Broilmaster P4 User's Manual
Contents
1. 8 STAR WASHER 10 24 X 1 Screw TABILIZER ARM o G N N UJ e G G UJ e G UJ e o G NO NO UJ e N 0 oO N UJ e oO N 37 00 00 ck e e 79 4 4 7 722 2 2 3 739 739 9 0618 Co oO v W U UJ v UU o O O G Co N N G N G e O1 UJ e Co TABILIZER BRACKET 10 24 X 3 8 Screw 10 24 WiNc Nut INCLUDED WITH PROPANE GRILLS ONLY 7 B100125 N 00 WO nonin ww a w O CO OO oO O O NI O O OO O N G e Co BURNER STABILIZER KIT IS INCLUDED WITH YOUR CART Page 6 P3 P4 GRILL ASSEMBLY Before You Begin All Broilmaster grills require some assembly and installation Follow all instructions unless noted to apply only to other specific models If you purchased an accessory with your Broilmaster follow the instructions provided with the accessory for assembly and installation If an instruction refers to a step that is not required for your grill model please continue to the next step Each step of the installation is illustrated In each illustration parts are identified with Key numbers Key numbers appear in parenthesis after a part name is mention2. Gas Type The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types of gases should be directed to your local gas supplier Caution NEvER use Liouip PROPANE LP GAS IN A GRILL DESIGNED FOR NATURAL GAS OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS COMPANY Connection Requirements Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI 2223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Contact your local gas company for code regulations recommended procedures and the installation of your grill s gas supply line Broilmaster grills are not equipped with pressure regulators Your gas grill operates at a manifold pressure of seven 7 inches water column Connect cart mounted Natural gas grills to a pre installed gas supply line using the twelve 12 foot flexible hose and quick disconnect kit which can be purchased from your local dealer CAUTION THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SYSTEM PRESSURE TESTING AT TEST PRESSURES IN EXCESS OF 1 2 PSIG CAUTION THE G
3. N UJ e Co ANDLE STAINLESS 2 B073097 B073097 AM GRIP RIQUETTE RACK 6 B878531 B878531 814801 B814801 B814801 B072701 B072701 B072701 B072701 B072701 RNER ASSEMBLY c i OLLECTOR Box ASSEMBLY JJ o ADIATION SHIELD 5 v U 0 G G gt O OLLECTOR Box SPACER 3 072 m 0 e N N LECTRONIC IGNITOR 8 GNITOR GROUND Luc 7048 6744 6974 0 0 7 B069747 B069747 B072684 B072684 2 6 B072197 B073967 B073967 0 0 7396 0003 6232 1397 0 GNITOR GROUND WIRE 2 6 00 00 C oNTROL PANEL ASSEMBLY W LABEL x o 2jolololijoloiloooooocoocoo0xo o o oj olo io o o o X N N N o Oo N o o oO o o R ol o 2 Ia INAI NI S OS im S p O o ejoljlojojlvojojo m 2 B lt NI ONTROL PANEL LABEL Nor SHown lt A v U U o lt A U U A oio 0 o e UJ o o e ALVE KNOB m Ps NuT 0 8 0 0 G HELF PIN 0 0 1 1 ONVERSION LABEL U ACER 32 1 0 X 5 8 O D Flat WASHER 10 24 X 3 4 Screw 3 8 16 X 1 1 2 Screw
4. Broilmaster gas grill Parts DA NE 5 B SSS SSS S 6 CI PRS SIMO 7 11 Propane Ga ONIG u u u eee ee E 12 14 aS COV SO uuu Em m 15 cb MT T c E 16 Operation Propane amp Natural Grills venatu dena ia devenus 17 18 Vus r O uu uuu E T TT 19 TOUDE NOOU E 20 O O 21 V NR 22 23 Your Broilmaster Premium Gas Grill is identified by model number serial number and gas type This information is provided on a product identification label located on the grill s control panel For your convenience complete this section for future reference when contacting your dealer Model No SSS Dealer Serial No Dealer Phone No Gas Type Propane Natural Date of Purchase Page 4 P3 P4 PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area contact Broilmaster Customer Service at 800 851 3153 www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Serial Number Part Name Part Number and Quantity of parts needed P3 P4 Page 5 PREMIUM P SERIES LIST m lt P3BL Part No 5 B057804 Part No Part No Part No
