Blodgett BLP-40G User's Manual
Contents
1. Aeros BLODGETT BLP G GAS FLOOR MODEL BRAISING PAN WITH ELECTRIC POWER TILT INSTALLATION OPERATION MAINTENANCE BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 800 331 5842 802 860 3700 Fax 802 864 0183 S00069 Rev A 5 04 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully This manual should be retained for future reference This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing operating or servicing this equipment WARNING Instructions to be followed the event that the operator of this appliance smells gas must be posted in a prominent location This information shall be obtained by consulting the local gas supplier Keep the appliance area free and clear from combustibles Do not obstruct2. cause the motor to overheat and activate the thermal overload causing the motor to shut down Should this occur a cooling off time will be necessary to reset and continue the lifting operation Removable Strainer Pouring Spout Receiving FIGURE 2 10 4 0 PERIODIC MAINTENANCE WARNING Disconnect the power supply to the appliance before cleaning or servicing CLEANING After each use allow the tilting braising pan to cool and clean it Keep exposed cleanable areas of the tilting braising pan clean at all times Do not get water in electrical box or any electrical component 1 Thoroughly wash pan pouring spout See Figure 2 lid and exterior surfaces with detergent and warm water If necessary soak pan to remove food that is stuck to pan surface Rinse thoroughly and wipe dry with a soft clean cloth 2 Clean removable strainer and receiving pan support see Figure 2 with detergent and warm water Rinse thoroughly and wipe dry with a soft clean cloth 3 Clean around burner air mixers and orifices at rear of burner if lint has accumulated 4 Visually ensure tube lighter ports Figure 3 are unobstructed FIGURE 3 11 CAUTION The appliance its parts are hot Use care when operating cleaning and servicing the appliance ADJUSTMENTS All tilting braising pans are adjusted at the factory At least twice a year have an authorized service person clean and adjust the tilting braisin
3. in locations marked on floor and insert proper anchoring devices not supplied 4 Setunit back in position and re level left to right and front to back 5 Bolt and anchor appliance securely to the floor 6 Seal bolts and flanged feet with silastic or equivalent compound GAS CONNECTIONS All gas supply connections and any pipe joint compound used must be resistant to the action of propane gases The gas inlet is located under the control panel on the left hand side Connect gas supply to the tilting braising pan The gas supply line must be at least the equivalent of 3 4 iron pipe with an incoming pressure of approximately 7 W C Water Column for natural gas or 11 W C Water Column for propane gas Make sure the pipes are clean and free of obstructions dirt and piping compound Codes require that a gas shutoff valve be installed in the gas line ahead of the tilting braising pan Natural gas and propane gas braising pans are equipped with fixed orifices and no adjustment is necessary Gas burner manifold is set at 3 5 W C Water Column for natural gas and 10 W C Water Column for propane gas WARNING Never use an open flame to check for gas leaks Check all connections for leaks using soapy water before use After piping has been checked for leaks all piping receiving gas should be fully purged to remove air 3 0 OPERATION INSTRUCTIONS BEFORE FIRST USE CAUTION The appliance and its parts are hot Us
