Bryan Boilers RV Series User's Manual
Contents
1. Optional extra equipment or construction 8 Special approvals required UL CUL CSD 1 FM or IRI 9 Altitude a Bryan RV Series Steam amp Hot Water Boilers F FRONT VIEW LEFT SIDE VIEW REAR VIEW STEAM HEATING PROCESSING BOILER DIMENSIONS in inches cm Boiler Length Flue Overall Gas Supply Width Min Tube Clearance for Height Floor to Model of Location Lenath Train Nozzle Outside Removal Servicing Over Flow Number Jacket g a Connection 15 psi 150 psi Jacket Clearance Burner Jacket Nozzle 248 92 40 64 40 64 331 47 6 35 15 24 5 08 139 70 81 28 121 92 254 64 266 1 Cie ne ia at 281 94 47 63 40 64 364 49 6 35 20 32 139 70 81 28 121 92 254 64 266 1 306 07 47 63 40 64 389 26 6 35 20 32 15 24 5 08 139 70 81 28 121 92 254 64 266 1 330 84 47 63 40 64 414 02 6 35 20 32 139 70 81 28 121 92 254 64 266 1 363 83 47 63 40 64 446 41 6 35 20 40 15 24 9 08 139 70 81 28 121 92 204 64 266 1 387 99 47 63 40 64 470 54 6 35 139 70 81 28 121 92 254 64 266 1 445 14 52 71 50 80 544 83 6 35 25 40 15 24 5 08 139 70 81 28 121 92 254 64 266 1 502 29 52 71 50 80 602 62 6 35 5 9 70 81 28 121 92 254 64 266 1 F 08 13 k HOT WATER HEATING BOILER DIMENSIONS in inches cm SiS Soaps SS ee ea Se SS TSS a Boiler Length Flue ia Overall Gas Supply Return Width Min Tube Clearance for H2. and sealed to boiler frame Allaccess is from only one side Compact design minimum floor space With our compact water tube design the overall size of the unit is less than most other types of boilers yet maintains a full five square feet of heating surface area per HP Boiler Bryan RV Series Boilers Standard and Optional Equipment Needing only 32 for tube removal and on only one side of the boiler the RV Series boiler occupies very little soace in the boiler room This can result in considerable savings in building costs Pressurized firing permits minimum sized breaching and vent Multi pass flue gas travel High velocity four pass flue gas travel is obtained by a unique baffling system This contributes to maximum fire side heat transfer and overall high boiler efficiencies Thermal blend water return Bryan s unique thermal blend return blends cold or cooler return water with warmer boiler water abridging it to design operating temperatures An injector tube directs the mixed water flow through the downcomer to the lower header and heating surfaces at atemperature above possible condensing conditions This reduces the possi bility of cold spots and io damage from corrosive condensation Positive internal circulation Each pass of the Bryan water tube slopes up ER ward This configuration lt 4 7 gt along with the large vol u 9U HEr ume down comer water legs provides the extremely rap
3. 041118 _Rv500 S 5 000 1 465 4 000 1 172 1201173 9 412401871 597 55 5 9 650 4 377 Rv550 w 5 500 1 612 4 400 1 289 131 1 289 4 620 1 353 1380 35 66863 9 820 4 454 _RV550 S 5 500 1 612 4 400 1 289 131 1 289 4536 2 058 668 63 9 10 175 4 615 Rveo0 w 6 000 1 758 4 800 1 406 143 0 406 5 040 01 476 15104709 722 674 10 530 4 770 __Rv600 S 6 000 1 758 4 800 1 406 143 1 409 4948 2 245 722 67 1 11 335 5 141 RVZ00 w 7 000 2 051 5 60001 8640 1670 640 58800722 1760729 emgan 11 9605425 _Rv700 S 7 000 2 051 5 600 1 640 167 1 640 5773 2619 847 78 7 12 900 5 851 RVB00 W 8 000 2 344 6 400 1 875 191 1 875 6 720 0 968 2010 96 97208 13 450 6100 _Rv800 S 8 000 2 344 6 400 1 875 191 1 875 6 598 2 993 972 90 3 14 455 6 556 _ NOTES 1 W Water S Steam 2 Output and horsepower based on boiler industry standard of 80 of input 3 Output and horsepower based on an average natural gas combustion efficiency of 84 for hot water boiler Actual combustion efficiencies for oil will be higher 4 Lbs steam per hour from and at 212 F 10 Ss W 3 eu Ah rf gt 1 A m A aP gt 7 gt H EFFIC 3 e j M e H P 4 C e A PPR JIP Guaranteed efficiency and easy mainte