5. Grill Housing e Stainless Steel Burners e Stainless Steel Carts e Stainless Steel Carts and or Mountings e Side Burner amp Housing Porcelain Coated Cast Cooking Grids Damaged by dropping scraping or abrasive cleaning voids the warranty for the cooking grids e Stainless Components for Built in Series BIKH BIKSB BIKBIN BIKDR LIMITED 5 YEAR WARRANTY Painted Electrogalvanized Steel Components LIMITED 2 YEAR WARRANTY e Porcelain Coated Steel Cooking Racks All Other Parts LIMITED 1 YEAR WARRANTY e Rotisserie Units Premium Tool Set Grill Covers e Shelving Page 22 P3 P4 WARRANTY WHAT IS NOT COVERED Removal and reinstallation cost Labor for replacement or repairs The costs of a service call to diagnose a problem e Transportation and shipping cost e Finishes on surface that are damaged by improper installation improper storage accident misuse abuse or alteration e Inoperable due to improper or lack of cleaning e Damage from accident misuse alteration abuse improper installation or storage This warranty does not imply or assume any responsibility for consequential damages that might result from use misuse or improper installation of this cooking appliance This warranty does not cover claims which do not involve defective workmanship or materials A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty p
6. Oil film on burner Solution Realign engage gas injector with the venturi tube Remove gas injector from gas control assembly and clean For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Clean venturi tubes See Maintenance Section Position electrode properly Clean collector box Refill LP gas cylinder If natural model turn on gas at source Replace with AA Alkaline battery Adjust air shutter Realign engage gas injector with the venturi tube Contact gas supplier for assistance Refer to gas conversion instructions in this manual Preheat grill at least 5 minutes on HI with the grill lid closed Realign engage gas injector with the burner tube Adjust air shutter Turn or shield grill Open air shutter See Maintenance Section Clean venturi tubes See Maintenance Section Clean by washing burner with mild detergent Allow burner to operate on HI for 10 15 minutes P3 P4 NOTES P3 P4 Page 21 WARRANTY BROILMASTER PREMIUM GAS GRILLS LIMITED WARRANTY Manufactured in U S A by Broilmaster a Division of Empire Comfort Systems Inc P O Box 529 Belleville Illinois 62222 WHAT IS COVERED AND FOR HOW LONG From the date this grill is first purchased for use Broilmaster will make available at our factory a free replacement for any defective part covered by this warranty on the following basis LIMITED LIFETIME WARRANTY e Aluminum
7. gas cylinder of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B3389 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable 2 provided with a listed overfilling protection device OPD 3 provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal 4 provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections ANSICGA V 1 5 provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported 6 provided with a collar to protect the cylinder valve CaurioN Do NOT USE A PROPANE GAS CYLINDER WHICH HAS A CAPACITY GREATER THAN TWENTY 20 POUNDS WITH THIS GRILL AND SIDE BURNER P3 P4 PROPANE GAS GRILLS Propane Cylinder Safety Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS COULD RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE OR PERSONAL INJURY Propane gas cylinders should always be handled stored and transported with extreme caution in a secured upright position Never attempt to use or repair a propane gas cylinder that has been damaged Never attempt to use or repair a
8. of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B1 49 1 Natural Gas Installation Code and local codes where applicable Consult your local gas supplier or propane gas dealer for code regulations and recommended procedures WARNING BRoiL MASTER PREMIUM Gas GRILLS REQUIRE Liouip PROPANE LP CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION Device OPD OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS Always use the pressure regulator and hose assembly supplied with your Propane gas grill Note Not all valve and cylinder combinations are compatible Check warning tag on valve and cylinder as well as external fitting threads All Broilmaster pressure regulators and hose assemblies require Propane cylinders with a Type 1 connection device as illustrated FicunE 19 FIGURE 19 Page 13 PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven 11 inches water column It must be connected to the Propane gas cylinder s female valve outlet before the grill can be operated CAUTION OPERATION OF A PROPANE GAS GRILL WITHOUT THE PRESSURE REGULATOR AND HOSE ASSEMBLY WILL CAUSE GAS LEAKS WHICH COULD LEAD TO FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY The pressure regulator s fitting must rema
