Bryant GAPAB Perfect Air Air Purifier For Fan Coils 1620 User's Manual
Contents
1. the Canadian Electrical Code CSA C22 1 Recognize safety information When you see this symbol AS on the unit and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING and CAUTION These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation A CAUTION PERSONAL INJURY HAZARD Failure to follow this caution may result in personal injury Ozone in concentrations above 0 05 PPM may be hazardous to health Des concentrations d ozone superieures a 0 05 PPM peuvent etre nocives pour la sante APPLICATION CONSIDERATIONS The Perfect Air Air Purifier is designed for use in the return air duct of a forced air heating cooling and ventilation system Models GAPABXBB1620 GAPABXBB2020 and GAPABXBB2420 are specifically designed for use in systems with a fan coil Air Conditioning The Perfect Air Air Purifier should be installed in a system so that all the return air is circulated through the air purifier It should be located upstream of the fan coil This will help keep the fan coil c2. 06414 A06413 Fig 8 Power Cord Installed NOTE The power cord can be routed through the opposite side of the cabinet Zip ties have been enclosed to secure the power cord to the side of the power supply NOTE Cable connector and block off plates will need to be removed and re installed if the power cord is re routed Screws on the cable connector clamp should be tightened to 9 in Ibs torque NOTE The Perfect Air Air Purifier is to be powered by 208 230Vac 60 Hz NOTE The Perfect Air Air Purifier should only be powered when airflow is present An airflow sensor is factory installed See Fig 2 and Fig 11 In order to bypass the airflow sensor use the special bypass jumper included in the parts bag With the bypass jumper in place the air purifier will be on at all times when connected to electrical line power see Fig 9 d Attach the quick connect terminals to the fused power connec tor leads in parts bag attached to power cord and connect to incoming field power Attach the ground ring to fan coil chas sis ground See Fig 10 4 WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than 1 disconnect switch A CAUTION EQUIPMENT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or imp
3. ATION Checking Air Purifier Operation A WARNING ELECTRICAL SHOCK AND HIGH VOLTAGE HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than one 1 disconnect switch a Attach the Perfect Air Air Purifier door to the cabinet A mag net in the door see Fig 12 is used to activate a safety switch in the power supply when the door is installed The power supply will not energize the air purifier unless the safety switch is activated Door Switch Magnet Fig 12 Door Switch Magnet b Turn the HVAC system power on and adjust the thermostat or Perfect Air System Control to activate the system fan c Turn the Perfect Air Air Purifier power switch to on position d The power indicator light above the Air Purifier power switch should illuminate see Fig 13 Power Indicator A06370 Fig 13 Power Indicator e Check to ensure the light goes off when the Perfect Air Air Purifier power switch is set to off when the blower goes off or when the HVAC system power is turned off NOTE Upon power up the light will come on for approximately 5 seconds and if no flow is detected it will go off If no air purifier cartridge is detected the flow sensor will detect this and
4. ECTRIC SHOCK AND UNIT DAMAGE HAZARD Failure to follow this warning could result in personal injury or death Only a trained experienced service person should install the Perfect Air Air Purifier A thorough check of the unit installation should be completed before unit operation Before performing installation service or maintenance operations on unit turn off all power to unit Tag disconnect switch with lockout tag A WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than 1 disconnect switch A CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage Cabinets will support a maximum weight of 400 Ibs 181 kg when installed beneath a vertical furnace or air handling unit When setting furnace on cabinet do not drop it into place Position the furnace correctly on the cabinet to prevent a corner from slipping down and damaging the cabinet or its components Step 4 Wiring a Ensure power has been removed from the heating and cooling system b Turn the Perfect Air Air Purifier power switch off c Connect the power cord and the flow sensor cord to the power supply connector and the flow sensor connector see Fig 7 and Fig 8 A re i cal i A
