barbecue Grills and Carts LTR20091038 Rev A Turning on and off the Lights and Fan The ON OFF switch controlling your halogen he light is located at the control panel on the front lower left side Certain models of the Cal Flame grill are eguipped with either one or two halogen light MS AnoA SuisN 2 Your grill is eguipped with a grounded 3 prong 120 VAC plug located in the lower left rear corner of your cart and must be plugged into a permanent grounded 120 VAC outlet with a dedicated 15amp GFI breaker DO NOT cut or remove the ground prong as this may result in fire electrical shock or other personal injury This electrical source provides power to the lights Drop In Food Warmer Attach this three pan food warmer to your favorite 5 Place food to be warmed into the steamer pans bartending center or grill and serve a variety of hot and cover with pan lids fresh hors d oeuvres and side dishes The food warmer has three steamer pans and a built in fuel drawer To extinguish the sterno fuel flame open the drawer and carefully replace the fuel holder covers Flames will go out 1 Remove one steamer pan and fill the container pan with approximately 27 37 warm water Gently IMPORTANT place the steamer pan back on to the container e The water in the container pan is a scald and pan burn hazard as i
33. lation adjustment alteration service or maintenance can cause injury or property damage Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Placement and Location Cal Flame grills and carts are designed for outdoor use only Never locate this appliance in an enclosed room under a sealed overhead structure or in any type of enclosed area such as a garage shed or breezeway Keep clear of trees and shrubs Do not place this grill under or near windows or vents that can be opened into your home Cal Flame grills are not intended for installation in or on recreational vehicles or boats Maintain sufficient distance as to not overheat any overhead combustible material such as a patio cover The area surrounding your new grill should be kept clean and free from flammable liquids and other combustible materials such as mops rags or brooms as well as solvents cleaning fluids and gasoline Do notusethegrill grill cabinet or area surrounding the grill as a storage area for flammable or plastic items Do not store the liquid propane LP cylinder in the vicinity of this or any other appliance when it is not being used Set Up Before installing built in grills in enclosures copy all product information such as model number serial number and type of grill e g natural gas or LP and store information in a safe place This information is locate
34. let that provides power for the rotis motor Plug in the motor cord and screw on the retainer nut to keep the plug in place Attachment screws for rotis motor www calspas com Ajquisssy uonejjezsul Installing Side Burners 1 Assemble a 3 8 pipe nipple to the 3 8 pipe tee using Teflon tape or pipe sealant Use only sealant that is approved for use on LP gas Install the pipe tee assembly to the grill intake pipe Tighten assembly and align the branch opening of the tee with the hole of the cabinet Items Included with Barbecue 1 T adapter 3 8 2 2 each Hose 3 8 Fittings 3 Regulatorw Hose Installation Assembly s T Adapter 3 8 Threaded To grill located underneath and To side burner located behind grill N 7 underneath behind burner urner j From Grill From Side B 3 8 Fittings v4 NOTE You will need to use a gas rated sealer on gas connectors that are not flared H To Propane Tank CF lame www calspas com Connect the flexible hose male end to the pipe tee Install and secure the side burner into the island by simply setting it in place Connect the female end of the flexible hose to the side burner intake pipe Connect gas supply to the grill Check for gas leaks using soap water solution Open barbecue door Install hose with regulator on propane tank Then connect other end to T adapter Make sure to use gas rated tape seal when installing ad
35. mother the flaming pan with a tight fitting lid a cookie sheet or a flat tray For flaming grease outside of the pan smother it with baking soda or use a dry chemical or foam type fire extinguisher Never allow clothing pot holders or other flammable materials come in contact with or be close to any grate burner or hot surface until it has fully cooled Never wear loose fitting or hanging garments while using your grill Fabric may ignite and result in personal injury When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and can cause burns Use handles or knobs CF lame www calspas com Only use dry pot holders and do not use a towel or other bulky cloth in place of pot holders Moist or damp pot holders used on hot surfaces can cause burns Do not heat any unopened glass or metal container of food on the grill Pressure may build up and cause the container to burst possibly resulting in serious personal injury or damage to the grill Do not reach over your grill or any other surfaces when hot or in use Maintenance and Repair Spiders and other insects can nest in the burners of the grill and block the gas and airflow to the burner ports This creates a dangerous condition that can result in a fire behind the valve panel Inspect and clean the burners periodically and follow the guidelines in the Cleaning and Maintenance section of this manual
