Black & Decker VEC054D User's Manual
Contents
1. A BLACKS DECKER MAXX SST COMPACT POWER INVERTER INSTRUCTION MANUAL MAX 000 warr POWER A INVERTER Catalog Number VECO54D Thank you for choosing Black amp Decker Go to www BlackandDecker com NewOwner to register your new product BEFORE RETURNING THIS PRODUCT FOR ANY REASON PLEASE CALL 1 800 544 6986 BEFORE YOU CALL HAVE THE CATALOG No AND DATE CODE AVAILABLE IN MOST CASES A BLACK amp DECKER REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE PHONE IF YOU HAVE A SUGGESTION OR COMMENT GIVE US A CALL YOUR FEEDBACK IS VITAL TO BLACK amp DECKER SAVE THIS MANUAL FOR FUTURE REFERENCE Cat VEC054D September 2007 Copyright 2007 Black amp Decker Printed in China A GENERAL SAFETY WARNINGS AND INSTRUCTIONS FOR ALL APPLIANCES READ ALL INSTRUCTIONS A WARNING Read all instructions before operating product Failure to follow all instructions listed below may result in electric shock fire and or serious injury AVOID DANGEROUS ENVIRONMENTS Don t use appliances in damp or wet locations Don t use appliances in the rain KEEP CHILDREN AWAY All visitors should be kept at a distance from work area STORE IDLE APPLIANCES INDOORS When not in use appliances should be stored indoors in dry and high or locked up place out of reach of children DON T FORCE APPLIANCE It will do the job better and with less likelihood of a risk of injury at the rate for which2. The cables between the power source and inverter should be set up as illustrated in the diagram in the Battery Configuration section of this Instruction Manual Unscrew terminal nuts before beginning permanent installation Proceed with DC cable and fuse installation as follows 1 Ensure the inverter s ON OFF Power Switch is in the OFF position 2 Using tools and hardware mount the inverter to a flat surface 3 Ensure that mounting hardware does not touch any fuse holder or fuse contacts Ensure that fuse is removed from its holder 4 Measure the cable twice before cutting the cable Cut one cable length to connect the negative battery terminal to the inverter s negative terminal leaving a little slack in the cable Cut another cable to connect the positive battery terminal to one side of fuse holder leaving a little slack Cut the final cable to connect the other side of fuse holder to the inverter s positive terminal Strip the end insulation of all three cables to 1 inch 2 45 Sweat solder end ends of all cables For safety do this in an open space because it may require the use of a propane torch 10 Connect one end of the negative cable to a ring terminals going to the battery ies 11 Connect the short end of the positive cable to a ring terminals going to the battery ies 12 Crimp or clamp ring terminals of the negative and positive cables going to the bat
3. APPLIANCE CONSUMPTION IN AMPS AND WATTS CHART APPLIANCE AMPS WATTS 120VAC 120VAC Laptop Computer 0 45 55 Household Power Mixer 1 83 220 240 Watt Stereo Amplifier 2 01 242 Refrigerator 2 75 330 3 8 Variable Speed Drill 2 75 330 Variable Speed Jig Saw 2 75 330 Appliance Consumption in Amps and Watts Chart continued APPLIANCE AMPS WATTS 120VAC 120VAC 10 Speed Blender 2 93 352 Belt Sander 3 11 374 3 8 Reversible Drill 3 20 385 Household Food Processor 3 30 396 Computer and Monitor 3 66 440 Portable Vacuum 4 21 506 8 Cup Coffee Maker 5 04 605 Electric Trimmer 5 04 605 1 2 Hammer Drill 5 04 605 Reciprocating Saw 5 50 660 Vacuum Cleaner 6 60 792 1 1 8 Rotary Hammer 7 15 858 1 6 H P Submersible Sump Pump 7 33 880 Compact Microwave Oven 7 91 935 10 Bench Saw 12 50 1500 Note Appliance specifications may vary from brand to brand This table is offered only as a guide to approximate power ratings Check appliance manuals or product labeling for actual ratings For continuous use at maximum output the MAXX SST inverter must be connected to a DC power supply capable of providing at least 1 10th of the inverter s continuous wattage rating The inverter will operate most AC loads within its power rating Some induction motors used in refrigerators freezers pumps and other motor operated equipment require very high surge currents to start them The inverter ma
4. it was designed USE RIGHT APPLIANCE Do not use the appliance for any job except that for which it is intended DRESS PROPERLY Do not wear loose clothing or jewelry They can be caught in moving parts Rubber gloves and substantial non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair USE SAFETY GLASSES AND OTHER SAFETY EQUIPMENT Use safety goggles or safety glasses with side shields complying with applicable safety standards and when needed a face shield Also use face or dust mask if operation is dusty This applies to all persons in the work area Also use a hard hat hearing protection gloves safety shoes and dust collection systems when specified or required Safety glasses or the like are available at extra cost at your local dealer or Black amp Decker Service Center DON T ABUSE CORD Never carry appliance by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges DON T OVERREACH Keep proper footing and balance at all times DISCONNECT APPLIANCES Disconnect the appliance from the power supply when not in use before servicing and when changing accessories such as blades and the like AVOID UNINTENTIONAL STARTING Don t carry plugged in appliance with finger on switch Be sure switch is off when plugging in PROPER COOLING is essential when operating the inverter Do not place the unit near the vehicle s heat ven