5. GAPAB PERFECT AIR AIR PURIFIER FOR FAN COILS SIZES 1620 2020 AND 2420 Installation Instructions NOTE Read the entire instruction manual before starting the install TABLE OF CONTENTS PAGE INTRODUCTION socrrercrekiseris ede eee cee ee ed 1 HOW TT WORKS 5 35 see sicite ase EEEE ache get ntecd wna EE cd 1 SAFETY CONSIDERATIONS 0000005 1 APPLICATION CONSIDERATIONS 0 00 2 INSTALLATION ccccs ccc tere eek tott bate eee ene es 3 START UP AND OPERATION 00000 6 MAINTENANCE recreere rocii ietie m ee cee eee ed 6 TROUBLESHOOTING 0 0 0 0 0c cece ees 8 SPECIFICATIONS AND DIMENSIONS 9 WARRANTY cesen ofc a EEEE EEEE EEEE ENEE gud ant oer 11 INTRODUCTION Congratulations for selecting the Perfect Air Air Purifier for your home comfort system The Perfect Air Air Purifier is proven to remove and kill airborne germs and allergens including viruses bacteria and mold spores The Perfect Air Air Purifier is a cornerstone of Bryant s Healthy Home Solutions for providing healthier cleaner air in your home HOW IT WORKS The Perfect Air Air Purifier provides extremely high filtration performance while killing captured contaminants including viruses bacteria and mold spores The Perfect Air Air Purifier treats the entire air stream through a state of the art three stage process exclusive to Bryant In stage one the particles are electrically charged by a
6. GAPABXBB2020 GAPABXBB2420 Color Taupe Metallic Taupe Metallic Taupe Metallic Cabinet Material 20 Ga Powder Coated Steel 20 Ga Powder Coated Steel 20 Ga Powder Coated Steel Electrical 208 230v 60Hz 208 230v 60Hz 208 230v 60Hz Maximum Airflow CFM 1350 1800 2000 Efficiency Equivalent to MERV 15 Equivalent to MERV 15 Equivalent to MERV 15 Replacement Cartridge GAPCCCAR1620 GAPCCCAR2020 GAPCCCAR2420 Initial Pressure Drop in w c at maximum airflow 22 25 oe DIMENSIONS GAPABXBB1620 GAPABXBB2020 GAPABXBB2420 A 18 1 2 22 25 1 2 B 15 1 8 18 5 8 22 1 8 C 13 1 8 13 1 8 13 1 8 D 17 5 8 21 1 8 24 5 8 E 19 3 4 19 3 4 19 3 4 F 22 1 4 22 1 4 22 1 4 G 11 1 4 11 1 4 11 1 4 G 1 3 16 SS za i t j A B D 3 8 Typical Top amp Bottom t L ry p 5 p A 13 16 F 1 1 2 Fig 15 Dimensions 1 3 16 A06368 10 Limited Warranty for Air Purifier FOR WARRANTY SERVICE OR REPAIR Contact the installer You may find the installer s name on the equipment or in your Owner s Packet For help contact CAC BDP Consumer Relations P O Box 4808 Syracuse New York 13221 Phone 1 800 227 7437 PRODUCT REGISTRATION You can register your product online at www cac bdp com Model No Unit Serial No Date of Installation Installed by Name of Owner Address of Installation CAC BDP hereinafter Company warrants this product against failure due to defect in materials or workmanship under normal use an
7. IMITATIONS ON HOW LONG AN IMPLIED WARRANTY OR CONDITION LASTS SO THE ABOVE MAY NOT APPLY TO YOU THE EXPRESS WARRANTIES MADE IN THIS WARRANTY ARE EXCLUSIVE AND MAY NOT BE ALTERED ENLARGED OR CHANGED BY_ANY_ DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER THIS WARRANTY DOES NOT COVER 1 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of either defective parts or replacement parts or new units 2 Any product purchased over the Internet 3 Normal maintenance as outlined in the installation and servicing instructions or Owner s Manual including filter cleaning and or replacement and lubrication 4 Failure damage or repairs from faulty installation misapplication abuse improper servicing unauthorized alteration or improper operation 5 Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service 6 Failure or damage due to floods winds fires lightning accidents corrosive environments rust etc or other conditions beyond the control of Company 7 Parts not supplied or designated by Company or damages resulting from their use 8 Products installed outside the U S A or its territories and Canada 9 Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever including additional or unusual use of supplemental electric heat 10 Any c