36. or level are in a sidewall there shall be at least two openings The bottom of the openings shall be at floor level and the upper edge no more than 5 inches 127 mm above the floor The openings shall be equally sized spaced at 180 3 14 rad and unobstructed Every opening shall have minimum dimensions so as to permit the entrance of a 1 8 inch 3 2 mm diameter rod Transporting and Storing LP Gas Transport only one cylinder at a time Ensure the cylinder is secured in an upright position with the control valve turned off and the dust cap in place Store cylinders outdoors and out of reach of children Do not store cylinders in a building garage or any other enclosed area 2009 Barbecue Grills and Carts LTR20091038 Rev A Natural Gas Requirements Always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for IMPORTANT Never connect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of local codes to the national fuel gas code ANSI Z223 1a 1998 Installation in Canada must be in accordance with the standard CAN CGA B149 2 Propane Installation Code A licensed contractor or local representative must perform all connections gas company natural gas Ensure that the service supplying the grill is fitted with a shut off valve conveniently positioned near the grill
37. ormer All grills with electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it This needs to be done before the grill is inserted in the island or modular cart When the transformer is attached to the grill chassis use care in placing the grill in the island cutout to avoid hitting the transformer 1 Remove the transformer and the metal screws from the plastic bag Place the grill on a sturdy surface and tilt it back to show the underside of the grill Using the metal screws attach the transformer to 4 When you have firmly tightened the screws and the left side of the grill near the internal electrical nuts connect the plug from the transformer to connection Attach the metal plate to the outside the grill Screw on the stainless steel retainer surface of the grill as shown in the figure below 2009 Barbecue Grills and Carts LTR20091038 Rev A www calspas com Installing Grills in Barbecue Islands You will need a second person to help you to avoid damaging the grill the transformer or your barbecue island Before installing a grill or side burner in any island or cut out make sure that the opening is not bigger than the outside frame of the grill unit The grill should rest on the lip of the frame For drop in accessories adequate cross ventilation must be designed into enclosure to ensure the drop in grill or side burner does not
38. ring Storage For your safety make sure unit is cool and wood and charcoal embers completely extinguished before storing www calspas com S2UPUSIUIEW pue uiuealD O Cleaning and Maintenance Light Bulb Replacement WARNING Never attempt to replace a light bulb when the grill is in use Serious burns will result WARNING Never touch halogen bulbs with your bare fingers Use a tissue or a small piece of paper to handle bulbs Oils from your hands will damage halogen bulbs Light Removal 1 4 Open the grill hood and locate the glass light covers at the back of the grill Using a small screwdriver gently pry the light cover away from the housing Be extremely careful prying off the light cover You may damage the light cover as a result Unscrew the two screws located at the side of the white ceramic light fixture Pull the burnt bulb out of the socket Light Replacement 1 2 www calspas com Using a tissue or small piece of paper carefully push a new bulb into the socket making sure both wires on the bulb go into the light socket evenly Tighten the two screws on the side white ceramic light fixture Carefully replace the light cover by snapping it in place 2009 Barbecue Grills and Carts LTR20091038 Rev A Troubleshooting Problem Solution Problem Solution Problem Solution Problem Solution 2009 Barbecue Grills and Carts LTR20091038 R
39. s against deterioration and corrosion e Flame Tamers Stainless Steel e Rotisserie HD Stainless Steel e Burners Cast Stainless Steel e Mountings Stainless Steel e Grates Stainless Steel e Grill Lid and Body Stainless Steel e Griddle e Flat Drop In Body e Charcoal Grill LMS warrants the cart s structural frame all non stainless steel fasteners rotisserie motor temperature gauge plastic items stainless steel drawers doors sinks warming racks igniters tube stainless steel burners gas valves food warmer sear zone infrared burners cocktail center modules and ice chest for a period of one year Extent of Warranty This 2009 Cal Flame Warranty is only valid on Cal Flame models delivered in the United States or Canada and extends through the selling dealer to the original purchaser at the original site of installation This warranty becomes valid at time of purchase and ends either by specified time frame listed above or upon owner transfer or relocation Manufacturer Warranty All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery The appliance warranty is extended through the manufacturer of the product Warranty Performance In the event of a malfunction or defect covered under the terms of this warranty a factory authorized service agent of LMS will perform the necessary repairs To obtain service contact the