5. Plug in a lamp with a 100 watt light bulb and switch the lamp on If the lamp works normally the inverter is functioning properly and you can proceed to a permanent installation or continue to use the inverter with low wattage appliances If the lamp does not light or does not work correctly A Check all connections and tighten any that may be loose B Ensure that the source battery has adequate charge C If steps A and B do not correct the problem refer to the Service Information section of this Instruction Manual for assistance Permanent Installation For permanent installation to heavy duty battery power you will need Two cables as indicated in the Specifications section e Terminals to fit cable ends and stud terminals to inverter e Hardware and battery connector to connect cables to the battery bank A single length of AWG cable multi stranded flexible insulated cable as indicated in the Specifications section of this Instruction Manual for chasis ground connection A holder and fuse see the Specifications section of this Instruction Manual e Mounting screws bolts and nuts for mounting the inverter and fuse holder e A drill for mounting the inverter and fuse holder e Lead tin solder flux propane torch and an igniter for the torch e Wire stripper cutting tool PRELIMINARY STEPS The inverter has four slots in its mounting bracket that allow the unit to be fastened against a bulkhead fl
6. low battery power can result from cables that are either excessively long or an insufficient gauge Marine installations are also subjected to vibration and stresses that exceed those of other mobile installations Therefore the installer operator should be especially aware of the requirements to maintain secure tight water resistant electrical connections and to provide for strain relief for DC cables and appliance wiring Cable insulation must be the appropriate type for the environment Read And Understand This Instruction Manual Before Using This Unit THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING INSTRUCTIONS FOR THE MAXX SST COMPACT POWER INVERTER MODEL VECO054D WARNING TO REDUCE THE RISK OF INJURY Follow these instructions and those published by battery manufacturer and the manufacturer of any equipment you intend to use with this unit Review cautionary markings on these products and on engine INTRODUCTION Thank you for purchasing the VECO54D MAXX SST Compact Power Inverter Please read this Instruction Manual carefully before use to ensure optimum performance and to avoid damage to this product This Power Inverter is configured with the latest Soft Start Technology SST and supplies continuous power and peak watts in the form of 120 volt AC outlets to run most household or electronic appliances Before introduction of SST high start up currents from large inductive loads could shut down an inverter SST impr
7. the DC power source as possible Never connect the chassis ground wire from the inverter to the DC negative input e CHECK to ensure that the combined loads of the appliances being powered by the inverter DO NOT continuously exceed the inverter s wattage rating NEVER place items on or over the inverter during operation MAXX SST inverters generate heat during operation and must be placed where cool air can circulate to the internal fan and hot air can be removed For optimum operation the inverter should be placed or mounted on a flat surface ideally a normally cool metal surface to help diffuse the heat that is generated Two cables see the diagram on page 8 are not supplied but will be required to allow for full power operation and to provide flexibility in positioning the inverter Marine Applications In all marine applications DO NOT install the inverter below or near the waterline and keep the inverter away from moisture and water Use ONLY non corrosive marine fasteners and fittings for installation Only connect the inverter s DC input to existing wiring which must be approved for marine use at the appropriate gauge cable and length see the Specifications section For cable lengths exceeding 6 feet from inverter to batteries call Vector for additional installation information The cable fuse holder and fuse not supplied can be purchased at an electrical supply company The fuse holder and fuse are a sp
8. where there is adequate ventilation Do not block ventilation slots ALWAYS turn the inverter OFF by disconnecting it from the power source when not in use Make sure the nominal powering voltage is 12 volts DC center connection positive e When using this unit in a vehicle check the vehicle owner s manual for maximum power rating and recommended output Do not install in engine compartment install in a well ventilated area e Do not use with positive ground electrical systems Reverse polarity connection will result in a blown fuse and may cause permanent damage to the inverter and will void warranty The majority of modern automobiles RVs and trucks are negative ground e Keep in mind that this inverter will not operate high wattage appliances or equipment that produce heat such as hair dryers microwave ovens and toasters Do not open the inverter there are user serviceable parts inside e Do not use this inverter with medical devices It is not tested for medical applications e Keep away from children This is not a toy Install and operate unit only as described in this Instruction Manual e Check unit periodically for wear and tear Take to a qualified technician for replacement of worn or defective parts immediately IMPORTANT CABLE INFORMATION Substantial power loss and reduced battery operating time results from inverters installed with cables that are not able to supply full power Symptoms of