8. Purifier should only be powered when airflow is present This model is designed for use with a fan coil and is equipped with an air flow sensor which provides power only when the fan coil blower is operating See Fig 2 Perfect Air Air Purifier models GAPABXBB1620 GAPABXBB2020 and GAPABXBB2420 are designed to be powered from a 208 230 VAC power source A06387 Safety Screen x1 i 8 EN Gea O7 A R Installation Components ny in bag attached to power cord Air Flow Sensor x1 A07112 Fig 3 Perfect Air Air Purifier Components INSTALLATION Step 1 Check Perfect Air Air Purifier Components 4 amp CAUTION PERSONAL INJURY HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when handling parts Carefully remove all items from the box Step 2 Identify Mounting Location a Identify a mounting orientation for the Perfect Air Air Purifier in the return air duct see Fig 4 b Ensure airflow direction through the Perfect Air Air Purifier matches the arrows on the face of the air purifier cartridge The Perfect Air Air Purifier or door can be rotated 180 to accommodate the cabinet orientation A06517 Downflow c The location of the Perfect Air Air Purifier should be readily ac
9. cessible Enough room should be provided for periodic re placement of the air purifier cartridges Step 3 Mount Cabinet a Turn off power to the heating and cooling system b Remove the existing fan coil filter and discard Excessive sys tem static pressure may result if the Perfect Air Air Purifier is used with other filtration devices c Remove the air purifier cartridge and enhancement module from the Perfect Air Air Purifier cabinet d Position the cabinet between the fan coil and return air duct see Fig 4 and 5 A transition duct may be required NOTE The fan coil cabinet screws holding the filter rack should be used to attach the air purifier cabinet a Gasket tape between the fan coil and the air purifier cabinet is already factory installed b Mounting holes are provided for fan coil attachment c Use return duct adapters provided to attach return ductwork See Fig 6 d Seal seams with tape or caulking after the Perfect Air Air Puri fier cabinet has been secured Airflow A06371 7 A06374 Horizontal Upflow Fig 4 Perfect Air Air Purifier Cabinet Orientation A06389 Mounting Cabinet Vertical A06388 Mounting Cabinet Horizontal Fig 5 Mounting Perfect Air Air Purifier Cabinet For Fan Coils A06392 Fig 6 Use of Return Duct Adapters A WARNING EL
10. d maintenance as follows All warranty periods begin on the date of original installation If a part fails due to defect during the applicable warranty period Company will provide a new or remanufactured part at Company s option to replace the failed defective part at no charge for the part Alternatively and at its option the Company will allow a credit in the amount of the then factory selling price for a new equivalent part toward the retail purchase price of a new Company product Except as otherwise stated herein those are Company s exclusive obligations under this warranty for a product failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document OWNER OCCUPIED RESIDENTIAL APPLICATIONS This warranty is to the original purchasing owner and is transferable only to the extent and as stated in the Warranty Conditions and below The warranty period in years depending on the part and the claimant is as shown in the chart below Limited Warranty Years Product Original Owner Subsequent Owner GAPA Air Purifier 10 or 5 10 or 5 If properly registered within 90 days otherwise 5 years except in California and Quebec and other jurisdictions that prohibit warranty benefits conditioned on registration registration is not required to obtain longer warranty periods See Warranty Conditions below If properly transfe
11. er switch to the off position Step 7 Remove the Perfect Air Air Purifier door Step 8 Slide out the old air purifier cartridge and discard Step 9 Install the new air purifier cartridge NOTE Make sure that the arrows on the air purifier cartridge point toward the fan coil This should be in the same direction as airflow Step 10 Replace the Perfect Air Air Purifier door Step 11 Turn the Perfect Air Air Purifier switch to the on position Step 12 Turn heating and cooling system power on At the time of air purifier cartridge replacement if a powdery residue is noticed on the tips of the points in the ionization array proceed to clean them by completing the following steps Step 1 Turn heating and cooling system power off A WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than 1 disconnect switch Step 2 Turn the Perfect Air Air Purifier switch to the off position Step 3 Remove the Perfect Air Air Purifier door Step 4 Unplug the power cord and flow sensor cable if connected from the enhancement module 9 See Fig 7 and 8 6 Step 5 Slide out the enhancement module assembly and safety screen A CAUTION PERSONAL INJURY HAZARD Failure to follow this caution may result in personal injury Sheet metal par
