Billy Goat SV50HR User's Manual
Contents
1. 4 Part No 890049 Form No F100202A Do not store with debris in bag Organic debris generates heat during decomposi tion and could damage the bag or start a fire Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline Page 5 of 8 PUT OIL IN ENGINE BEFORE STARTING 16 Operation ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the handle Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position Honda only CHOKE Operated with throttle control Honda Post to prime Briggs amp Stratton STARTING 16 1 VACUUM NOZZLE HEIGHT ADJUSTMENT The vacuum nozzle is raised and lowered by pulling slightly upward on handle and pulling height adjust T2. Handle item 23 at operators left hand Lift handle up or down to desired height then release T handle FOR MAXIMUM PICKUP Adjust nozzle height as close to debris as possible but without blocking airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire VACUUMING OPERATION 16 2 Note Frequently empty debris to prevent bag overloading with more weight than you can lift Bag liners are included and available for use in various conditions where debris will be vacuumed see Bag Liner Options shown on page 1 DO NOT place bag on or near hot surface such as engine Debris bags are normal replaceable wear items DEBRIS BAG 16 3 Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during transport NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor 16 5 HANDLING amp TRANSPORTING STORAGE 16 4 Be sure engine has come to a complete st
3. decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate Purchased from Purchase Date 21 Serial Plate Record your machine model serial number and date of purchase and where purchased min 1 1803 S W Jefferson Lee s Summit MO 64062 USA Tel 816 524 9666 Fax 816 524 6983 Model Serial No Unit Weight Engine Power lbs kg kW rpm R MAINTENANCE IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug 2 Drain fuel and oil from the engine 3 Remove engine impeller and mounting plate by removing nuts item 26 around outside of housing 4 Leaving engine fastened to plate remove impeller bolt item 50 and lock washer and slide impeller off crankshaft A puller may be required CAUTION Do not drop impeller 5 If impeller does not slide off crankshaft place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 6 If the impeller cannot be loosened obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Invert engine and impeller and support engine above ground to prevent recoil damage Thread longer bolt by hand into the cranksh
4. MINAL PIGGYBACK 3 16 890010 1 55 LABEL DO NOT FILL WHEN ENGINE IS HOT 400268 1 56 LABEL EAR EYE BREATHING 890254 1 57 LABEL DANGER FLYING DEBRIS 810736 1 58 LABEL READ OWNER S MANUAL 890301 1 59 LABEL DANGER CUT FINGER 400424 2 60 PLATE UPPER HEIGHT ADJUST 890005 1 Part No 890049 Form No F100202A Page 8 of 8 Before Requesting Service Review These Suggestions 20 Engine Service and Warranty Contact your nearest engine manufacturer s authorized servicing dealer 22 1 22 BILLY GOAT INDUSTRIES INC 1803 S W JEFFERSON LEE S SUMMIT MO 64082 USA PHONE 816 524 9666 FAX 816 524 6983 www billygoat com WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions The
5. ONS GENERAL SAFETY PARTS BAG CONTROLS amp LABELS ASSEMBLY OPERATION PARTS DRAWING amp LIST MAINTENANCE TROUBLESHOOTING WARRANTY PROCEDURE 6 7 8 8 5 4 3 3 3 2 8 VIBRATION VIBRATION LEVELS 2 5g SOUND 8 7 Page 2 of 8 IN THE INTEREST OF SAFETY THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp ENGINE MANUAL WARNING DO NOT 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recom mended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate
6. Page 4 of 8 PUT OIL IN ENGINE BEFORE STARTING Read all safety and operating instructions before assembling or starting this unit ASSEMBLY 10 Your Billy Goat is shipped from the factory in one carton completely assembled except for the upper handle and accessories Included with machine are caster kit 890447 felt filter bag 1 each lawn liner 3 each and litter liner 3 each 6 CONNECT spark plug wire 7 VERIFY fuel valve on SEE ENGINE MANUFACTURER S MANUAL some engine manufac tures have different oil checking procedures 1 REMOVE items 8 locknut amp 74 screws from lower handle item 27 Attach and securely tighten upper handle item 6 to lower handle as shown 3 UNFOLD the debris bag item 1 position bottom of bag rod below the bag plate and pull up and rotate the top of the bag rod up and secure with the latch 4 ATTACH bag hanger strap to bag supports item 11 preassembled to upper handle 4a Bag hanger straps are designed for adjustment when more clearance is required between bag and ground Typically the bottom loop of the strap is used when operating on turf 2 REMOVE deflector item 83 from box Discard packing material Remove carriage bolts item 31 and nut item 4 from deflector Install to bag plate item 13 as shown reusing parts removed nut should be on side shown Failure to attach deflector may result in premature wear to bag 1 2 3 5 6 7
7. Part No 890049 Form No F100202A Page 1 of 8 T h a n k Y o u f o r S e l e c t i n g Operator Owner s Manual 1 3 ACCESSORIES 2 NOZZLE WEAR GUARD STANDARD P N 890413 Extends nozzle life when used along curbs and hard surfaces Heavy Duty Vacuum Hose Kit P N 900998 4 102mm x 7 3 05m For vacuuming in hard to reach areas HOSE KITS CASTER KIT P N 890447 For use on hard surface SV50HR Quiet Vac BAG LINER OPTIONS Felt Filter P N 890435 Litter Liner P N 890006 Lawn Liner P N 890009 For use in all dusty conditions Can be used with other liners For use on hard surface where a variety of debris is present Used to collect leaves thatch amp grass PACKAGED SINGLY QTY 5 PER PACKAGE QTY 5 PER PACKAGE R SV50HR ENGINE H P 5 5 4 1kW ENGINE TYPE HONDA OHV ENGINE FUEL CAP 1 2qt 1 1L ENGINE OIL CAP 0 63qt 0 60L WEIGHT UNIT 151 68 5kg WEIGHT SHIPPING 174 78 9kg ENGINE WEIGHT 36 16 3kg UNIT LENGTH 62 1 57m UNIT WIDTH 26 75 0 68m UNIT HEIGHT 42 1 07m SPECIFICATIONS Hose Extension Kit P N 890045 Kit contains a connector and a clamp Hose is not included Part No 890049 Form No F100202A Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 04 02 98 under the conditions listed 6 SAFETY INSTRUCTI
8. W 3 8 X 1 1 2 TAPTITE 890408 4 20 SPRING COMPRESSION 900136 1 21 TIRE ONLY PER ASSY 900507 1 22 PIN HAIR COTTER 900471 1 23 CABLE HEIGHT ADJUSTMENT 890019 1 24 BOLT CARRIAGE 5 16 18 x 4 1 2 8024054 4 25 GRIP HANDLE 400570 2 26 NUT LOCK 5 16 18 HEX 8160002 6 27 HANDLE LOWER 890346 1 28 PLATE HANDLE SUPPORT 900933 1 29 ENGINE PLATE MOUNT 890337 1 30 WASHER FLAT CUT 5 16 8171003 2 31 SCREW CARRAIGE 1 4 20 x 3 4 8024021 12 32 SCREW CAP 1 4 20 x 1 2 HWH 890359 6 33 STRAIN RELIEF HAYCO 1244 500282 1 34 WHEEL ASS Y incl items 21 900509 4 35 WASHER 0 75 C 900997 1 0 36 PLATE DEFLECTOR SV 890011 1 37 HEIGHT ADJUST ASSY incl items 18 20 22 23 25 890013 1 38 SEAL BAG 890018 2 39 1 2 13 CAP NUT NP W PATCH 890530 4 40 SCREW CAP 1 4 20 x 1 1 4 8041007 4 41 HARNESS ASSY 890442 1 42 SCREW SELF TAPPING 10 24 x 1 2 8123086 1 43 NOZZLE MAINFRAME ASS Y incl one of items 29 44 42 890391 1 44 PLUG HOUSING 900146 1 45 SCREW CAP 1 4 20x 1 3 4 8041009 2 46 SCREW SM 1 4 x 3 4 TYPE A 8122082 4 47 PLATE SKID incl items 78 890413 1 48 IMPELLER ASS Y incl items 49 50 51 890382 1 49 KEY 900162 2 50 WASHER LOCK 3 8 TWISTED TOOTH 400502 1 51 SCREW CAP 3 8 24 x 1 HARDENED TORQ 50 FT LBS 68N m 900154 1 52 HOUSING ASS Y incl items 29 62 84 86 890388 1 53 ENGINE HONDA 5 5 H P GXV160 KN12 900615 1 54 TER