9. cords intended for use outdoors and so marked Minimum Gage for Cord Sets Volts Total Length of Cord in Feet 120V 0 25 26 50 51 100 101 150 0 7 6m 7 6 15 2 15 2 30 4m 30 4 45 7m 240V 0 50 51 100 101 200 201 300 0 15 2m 15 2 30 4m 30 4 60 9 60 9 91 4m Ampere Rating Not more American Wire Gage e EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The accompanying table shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Used without the safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage RISK OF UNSAFE OPERATION When using tools or equipment basic safety precautions should always be followed to reduce the risk of personal injury Improper operation maintena
10. ecified amperage rating see Specifications page 16 Call Vector Technical Support toll free at 1 800 544 6986 with any questions Installation Procedures When wiring the inverter to a 12 volt DC power source ensure that polarity is correct Reversed polarity will blow a fuse and may cause permanent damage to the inverter Review diagrams on page 3 if necessary to identify the location of the DC terminals Note The manufacturer s warranty does NOT cover damage due to reversed polarity Quick Operational Test or Emergency Use You will need A heavy duty jumper cable set of the specified AWG wire rating see the Specifications section of this Instruction Manual e A fully charged automobile battery e Acommon slip joint plier for loosening and tightening terminal nuts PROCEDURE 1 Unscrew nuts in input terminal block 2 Identify the positive and negative terminals on the 12 volt DC battery or other 12 volt DC power source and identify the positive and negative terminals on the inverter 3 Using a set of heavy duty jumper cables attach the red cable to the inverter s positive terminal and the black cable to the inverter s negative terminal 4 Connect the clamps on the other ends of the jumper cables to the corresponding positive and negative terminals on the 12 volt DC vehicle battery or other 12 volt DC power source There may be some minor sparking 5 Turn the inverter ON OFF Switch ON 6
11. ee air circulation around the unit Do not place items on or over the inverter during operation The unit will shut down if the internal temperature gets too hot SAFE Do not use the inverter near flammable materials or in any locations that may accumulate flammable fumes or gases This is an electrical appliance that can briefly spark when electrical connections are made or broken Notes on Using the Remote Control sold separately For ease of use Vector offers as a Separate item a Remote Control specifically designed for this line of MAXX SST inverters The inverter ON OFF Switch must be in the OFF position when connecting the Remote Control to the unit or the Remote Control will not operate Once the unit has been turned ON using the Remote Control inverter operation will continue to be controlled through the Remote Control Turn the inverter OFF before disconnecting the Remote Control For more information about attaching and using the Remote Control please refer to the Remote Control User s Manual 11 TROUBLESHOOTING Common Audio Visual Problems Buzzing sound in audio Some inexpensive stereo systems boom boxes emit a buzzing sound from their speakers when operated from the Power Inverter This occurs because the power supply in the electronic device does not adequately filter the modified sine wave produced by the inverter The only solution to this problem is to use a higher quality sound system that i
12. g are sensitive to the average value of the waveform rather than the RMS value They are calibrated for RMS voltage under the assumption that the waveform measured will be a pure sine wave These meters will not read the RMS voltage of a modified sine wave correctly They will read about 20 to 30 volts low when measuring the output of the inverter For accurate measurement of the output voltage of this unit use a true RMS reading voltmeter such as a Fluke 179 Fluke 79 III series Beckman 4410 or Triplett 4200 Modified Sine Wave and Sine Wave Comparison MODIFIED SINE WAVE SINE WAVE APPLIANCE POWER CONSUMPTION MAXX SST inverters are ideal for powering Lights e TVs and TV DVD VCR combinations units e Radio receivers transceivers and stereo systems e Computers and peripheral equipment Refrigerator freezers Small microwave ovens e Household appliances Dry and or wet dry vacuums e Heavy duty power tools amp chargers Sump pumps motors and other electric powered equipment Most electrical tools appliances and audio video equipment have labels that show the unit s power consumption in amps watts or both To avoid inverter shutdown and possible damage to the inverter avoid exceeding the wattage rating of this unit To obtain a rough estimate of the current in amperes the power source must deliver where the power consumption of the tool or device is given in watts AC simply divide the power con
