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Cadet CDT7 User's Manual

1. CADET CARPET EXTRACTOR Operating Instructions MODEL CDT7 10080220 QUEST for Continuous Improvement Windsor s Quality Management System is Certified 150 9001 3146518 Read these instructions before operating the machine 86038220 04 26 11 MACHINE DATA LOG OVERVIEW Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative Warranty Registration Thank you for purchasing a Windsor product Warranty registration is quick and easy Your registration will allow us to serve you better over the lifetime of the product To register your product go to www windsorind com WarrantyRegistration aspx For customer assistance 1 888 444 7654 GED WINDSOR CADET 86038220 Machine Data Log Overview 1 Table of Contents 2 HOW TO USE THIS MANUAL How to use this 1 1 SAFETY Important Safety Instructions 2 1 Hazard Intensity Level 2 2 Groundinginstructions 2 3 OPERATIONS Technical Specifications 3 1 Controls Component Location 3 2 Filing Operation 3 5 Operations arte dd near 3 6 CleaningProcedure 3 8 Acces
2. REF PART NO PRVNO DESCRIPTION RIAL NO NOTES 1 86233140 20041 3 CLAMP 2 0 WORM GEAR 2 86233150 20042 1 CLAMP 3 8 HOSE D SLOT 3 86003080 27809 1 COVER VAC MOTOR 4 86003090 27810 1 COVER BELT 5 86235500 31081 1 ELBOW 3 8 MPT X 3 8 TUBE PLASTIC 6 86003790 35175 2 GASKET TANK TO COVER 7 86003920 35231 2 GASKET VAC COVER CLP FAMILY 8 86281880 39526 1 HOSE 1 2 CLEAR X 12 9 86240009 39527 1 HOSE 1 5 BLK VAC X 3 0 10 86004340 39528 REF HOSE ASM 1 5 BLK VAC X 155 11 86001590 40049 1 HOSEBARB 3 8MPT X 1 2 NYLON 12 86240980 41348 1 HOUSING VAC MOTOR 13 86026880 53789 1 VAC MOTOR ASM CLP FAMILY 13A 86135340 14258 BRUSH SET 120V 5 7 VAC AMETEK ONU 13B 86135320 140687 BRUSH SET 120V VAC WINDSOR ee 14 86006600 70114 2 SCR 10 X 3 4 PPHST 15 86006590 70088 2 SCR 10 32 X 1 2 PPHMS SS 1000032157 16 86032240 75257 1 CDT SOLUTION 17 86259060 85037 1 VENT COOLING SMALL 18 86010650 87018 10 WASHER 10 X 9 16 19 86007970 73864 1 STRAINER 3 8 IN NPT 60 MESH 20 86010630 87013 3 WASHER 1 4 ID X 5 8 OD SS 21 86006580 70085 3 SCR 1 4 20 X 1 2 PPHMS SS DL 22 86078950 20035 2 CLAMP 7 16 DIA NYLON UL 23 86233260 20092 1 CLAMP 35 WORM GEAR 24 86272840 67147 1 RING 2 DIA SPLIT 25
3. CADET 86038220 3 6 5 machine back by main handle to move STEP to starting point 5 Lower machine to floor STEP 6 Select intermittent or continuous switch INTERMITTENT setting to turn on brush and start solution 7 spray e The intermittent setting requires the operator to hold the switch the on position with the thumb and is typically used in small areas where short cleaning O passes are made The continuous setting allows the operator to set the switch the on position with touch and is typically used large areas where long cleaning passes are made CONTINUOUS 3 7 CADET 86038220 CLEANING PROCEDURE Start at wall closest to power outlet Pull 1 straight back without pushing down on handle Release intermittent setting or turn off continuous setting on brush spray switch approximately 1 foot before ending cleaning pass Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass Overlap brush contact area approximately 1inch During operation observe the following The SOLUTION Cadet is equipped with clear internal covers to 524 facilitate operator viewing of dirty solution vacuum air flow During operation observe the vacuum intake cover Large amounts of water or foam entering the vacuum system can damage the vacuum motor If you no
4. 11A 86004500 41390 1 HOSE CAP 1000083443 11B 86006240 66227 1 PLUG DRAIN HOSE 12 86006600 70114 6 SCR 10 X 3 4 PPHST TYPE B 13 86032250 75258 1 TANK CDT RECOVERY 14A 8001370 140408 1 BRKT HOSE HOOK 1000083443 14B 86001190 140133 1 BRKT RECOVERY HOSE MTG 15 86002870 27417 1 CORD 99807 1 8 X 12 16 86242230 500009 1 LABEL WARNING 17 86245940 50995 1 LABEL CADET MAIN 18 86003330 28061 1 DOME ASM CLP FAM CADET 86038220 03 16 07 5 16 SUGGESTED 5 5 SERIAL PART NO PRV NO DESCRIPTION NOTES 86001140 12514 BRUSH ASM 15 IN 86001100 11045 BELT 180J6 MICRO V 86000900 09019 BEARING 1 1250DX 500IDX 375 86004570 44067 JET BODY MINI PROMAX BODY 86004580 44068 JET MINI PROMAX 9504 86026410 65257 PUMP ASM 120V SHURFLO 1000166663 86258900 84179 VALVE ASM 120V CLP FAMILY 1000166663 86003780 35171 GASKET ACCESSORY PORT 86001980 14700 BREAKER 15A 250VAC 50 VDC 86230210 14832 BREAKER 6A VDE CIRCUIT 86007140 72130 SWITCH SPST 2 POSITION ROCKER 86007120 72126 SWITCH 3 POSITION ROCKER 86026880 53789 VAC MOTOR ASM CLP FAMILY 86007970 73864 STRAINER 3 8 NPT 60 MESH 86003630 34351 FLOAT SHUT OFF 86003330 28061 DOME ASM CLP FAM 86006240 66227 PLUG DRAIN HOSE 86135340 14258 BRUSH SET 120V 5 7 VAC 86135320 1