40. selling dealer In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure There will be no charge for parts or labor on a covered item However the service agent may assess a reasonable travel or mileage charge per service call If LMS determines that repair of a covered item is not feasible L M S reserves the right to replace the defective merchandise with merchandise equal in value to the original purchase price Warranty repair and or replacement is the sole discretion of LMS and this warranty does not cover costs therein including but not limited to freight removal re installation etc This warrant is non transferable and may not be extended beyond the above mentioned time frames under any circumstances by any of LMS s representatives Warranty Limitations This warranty is void if the barbecue grill cart or island has been subject to negligence alteration misuse repairs dings dents scratches or incorrect and or prohibited applications as specified in the owner s manual Gas lines must be installed by a licensed plumber only or local gas company agent Incorrect electrical installation by unlicensed electricians service by non LMS authorized representatives acts of God and other cases beyond the control of LMS are not covered by this warranty Please refer
41. stion heat is trapped below the cooking surface CAUTION NEVER spray water on a hot gas unit This may damage porcelain or cast iron components 2009 Barbecue Grills and Carts LTR20091038 Rev A www calspas com MS AnoA usn Using Your Grill Lighting the Grill Each time you light the grill check the following Inspect the hose before using the grill If there is excessive abrasion or wear or if the hose is cut it must be replaced prior to using the grill If you need a replacement hose contact your Cal Flame dealer Ensure the area around the barbecue is clear of flammable substances such as gasoline yard debris wood etc Ensure there is no blockage of the airflow through the vent space located below the face of the unit attached to the regulator before each use Ensure the propane cylinder regulator and rubber hose are installed in a location not subject to heating above 1252 F 512 C Ensure the burner flames burn evenly along both sides of each burner with a steady flame mostly blue with yellow tipping If burner flames are not normal check the orifice and burner for insects or insect nests When using propane gas Ensure the in line gas valve or gas cylinder valve e Keepthe special ventilation openings in is always shut OFF when the barbecue is not in the enclosure free and clear of debris use Do not operate the side burner with its cover closed e If connected to a propane
42. t gets hot Do not attempt to Open the sterno fuel drawer Remove the sterno empty it until it is cooled fuel can holder covers Place two sterno fuel cans Do not burn sterno fuel with the drawer open into the can holder f Do not leave sterno fuel burning unattended Using a butane lighter or long stem match light Do not leave children unattended around food the sterno fuel For safety the rear one first warmer during and immediately after use Close the drawer Griddle When sliding the griddle out of the enclosure always do it slowly as the heavy weight may cause you to suddenly drop the griddle Lift the griddle out of the enclosure instead of sliding it all the way out Remove two cooking grates for the griddle space Leave grease in the front drain when cooking Wait until the griddle cools down when done cooking Use both hands when removing the griddle and draining the grease Before storing the griddle make sure it is clean and dry Slide the griddle into the enclosure for safe and easy storage 2009 Barbecue Grills and Carts j LTR20091038 Rev A E iiss www calspas com Cleaning and Maintenance O To ensure safe and proper maintenance we recommend you follow these directions carefully Clean internal parts of the grill regularly as determined by the amount of use and foods cooked The entire grill should be cleaned at least once a year In addition keep the area around your grill or cart clear and free
43. ue Warranty Limitations The Limited Warranty is void if the grill or cart has been subject to negligence alteration misuse abuse repairs by non LMS authorized representatives Main burners BTU Ratings Infrared burner CF 3 5 Infrared burner CF 4 Side burner 2009 Barbecue Grills and Carts LTR20091038 Rev A incorrect electrical installation acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limited to e Scratches caused by normal use e Damage caused by extreme weather conditions hot cold etc e Damage caused by dirt sand and or water damage e Damage caused by continued operation of the barbecue with either known or unknown problems e Damage caused by direct sunlight e Damage caused as a result of failure to follow the operating instructions as defined in this owner s manual This Limited Warranty applies only to barbecues normally used for personal family or household purposes This Limited Warranty specifically excludes commercial barbecue grills or carts Warranty Exclusions LMS warrants the grills carts and associated hardware from defects in material and workmanship for a period of one year from the original date of purchase 15 000 BTU 9 000 BTU 12 000 BTU 13 000 BTU www calspas com xipueddy 5 Locating the product serial number The serial number of your Cal Flame grill