13. he inverter converts the 145 volt DC to 110 120 volt AC using multiple banks of metal oxide semiconductor field effect transistors MOSFETs The unit s solid state circuitry ensures excellent overload protection and the ability to operate reactive loads such as those found in inductive motors In this stage the inverter functions as a high power bipolar switch alternately applying opposite polarity to the AC outlet HOT and NEUTRAL terminals TERMINAL DC TO DC BLOCK CONVERTER ME INTERNAL WARNINGS amp PROTECTION CIRCUITS 145 VDC MOSFET BIPOLAR SWITCH See the Specifications section for wire gauges ie z and fuse amperages external VOLT INDICATORS AWG AWG ON OFF WIRE WIRE 12 VOLT DC INPUT FROM GROUND BATTERY SSE Notes Simplified diagram Cables fuse and battery are not included and must be supplied by user The Power Inverter Output Waveform The AC output waveform of the Power Inverter is known as modified sine wave It is a waveform that has characteristics similar to the sine wave shape of utility power This type of waveform is suitable for most AC loads including linear and switching power supplies used in electronic equipment transformers and motors The modified sine wave produced by the Power Inverter has an RMS root mean square voltage of 115 volts which is the same as standard household power Most AC voltmeters both digital and analo
14. hut down if the input voltage drops below 10 volts DC This built in feature protects the battery from being completely discharged The inverter will also shut down if the input voltage exceeds 15 5 volts This protects the inverter against excessive input voltage Although the inverter has built in protection against over voltage it may still be damaged if the input voltage exceeds 15 5 volts Inductive loads such as TVs and stereos require more current to operate than do resistive loads with the same wattage rating Induction motors as well as some TVs may require two to six times their rated wattage to start up Because the MAXX SST inverters have a peak watt power rating many such appliances and tools may be safely operated The equipment that needs the highest starting wattage are pumps and compressors that start under load This equipment can be safely tested If an overload is detected the inverters will simply shut down until the overload situation is corrected Use the front panel switch to turn OFF the inverter then ON to reset the inverter A CAUTIONS Exceeding recommended voltage limits will void manufacturer s warranty NEVER try to use the inverter with any 12 volt DC power source that uses a positive ground Most vehicles and boats use negative ground systems The DC power source must be a well regulated DC power supply as typically found in vehicle and deep cycle marine batteries The DC power source may also be t
15. ic Safety Features include WATTAGE POWER METER ae e Overload and over temperature shutdown activated if AC output exceeds rated watts AC short circuit shutdown e Low voltage audible alarm sounds at 10 5 volts input e Low voltage shutdown activates at 10 0 volts DC e High input voltage shutdown activates at above 15 5 volts DC MAXX SST uses a 12 volt DC power source like those found in motor vehicles or it can be operated using multiple battery configurations with commercial battery chargers or solar battery chargers For most heavy duty applications a multiple battery configuration and the use of deep cycle batteries is required When using multiple batteries inverters can be operated from one of the vehicle 12 volt batteries so there s always one battery with adequate charge to start an engine MAXX SST includes a high surge capability This is required to start heavy loads such as motors and other inductive devices PRINCIPLE OF OPERATION The MAXX SST inverter converts 12 volt DC direct current from a vehicle battery or other 12 volt DC power source to standard 120 volt AC alternating current household power It converts power in two stages see the diagram below In the first stage the inverter raises the 12 volt DC input to 145 volts DC This MAXX SST inverter uses high frequency conversion techniques that replace bulky and heavy transformers found in older inverters In the second output stage t
16. ice Information section of this Instruction Manual Preventive Maintenance Inverters require minimal maintenance For optimum performance the manufacturer recomments periodically performing the following preventive maintenance 1 Turn OFF the inverter using the front panel ON OFF Power Switch Remove the DC power fuse Check and tighten all electrical connections including the ground Using a non metallic vacuum cleaner hose vacuum the air slots and fan area Clean the outside of the unit using a damp not wet cloth Wipe unit surfaces thoroughly with a dry cloth 7 Re insert the fuse and resume operation Accessories Recommended accessories for use with your tool are available from your local dealer or authorized service center If you need assistance regarding accessories please call 1 800 544 6986 A WARNING The use of any accessory not recommended for use with this tool could be hazardous Service Information All Black amp Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service Whether you need technical advice repair or genuine factory replacement parts contact the Black amp Decker location nearest you To find your local service location refer to the yellow page directory under Tools Electric call 1 800 544 6986 or visit www blackanddecker com A CAUTION If the cord becomes damaged return the entire unit to manufact