4. 8 356mm 11 14 279 356mm DIMENSIONS MODEL CAPACITY UNITS B C D E F G H J K L M BLP 30G 30 gallons inches 36 33 5 74 13 28 12 5 14 4 13 88 6 335 24 114 litres mm 914 851 1880 330 71 318 356 102 352 152 851 610 BLP 40G 40 gallons inches 48 45 5 74 13 28 12 5 15 5 4 32 6 43 5 24 152 litres mm 1219 1156 1880 330 711 318 394 102 813 152 1105 610 DIMENSIONS ARE IN INCHES MM REAR FLANGED FOOT DETAIL 4 EQUALLY SPACED 97 16 11mm HOLES 37 3 ON 3 76 B C 940 838 Jt 1 0 26 23 5 597 29 5 750 Y 6 152 MINIMUM 2 0 INSTALLATION INSTRUCTIONS UNPACKING Immediately after unpacking check for possible shipping damage If the tilting braising pan is found to be damaged save the packaging material and contact the carrier within 15 days of delivery Before installing verify that the type of gas supply natural or propane and electrical service agree with the specifications on the rating plate located on the left side panel as you face the front of the braising pan If the supply and equipment requirements do not agree contact your dealer or Blodgett LOCATION The equipment must be kept free and clear of combustible substances The tilting braising pan when installed must have minimum clearance from combustible and non combustible constr
5. Amer Chop Suey Beef Stew Corned Beef Hash Cheeseburger Hamburger Meatballs Pot Roast Salisbury Steak Sirloin Steak Swiss Steak CHICKEN Pan Fried Whole FRANKFURTERS Grilled Boiled PORK Ham Steak Sausage Links Pork Chops 1 oz 3 oz 1 oz 4 oz 3 oz 3 slices 6 oz 8 oz 5 oz 3 oz 3 oz 1 oz 2 oz 5 oz 6 oz 4 oz 2 1 4 s 2 OZ 2 oz 2 oz 3 oz 3 links 5 oz 200 200 200 200 250 350 400 225 300 400 300 300 400 225 350 200 400 400 300 200 350 350 200 300 250 400 350 350 BATCH HR 12 15 BLP 30G PER LOAD QTY PORTIONS 18 gal 18 gal 18 gal 18 gal 18 gal 2 lbs 18 gal 18 gal 16 Ibs 7 Ibs 7 168 12 1 2 Ibs 120 Ibs 16 Ibs 15 Ibs 25 Ibs 50 pieces 16 5 Ibs 22 lbs 16 Ibs 10 Ibs 30 Ibs 15 Ibs 2300 750 2300 575 750 10 350 280 50 35 35 500 50 40 110 200 176 128 50 120 50 BLP 40G PER LOAD QTY PORTIONS 35 gal 35 gal 35 gal 35 gal 35 gal 3 Ibs 35 gal 35 gal 25 lbs 10 Ibs 10 Ibs 18 Ibs 180 Ibs 24 Ibs 22 1 2 Ibs 40 Ibs 80 pieces 24 5 Ibs 33 Ibs 25 Ibs 15 Ibs 45 Ibs 25 Ibs 4500 1500 4500 1100 1500 15 700 560 75 50 50 100 750 60 160 265 264 200 75 180 75 BLP 30G PER LOAD BLP 40G PER LOAD I
6. CES GRAVIES SOUPS Brown Gravy 1 oz 350 200 2 18 gal 2300 35 gal 4500 Cream Sauce 2 oz 250 175 1 18 gal 1150 35 gal 2250 Cream Soup 6 oz 200 1 18 gal 375 35 gal 725 French Onion 6 oz 225 1 18 gal 350 35 gal 700 Soup Meat Sauce 4 oz 350 200 1 18 gal 575 35 gal 1100 VEGETABLES CANNED 3 oz 400 6 30 Ibs 125 45 Ibs 200 FRESH Beans Wax 3 oz 400 3 25 Ibs 125 50 Ibs 250 Green Beets 3 oz 400 1 30 Ibs 125 60 Ibs 300 Broccoli 3 oz 400 3 25 lbs 125 40 Ibs 200 Cabbage 3 oz 400 5 20 Ibs 80 30 Ibs 125 Carrots 3 oz 400 2 35 Ibs 150 70 Ibs 300 Cauliflower 3 oz 250 5 15 Ibs 75 25 Ibs 125 Corn 1 ear 400 8 50 ears 50 75 ears 75 Potatoes 3 oz 400 2 40 Ibs 200 60 Ibs 300 Spinach 4 oz 250 10 6 Ibs 25 9 Ibs 35 Turnips 4 oz 400 2 20 Ibs 100 30 Ibs 150 FROZEN Beans French 3 oz 400 6 15 Ibs 60 22 1 2 Ibs 90 Green Lima Beans 3 oz 250 4 15 Ibs 60 22 1 2 Ibs 90 Broccoli 3 oz 400 8 12 Ibs 50 18 Ibs 75 Sliced Carrots 3 oz 250 6 15 Ibs 60 22 1 2 Ibs 90 Small Whole 3 oz 250 3 15 Ibs 50 22 1 2 Ibs 90 Carrots Corn 3 oz 250 18 15 Ibs 50 22 1 2 Ibs 90 Small Whole 3 oz 250 7 15 Ibs 50 22 1 2 Ibs 90 Onions Peas 3 oz 400 10 15 Ibs 75 22 1 2 Ibs 110 Spinach 3 oz 400 3 15 Ibs 75 22 1 2 Ibs 110 14 ITEM PORTION TEMP F DESSERTS PUDDINGS SWEET SAUCES Butterscotch Sauce Cherry Cobbler Chocolate Sauce Cornstarch Pudding Fruit Gelatin MEAT POULTRY Bacon BEEF
7. TEM PORTION TEMP F BATCH HR QTY PORTIONS QTY PORTIONS MEAT POULTRY continued TURKEY Off Carcass 2 oz 400 200 3 26 30 Ibs 200 4 26 30 Ibs 275 On Carcass 2 oz 400 200 4 16 20 165 175 6 16 20 Ibs 265 MISCELLANEOUS Grilled Cheese 1 sandwich 400 8 35 35 50 sand 50 Sandwich sandwiches Macaroni amp 8 oz 200 2 18 gal 300 35 gal 525 Cheese Rice 4 oz 350 225 1 20 Ibs raw 320 40 Ibs raw 650 Spaghetti 4 oz 350 225 2 8 165 raw 200 12 Ibs raw 300 16 6 0 TROUBLESHOOTING Burners do not come on 1 Gas supply to unit is OFF Manual shut off valve is OFF Thermostat is not turned ON Pan not in lowest position Ignition control not functioning Unit electrical supply is not plugged in or turned on Burners produce carbon deposits 1 2 Wrong size orifices Burner air not adjusted properly 3 Wrong gas supply 4 Incorrect pressure at supply