5. 86256170 73169 1 STRAIN RELIEF CORD HOOK 26 86003950 35236 1 GASKET TANK L F 27 86003960 35237 1 GASKET TANK LR 28 86003970 35238 1 GASKET TANK RH 29 86275690 70525 6 SCR 10 X 1 0 PPHST TYPE B 30 86003940 35235 1 GASKET CDT PANEL 31 86026660 75276 1 TANK ASM SOLUTION CDT7 ITEMS 32 86002870 27417 1 CORD 99807 1 8 X 12 33 86232280 500012 1 CARD INSTRUCTION CDT7 34 86177090 03 000261 1 CLAMP CABLE 1 2 ID 1 4BLT CADET 86038220 03 16 07 5 14 ASSEMBLY 5 15 17 86038220 03 16 07 _ MA 10 1A 9 3 11B 10B 14B 1B ASSEMBLY SERIAL REF PART NO PRV NO QTY DESCRIPTION NOTES 86002400 20064 1 CLAMP 2 0 WORM GEAR X 312 1000083443 1B 86002350 20002 1 CLAMP 2 0 WORM GEAR 2 86233140 20041 1 CLAMP 2 0 WORM GEAR 3 86008400 78499 1 CORD DRAIN HOSE 4 86003110 27816 2 COVER REC TANK 5 86235280 28060 1 DOME CLP FAMILY 6 86003630 34351 1 FLOAT SHUT OFF 7 86003910 35230 1 GASKET DOME 8 86003930 35232 2 GASKET PORT COVER 9 86004200 39353 1 HOSE 1 5 X 12 0 DRAIN 10 86004510 41391 1 HOSE INSERT 1000083443 10B 86004450 40019 1 HOSEBARB 1 5 DOUBLE
6. 14 3 X 22 YLW 86005670 57040 NUT 1 2 NPT CONDUIT 86005760 57116 NUT 6 32 W STAR WASHER PLTD 86064400 61348 PANEL CADET CONTROL CO JJ Oo Po 86006950 70532 SCR 10 32 X 1 2 5 NP 1000032157 10 86006710 70235 SCR 6 32 X 1 0 PH BLK NYLON 11 86007120 72126 SWITCH DPDT 3 POSITION ROCKER 12 86007140 72130 SWITCH SPST 2 POSITION ROCKER 13 86256240 73505 STRAIN RELIEF 1 2 NPT TRUMPET 14 86010800 87189 WASHER 210 500 BLK SS 15 86004480 41353 REF HARNESS MAIN CDT 16 86242720 500180 LABEL CONTROL PANEL CDT 17 86010750 87100 WASHER 3 8 ID INT LOCK THIN 18 86005700 57104 NUT 10 32 W STAR WASHER PLTD 19 86006830 70386 SCR 10 32 X 1 0 PPHMS 20 86234110 23086 CORD SET 14 3 SUTW A X 50 YLW 21 86242400 500077 LABEL CIRCUIT BREAKER BRUSH 22 86242410 500078 LABEL CIRCUIT BREAKER VAC SS SO DO H TM HM PO HPO CO 23 86245040 50279 LABEL GROUND SYMBOL CADET 86038220 03 16 07 5 12 SOLUTION ASSEMBLY 16 10 D SEE CONTROL PANEL A SEE FRAME ASM SEE FRAME ASM 5 13 CADET 86038220 03 16 07 SOLUTION ASSEMBLY SERIAL NO
7. 29 86279930 29277 DUCT 1 2 ID SPLT FLX X 16 CADET 86038220 03 16 07 5 8 VACUUM SHOE ASSEMBLY 5 9 CADET 86038220 03 16 07 11 VACUUM SHOE ASSEMBLY SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 86227350 05016 ARM VAC SHOE PARALLEL 86234760 27674 COVER ACCESSORY PORT 86005810 57245 1 4 20 NYLOCK SS 86006790 70351 SCR 10 32 X 3 8 HHTR W STAR 86275120 70360 SCR 1 4 20 X 75 PPHMS PHIL 86006840 70390 SCR 1 4 20 X 1 FHCS PLTD 86008130 73958 SPACER 3 80DX 058WX 2814 CRS 86010620 85039 VAC SHOE 15 CO N JJ Oo Po OPEN 10 86010630 87013 WASHER 1 4 ID X 5 8 OD SS 11 86010700 87074 WASHER WAVE 3 810 X3 4D X 125 12 86003780 35171 GASKET ACCESSORY PORT N oo i oo p p p IR 13 86008120 73955 SPRING EXT 38D X2 75L X 055W CADET 86038220 03 16 07 5 10 CONTROL PANEL ASSEMBLY 55 gt ss 16 NY gt 15 D gt SEE SOLUTION 1771 TANK 5 11 86038220 03 16 07 CONTROL PANEL ASSEMBLY SERIAL NO FROM NOTES REF PART NO PRV NO QTY DESCRIPTION 86001240 14020 TERMINAL BLOCK 115V 3 4 3 86001980 14700 BREAKER 15A 250 50VDC 86230210 14832 BREAKER 6A VDE CIRCUIT 86002010 14942 BOOT 3 8 CIRCUIT BREAKER 86234320 23679 CORD ASM
8. 86250130 66282 6 PLUG HOLE 375 BLK 14 86250140 66288 2 PLUG 9 16 OD BLK NYLON 15 86006580 70085 2 SCR 1 4 20 X 1 2 PPHMS SS 16 86273980 70066 2 SCR 10 32 X 3 4 5 17 18 86010630 87013 2 WASHER 1 4 ID X 5 8 OD SS 19 86010660 87025 2 WASHER 1 4 LOCK EXT STAR SS 20 86010650 87018 2 WASHER 10 X 9 16 OD 21 86006550 70074 2 SET SCR 10 32 X 1 4 22 86256190 73197 1 STRAIN RELIEF 90 DEGREE 23 OPEN 24 86259960 89506 2 WHEEL 1 15 16 X 10 HOOSIER 25 86066230 03107 1 AXLE 5 8 X 17 06L 26 86134490 99667 10 HEAT SHRINK 3 4 ID UL CSA 27 86253090 73943 1 SEAL FRAME TANK 28 86002370 20035 1 7 16 DIA NYLON UL 29 86233140 20041 1 CLAMP 2 0 WORM GEAR 30 86274760 70271 2 SCR 1 4 20 X HHCS PLTD 31 86006530 70057 2 SCR 1 4 20 X 1 PPHMS SS 32 86272160 66052 1 PIN ROLL 1 8 X 1 0 L 33 86276610 70697 1 SCR 1 4 20 X 1 25 PPHMS SS 34 86005710 57105 3 NUT 1 4 20 HEX W STAR WASHER CADET 86038220 03 16 07 BRUSH ASSEMBLY 5 3 20 25 Hee CADET 86038220 03 16 07 BRUSH ASSEMBLY SERIAL REF PART NO PRV NO DESCRIPTION FROM NOTES 1 86000730 03110 1 AXLE ROLLER 2 86227100 04084 1 ADAPTER BRUSH BRG 3 86000900 09019 2