17. ions section of this Instruction Manual and a full charge on the batteries Battery Operating Times OPERATING TIME CHART FOR LOAD AND BATTERY CAPACITY AVAILABLE Minutes 15 30 45 80 75 90 105120 135 150 165 180 195 210 235 240 For example as shown in the above graph using a 400 A h battery batteries if the average power usage will be 1000 watts the operating time will be about 150 minutes A larger capacity battery will deliver more Operating time between recharges Note The manufacturer recommends conservative estimates when selecting a battery More amp hours will deliver a reserve capacity and a larger capacity battery will not be subject to deep discharges Ideally the number of amp hours A h you expect to use should be less than 50 of the battery s rated capacity Protective Features LOW BATTERY ALARM An audible alarm will sound when the 12 volt DC power supply voltage drops down to 10 5 0 3 volts This indicates that the battery needs to be charged or there is an excessive voltage drop between the battery power source and the inverter Notes It is normal for the alarm to sound when the inverter is being connected to or disconnected from 12 volt DC power source This does not indicate a problem However if this alarm sounds continuously discontinue inverter operation and charge the battery before resuming operation If the voltage drops to 10 0 volts DC the inverter will automatically shut down If the lo
18. n turn the unit ON again No AC output Fuse s open Check DC input fuse s in vehicle Replace green LED not lit the fuse with one of the same type and rating if necessary Low battery alarm Low battery voltage Recharge battery Remove load from the sounds continuously inverter while i battery Bad connection or wiring Tighten all DC connections all DC connections Motorized power tool Excessive start up load If appliance does not start appliance is will not start drawing excessive voltage and will not work with inverter Motorized power tool Purely inductive load Make the load not purely inductive Operate does not operate at an incandescent lamp at the same time as correct speed motor Television radio Snow in picture Keep inverter and antenna distant from each interference buzzing sound other Use shielded antenna Connect antenna to amplifier 12 CARE AND MAINTENANCE Storage 1 Ideal storage temperature range is 50 68 F 10 20 C 2 Store and use the inverter in a cool dry place with adequate ventilation 3 Avoid locations that are exposed to heating units radiators direct sunlight or excessive humidity or dampness Fuse Replacement This inverter is equipped with multiple internal fuses Normally these fuses will not blow unless there is a serious problem inside the unit Internal fuses are replaceable however only trained personnel should attempt fuse replacement Refer to the Serv
19. nce or modification of tools or equipment could result in serious injury and property damage There are certain applications for which tools and equipment are designed Black amp Decker strongly recommends that this product NOT be modified and or used for any application other than for which it was designed Read and understand all warnings and operating instructions before using any tool or equipment WARNING This product or its power cord contains lead a chemical known to the State of California to cause cancer and birth defect or other reproductive harm Wash hands after handling WARNING TO REDUCE THE RISK OF ELECTRIC SHOCK Do not connect to AC distribution wiring e Do not make any electrical connections or disconnections in areas designated as IGNITION PROTECTED This unit is NOT approved for ignition protected areas NEVER immerse the unit in water or any other liquid or use when wet Do not insert foreign objects into the AC outlet or the USB outlet WARNING TO REDUCE THE RISK OF FIRE Do not operate near flammable materials fumes or gases DO NOT expose to extreme heat or flames CAUTION TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE e Remove appliance plug from outlet before working on the appliance DO NOT attempt to connect or set up the unit or its components while operating your vehicle Not paying attention to the road may result in a serious accident e Always use the inverter
20. ncorporates a higher quality power amplified supply Television Interference The Inverter is shielded to minimize interference with TV signals However in some instances some interference may still be visible particularly with weak TV signals Try the following corrective measures Position the inverter as far as possible from the television the antenna and the antenna cables Use an extension cable if necessary Adjust the orientation of the inverter the antenna cables and the TV power cord to minimize interference Make sure the antenna feeding the television provides an adequate snow free signal and that high quality shielded antenna cable is used Do not use the inverter to operate high power appliances or tools at the same time you are using it to operate the TV Make sure the inverter s case is properly grounded refer to the Permanent Installation Procedure section of this Instruction Manual Resetting the Unit After over voltage or thermal automatic shutdown the VEC054D will reset automatically To reset all other units turn the ON OFF Power Switch to the OFF position then back ON Fault Protection and Troubleshooting Guide INVERTER POWER SWITCH TURNED ON Trouble Indication Possible Cause No AC output DC input is below 10 volts Recharge or replace battery red LED lit Excessive appliance load Turn unit OFF Reduce the load wait for the thermal shutdown inverter to cool down the