12. ilure to follow this caution may result in personal injury or equipment damage The following instructions are for use by qualified personnel only A WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death The following procedures will expose electrical components Disconnect power between checks and proceed carefully The Perfect Air Air Purifier is equipped with a power indicator light located on the door see Fig 13 This power indicator light will illuminate when the Perfect Air Air Purifier door is installed the power switch is in the on position AND the fan coil blower is running and airflow is sensed If the power indicator light is not illuminated follow the troubleshooting steps below Step 1 Check that the Perfect Air Air Purifier door is installed NOTE A magnet in the door see Fig 8 is used to activate a safety switch in the power supply when the door is installed The power supply will not energize the air purifier unless the safety switch is activated Step 2 Check that the Perfect Air Air Purifier power switch is in the on closed position Step 3 Confirm that the fan coil blower is operating Step 4 Confirm that 208 230 VAC power is provided Attach power supply connector to the air purifier when the fan coil blower is operating NOTE Even though power is supplied to the Perfect Air Air Purifier it will not turn on unless the airfl
13. lean and prevent condensation from forming within the Perfect Air Air Purifier Humidifiers An evaporative humidifier can be mounted upstream of the Perfect Air Air Purifier It is best to install atomizing humidifiers downstream of the air purifier because hard water salt deposits and water droplets may damage the air purifier If an atomizing humidifier must be mounted upstream of the Perfect Air Air Purifier it should be mounted as far upstream as possible at least 6 ft recommended and a standard disposable furnace filter should be mounted between the humidifier and the air purifier to trap hard water salt deposits and water droplets Installation Manual Return Duct Adapters Long x2 Short x2 Air Purification Cartridge x1 Transitions If the return air duct or fan coil openings do not fit the Perfect Air Air Purifier cabinet openings gradual transitions are recommended to reduce air turbulence and maximize efficiency No more than 20 degrees about 4 in per running ft of expansion should be used on each side of the transition fitting Turning Vanes If the Perfect Air Air Purifier is installed adjacent to a 90 degree duct elbow turning vanes should be added inside duct to improve air distribution across the face of the air purifier Electrical Power Air Flow Sensor The Perfect Air Air
14. ly constructed home the date of installation is the date the homeowner purchased the home from the builder 3 Ifthe date of original installation cannot be verified then the warranty period begins ninety 90 days from the date of product manufacture as indicated by the model and serial number Proof of purchase may be required at time of service 4 The remainder of the first five years of warranty is freely transferable without registration To obtain a transfer of the longer warranty periods as shown in the table under subsequent owner a subsequent owner must register the transfer at www cac bdp com within 90 days of the change in ownership and payment of a transfer fee Not applicable in all jurisdictions See website for details 5 Product must be installed properly and by a licensed HVAC technician 6 The warranty applies only to products remaining in their original installation location 7 Installation use care and maintenance must be normal and in accordance with instructions contained in the Installation Instructions Owner s Manual and Company s service information 8 Defective parts must be returned to the distributor through a registered servicing dealer for credit LIMITATIONS OF WARRANTIES ALL IMPLIED WARRANTIES AND OR CONDITIONS INCLUDING IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR USE OR PURPOSE ARE LIMITED TO THE DURATION OF THIS LIMITED WARRANTY SOME STATES OR PROVINCES DO NOT ALLOW L