9. off baked on residue with a putty knife or brass brush and rinse with water Clean the bottom air holes with a small knife Burner Maintenance Stainless steel burners often turn reddish brown after use This does not effect the performance of the grill When cleaning the interior of the grill remove the burners and clean with a brass brush Wash with water and a mild detergent Grease Tray Empty periodically Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed P3 P4 Venturi Tubes The venturi tubes allow air and gas to mix prior to burning thus ensuring an efficient flame Spiders or other small insects may build webs or nests inside the tubes obstructing air flow Fire or flashback can occur In and or around obstructed venturi tubes and can cause damage to components beneath the grill or an unsafe condition To reduce risk inspections and cleaning should be performed at least twice monthly when spiders are active If the grill has been unused for an extended period of time inspect the tubes before using the grill Clean venturi tubes as follows 1 Remove the cooking grids and briquette rack 2 Remove the burner from the grill 3 Lay the burner face down and remove the four retaining screws from the venturi tube plate and the burner FIGURE 24 4 Use small flexible brush to remove any debris for the tube s 5 Flush with water 6 Allow the t
10. BROILMASTER PREMIUM GAS GRILLS Premium P Gas GRILL OwNER s MANUAL NATURAL OR PROPANE Gas OPTIONAL ACCESSORIES SHOWN AND P4 B100024 1 0502 IMPORTANT THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE POSSESSION OF THE USER THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED WARNING REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER CAUTION FOR YOUR SAFETY IF YOU SMELL GAS 1 Suur orr GAS TO THE APPLIANCE 2 EXTINGUISH ANY OPEN FLAME 3 OPEN THE GRILL LID 4 IF ODOR CONTINUES IMMEDIATELY CALL YOUR GAS SUPPLIER OR FIRE DEPARTMENT 5 Do NOT TOUCH ELECTRICAL SWITCHES CAUTION FOR YOUR SAFETY 1 NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE 2 AN LP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE CAUTION PARTS MAY HAVE SHARP EDGES WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURI
11. D eee SUPPLY TUBE Before installing the natural hoods inspect them for damage and note the number stamped on the side The correct hood will be marked 48 The hoods are self sealing requiring no additional pipe sealant If you wish to use sealant take care to add it to the threads only to avoid blocking the orifice Thread the hoods onto the supply tubes leaving about a 1 8 gap between the hood and the locking nut FiGURE 21 FiGuRE 21 NUT SUPPLY TUBE ORIFICE HOOD P3 P4 Remove the hose and regulator from the valve Replace the components inside of your grill Remove the knobs from the valve assembly and locate the adjustment screws on the inside of the valve stem Using a small screw driver turn the screws four 4 turns counterclockwise Do not back the screws out more than 4 1 2 turns or a leak may result FIGURE 22 Connect the grill to the natural gas supply IMPORTANT BEFORE LIGHTING YOUR GRILL CHECK THE GAS CONNECTIONS AND THE ADJUSTMENT SCREWS FOR LEAKS USING A SOAPY WATER SOLUTION CauTION NEVER USE THIS OR ANY GAS APPLIANCE WHICH MAY BE LEAKING GAS Replace the knobs FicuRE 22 CONTROL PANEL VALVE STEM ADJUSTMENT SCREW Place the completed conversion label adjacent to the product identification label located on the control panel 26 Page 15 NATURAL GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Premium Gas Grill remember t
12. NG THE UNPACKING ASSEMBLY AND INSTALLATION WARNING BRoiLMASTER Gas GRILLS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL PROTECTION Device OPD USE ONLY A REPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING CYLINDERS AN OVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS Page 2 P3 P4 Congratulations Welcome to the beauty durability and prestige of a PREMIUM Gas GnRiLL by BroiLmasteR With award winning excellence built into every feature and durability that Surpasses other premium gas grills BRoiLMAsTER has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years At Broilmaster we continually strive to enhance the performance and quality of our products for your grilling enjoyment Every effort will be made to ensure that Broilmaster continues to be your choice as the premium grill of the future Whether you are at the lake or in the privacy of your own backyard the BRoILMASTER PREMIUM GAS GRILL performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure Thank You Broilmaster is a registered trademark of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Telephone 800 851 3153 P3 P4 Page 3 TABLE CONTENTS CONGRATULATIONS You have chosen the finest grill for your outdoor cooking pleasure Please take time to read this entire manual before assembling your premium