4. Form No 5310 Rev 5 07 Bryan Flexible Water Tube RV Series Steam amp Water Boilers 3 500 000 to 8 000 000 BTUH Forced draft gas oil or dual fuel fired wi o 0 egy Steam Boiler RV350 S150 FDG p Water Boiler RV800 W FDGO B BRYAN BOILERS Originators of the Flexible Water Tube design Low initial cost reliable operating efficiency deliver substantial return on investment e True flexible water tube design guaranteed shock free e High quality steam for heat or process e Full five sq ft of heating surface per BHP Quality construction features A Water side or steam side interior accessible for cleanout and inspection front and rear openings upper and lower drums B Large volume water leg downcomers promote rapid internal circulation temperature equalization and efficient heat transfer C Boiler tube and furnace area access panels heavy gauge steel casing with 2 high temperature ceramic fiber insulation bolted and tightly sealed to boiler frame D Flame observation port in access door at rear of boiler E Single side access combustion chamber tubes and burner head are completely accessible from one side simplifying K Bryan bent water tubes maintenance and minimizing floor space are flexible individually re F Minimum sized flue vent placeable without welding or rolling Never more than two G Control panel all controls installed
5. as valve safety gas valve pilot solenoid valve pilot ignition assembly main manual gas shut off valve pilot cock pilot and main gas pressure regulators air safety switch manual fuel selector switch dual oil valves oilignition transformer two stage fuel unit oil ignition and nozzle assembly control panel all controls installed and wired OPTIONAL EQUIPMENT Boiler Coderequirements for tempera EXTRA COST tures exceeding 240 F and or pressure ee eae exceeding 160 psi to maximum of 1 Manual reset high limit control 285 F operating and 300 F design 2 Manual reset low water cutoff temperature and 250 psi 3 Auxiliary low water cutoff 4 Combination low water cutoff Wh dei a andieedor en ordering please specify 5 Alarm bells or horns 1 Boiler size 6 UL CUL CSD 1 FM IRI or 2 Supply and return tempera other insurance approved control systems Indicating lights as desired Lead lag systems for two or more boilers with or without outdoor reset control 9 Draft control system 10 Low NOx package OPTIONAL CONSTRUCTION Steam boiler Optional construction to ASME Power Boiler Code requirements for pressure exceeding 150 psi to maximum of 300 psi design pressure eel tures required 3 Boiler relief valve setting 4 Type of fuel natural LP or other gas and or No 2 oil If gas type BTU content specific gravity and pressure available 6 Electric power voltage phase and frequency 7
6. eight Floor to Model of Train Outside Removal Servicing Over Flow Number Jacket Location Length Connection Nozzle Nozzle Jacket Clearance Burner Jacket Nozzle 248 92 40 64 40 64 331 47 6 35 127 00 81 28 121 92 222 25 228 60 281 94 47 63 40 64 364 49 6 35 127 00 81 28 121 92 222 29 228 60 306 07 47 63 40 64 389 25 6 35 15 24 15 24 127 00 81 28 121 92 222 25 228 60 330 84 47 63 40 64 414 02 6 35 127 00 81 28 121 92 222 25 228 60 16 50 32 48 90 16 50 32 48 90 50 32 48 90 50 2 8 90 364 49 47 63 40 64 446 41 6 35 15 24 15 24 127 00 81 28 121 92 222 25 228 60 AE F AF E EEA at Patil 387 99 47 63 40 64 470 54 6 39 127 00 81 28 121 92 222 25 228 60 446 41 62 71 90 80 904 83 6 35 15 24 15 24 127 00 81 28 121 92 222 25 228 60 502 29 52 71 50 80 602 62 6 35 15 24 15 24 127 00 81 28 121 92 222 25 228 60 E RYAN Specifications subject to change without notice Consult factory to consult on other boiler options Bryan Steam LLC Leaders Since 1916 783 N Chili Ave Peru Indiana 46970 U S A Phone 765 473 6651 Internet www bryanbollers com Fax 765 473 3074 E mail bryanboilers iquest net Form No 5310 2007 Bryan Steam LLC Printed in USA