9. BEARING 1 1250DX 500IDX 375 4 86001100 11045 1 BELT 180J6 MICRO V 5 86001140 12514 1 BRUSH 15L X 3 380D 6 86001300 140343 1 BRKT BRUSH PULLEY 7 86001310 140351 1 BRKT BRUSH HEIGHT 8 86003620 34341 REF FRAME CLP FAMILY 9 86004060 36192 2 GUARD THREAD 10 86004470 41345 1 HOUSING BRUSH 15 11 86004980 50998 1 LABEL BRUSH HEIGHT 12 86093080 51311 1 LINKAGE ASM BRUSH HEIGHT 13 86005110 51312 1 LINKAGE ASM ROLLER SUPPORT 14 86005120 51314 2 LINK ROLLER FRONT 15 86005130 51317 1 LEVER HEIGHT ADJUSTMENT 16 86005640 57030 4 NUT 10 32 HEX NYLOCK 17 86005850 57271 2 NUT 3 8 DIA CAP TYPE PUSH PLT 18 86249410 62758 1 PLATE BRUSH HOUSING RH 19 86249420 62759 1 PLATE BRUSH HOUSING LH 20 86264700 62762 2 PLATE AXLE RETAINER 21 86250680 64098 1 PULLEY 2 2 OD 6GR MICRO V 22 86006220 66192 1 PIN ROLL 1 4 X 1 25L 23 86006430 67411 1 ROLLER 1 9 DIA X 10 5 LG 24 86006510 70043 2 SCR 10 32 X 5 8 PFHMS 25 86006590 70088 6 SCR 10 32 X 1 2 5 DL 26 86006650 70177 7 SCR 10 32 X 1 2 5 SS 27 86006700 70232 2 SCR 10 32 X 3 8 5 SS 28 86275530 70497 2 SCR 10 24 X 1 2 SHCS 29 86010640 87016 4 WASHER 10 LOCK EXT STAR SS 30 86010650 87018 6 WASHER 10 X 9 16 OD 31 86007030 70675 4 SCR 1 4 20 X 5 8 THMS PLTD NP 32 86230620 12524 1 BRUSH 15 L X 3 35 OD G2 1000090563 33 86251710 67467 1 RING TOLERANCE 7 8 1000090563 34 8
10. DE RISQUES EN CAS DE DANGER ll existe trois degr s de risques identifi s par les termes signal tiques AVERTISSEMENT et ATTENTION et POUR VOTRE SECURITE Le degr de risque est d fini de la mani re suivante AVERTISSEMENT AVERTISSEMENT Dangers ou m thodes dangereuses qui POURRAIENT provoquer de graves blessures ou entra ner la mort ATTENTION ATTENTION Dangers ou m thodes dangereuses qui pourraient provoquer des blessures l g res ou une d t rioration du produit ou des biens immobiliers POUR VOTRE S CURIT ce signe permet d identifier les mesures de pr caution prendre pour assurer un bon fonctionnement du mat riel Rendre compte imm diatement d une d faillance ou d une d t rioration de la machine Ne pas utiliser la machine si celle ci ne fonctionne pas correctement Lire soigneusement les informations ci dessous signalant certains dangers potentiels pour l op rateur de la machine L op rateur doit tre absolument au courant de ces dangers potentiels Localiser tous les dispositifs de s curit sur la machine est conseill de prendre les mesures n cessaires pour former le personnel op rateur POUR VOTRE S CURIT NE PAS MANOEUVRER LA MACHINE Lorsqu on n est pas exp riment ou qualifi Lorsque le guide d utilisation n est pas t lu ou compris Dans des zones inflammables ou explosives Dans des zones des objets peuvent tomber LORS DE L ENTRETIEN DE LA MACHINE
11. LEVEL There are three levels of hazard intensity identified by signal words WARNING and CAUTION and FOR SAFETY The level of hazard intensity is determined by the following definitions WARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION CAUTION Hazards or unsafe practices which could result in minor personal injury or product or property damage FOR SAFETY To Identify actions which must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that signals some potentially dangerous conditions to the operator or the equipment Read this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPERATE MACHINE Unless Trained and Authorized Unless Operation Guide is Read and understood In Flammable or Explosive areas In areas with possible falling objects WHEN SERVICING MACHINE Avoid moving parts Do not wear loose clothing jackets shirts or sleeves when working on the machine Use manufacturer approved replacement parts CADET 86038220 2 3 DEGRES DE RISQUES CAS DE DANGER Les symboles ci dessous sont utilis s a travers ce manuel comme illustr dans leurs descriptions DEGRES
12. One quart vinegar to two gallons of water or anti browning solution mixed as directed through the extractor This will prevent build up of alkaline residue in the system spray jets become clogged remove the spray tips wash them thoroughly and blow dry NOTE Do not use pins wire etc to clean nozzles as this could destroy spray pattern Periodically inspect all hoses electrical cables and connections on your machine Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss If the cable insulation is broken or frayed repair or replace it immediately Don t take chances with electrical fire or shock DAILY REGULAR MAINTENANCE Before making any adjustments or repairs to the machine disconnect the power cord from electrical source 1 Empty unused cleaning solution from the solution tank 2 Inspect and clean filter screen in solution tank 3 Flush pumping system with 4 or 7 liters of clean hot water 4 After each use rinse tank with fresh water Periodically inspect the recovery tank and decontaminate if necessary using a Hospital Grade Virucide or a 1 10 bleach to water solution Waste water should be disposed of properly 5 Check for and remove any lint or debris around vac shoe 6 Check spray jets for full spray pattern MAINTENANCE 7 Remove lint and dirt build up from brush and housing NOTE Brush removal To remove brush grab and pull