21. ng labels become illegible or are missing call 1 800 544 6986 for a free replacement gt w Pp SPECIFICATIONS Maximum continuous power 2000 watts Surge capacity peak power 4000 watts Output voltage range 105 125 volts Output frequency 58 62 Hz Output voltage 110 120 VAC 60 Hz Maximum efficiency gt 87 Full load efficiency gt 82 No load current draw gt 1 0 amp Over voltage shutdown 15 5 0 5 volts DC Low voltage shutdown 10 0 0 3 volts DC Thermal shutdown auto reset Yes North American standard outlets 3 ANL fuse rating for direct hardwire 500 Proper cable gauge AWG 6 ft 1 0 Proper cable gauge AWG 10 ft 3 0 For lengths greater than 10 feet please call 1 800 544 6986 Imported b See Tools Electric Back amp Decker US iges A Towson MD 21286 U S A BD092107
22. oor wall or other flat surface Ideally the mounting surface should be cool to the touch It is more efficient to use longer AC wiring than DC wiring so install the inverter as close as possible to the 12 volt DC power source Vector inverters should be operated in horizontal position if it is to be mounted on a wall mount it horizontally so that indicators switches outlets and terminal blocks on the front panel are visible and accessible 1 If inverter is to be installed in a vehicle it is recommended that the unit be shock mounted to either the floor in a clear safe area or on a secure flat surface 2 Locate a convenient place to mount the inverter and fuse holder 3 Perform a test routing of the proposed cable length but don t do any cutting at this time refer to the diagram in the Battery Configuration section of this Instruction Manual 4 Be sure that the positive and negative cables to the battery do not exceed six feet 5 Using an appropriate AWG cable see the diagram on page 7 reposition the inverter and fuse holder if necessary 6 After you have performed the above preliminary installation steps proceed with the actual inverter installation Contact the manufacturer for any further installation information or questions Note This procedure is for using locally purchased supplies If a Vector Cable Set is used follow the directions included with that set PERMANENT INSTALLATION PROCEDURE
23. oves inverter operation by e Gradual voltage ramp up during inverter start up eliminating failed cold starts under load e Output that momentarily dips in voltage and quickly recovers to allow large motorized loads to start eliminating most shutdowns from momentary overloads A new technology that cools the power transistors more efficiently and combined with Soft Start dramatically increases reliability and life of the product Added safety features include automatic shutdown and a low battery alarm to prevent damage to your battery FEATURES On the front panel are two LED indicators The green LED indicates power and proper operation of the inverter the red LED indicates inverter shutdown from over load or over temperature condition or abnormal input voltages The ON OFF Switch turns the inverter ON and OFF The switch can also be used to force reset of inverter circuits by switching it OFF then back ON again All models also feature a port to attach a remote control sold separately 120 volt AC power is supplied through three North American three prong type outlets The outlets can accommodate either two or three pin AC plugs Controls and Functions Front View Diagram Back View Diagram GREEN POWER LED RED FAULT ON OFF LED INDICATOR POWER SWITCH HIGH SPEED POSITIVE COOLING FANS TERMINAL NEGATIVE REMOTE CONTROL a A ONT SOLD SEPARATELY TERMINAL Maxx SST Safety Features Built in Automat
24. ow or the cables may be too long or the gauge too light Having checked and if necessary corrected these conditions refer to the Service Information section of this Instruction Manual for assistance if problems persist Connection To Load The Power Inverter is equipped with standard North American three prong type outlets Plug the cord from the equipment you wish to operate into the AC outlet s Make sure the combined load requirement of your equipment does not exceed maximum continuous power The Power Inverter is engineered to be connected directly to standard electrical and electronic equipment in the manner described above Do not connect the Power Inverter to household or RV AC distribution wiring Do not connect the Power Inverter to any AC load circuit in which the neutral conductor is connected to ground earth or to the negative of the DC battery source A WARNING Do not connect to AC distribution wiring Operating Tips For best operating results the inverter should be placed on a stable flat surface The inverter should only be used in locations that meet the following criteria DRY Do not allow water or other liquids to come into contact with the inverter COOL Surrounding air temperature should be between 0 C and 40 C ideally between 15 C and 25 C 60 80 F Keep the inverter away from direct sunlight when possible WELL VENTILATED Keep the area surrounding the inverter clear to ensure fr
