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Black & Decker 4040 Owner's Manual
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4. ating and changing accessories 13 DISCONNECT TOOLS When not in use before servicing when changing accessories such as blades bits cutters etc 14 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 15 AVOID ACCIDENTAL STARTING Don t carry plugged in tool with finger on switch Be sure switch is OFF when plugging in 16 OUTDOOR USE EXTENSION CORDS wWhen tool is used outdoors use only extension cords suitable for use out doors and so marked 17 DO NOT OPERATE portable electric tools in gaseous or explosive atmospheres Motors in these tools normally spark and the sparks might ignite fumes GROUNDING This tool should be grounded while in use to protect the operator from electric shock The tool is equipped with an approved three conductor cord and three prong grounding type plug to fit the proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect the green or green and yellow wire to a live terminal If your unit is for use on less than 150 volts it has a plug like that shown in Figure A If it is for use on 150 to 250 volts it has a plug like that shown in Figure D An adapter Figures B and C is available for connecting Figure A plugs to two prong recep tacles The green colored rigid ear lug etc must be connected to a permanent ground such a
5. o1oe GY Su Ae 1oJ q p l1e51iqni Aj dosd sem 00 INOA NOILVOINENT SAFETY RULES FOR POWER TOOLS 1 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 2 AVOID DANGEROUS ENVIRONMENT Don t expose power tools to rain Don t use power tool in damp or wet loca tions And keep work area well lit x 3 KEEP CHILDREN AWAY All visitors should be kept safe _ distance from work area 4 STORE IDLE TOOLS When not in use tools should be stored in dry high or locked up place out of reach of children 5 DON T FORCE TOOL It will do the job better aiid safer at the rate for which it was designed 6 USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool 7 WEAR PROPER APPAREL No loose clothing or jewelry to get caught in moving parts Rubber gloves and footwear are recommended when working outdoors 8 USE SAFETY GLASSES with most tools Also face or dust mask if cutting operation is dusty 9 DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges 10 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 11 DON T OVERREACH Keep proper footing and balance at all times 12 MAINTAIN TOOLS WITH CARE Keep tools sharp at all times and clean for best and safest performance Follow _instructions for lubric
6. s a properly grounded outlet box No adapter is available for a plug as shown in Figure D Adapter shown in Figures B amp C is Not for Use in Canada irregular and bumpy and the tool GROUNDING continued We recommend that you NEVER disassemble the tool or try to do any rewiring in the electrical system Any repairs should be performed only by B amp D Service Centers or other qualified service organizations Should you be determined to make a repair yourself remember that the green colored wire is the grounding wire Never connect this green wire to a live terminal If you replace the plug on the power cord be sure to connect the green wire only to the grounding longest prong on a 3 prong plug SWITCH To start tool depress trigger to stop release trigger To lock trigger in ON position for continuous operation depress trigger push in locking button and release trigger To release locking mechanism and turn off tool depress trigger and release ATTACHING DISCS 1 Place Backing Pad and sanding disc on spindle of tool 2 Screw Clamp Washer PARTIALLY on the spindle 3 With one hand depress the spin dle lock button and hold the button down Grasp the pads and sanding disc with the other hand and turn by hand to tighten the entire assembly fig 1 To remove pads and discs depress spindle lock button grasep the pads and disc and turn pad and disc assembly in opposite direc
7. tion OPERATION Grasp the control handles firmly and operate the tool freely without forced effort or unnecessary pressure For maximum efficiency the tool must be positioned so that the sanding disc is at the proper angle to the work Fig 2 marked RIGHT illus trates how the tool is tipped slightly In order to let the maximum amount of abrasive contact the work without affecting the smoothness of the sand ing action Fig 3 and Fig 4 marked lt J wRoN6 WRONG show incorrect positions pees which allow either too little or too Fig 3 much abrasive contact If only the outer edge of the sanding disc is used as in Fig 3 a rough cut sur face will result If the sanding disc is pressed flat against the work as in Fig 4 the cutting action will be will be difficult to control CLEANING Blowing dust and grit out of the main ana housing by means of an air hose is recommended and may be done as often as dirt is seen collecting in and around the ventilator vents The motor should be running while air is being blown into the air vents
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