13. brush out from end opposite drive belt operator s right Remove other end from brush driver B To install brush line up slots in brush core with pin in driver on drive belt side operator s left and push brush onto driver Then snap bearing end opposite end of brush into retaining clip 8 Check cooling air screen located on frame behind left wheel for lint or debris 9 Check float and shut off screen and clean as necessary NOTE Always store machine with brush in Store position CADET 86038220 4 2 MAINTENANCE Only qualified maintenance personnel are to perform the following repairs A AVERTISSEMENT Seul le personnel d entretien qualifi peut effectuer des r parations VACUUM MOTOR REPLACEMENT 1 2 3 Turn off all switches unplug machine Remove recovery tank Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame Locate the vacuum motor wires and disconnect at the connector Close the solution tank Remove the 6 screws holding the vacuum motor cover p n 27809 to the solution tank Remove the vacuum motor Reverse process to install vacuum motor Vacuum Motor Carbon Brushes Replacement Windsor End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram AVERTISSEMENT Le fil la terre vert doit tre attach pour un fonctionnement en toute s curit Voir le s
14. machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative The model and serial number of your machine is on the bottom back end of the machine The SAFETY section contains important information regarding hazard or unsafe practices of the machine Levels of hazards is identified that could result in product or personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition They are listed in this general order Periodic Daily Regular Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information column refers to the reference number on the parts illustration PART NO column lists the part number for the part PRV reference number QTY column lists the quantity of the part used in that area of the machine DESCRIPTION column is a brief description of the part SERIAL NO FROM column indicat
15. viter les parties amovibles Ne pas porter de v tements amples tels que des vestes des chemises ou des v tements avec manches lors de l utilisation de la machine Utiliser les pieces d tach es Windsor homologu es 2 4 CADET 86038220 ELECTRICAL In the USA this machine operates on a standard 15 amp 115V 60 Hz A C power circuit The amp hertz and voltage are listed on the data label found on each machine Using voltages above or below those indicated on the data label will cause serious damage to the motors EXTENSION CORDS If an extension cord is used the wire size must be at least one size larger than the power cord on the machine and must be limited to 50 feet 15 5m length GROUNDING INSTRUCTIONS This appliance must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock This appliance is equipped with a cord having an equipment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances This appliance is for use on a nominal 120 volt circuit and has a grounded plug that looks like the plug in Fig A A temporary adaptor that looks like the adaptor in Fig may be used to connect this plug to a 2 pole receptacle as shown in Fig B if a properly grounded outlet is
16. 22090 CONNECTOR 1 8FPT X 1 4 TUBEQC 86003470 31072 ELBOW SWIVEL 1 4MPTX1 4TUBE 86003490 31074 ELBOW SWIVEL 3 8MPTX3 8TUBEQC 86004570 44067 JET BODY MINI PROMAX BODY 86004580 44068 JET MINI PROMAX 9504 86005640 57030 NUT 10 32 HEX NYLOCK 86026410 65257 PUMP ASM 120V SHURFLO CO OO O1 Oo Po 86250140 66288 PLUG 9 16 OD BLK NYLON 10 86274410 70195 SCR 10 32 X 1 25 5 SS 11 86273750 70011 SCR 1 4 20 X 5 8 5 SS 12 86003640 34355 1 4 TUBE Y 13 86008360 78419 3 8 3 8 14 86258900 84179 VALVE ASM 120 FAMILY 15 86010810 87191 WASHER 1 4 IDX1 0OD FLAT SS 16 86010650 87018 WASHER 10 X 9 16 OD 17 86010820 87192 WASHER 7 16 X 3 4 X 19RUBBER 18 86247750 56055 NIPPLE 1 4 BSPT X 1 4 NPT HEX 19 86234560 22097 COUPLER 1 4 FPT X MINI QC 20 86003500 31076 ELBOW 1 4 MPT X 3 8 TUBE 21 86006590 70088 SCR 10 32 X 1 2 5 SS 22 23 86267400 880278 WIRE 22 GRN 18 76011 X 76011 24 86282340 39720 HOSE 3 8 OD X 1 4 ID URTHN X 22 25 OPEN 26 86281900 395381 HOSE 1 4 ID NYLON X 5 27 86253020 73963 SCREEN INTAKE 28 86282350 39721 HOSE 3 8 ID NYLON YLW X 17 NIN O i n2 POP POP PO PO AH