15. ost to replace refill or dispose of refrigerant including the cost of refrigerant 11 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some states or provinces do not allow the exclusion of incidental or consequential damages so the above limitation may not apply to you This Warranty gives you specific legal rights and you may also have other rights which vary from state to state or province to province 39004DP452 01 10 2010 Bryant Corp 7310 W Morris St Indianapolis IN 46231 Printed in China Edition Date 02 10 Catalog No IIGAPAB 03 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Replaces IIGAPAB 0 2 12
16. ow sensor senses airflow or the airflow sensor s bypass plug is inserted Step 5 Confirm that the airflow sensor cable or airflow sensor bypass plug is connected to the power supply See Fig 7 Step 6 If still not functioning disconnect the airflow sensor cable and the power cord from the power supply Remove the enhancement module from the air purifier cabinet and inspect the airflow sensor See Fig 11 Confirm the airflow sensor is properly seated in its bracket and the airflow sensor cable is connected to the back of the sensor Replace the enhancement module Step 7 Reconnect the power cord to the power supply and insert the airflow sensor disable jumper from parts bag If the power indicator light illuminates then replace the airflow sensor Install the door onto the air purifier and turn the power switch to the ON position Step 8 If all of the above steps are completed and the power indicator light is still not illuminating replace the power supply on the enhancement module Note that there are no serviceable parts within the power supply SPECIFICATIONS AND DIMENSIONS Table 1 Specifications and Dimensions SPECIFICATIONS GAPABXBB1620
17. precision point ionization array as they enter the Perfect Air Air Purifier In stage two the charged particles are electrically attracted to the air purification cartridge which is located within an electric field In stage three captured particles are killed by electrical current flow and ion bombardment The Perfect Air Air Purifier is CSA certified for shock and electrical fire hazard only La Perfect Air Air Purifier certification CSA vise uniquement les risques de choc electrique et A06367 Fig 1 GAPAB Unit SAFETY CONSIDERATIONS Improper installation adjustment alteration service maintenance or use can cause explosion fire electrical shock or other conditions which may cause death personal injury or property damage Consult a qualified installer service agency or your distributor or branch for information or assistance The qualified installer or agency must use factory authorized kits or accessories when modifying this product Refer to the individual instructions packaged with the kits or accessories when installing Follow all safety codes Wear safety glasses protective clothing and work gloves Have a fire extinguisher available Read these instructions thoroughly and follow all warnings and cautions included in literature and attached to the unit Consult local building codes and the current edition of the National Electrical Code NEC NFPA 70 In Canada refer to the current editions of
18. roper operation This unit cannot be powered directly from blower motor leads Voltages can exceed 190 VAC 120v motors Do not wire directly to blower motor Wiring to blower motor will damage power supply and void warranty NOTICE AIR FLOW SENSOR CABLE OR AIR FLOW SENSOR BYPASS PLUG MUST BE CONNECTED TO THE POWER SUPPLY IN ORDER TO ACTIVATE THE AIR PURIFIER A06670 Fig 9 Airflow Sensor Bypass Plug Installed AIR PURIFIER FUSED POWER CONNECTOR LEADS HN POWER CORD FROM INSTALLATION COMPONENTS HI TO FAN COIL FIELD POWER CONNECTION IN BAG ATTACHED TO POWER CORD UU u n i a JIN _ aaa TO L2 FIELD POWER SUPPLY p HF 5 AMP IN LINE FUSES HI He L E Eg N TO L1 FIELD POWER SUPPLY ii g on E j ia a GROUND i NN ATTACH TO FAN COIL Hin GROUND CHASSIS I TO FAN COIL FIELD POWER CONNECTION CABLE CONNECTOR TO SECURE POWER CORD TO FAN COIL CABINET A06515 Fig 10 Fan Coil Chassis Ground Air Flow Sensor 1 Slide flow sensor tabs into support bracket 2 Rotate flow sensor and clip into bracket A06412 Fig 11 Flow Sensor Install 5 START UP AND OPER