13. Part No Part No B057805 B057805 B057804 B057804 B804687 No ART NAME RIDGE PIN oO oO ETRACT A Rack O OOKING GRID UJ e O O OQ AJN oO O O amp G N N OI N OI O Co G OI GOO e e N O RIQUETTE BAG RID LIFTER ASSEMBLY Q 7 Hose amp LP REGULATOR 6 6 B069756 B069756 B069756 o B100144 B076622 B100150 UJ UJ ID Stop 8 8 8076521 8076521 8070501 2 7 1 1 D SroP ONTROL VALVE AssEMBLY LP 2 e o e 0 o e UJ e o e ONTROL VALVE AssemBLy NAT LvE LP ALVE NAT UJ U OD wn wn vn ww NIN D O N O1 Q RO G N O UJ e Co 0 j Co UJ e lt Co 0 j Co v v U 0 UJ 0 v 00 Win w wn w Oi ww wn w UJ Qo e O e N 74 N IO G e N G N O O G2 e I gt O N O J OI Co N N GO IN Co o Rmo A Co N O OO CO RA G N Go A O1 01 9 2 3 C B064787 647 B056647 8 B100149 5
14. RILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG P3 P4 OPERATION PROPANE amp NATURAL GRILLS Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster propane gas grill to a Propane gas cylinder when a connected cylinder has not been used recently or when either a natural or propane grill is being used for the first time Caution Do NOT USE AN OPEN FLAME WHEN CHECKING FOR LEAKS CHECKING FOR LEAKS WITH AN OPEN FLAME MAY LEAD TO A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY To check for gas leaks 1 Use dish washing liquid and a little water to make a soapy solution 2 Turn OFF the knob on the control panel 3 Turn ON the gas at the supply or cylinder A hissing sound indicates a leak Turn OFF the gas and repair the leak 4 Apply the soapy water solution to all gas connections 5 Lookfor bubbles Bubbles indicate a leak 6 Ifthere are bubbles turn OFF the gas and repair the leak 7 Turn the gas back ON and repeat the above procedures until all leaks are repaired Air Shutter Adjustment The venturi air shutter s are preset at the factory so that after five minutes the burner flames are blue with well defined cones If after five minutes the flame is yellow or there is a gap betwee
15. cylinder with a faulty or damaged valve outlet A cylinder that has been dropped dented or otherwise damaged must be replaced A propane gas cylinder should never be transported in the passenger area of a vehicle Keep cylinders out of direct sunlight and never apply any other source of direct heat to them When refilling your cylinder always insist on a reputable qualified gas dealer Your propane gas cylinder is filled by weight and should never exceed eighty 80 percent of its weight limit If the cylinder is not completely empty the gas dealer must make necessary adjustments to ensure it is not overfilled Never use an overfilled Propane gas cylinder Cylinder Storage Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in any building garage or other enclosed area Flammable materials gasoline grill covers etc must not be stored in the cylinder enclosure Always store Propane cylinders in a secured upright position out of the reach of children P3 P4 Connection Requirements CaurioN Never use LiouiD Propane LP GAS IN A GRILL DESIGNED FOR NATURAL GAS OR NATURAL GAS IN A GRILL DESIGNED FOR LIQUID PROPANE GAS QUESTIONS REGARDING DIFFERENT TYPES OF GASES SHOULD BE DIRECTED TO YOUR LOCAL GAS SUPPLIER Installation must conform to local codes or in the absence