17. 40687 BRUSH SET 120 WINDSOR 5 17 86038220 03 16 07
18. 6003070 27805 1 CLIP BEARING 35 86003370 29157 1 DRIVER BRUSH 36 86278130 70737 1 SHLDR BOLT 3 8 OD X 3 8 L SS NP 1000090563 37 86272770 67094 1 RING 1 2 EXT SNAP 38 86272510 66310 2 PIN CLEVIS 1 4 X 1 2 PLTD 39 86008650 80604 2 COTTER 1 4 RING 40 86342240 1 SPACER 81 X 1 06 X 125 41 86006030 64102 1 PULLEY ASM BRUSH 42 86003390 29208 1 DRIVER ASM BRUSH 43 86001140 12514 1 BRUSH ASM 15 IN 44 86227150 05158 1 ADAPTER BRUSH BRG DIE CAST 1000090563 45 86228890 09137 2 BEARING R6 3 8 ID 1000090563 46 86028010 47383 1 BRUSH BEARING ASM 47 86004750 47416 REF KIT BRNG ADPTR EXTRCTR CADET 86038220 5 4 PUMP ASSEMBLY PRIOR TO SERIAL NO 1000166663 C 6 SEE SOLUTION 5 TANK 5 5 CADET 86038220 03 16 07 PUMP ASSEMBLY SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 86002470 22072 COUPLING 1 4 ANCHOR W 1 HEX 86002480 22090 CONNECTOR 1 8FPT X 1 4 TUBEQC 86003470 31072 ELBOW SWIVEL 1 4MPTX1 4TUBE 86003480 31073 ELBOW SWIVEL 1 4MPTX3 8TUBEQC 86004570 44067 JET BODY MINI PROMAX BODY 86004580 44068 JET MINI PROMAX 9504 86005640 57030 NUT 10 32 HEX NYLOCK 86026380 65200 PUMP ASM 115V 73 PSI W CONN 1000029065 CO OI GOO Po 86250140 66288 PLUG 9 16 OD BLK NYLON 10 86006830 703
19. 6038220 FILLING 5 gt AS Remove recovery RECOVERY TANK SOLUTION TANK Add water 7 gal 26 5 ltr FILLING THE CADET 17 207ml 414ml NOTE Use clean bucket of water to fill solution tank N 227 N Add cleaning Do not put defoamer solvents spotter or NX y chemical prespray chemicals in the solution tank AP Do not allow water to spill into vacuum motor inlet Dry spillage from top of solution tank before replacing recovery tank CHEMICALS STEP Suitable Chemicals Non Compatible Chemicals 4 Alkalis Aldehydes Detergents Aromatic Hydrocarbons Replace Hydroxides SP Butyls AN E y Soaps Carbon Tetrachloride Vinegar Clorox Chlorinated Bleaches Chlorinated Hydrocarbons Lysol Methyl Ethel Ketone MEK Perchorethylene perc Phenolics Trichlorethylene D Limonene 3 5 CADET 86038220 5 Remove literature from recovery tank Fill 1 solution tank see filling operations page3 5 STEP Plug cord into grounded outlet 2 Note Be sure dome is seated on recovery tank and float shut off is installed correctly STEP Adjust brush to proper setting 3 Note For good operation the brush must skim the carpet If circuit breaker trips raise brush to prevent damage to motor or carpet CORRECT INCORRECT STEP Turn on both Vacuum and Pump motor MM switches ON I o RS ON
20. 86 SCR 10 32 X 1 0 PPHMS 11 86273750 70011 SCR 1 4 20 X 5 8 5 SS 12 86003640 34355 1 4 TUBE Y 13 86008370 78420 1 4 3 8 14 86026940 84160 VALVE ASM SOLENOID FAMILY 15 86010810 87191 WASHER 1 4 IDX1 0OD FLAT SS 16 86010650 87018 WASHER 10 X 916 OD 17 86010820 87192 WASHER 7 16 X 3 4 X 19RUBBER 18 86005590 56014 NIPPLE 1 4 CLOSE 19 86005580 56012 NIPPLE 1 4 FPT QD 20 86003500 31076 ELBOW 1 4 X 3 8 TUBE 21 86274290 70162 SCR 10 32 X 3 8 5 SS 23 86267400 880278 WIRE 22 GRN 18 76011 X 76011 1000046610 24 86281890 39529 HOSE 3 8 URETHANE X 29 25 86004350 39530 HOSE 3 8 NYLON X 6 26 86281900 39531 HOSE 1 4 URETHANE X 6 27 86253020 73963 SCREEN INTAKE Po PO PO N PO Po PO Po N a 28 86004400 39591 HOSE 3 8 ID NYL11 YLW X 29 CADET 86038220 03 16 07 5 6 PUMP ASSEMBLY FROM SERIAL NO 1000166663 SEE SOLUTION 9 C27 5 7 CADET 86038220 03 16 07 PUMP ASSEMBLY SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 86032470 22072 COUPLING 1 4 ANCHOR W 1 HEX 86002480
21. RUCTIONS CADET 86038220 2 1 SURETE IMPORTANTES MESURES DE SECURITE L utilisation d un appareil lectrique demande certaines pr cautions LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER CET APPAREIL Pour r duire les risques d incendie de choc lectrique ou de blessure Cet appareil ne doit tre connecter qu a des prises ayant une sortie de terre Ne pas laisser l appareil sans surveillance lorsqu il est branch D brancher lorsque l appareil n est pas utilis et avant l entretien Pour reduire les risques de choc electrique ne pas utiliser exterieur et ne pas aspirer de mati res humides Ne pas permettre aux enfants de jouer avec l appareil Une attention particuli re est n cessaire lorsque l appareil est utilis par des enfants ou proximit de ces derniers N utiliser que conform ment cette notice avec les accessoires recommand s par le fabricant Ne pas utiliser si le cordon ou la fiche est endommag Retourner l appareil un atelier de r paration s il ne fonctionne pas bien s il est tomb ou s il a t endommag oubli l ext rieur ou immerg Ne pas tirer soulever ou trainer l appareil par le cordon Ne pas utiliser le cordon comme une poign e le coincer dans l embrasure d un e porte ou l appuyer contre des ar tes vives ou des coins Ne pas faire rouler l appareil sur le cordon Garder le cordon l cart des surfaces chaudes Ne pas d brancher en ti