9. aft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 7 To reinstall impeller use a new impeller bolt and lockwasher 8 Tighten impeller bolt Torque impeller bolt to 50 Ft Lbs 68 N m 9 Reinstall engine impeller and mounting plate onto housing in reverse order of removal 10 Before connecting spark plug wire slowly pull engine starting rope to insure that impeller rotates freely 11 Reinstall spark plug wire Use only a qualified mechanic for any adjustments disassembly or any kind of repair DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP RECONNECT SPARK PLUG WIRE GUARDS BAG CAPS AND OR HOSE BEFORE STARTING ENGINE ENGINE See engine manufacturer operator s instructions 17 1 17 Engine See Engine Manual Check for excessive vibration Clean Debris Bag Inspect for loose parts Maintenance Operation Follow these hourly maintenance intervals Maintenance Schedule Inspect for worn or damaged parts Every 5 hrs or Daily Every Use 17 2 For damaged or imbalanced impeller Problem Possible Cause Solution Will not vacuum or has poor vacuum performance Dirty or full debris bag or filter Clean debris bag and filter Shake bag clean or w ash Nozzle height se
10. allation instructions 890007 Check Lawn Liner Installation Instructions 890432 Throttle Control STOP SLOW FAST CONTROLS These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels Label Danger Keep Hands and Feet Away Item 29 Part No 400424 Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING 400268 WARNING 14 15 13 Honda Place in fast position to start INSTRUCTION LABELS ENGINE LABELS DANGER 810736 Label Danger Flying Material Item 62 Part No 810736 Label Read Owner s Manual Item 84 Part No 890301 890254 Label Ear Eye Breathing Item No 86 Part No 890254 When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table above If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach American Honda Phone 770 497 6000 Fax 770 497 6011 Honda Part No 890049 Form No F100202A
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12. engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 12 DO NOT run engine at excessive speeds This may result in injury amp or damage to unit 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT
13. instructions 8 Inspect machine and work area before starting unit 5 WARNING The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WIND DIRECTION HUMIDITY TEMPERATURE BAROMETRIC PRESSURE Sound tests conducted were in accordance with 2000 14 EEC and were performed on 2 13 2002 under the conditions listed GENERAL CONDITION 30 34 Hg 770mm Hg 29 South East 2 MPH 3 2 kmh 48 F 8 9 C Sunny WIND SPEED NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model 109 dB WIND DIRECTION HUMIDITY TEMPERATURE BAROMETRIC PRESSURE GENERAL CONDITION 29 1 Hg 739mm Hg 41 East 5 MPH 8 0 kmh 67 F 19 4 C Sunny WIND SPEED SV50H MODEL Sound level of 97 dBA at operator position Part No 890049 Form No F100202A Page 3 of 8 Debris Bag 890351 Check These items should be included in your carton If any of these parts are missing contact your dealer PACKING CHECKLIST GENERAL SAFETY For your safety and the safety of others these directions should be followed Use of Ear Protection is recommended while operating this machine Use of Eye and Breathing protection is recom mended when using this machine especially in dry and dusty condition
14. op before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 2 3 Many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle Machine or pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare Felt Filter 890435 is a good way to reduce down time while dirty bags are being cleaned IF YOUR UNIT FAILS TO START See Troubleshooting on page 8 Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds Note Allow green chips to dry before spreading around living plants COMPOST 16 10 Hint SPARK PLUG THROTTLE STOP BAG PRESENCE SWITCH NOTE Outer bag and rod items 1 and 3 MUST depress the bag presence switch item 17 for the unit to start See fig 1 fig 1 INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter as well as debris mixed with cans bottles and small amounts of sand however vacuuming cans bottles and sand will affect the longevity of your machine Inspec