16. e Cart Models Only On the burner assembly 18 remove the rear screw insert the burner stabilizing arm 40 and reinstall the screw as shown FiGuRE 7 Note Burner Stabilizing Arm Burner Stabilizing Bracket and Securing the Burner sections of this manual apply only to portable cart models ONLY Hardware 1 packaged with your cart Page 8 FIGURE 5 Installing the Igniter CauTION Do NOT CUT OR DAMAGE IGNITER WIRE Carefully thread the end of the igniter wire through the center hole in the grill bottom Slide the ground lug 24 over the igniter wire and fasten with nut provided Attach one end of the ground wire 25 to the terminal on the rear of the electronic igniter Attach the remaining end to the ground lug FIGURES 5 AND 6 r FIGURE 7 Venturi P3 P4 GRILL ASSEMBLY Burner Stabilizing Bracket Portable Cart Models Only Figure 8 Tip Test the alignment of the burner stabilizing brackets before tightening the burner stabilizing bracket Install the burner stabilizing bracket 41 and fasten with the 10 24 x 3 4 phillips screw and 10 24 wing nut FIGURE 9 Radiation Shield Place the radiation shield 20 in the grill bottom FIGURE 9 Installing the Burner Insert the burner assembly into the grill bottom with the venturi tubes facing the front of the grill FIGURE 10 The gas jets from the control valve will be inside the ends of the venturi tubes when properly instal
17. ed for the first time in the instructions and are labeled on the illustrations You can reference each part by its key number on the Parts List if you need help in identifying a part Compare the parts found in the shipping container to the parts list provided If any parts are missing contact your Broilmaster dealer before beginning assembly CAUTION FOR YOUR SAFETY PARTS MAY HAVE SHARP EDGES WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING ASSEMBLY AND INSTALLATION P3 P4 Recommended Tools These items are recommended for the assembly of your grill e Phillips screwdriver e Adjustable wrench set Socket set Soapy water solution to test for leaks e Liquid soap for foam grip Grill Mountings Assemble your base option before assembling your Broilmaster grill head Refer to the Broilmaster Cart Base and Post instructions provided with each accessory for assembly installation and mounting procedures Page 7 GRILL ASSEMBLY Igniter Assembly Slide the collector box spacer 21 and nut provided on assembly onto the collector box shaft and tighten FIGURE 5 Note Peel protective film from control panel before installing igniter FIGURE 6 ALKALINE BATTERY Battery Installation Slide the spring onto the negative end of the battery Drop the battery and spring into the igniter and replace the button Burner Stabilizing Arm Portabl
18. eriod HOW TO GET SERVICE service under this warranty must be obtained by contacting your Broilmaster dealer See telephone directory or call 800 851 3153 Consumer Relations Department Empire Comfort oystems Inc Provide the dealer with Model number Serial number type of gas and purchase verification information YOUR RIGHTS UNDER STATE LAW This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty applies only to the original purchaser and may not be transferred This warranty applies as long as the grill can be used safely as a residential gas grill BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 800 851 3153 This warranty gives you specific legal rights and you may also have other rights which vary from state to state P3 P4 Page 23 BROILMASTER PREMIUM GAS GRILLS THE Most DURABLE GRILL KNOWN To BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 VISIT OUR WEB SITE AT www broilmaster com Form No B100024 1 0502 Page 24 P3 P4
19. f this manual FIGURE 23 FIGURE 23 J Page 17 OPERATION Before Cooking Before cooking on a grill for the first time it should be broken in to burn off any oil residue from the manufacturing process Raise the grill lid Light grill burner Burn on HI for ten minutes pe ope Iw Close the lid and burn on HI for an additional ten minutes 5 Turn OFF gas The grill is now ready for use Preheating Before cooking on a gas grill allow the grill to preheat on HI for 5 minutes with the lid closed This uses very little fuel and hot briquette cook quicker and provide better flavor Cooking Broilmaster is happy to provide a cookbook with each of its grills The cookbook contains helpful cooking tips and instructions as well as great tasting recipes for preparing many delicious foods on your grill Page 18 Electrical Accessories If an electrical accessory e g rotisserie is used on your grill the accessory must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically grounded in accordance with the applicable section of the current Canadian Electrical Code CSA C22 1 Any electrical accessory should be equipped with a three prong grounding plug and plugged into a properly grounded three prong receptacle or wall outlet Do not cut or remove the ground