22. ch ma de cablage If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely 3 9 5mm Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long Vacuum Motor Carbon Brushes Replacement Ametek WARNING The green ground wire must be attached for safe operation See wiring diagram AVERTISSEMENT Le fil la terre vert doit tre attach pour un fonctionnement en toute s curit Voir le sch ma de cablage End Cap Ns Carbon Brushes Note When replacing carbon brushes loosen wire terminal BEFORE removing screws on bracket Wire Terminal Note Place stop in groove If armature commutator is grooved extremely pitted or not concentric the motor will need to be replaced or sent to a qualified service center Wire Terminal Important These brushes wear quicker as the length shortens due to increased heat Spring inside brush housing will damage motor if brushes are allowed to wear away completely gt 3 8 9 5 Periodically check the length of the carbon brushes Replace both carbon brushes when eithe
23. es the first machine the part number is applicable to When the machine design has changed this column will indicate serial number of applicable machine The main illustration shows the most current design of the machine The boxed illustrations show older designs If column has an asterisk call manufacturer for serial number NOTES column for information not noted by the other columns NOTE If a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts NOTE The number on the lower left corner of the front cover is the part number for this manual CADET 86038220 1 1 SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE This machine is for commercial use To reduce the risk of fire electric shock or injury Connect to a properly grounded outlet See Grounding Instructions Do not leave the machine unattended Unplug machine from outlet when not in use and before maintenance or service Use only indoors Do not use outdoors or expose to rain Do not allow machine to be used as a toy Close attention is necessary when used by or near children Use only as described in this manual Use only manufacturer s recommended compone
24. ler une prise ad quate par un lectricien qualifi Utilisez le uniquement sur des r ceptacles prot g s GFCI CADET 86038220 2 5 TECHNICAL SPECIFICATIONS POWER TYPE ELECTRICAL 115 V 15 A 60 HZ ELECTRIC VACUUM MOTOR 1 3 stage 1 5 hp 100 cfm 2 80 cubic meters min Waterlift 120 304 cm BRUSH 1 15 38 1 cm SOLUTION PUMP 90 PSI Diaphragm style internal bypass SOLUTION CAPACITY 7 gallons 26 5ltr RECOVERY CAPACITY 7 gallons 26 5ltr BRUSH SPEED 1000 rpm 86 36cm CADET 86038220 GENERAL DIMENSIONS WEIGHT Vacuum shoe 17 43 18 cm cast aluminum with spring loaded down pressure WHEELS 2 10 dia 25 cm wheels by 2 WEIGHT 92lbs 42kg LENGTH 41 104 cm HEIGHT 34 86 36 cm WIDTH 17 5 44 45 cm SOLUTION SPRAY 2 quick change jets POWER CABLE 50 12 7 m 14 gauge m 17 5 44 45cm CONTROLS COMPONENT LOCATIONS 1 Main Handle Used to pull and maneuver PC N machine 2 Electrical Cord 3 Pump Switch Turns pump and enables i if 4 Brush Spray switch Turns on brush motor gm JJ and activates electro valve to dispense solution jaa l 22221 4 Jl to floor through jets Intermittent
25. machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brush should be clean with no lint or strings attached Inspect vac shoe for blockage remove fibers with coat hanger etc Check hoses for wear blockages or damage Check handles switches and knobs for damage Check vac motor intake filter and clean Run one gallon of water through system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of all tanks and check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check all bearings for noise Check all gaskets for wear and leakage Check vacuum intake screen for damage replace if necessary Check pump pressure observe spray pattern and check with gauge if necessary Check and clean solution screen Check belts for wear and replace as necessary Check brush for wear ensure bristles are not damaged Check cables for fraying Check the spray bar manifold for damage replace if broken or bent Check condition of vac shoe and frame for damage Check overall performance of machine Check vac motor carbon brushes CADET 86038220 PERIODIC MAINTENANCE Twice a month flush a white vinegar solution