15. s Debris bag directs dust toward ground away from the operator and the optional Felt Filter reduces the amount of dust reintroduced into the environment DO NOT place hands or feet inside nozzle intake opening near debris outlet or near any moving parts DO NOT start engine without debris bag connected firmly in place to exhaust outlet DO NOT start or operate machine with debris bag zipper open Check DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has come to a complete stop DO NOT remove hose kit cap on nozzle until engine has been turned off and has come to a complete stop DO NOT operate machine with hose cap bag or hose removed DO NOT use this machine for vacuuming exclusively sand dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT operate this machine on slopes greater than 20 DO NOT pick up any hot or burning debris or any toxic or explosive material DO NOT allow children to operate this equipment 9 11 Do not operate this machine without first reading owner s manual and engine manufacturer s manual Check Honda Engine Manual Literature Assy 890381 Check Owner s Manual 890049 Literature Accesso ries 890380 Check Check EU Declaration of Conformity amp EU Distributor List 890378 12 Check Warranty Card 400972 LITERATURE ASSY P N 890048 Check Litter LIner Inst
16. t machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 7 Like all mechanical tools reasonable care must be used when operating machine Part No 890049 Form No F100202A PARTS DRAWING Page 6 of 8 18 SV50HR Part No 890049 Form No F100202A Page 7 of 8 Denotes standard hardware item that may be purchased locally 19 Item PARTS SV50HR QTY No LIST Part No 1 OUTER DEBRIS BAG 890351 1 2 THROTTLE CONTROL 850270 1 3 ROD BAG NO CHANNEL 890036 1 4 NUT LOCK 1 4 20 8160001 17 5 SCREW CAP 1 4 20 x 1 1 2 HEX 8041008 2 6 HANDLE UPPER W GRIP 890439 1 7 AXLE HEIGHT ADJUST 890389 1 8 SCREW CAP 5 16 18 x 1 3 4 8041031 2 9 CLAMP CABLE 1 I D 900813 2 10 TY WRAP 900407 2 11 BAG BAG SUPPORT 900039 1 12 LATCH BAG 890356 1 13 PLATE BAG NO CHANNEL 890039 1 14 BRACKET HANDLE SV 890532 2 15 BOLT CARR 5 16 18 x 3 4 ZP 8024039 2 16 WASHER FLAT 1 2 SAE 8172011 4 17 SWITCH PLUNGER 890440 1 18 BRACKET LOWER HEIGHT ADJUSTMENT 890021 1 19 SCRE
17. t too high or too low Adjust nozzle height Hose kit cap missing Check for hose kit cap Clogged nozzle or exhaust Unclog nozzle or exhaust see page 5 Excessive quantity of debris Allow air to feed w ith debris Abnormal vibration Loose or out of balance impeller Check impeller and replace if required Loose engine Check Engine Engine w ill not start Throttle in off position Check throttle Engine not in full choke position Check throttle choke position Out of gasoline or bad or old gasoline Check throttle choke position and gasoline Spark Plug w ire disconnected Connect spark plug w ire Gas Valve off Turn on gas valve Dirty air cleaner Clean or replace air cleaner Contact a qualified service person Safety Interlock disengaged on bag plate Bag not fully engaged or Rod in bag is bent 109 dB TROUBLESHOOTING Gardening Supply Patio Barbecues Outdoor Barbecues Landmann Barbecues Gas Barbecues UK Charcoal Barbecues Gas Barbecues Cheap Gas Barbecues Masonry Barbecues Brush Cutters Brushcutters Blower Vacs Chain Saws Chainsaws Cultivators Cylinder Lawn Mowers Echo Chainsaws Echo Strimmers Electric Chainsaws Fertiliser Spreaders Garden Blowers Garden Rollers Lawn Rollers Garden Shredders Garden Tractors Garden Vacuums Hayter Lawn Mowers Hedge Cutters Hedgecutters Hover Mowers Husqvarna chainsaws Kaw
18. use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance
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