20. his grill is designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE PROPERTY DAMAGE OR PERSONAL INJURY A minimum clearance of sixteen 16 inches is required from the sides of the grill to any combustible material A minimum clearance of eighteen 18 inches is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use WARNING Do NOT INSTALL OR OPERATE THIS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY Page 16
21. in clean and free of nicks and scratches A dirty nicked or scratched fitting can cause a gas leak resulting in an explosion or fire Use only genuine Broilmaster replacement parts unless otherwise specified by the manufacturer Connecting to Propane Gas Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket FiGuRE 20 Cylinder FicunE 20 Retaining lt gt Bracket a i Page 14 Connecting to Propane Gas Continued Attach the pressure regulator to the Propane gas cylinder s valve using the plastic handwheel Tighten in a clockwise motion to achieve a gas tight seal FicunE 21 CaurioN Do NOT USE A WRENCH OR ANY OTHER TOOL TO TIGHTEN USE OF A WRENCH OR OTHER TOOL WILL DAMAGE THE PLASTIC HANDWHEEL FIGURE 21 Clockwise To disconnect the Propane gas cylinder turn OFF the cylinder s valve and the grill s control valve Remove the regulator by turning the plastic handwheel counterclockwise P3 P4 Gas CONVERSION Gas Conversion Propane grills include a conversion kit for natural gas If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit 2CK195 Begin by removing all the components from the inside of your grill Locate and remove the orifice hoods mounted on the underside of the grill body Fiaure 20 FIGURE 20 f R A RE Z Tm La ORIFICE HOO
22. ing prong from the plug If an extension cord is required use only a three prong cord and plug into a properly grounded receptacle as described above Do not expose an electrical accessory to water Avoid using any electrical accessory in wet weather as it may present a shock hazard Keep any electrical cord and fuel supply hose away from all heated surfaces P3 P4 MAINTENANCE Cleaning the Grill CAUTION TO PREVENT INJURY USE CARE WHEN CLEANING A HOT GRILL Note Do NOT USE A COMMERCIAL CLEANER ON THE COOKING GRID Do NOT BRUSH GRIDS WHILE THEY ARE HOT DO NOT SCRAPE GRIDS For baked on residue use a brass NOT STEEL brush on the cooking grid and other components Burn Off This process is much like that used in self cleaning ovens and is most efficient when completed after each use of the grill Caution Do NOT OPEN THE GRILL DURING THE BURN OFF PROCESS OPENING THE GRILL DURING THE BURN OFF PROCESS MAY CAUSE A SUDDEN GREASE FIRE FLARE UP THAT COULD BURN YOUR FACE AND ARMS WAIT UNTIL THE GRILL HAS COOLED BEFORE OPENING 1 Turn gas knob to Hl Close lid and allow the grill to burn for ten minutes or until no smoke is present Do not allow the grill to burn for more than 30 minutes 2 Turn gas knob and supply to OFF and allow the grill to cool 3 Wipe COOL grill with a damp cloth to remove soot Grill Bottom Periodically remove cooking grids and flare guard to clean the interior of the grill Scrape
23. led FIGURE 11 FIGURE 11 Air Venturi M 11 Tube Shutter Set Screw P3 P4 Page 9 GRILL ASSEMBLY Securing the Burner Portable Cart Models Only Secure the burner by aligning the burner stabilizing bracket and the burner stabilizing arm and fastening with a screw 42 and a keps nut 28 FIGURE 12 Dfe FIGURE 13 Handle For your added comfort a foam grip 16 has been provided FicunE 15 Tip For ease of installation slightly lubricate the front handle with liquid soap before pushing the foam grip into place Fasten the stainless steel front handle 15 to the grill lid 13 with two 10 24 x 1 screws 39 FIGURE 14 2 BONS Page 10 41 FIGURE 12 Lid Stop Attach the lid stop assembly to the grill bottom as shown FiGure 13 P3 P4 GRILL ASSEMBLY Installing Racks Place the briquet rack on the burner assembly Position the ceramic briquets evenly on the briquette rack without overlapping Set the multilevel cooking grids Figure 17 Installing Char Master Briquets Individually place the Char Master briquets ina single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet rack A single layer of Char Master briquets is all that s needed DO NOT overlap or stack the briquets See Ficure 17 After properly placing the Char Master briquets on your grill s briquet rack there ma