44. ul Model Number Description Width Depth Height Cut out for barbecues side burners and BBQ08870P Charcoal Grill 30 22 9 Slide in accessories BBQO8880P Charcoal Grill Convection 30 224 9 BBQ08872P 2 Burner Grill 23 22 9 BBQ08873P 3 Burner Grill 23 22 9 BBQ08874P CP 4 Burner Grill 30 34 22 9 BBOO8875P CP 5 Burner Grill 38 22 Va 9 BBQ08881P 4 Burner Smoker 38 30 BY BBQO8898P Deluxe Single Side Burner 12 1 8 21 7 Va BBQO8899P Deluxe Double Side Burner 12 3 8 21 7 BBQ08954P Deluxe Side by Side Burner 25 13 7 BBQO7864P Ice Chest 31 22 8 BBQO7888P Food Warmer 12 20 T BBQ07842P 12 12 Cocktail Center 12 2134 7 BBOO7842P 18 18 Cocktail Center 17 3 2 24 3 8 10 BBOO7902 30 Drop in Bar Center 28 3 4 22 3 4 12 Model Number Description Width Depth Height Cut out for drop in accessories BBOO7852P Drop In Standard Side Burner 11 17 2 3 BBOO7963 Drop In Sink 14 14 BBQ08953P Standard Side by Side Burner 24 19 4 BBOO7912 Counter Top Blender Station 10 1 4 7 4 2009 Barbecue Grills and Carts LTR20091038 Rev A www calspas com Installation Assembly Cut out for flat drop in grill and drip
45. ur dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your equipment We recommend the installation adjustment and service of your new grill be performed by L M S qualified installers and service technicians to ensure proper operation and prevent accidents When planning your Cal Flame grill or cart location access to gas lines and 110V power supplies should be considered The location with the shortest gas line run is recommended A grounded dedicated 15A 110V GFCI power source is required for use of your appliances e g lights rotisserie refrigerator receptacles etc When determining a suitable location consider factors such as exposure to wind proximity to traffic paths and windows that open into the home Locate barbecue grills and stainless steel carts only in well ventilated areas and only on solid flat foundations e g deck or cement slab Do NOT place stainless steel carts on dirt or grass Cabinet Cut out Dimensions Your Cal Flame grill is designed for easy installation into a non combustible enclosure The supporting deck or counter must be flat and level When determining the final location of your grill adequate cross ventilation must be present to prevent gas from being trapped in the event of a leak The drawings below show the different types of cabinet cut out dimensions for gas grills and accessories Ajquuassy uonejjezs
46. urners Replace the burners cotter pins flame tamers drip tray and grates Apply the sticker After conversion has been completed apply the enclosed sticker to the rating plate The sticker reads This unit has been converted from LP to NG You will need 13mm open end wrench One 50 orifice for single infrared burner Two 54 orifices for dual infrared burners Pipe compound You will need 7mm wrench socket or nut driver One or two 1 75mm orifices depending on your side burner Pipe compound You will need 6mm socket or nut driver Two to five 1 9mm orifices depending on your grill Pipe compound 2009 Barbecue Grills and Carts LTR20091038 Rev A Installing and Replacing I nfrared Burners 1 Locking pin on regular burner Disconnect or shut off the liquid propane or natural gas line connect to the grill Wait until the burners cool down Open the hood and remove the grate and flame tamer on top of the burner you want to replace Through the access door underneath the grill find the round stud and locking pin that locks the burner you want to replace Locking pin on infrared burner Carefully remove the locking pin with your fingers Raise the stud from the locking hole and move the burner forward carefully to release it from the ignition and gas supply valve Replacement Covers Cal Flame Drop ins BBOO10 BBQO11 BBOO12 BBOO13 Cal Flame Carts BBQ835CR4 BBQ8
47. with warm hot clean water For more tenacious deposits including oil grease and water borne deposits use a multipurpose cream cleanser and apply with a soft damp cloth e Dry with a soft dry clean towel if preferred 2009 Barbecue Grills and Carts LTR20091038 Rev A Island Cabinets Be sure to unplug the electrical supply before cleaning any part of your Cal Flame barbecue Spray cabinet area with a soap and water solution Rinse with a gentle stream of fresh water Griddle To prevent burns or injury make sure the griddle is completely cool before cleaning The griddle is made from non magnetic 304 grade stainless steel There are various stainless steel cleaners available Always use the mildest cleaning procedure first and always scrub in the direction of the grain Soapy water should be sufficient for most cleaning A sniff brush may also be helpful in removing grime and food deposits Wipe all area dry before storing Drop in Food Warmer To prevent burns or injury make sure the food warmer is completely cool before cleaning The drop in food warmer is made from non magnetic 304 grade stainless steel There are various stainless steel cleaners available Always use the mildest cleaning procedure first and always scrub in the direction of the grain Soapy water should be sufficient for most cleaning All parts of the food warmer can be cleaned with hot soapy water rinsed dried and buffed with a heavy pile
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