19. rred within 90 days otherwise 5 years See Warranty Conditions below In California and Quebec and other jurisdictions that prohibit warranty benefits conditioned on registration registration is not required for a transfer and all warranty periods for subsequent owners are five years from original installation OTHER RESIDENTIAL APPLICATIONS Apartments Rental Properties etc The warranty period is five 5 years and is not transferable OTHER APPLICATIONS This warranty is non transferable The warranty period is one 1 year on all such applications LEGAL REMEDIES The owner must notify the Company in writing by certified or registered letter to CAC BDP Warranty Claims P O Box 4808 Syracuse New York 13221 of any defect or complaint with the product stating the defect or complaint and a specific request for repair replacement or other correction of the product under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies 39004DP452 01 10 11 WARRANTY CONDITIONS 1 To obtain the longer warranty periods as shown in the table under original owner for the original purchaser the product must be properly registered at www cac bdp com within ninety 90 days of original installation In jurisdictions where warranty terms conditioned on registration are prohibited by law registration is not required and the longer warranty period shown will be apply 2 Where a product is installed in a new
20. ts may have sharp edges or burrs Use care and wear appropriate protective clothing and gloves when handling parts Step 6 Slide out the Safety Screen and set aside NOTE Best cleaning tools 5 inch handle paint brush with 2 inch width or greater brush point synthetic or natural bristle See Fig 14 or vacuum cleaner with brush attachment Step 7 Gently stroke the ionization pins on the top plane of each bar with enough brush depth to hit front and back tips of the points in the ionization array Use a gentle back and forth brushing motion to clean any small accumulations from the tips of the points If desired use vacuum cleaner with brush attachment to gently vacuum the frame and components of enhancement module Step 8 Reinstall the Safety Screen Step 9 Slide in enhancement module Step 10 Reconnect the power cord and flow sensor cable Step 11 Replace the Perfect Air Air Purifier Door Step 12 Turn the Perfect Air Air Purifier switch to the on position Step 13 Turn heating and cooling system power on POINTS ARE SHARP BE VERY CAREFUL DURING CLEANING OT Tip of point with residue Tip of point after cleaning A06671 Fig 14 Removal of Deposits from Ionization Pins TROUBLESHOOTING 4A CAUTION SAFETY HAZARD Fa
21. turn off after approximately 7 seconds Perfect Air Control a When the Perfect Air Air Purifier is used with an Perfect Air Control the Perfect Air Control can be configured to remind the homeowner when it is time to change the Perfect Air Air Purifier cartridge This maintenance reminder can be based on either the TrueSense dirty filter algorithm or time The in staller should use their discretion to select the most appropriate option based on the initial system static pressure Maximizing Performance a Maximum air purification performance is obtained when the furnace blower is set for continuous operation on the thermo stat or Perfect Air Control MAINTENANCE The Perfect Air Air Purifier is designed to require minimal maintenance Maintenance is limited to the replacement of the air purification cartridge and inspection brush cleaning of the ionization array Frequency of air purifier cartridge replacement and cleaning of the ionization array may vary depending on ductwork design and local environmental conditions To replace the air purifier cartridge complete the following steps Step 5 Turn the heating and cooling system power off A WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Before installing or servicing system always turn off main power to system There may be more than 1 disconnect switch Step 6 Turn the Perfect Air Air Purifi
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