24. n the burner and the flame adjust the venturi air shutter as follows 1 Turn gas OFF and let the burner cool 2 Loosen shutter set screw 3 Close the air shutter to the minimum opening Refer to Figure 11 4 Light the burner wait five minutes and then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw P3 P4 Operating Instructions Using the Igniter CAUTION IF A BURNER FAILS TO LIGHT AFTER 5 SECONDS TURN THE BURNER OFF For 5 MINUTES TO ALLOW THE GAS TO CLEAR THEN TRY AGAIN 1 Turn knob on the grill CLOCKWISE to the OFF position 2 Turn ON gas at the source 3 With the grill lid open push and turn the burner control knob COUNTERCLOCKWISE to Hi 4 Push and hold the igniter button until the burner lights approximately 5 seconds 5 f a burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual Operating Instructions Using Matches CAUTION IF A BURNER FAILS TO LIGHT AFTER 5 SECONDS TURN THE BURNER OFF For 5 MINUTES TO ALLOW THE GAS TO CLEAR THEN TRY AGAIN 1 Turn knob on the grill CLOCKWISE to the OFF position 2 Turn ON gas at the source 3 Open the grill lid 4 Insert a burning long wooden match through the lighter hole on either side of the grill 5 Turn the burner control knob COUNTERCLOCKWISE to HI 6 If a burner does not light turn OFF all gas and refer to the Troubleshooting section o
25. s required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use WARNING Do NOT INSTALL OR OPERATE THIS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY Page 12 Gas Type Never use Liquid Propane LP gas with a grill designed for Natural gas or Natural gas with a grill designed for Liquid Propane gas The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types of gases should be directed to your gas supplier Cylinder Requirements Your Broilmaster Premium Gas Grill requires a standard twenty 20 pound propane gas cylinder The maximum height allowable for a replacement cylinder is approximately twelve 12 inches 30 5 centimeters The propane gas cylinder used must be 1 constructed and marked in accordance with the specifications for LP
26. ube s to dry before reinstalling 7 Reinstall the venturi tubes and burner Exterior Clean regularly with a solution of mild detergent and hot water Touch up paint is available from your dealer Broilmaster protective covers are recommended Stainless steel components can be easily cleaned with a spray on stainless steel cleaner found in most hardware stores Briquettes If the briquettes did not come clean during burn off after cooling turn them over The residue will burn off during warm up for the next use Page 19 TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily sometimes problems do arise The following troubleshooting guide lists several possible problems and their probable cause and solution Problem Burner will not light Inadequate grill temperature Flames blow out Yellow flames Page 20 Cause Gas injector not inserted in venturi tube Clogged gas injector Obstruction in gas line Spider webs in venturi tubes Misalignment of collector box and burner Out of gas Dead battery Poor combustion Misalignment of venturi tube and gas injector Inadequate gas pressure Incorrect orifice valve setting Cold grill Misalignment of burner tube and gas injector Poor combustion Extreme wind Air shutter improperly set Spider webs in venturi tubes Seasoning salts on burner
27. y be some briquets left over Save them for future use Before cooking always preheat the grill as directed by the grill s operating instructions Hot briquets cause better quicker cooking and better flavor Cleaning Routine preheating and routine burn off also called postheating of a grill will clean the Char Master briquets Periodically turn the briquets over while they are cool Grid Lifter Assemble the grid lifter as shown FicunE 18 When positioning or removing grids always use the grid lifter provided with your grill OL P3 P4 FIGURE 17 FIGURE 18 38 37 Page 11 PROPANE GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Premium Gas Grill remember this grill is designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated under any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE PROPERTY DAMAGE OR PERSONAL INJURY A minimum clearance of sixteen 16 inches is required from the sides of the grill to any combustible material A minimum clearance of eighteen 18 inches i
Download Pdf Manuals
Related Search