8. e care when operating cleaning and servicing the appliance Using a non corrosive grease dissolving commercial cleaner clean the protective metal oils from all surface parts and the interior of the tilting braising pan Follow the cleaner manufacturer s directions Rinse thoroughly and drain the pan Wipe dry with a soft clean cloth CONTROLS Green Ignition Light Red Temperature Light Thermostat Tilt Switch LIGHTING PROCEDURE SET THERMOSTAT IN OFF POSITION OPEN GAS SUPPLY AND ENSURE THAT THE SKILLET PAN IS IN THE DOWN POSITION TURN THERMOSTAT DIAL TO DESIRED SETTING IF THE PILOT LIGHT IS NOT AFTER TWO MINUTES TURN OFF AND REPEAT THE LIGHTING PROCEDURE DAILY SHUT DOWN PROCEDURE TURN THERMOSTAT DIAL TO OFF CLOSE MANUAL GAS SHUT OFF VALVE Will light when ignition has occurred Will light when burners are supplying heat to the tilting braising pan When turned ON will initiate electronic ignition system Temperature settings are marked on the control panel in C and F Push UP to raise tilting braising pan push DOWN to lower tilting braising pan RED TEMPERATURE LIGHT THERMOSTAT DIAL TILT SWITCH LIGHT OFF READY C OFF d THERMOSTAT FIGURE 1 START UP PROCEDURE 1 2 Open manual gas shutoff valve Ensure that the braising pan is in the DOWN position Turn THERMOSTAT dial to desired setting The red TEMPERATURE LIGHT will come on This will turn on the electr
9. g pan for maximum performance 5 0 COOKING GUIDELINES The guidelines given below are suggested quantities temperature settings and estimated numbers of orders per load and per hour When two temperatures are given the first is to start the product and the second to finish the product The following temperatures should be used Temperature F Simmering 200 Maximum Saut ing 225 275 Searing 300 350 Frying 325 375 Grilling 350 450 BLP 30G PER LOAD BLP 40G PER LOAD ITEM PORTION TEMP F BATCH HR QTY PORTIONS QTY PORTIONS BREAKFAST FOODS Bacon 3 slices 350 12 2 Ibs 10 3 Ibs 15 Eggs Boiled Hard 1 egg 225 5 50 eggs 50 75 eggs 75 Boiled Soft 1 egg 225 8 50 eggs 50 75 eggs 75 Fried 1 egg 400 4 30 eggs 30 45 eggs 45 Poached 1 egg 225 5 36 eggs 36 60 eggs 60 Scrambled 1 1 2 eggs 300 200 1 18 gal 720 28 gal 1100 French Toast 3 slices 450 7 35 slices 12 50 slices 17 Regular cup 250 2 20 Ibs 500 40 Ibs 200 1000 Oatmeal 100 cups cups Pancakes 2 each 400 10 30 ea 15 50 ea 25 FISH Clams 1 pt 400 10 10 qts 20 15 qts 30 Fish Cakes 2 3 oz 400 5 70 3 oz 35 110 3 oz 55 Haddock Fillet 4 oz 400 4 60 4 oz 60 90 4 oz 90 Halibut Steak 5 oz 450 3 60 4 oz 60 90 4 oz 90 Lobster 1 1 Ib 350 4 20 1 Ib 20 30 1 Ib 30 Swordfish 5 oz 450 3 50 5 oz 50 75 5 oz 75 13 BLP 30G PER LOAD BLP 40G PER LOAD ITEM PORTION JBATCH IHR QTY PORTIONS QTY PORTIONS SAU
10. onic ignition which will light the burners If the green IGNITION LIGHT does not come on after 30 seconds turn THERMOSTAT OFF and then ON again for restart When braising pan has reached set temperature the red TEMPERATURE LIGHT will go off and the burners will shut off The burners will cycle on and off thereafter to maintain set temperature The red TEMPERATURE LIGHT will be on when the burners are on and off when burners are off If gas supply is interrupted during operation turn THERMOSTAT dial to OFF position and turn gas supply OFF Wait 5 minutes then repeat Steps 1 through 4 to restart Turn THERMOSTAT to OFF when braising pan is not in use DAILY SHUTDOWN PROCEDURE Turn THERMOSTAT dial to OFF Close manual gas shutoff valve TILTING THE BRAISING PAN 1 DO NOT try to tilt braising pan with lid down 2 Make sure the receiving pan is in place 3 Totilt braising pan push and hold TILT SWITCH in the UP mode until desired pan position has been reached The braising pan will empty when raised to the top tilt position When the braising pan is raised 5 more the gas supply will be tuned off automatically The braising pan will not operate once the pan has been tilted 4 Food is poured through the removable strainer Figure 2 into a food receiving pan positioned under the lip of the pouring spout Figure 2 5 To lower braising pan push and hold TILT SWITCH in the DOWN mode NOTE Excessive consecutive lifts may