26. not available The temporary adaptor should be used only until a properly grounded outlet Fig A can be installed by a qualified electrician The green colored rigid ear lug or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover Whenever the adaptor is used it must be held in place by a metal screw GROUNDING INSTRUCTIONS Grounding Pin GROUNDING CONNECTION 5 23 USING AN ADAPTOR Grounded Outlet FIGURE A Metal Screw Lo Tab for Grounding Grounded FIGURE B Screw Outlet Box Adaptor 00 FIGURE G Note Adaptors are not allowed in Canada Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the appliance if it will not fit the outlet have a proper outlet installed by a qualified electrician AVERTISSEMENT Le raccordement incorrect du conducteur de terre d quipement peut entra ner des risques d lectrocution V rifiez aupr s d un lectricien qualifi ou d un responsable de l entretien si vous avez quelque doute que ce soit quant au raccordement la terre de votre prise murale Ne modifiez pas la fiche fournie avec l appareil si elle ne correspond pas la prise murale faites instal
27. nts and attachments Do not use damaged electrical cord or plug Follow all instructions in this manual concerning grounding the machine If the machine is not working properly has been dropped damaged left outdoors or dropped into water return it to an authorized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Do not unplug machine by pulling on cord To unplug grasp the electrical plug not the electrical cord Do not handle the electrical plug or machine with wet hands Do not operate the machine with any openings blocked Keep openings free of debris that may reduce airflow This machine is intended for cleaning carpet only Do not vacuum anything that is burning or smoking such as cigarettes matches or hot ashes This machine is not suitable for picking up health endangering dust Turn off all controls before unplugging Machine can cause a fire when operating near flammable vapors or materials Do not operate this machine near flammable fluids dust or vapors This machine is suitable for commercial use for example in hotels schools hospitals factories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately SAVE THESE INST
28. off and D gt f 9 continuous settings 2 s J J WO 5 Motor Switch Turns vacuum motor 6 Brush Motor Circuit Breaker 6 amp Breaker protecting brush motor 7 Vacuum Motor Circuit Breaker 15 amp Breaker protecting vacuum motor 8 Recovery Dump Hose Facilitates draining dirty cleaning solution 5 9 Solution Dump Hose Facilitates draining excess cleaning solution from solution tank CADET 86038220 3 2 CONTROLS COMPONENT LOCATIONS 1 Solution Accessory Tool Hookup Used for various auxiliary cleaning tools 2 Vacuum Hose Door Used to connect various auxiliary 1 1 2 inch cleaning tool vacuum hoses 3 Brush Height Adjustment Used to regulate brush height from storage position to various carpet heights 4 Recovery Tank Used to collect dirty cleaning solution 5 Solution Tank Used to hold cleaning solution 6 Recovery Tank Dome 7 Vacuum Shoe 8 Brush Housing 9 Front Lifting Handle 10 Cleaning Solution Filter CADET 86038220 CONTROLS COMPONENT LOCATIONS ae ee o O O D o 9 S S O O Eom GEO wo m D O c s 0 d 5 5 TI o 2 o gt A 3 4 8
29. om fittings in pump Remove the 2 screws that fasten the pump to the frame Reverse process to install pump CADET 86038220 WIRING DIAGRAM 86268450 86268830 PRV NO 88332 PRV NO 88636 GND VACUUM SWITCH CIRCUIT BREAKER CIRCUIT BREAKER 6A EE O O O TERMINAL BLOCK WHT OR BRUSH SOLENOID SWITCH 86266890 PRV NO 88655 CONTROL PANEL FRAME 86004480 PRV NO 41353 INTERNAL SPLICE WHT GND GN WAP GN GN AL di gt GND CADET 86038220 4 6 ASSEMBLY 18 SEE SOLUTION TANK 19 5 1 CADET 86038220 03 16 07 FRAME ASSEMBLY SERIAL REF PART PART DESCRIPTION NOTES 1 OPEN 2 86003620 34341 1 FAMILY 3 86004340 39528 1 HOSE ASM 1 5 X 15 5 4 86001660 41236 2 HUBCAP 5 8 SHAFT 5 86004480 41353 1 55 6 86239610 41354 1 7 86026150 53640 1 MOTOR ASM BRUSH CLP FAMILY 8 86005640 57030 2 NUT 10 32 HEX NYLOCK 9 86005810 57245 3 NUT 1 4 20 HEX NYLOCK SS 10 86198530 99809 2 FOAM TAPE 1 8 X 3 4 1SDA 11 86249430 62761 1 PLATE BRUSH MTR CLAMP 100046610 12 86006020 64099 1 PULLEY 1 4 OD 6 MICRO V 13