25. rter To do this read the labels on the equipment to be operated 2 Estimate the number of hours the equipment will be in use between battery recharges Determine the total watt hours of energy use the total running time and the average power consumption Keep in mind that some appliances are not drawing the same power continuously For example a typical home use coffee maker draws 500 watts during brew time approx 5 minutes but maintains the pot temperature at only about 100 watts Typical use of a microwave is only for a few minutes sometimes at low power Runtime The following graph is a set of curves that show how appliance load in watts or in amperes affects runtime These curves are only estimates of operating time dependent upon e The condition of the batteries The state of charge on the batteries The amount of other DC appliances drawing current from the batteries Three curves were developed for a battery of 50 Ampere Hours AH capacity and three for multiple batteries in parallel The higher capacity curves are for 120 AH 200 aH and 400 aH capacities These large capacity batteries clearly extend operating time at full load To extend operating time in general reduce the heavy appliance load to a minimum Remember you are operating on stored energy and probably under power loss conditions Note All operating time curves assume permanent installation with the appropriate DC input wire See the Specificat
26. sumption of the load by 10 Example If a load is rated at 200 watts AC the power source must be able to deliver 200 divided by 10 20 amperes The inverter has built in overload protection so that if you do exceed the inverter s output capacity continuously the unit will automatically shut down Once the excessive load is removed the inverter can be restarted and resume normal operation Note To restart the inverter turn it off and then on again The on off Switch is located on the unit s Front Panel refer to the Control and Functions section of this Instruction Manual The inverter powers resistive loads the easiest however larger resistive loads such as electric stoves or heaters could draw more wattage than the inverter can deliver on a continuous basis CAUTIONS Ensure that total continuous power consumption of all tools and or appliances connected to the inverter and in use does not exceed the inverter s continuous watts rating Also ensure that start up wattage for inductive loads does not exceed peak watts for more than a second Appliances such as microwave ovens will normally draw more than their rated current and could possibly overload the inverter when operating simultaneously with other appliances For example A 600 watt microwave oven draws approximately 940 watts The following chart shows the approximate amperage and corresponding wattage at 120 volts AC for various common tools and appliances
27. t or in direct sunlight ELECTRICAL FAULT CIRCUIT INTERRUPTOR protection should be provided on the circuits or outlets to be used Receptacles are available having built in electrical fault circuit interruptor protection and may be used for this measure of safety USE OF ACCESSORIES AND ATTACHMENTS The use of any accessory or attachment not recommended for use with this appliance could be hazardous Note Refer to the accessory section of this manual for further details STAY ALERT Watch what you are doing Use common sense Do not operate tool when you are tired CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Do not use tool if switch does not turn it on and off DO NOT OPERATE portable electric tools near flammable liquids or in gaseous or explosive atmospheres Motors in these tools normally spark and the sparks might ignite fumes OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension
28. tery but do not connect the battery yet oon 10 13 Connect the stripped soldered longer end of the positive cable to the red stud marked on the inverter and tighten the retaining nut 14 Connect the stripped soldered end of the negative cable to the black stud marked on the inverter and tighten the retaining nut 15 Connect the other long end of the positive cable to one terminal of the heavy duty fuse holder 16 Connect the other conductor of the heavy duty fuse holder to the short positive battery terminal 17 Connect the other end of the negative cablewith the ring terminal to the negative battery terminal 18 Connect an insulated wire at least 12 AWG between the chassis grounding screw on the inverter s case and a solid electrical ground to minimize possible electrical noise in TVs and radios Do not connect this wire to the negative DC input terminal 19 Ensure that all electrical connections have been tightened 20 Ensure that the inverter s on ofF Switch is in the off position 21 Insert the fuse into the fuse holder There may be some sparking 22 Ensure the 12 volt DC power source has an adequate charge 23 Turn the inverter ON and apply a test load to the 120 volt AC outlets Ring terminals are not included and must be supplied by user If after following all of the above steps the inverter does not perform properly the source voltage may be too l