11. ply piping system at test pressures equal to or less than 72 psig 3 45 kPa Electrical grounding must be provided in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition In Canada installation must be in accordance with the CAN CSA C22 2 No 3 of the Canadian Electrical Code part 1 FLUE CONNECTIONS Do not obstruct the flow of flue gases from the flue duct located on the rear of the tilting braising pan It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel Information on the construction and installation of ventilating hoods may be obtained from the standard for Vapor Removal from Cooking Equipment NFPA No 96 latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 WARNING ELECTRICAL GROUNDING INSTRUCTIONS This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug 120V units only LEVELING AND ANCHORING 1 Set the appliance in place and level left to right and front to back using spirit level 2 Mark hole locations on floor through anchoring holes provided in flanged adjustable feet 3 Remove appliance and drill holes
12. the flow of combustion and ventilation air Adequate clearances must be maintained for servicing and proper operation CONTACT THE FACTORY THE FACTORY REPRESENTATIVE OR A LOCAL SERVICE COMPANY TO PERFORM MAINTENANCE AND REPAIRS SHOULD THE APPLIANCE MALFUNCTION REFER TO WARRANTY TERMS TABLE OF CONTENTS DESCRIPTION PAGE Important Notes for Installation and Operation 2 1 0 Service Connections cicero terre eR eines cece een neste ae 4 2 0 Installation Inst Ue ODIS e 5 3 0 Operation Instructions sarerea ateinant i oR E aa Eea eae a nennen nennen 8 4 0 Periodic Maintenance eee e Mein eieed aaa atk 11 5 0 COOKING uldelligs iol end uiid i ia ARTA AAE eant 13 Troubleshooting 4 545 eagles Mak ee e 17 1 0 SERVICE CONNECTIONS Unless otherwise specified Field Wire Electrical Connection to be 120 Volts 60 Hertz single phase with grounding GAS CONNECTION Supply gas through 3 4 pipe A gas shut off valve must be installed in supply piping convenient and adjacent to appliance COLD WATER 3 8 O D tubing to faucet OPTIONAL HOT WATER 3 8 O D tubing to faucet OPTIONAL MODEL GAS SUPPLY BTU HR kW HR SUPPLY PIPE PRESSURE W C E 80 000 Bree ot Natural Propane BLP 40G 100 000 293 7 14 17
13. uction of 3 76 mm from sides and 6 152 mm from the rear The tilting braising pan is intended for use on non combustible floors The installation location must allow adequate clearances for servicing and proper operation A minimum front clearance of 36 914 mm is required The tilting braising pan must be installed so that the flow of combustion and ventilation air will not be obstructed Adequate clearance for air openings into the combustion chamber must be provided Make sure there is an adequate supply of air in the room suitable for the amount of combustion gas feeding the braising pan burners Do not permit fans to blow directly at the tilting braising pan and wherever possible avoid open windows next to the tilting braising pan Avoid wall type fans which create air cross currents within the room INSTALLATION CODES AND STANDARDS Gas installation to conform to local codes or in absence of local codes to National Fuel Gas Code ANSI Z223 1 latest edition In Canada installation to be in accordance with CAN CGA B149 1 NAT or B149 2 LP installation codes and or local codes 1 The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 75 psig 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas sup
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