7. id natural thermal inter nal circulation promoting both high efficiency of heat transfer and uniform temperature throughout the boiler Eliminating stress damage caused by unequal temperature distribution is especially important for heating systems particularly where intermittent or continuous low temperature water returns may be encountered Steam Boiler Hot water boiler Optional construction to ASME Power STANDARD EQUIPMENT FURNISHED Water Boiler Combination thermometer and altitude gauge ASME Code rated boiler relief valve water temperature control 240 F max std high limit control probe LWCO Steam Boiler Steam pressure gauge steam pres sure control combination low water cutoff and pump control auxiliary low water cutoff high limit pressure control ASME rated safety valve water glass set Straight gas fired unit Electronic combustion safety control automatic operating gas valve safety gas valve pilot solenoid valve pilot ignition assembly main manual gas shut off valve pilot cock pilot and main gas pressure regulators air safety switch control panel all controls installed and wired Straight oil fired unit Electronic combustion safety control dual oil valves oil ignition transformer two stage fuel unit gas pilot oil nozzle assembly control panel all controls installed and wired Combination gas oil unit Electronic combustion safety control automatic operating g
8. nance assure low cost operation A BOILERS only poilers with full non Warranty al Shock The 25 Year j rm protection Against The All Bryan RV Series boilers offer these operating and performance features Guaranteed efficiency The breakthrough in water tube boiler design that pro duced the RV Series provides operating efficiency so reliable we guarantee it to be 84 for hot water boilers and 82 15 psi 80 150 psi or better for steam boilers The Bryan Flexible Tube Fa F gt sy Bryan s exclusive Flexible Tube design cn eliminates the possibility of damage from so called thermal shock Tubes are easily removable and replaceable without welding or rolling eliminating long expensive downtime should repairs ever be required Water cooled furnace The configuration of the water tubes provides a water cooled combustion chamber A high percentage of the heating surface is exposed to direct radiant heat increasing water velocities and heat transfer Large steam drum The steam drum has generous water volume and steam release area This design along with effective drum internal functions results in a stable water level and produces extremely dry steam at all load conditions Accessibility of furnace and tube area Inner panel provides easy and complete access to furnace and boiler tube area as well as to burner head All panels are heavily insulated
9. with connections tube configurations to terminal strip J L Pressurized design firebox with internal water cooled furnace with low heat release I Heavy steel boiler frame built and stamped in accordance rate with the appropriate ASME Boiler Code H Forced draft flame retention head type burner Efficient combustion of oil or gas plus quiet operation M Steam boilers with extra J Heavy gauge steel boiler jacket with rust resistant zinc large drum with high steam coating and enamel finish insulated with 11 2 fiberglass release area ensure stable to ensure exceptionally cool outer surface water level and dry steam Bryan RV Series DA 4 NIE LD Vd _ Ta e un n wea oiler Specifications MODE MBH KW MBH KW H MBH KW HP KW LBS HR KG HR SQ FT LBS KG RV350 W sse aoo 7 000 3 175 __ Rvas0 S 3 500 1 026 280020 sae zeru motsa 7110 3225 RV400 W 4 000 1 172 3 200 937 96 937 3 360 984 100 984 490 45 5 7 690 3 488 _ Rv400 s 4000172 s2003 96 37 s2904 490455 8170 8705 RV450 W 4 500 1 319 3 600 1 054 108 1 054 37800107 13010 5460 6 8 320 3 774 _Rv450 S 4 500 1 319 3 600 1 054 108 1 059 3711 1 684 544 50 6 8 540 3 873 Rvs00 w 5 000 1 465 4 000 1 172 120 1 172 4200 230 1250280 s9755 908
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