29. urer immediately for service repair FULL TWO YEAR HOME USE WARRANTY Black amp Decker U S Inc warrants this product for two years against any defects in material or workmanship The defective product will be replaced or repaired at no charge in either of two ways The first which will result in exchanges only is to return the product to the retailer from whom it was purchased provided that the store is a participating retailer Returns should be made within the time period of the retailer s policy for exchanges usually 30 to 90 days after the sale Proof of purchase may be required Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges The second option is to take or send the product prepaid to a Black amp Decker owned or authorized Service Center for repair or replacement at our option Proof of purchase may be required Black amp Decker owned and authorized Service Centers are listed under Tools Electric in the yellow pages of the phone directory and on our website www blackanddecker com This warranty does not apply to accessories This warranty gives you specific legal rights and you may have other rights which vary from state to state or province to province Should you have any questions contact the manager of your nearest Black amp Decker Service Center This product is not intended for commercial use FREE WARNING LABEL REPLACEMENT your warni
30. w voltage alarm sounds when the battery is fully charged refer to the Troubleshooting section of this Instruction Manual CIRCUIT PROTECTION The inverter has electronic circuit protection against overload or short circuit conditions A CAUTION If turning the ON OFF Switch OFF then ON again does not reset the inverter DO NOT ATTEMPT TO OPEN THE INVERTER Opening the inverter for any reason will void the warranty The unit must be returned to Vector Manufacturing for testing and repair by professional factory technicians INSTALLATION MAXX SST inverters will provide you with continuous electrical power when powered by a 12 volt DC source such as a vehicle battery or a multiple battery configuration see the diagram under Battery Configuration page 6 This manual does not describe all of the possible configurations Operating Environment Do not locate inverters in an area room or compartment where explosives or flammable fumes might be present such as engine rooms engine compartments and boats or small unvented battery compartments To avoid possible dangerous conditions the inverters must be located where 1 The unit is kept dry 2 Air temperature is between 30 F 1 C non condensing and 105 F 40 C 3 At least three inches of clearance from other objects is maintained for cooling airflow 4 The unit is not exposed to direct heat sunlight or to explosive or flammable fumes and 5 The unit is as close to
31. wo 12 volt batteries connected in parallel On larger applications the power source may be several batteries connected in parallel as shown in the following Battery Wiring diagram Battery Configuration FUSE TO BATTERY LENGTH FUSE TO INVERTER LENGTH MAX FEET OF AWG WIRE See the Specifications section FUSE HOLDER 9 MAXX SST 7 POWER INVERTER FEET OF AWG WIRE See the Specifications section BATTERY CHARGING FROM COMMERCIAL AC ENGINE SOLAR ETC BATTERY Note For typical heavy duty uses the manufacturer recommends a specified or equivalent ANL fuse be added as Close as possible to the power source battery positive terminal The fuse amperage size must be appropriate to allow simultaneous operation of all the AC appliances to be powered with delay characteristics that allow for the momentary high start up current requirements of inductive loads Use the recommended fuse block fuse holder and fuse or an electrical equivalent For full rated output and motor start up surge output ensure that the installation is configured to handle the full load See the Specifications section of this Instruction Manual Determining Battery Size To determine the minimum battery size you will need to operate appliances from MAXX SST inverters follow these steps 1 Determine the wattage of each appliance and or tool you will need to simultaneously operate from the inve
32. y not be able to start some of these motors even though their rated current draw is within specifications for this power inverter If a motor refuses to start observe the battery voltage using a DC voltmeter while trying to start the motor If the battery voltmeter drops below 11 volts while the inverter is attempting to start the motor this may be why the motor won t start Make sure the battery connections are tight and the battery or batteries is are fully charged If the connections are good and the battery is charged but the voltage still drops below 11 volts you may need to use a larger battery or battery combination A CAUTION Rechargeable Devices Certain rechargeable devices do not operate well from a modified sine wave inverter They only operate properly from a standard household outlet which provides a pure sine wave Therefore the manufacturer recommends that these types of devices be operated from a standard household outlet only not from the inverter This problem does not occur with most battery operated equipment Most of these devices use a separate charger or transformer that is plugged into an AC receptacle This inverter is easily capable of running most chargers and transformers OPERATING INSTRUCTIONS Power Source Requirements The inverter will operate from input voltages between 11 and 15 volts DC If the voltage drops below 10 5 volts an audible low battery warning alarm will sound The inverter will s
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