30. r is less than 3 8 9 5mm long CADET 86038220 AWARNING Only qualified maintenance personnel are to perform the following repairs A AVERTISSEMENT Seul le personnel d entretien qualifi peut effectuer des r parations BELT REPLACEMENT 1 Turn off all switches and unplug machine 2 Remove recovery tank and brush 3 Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame 4 Loosen the 4 screws that hold the brush motor in place and slide motor forward to release tension in belt 5 Remove the 2 screws that fasten the vacuum shoe links p n 05016 to the brush housing 6 Remove the 3 screws that fasten the side plate p n 62759 to the brush housing to remove belt NOTE All components associated with driving the brush will come out with the side plate 7 Reverse process to install belt 86249420 PRV NO 62759 7 86227350 22 2 PRV NO 05016 CADET 86038220 MAINTENANCE 4 5 MAINTENANCE Only qualified maintenance personnel are to perform the following repairs AVERTISSEMENT Seul le personnel d entretien qualifi peut effectuer des r parations SOLUTION PUMP REPLACEMENT 1 2 3 Turn off all switches and unplug the machine Remove recovery tank Remove the 2 screws that fasten the solution tank to the frame and tilt tank back to expose the inside of the frame Remove solution hoses fr
31. rant sur le cordon Tirer plut t la fiche Ne pas toucher la fiche ou l appareil lorsque vos mains sont humides N ins rer aucun objet dans les ouvertures Ne pas utiliser l appareil lorsqu une ouverture est bloqu e S assure que de la poussi re de la peluche des cheveux ou d autres mati res ne r duisent pas le d bit d air Tenga especial cuidado al manejar la apiradora en una escalera Ne pas aspirer de mati res en combustion ou qui d gagent de la fum e comme des cigarettes des allumettes ou des cendres chaudes Cette machine n est pas adapt e au ramassage de poussi res dangereuses Mettre toutes les commandes la position ARR T avant de d brancher l appareil Ne pas aspirer des liquides inflammables ou combustibles comme de l essence et ne pas faire fonctionner dans des endroits peuvent se trouver de tels liquides Cette machine est destin e un usage commercial Elle est recommand e davantage pour les domaines hotelier scolaire hospitalier industriel ou pour les bureaux les chaines de magasin que pour un usage domestique normal L entretien et les r parations de la machine doivent tre effectu es par un personnel qualifi Si de la mousse ou du liquide sort de la machine la mettre hors tension imm diatement CONSERVER CES INSTRUCTIONS CADET 86038220 HAZARD LEVEL The following symbols are used throughout this guide as indicated in their descriptions HAZARD INTENSITY
32. soryToolUsage 3 10 MAINTENANCE Service Schedule 4 1 Periodic Maintenance 4 2 Daily Regular Maintenance 4 2 Vacuum Motor Replacement 4 3 Belt Replacement 4 4 Solution Pump Replacement 4 5 Wiring Diagram 4 6 Troubleshooting Chart 4 7 GROUP PARTS LIST FrameAssembiy 5 1 Brush Assembly 5 3 Pump Assembly prior to SN 5 5 Pump Assembly 5 7 Vacuum Shoe Assembiy 5 9 Control Panel Assembily 5 11 Solution Tank Assembly 5 13 Recovery Tank Assembly 5 15 Suggested Spare Parts Notes 5 17 CADET 86038220 TABLE OF CONTENTS HOW USE THIS MANUAL This manual contains the following sections HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized dealers When placing an order for parts the
33. tice either condition shut down the machine immediately Empty recovery tank and or add defoamer to recovery tank VACUUM SU INTAKE COVER CADET 86038220 3 8 CLEANING PROCEDURE STEP 5 Use right side of machine for cleaning against walls STEP 6 After cleaning turn off all controls return brush to storage position and carefully unplug machine STEP 7 To speed drying use a Windblower fan STEP 8 Empty recovery tank by releasing dump hose Use a hose with cold water to clean out the recovery tank Also drain solution tank after each use LUI SOLUTION FAN 3 9 CADET 86038220 VACUUM o om eee ON Sep 3 4 CADET 86038220 ACCESSORY TOOL USAGE Use only one of the following acceptable accessory tools HT 86000610 PRV NO 89227 DDH 86000060 NO 89226 DH 86031540 PRV NO 39504 Pull back collar and insert over machine mounted fitting then release collar to lock into place Lift door on front of vacuum shoe and insert 1 1 2 inch hose cuff into hole Turn on Pump and Vacuum Switch Note Be sure intermittent continuous switch is in center off position and brush is in storage position Squeeze handle on accessory tool to begin cleaning 3 10 MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check

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