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Billy Goat KD612 User's Manual

1. 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 10 Using a new impeller bolt and lockwasher reinstall new impeller in reverse order 11 Tighten impeller bolt Torque impeller bolt to 50 Ft Lbs 68 N m see item 51 on page 15 12 Reinstall engine onto housing in reverse order of removal 13 Gas and oil 0 69 quart 14 Reinstall spark plug wire Part No 890033 11 Form No F062306A Faye y KD Owner s Manual Troubleshooting Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller or Check impeller and replace if required loose engine Check engine W ill not vacuum or has poor dirty debris bag Nozzle height set too Clean debris bag Shake bag clean or vacuum performance high or low Hose kit cap missing wash Adjust nozzle height Check for Clogged nozzle or exhaust Excessive hose kit cap Unclog nozzle or exhaust quantity of debris Allow air to feed with debris Engine will not start Stop switch off Throttle in off position Check stop switches throttle choke Engine not in full choke position Outof position and gasoline Connect spark gasoline Bad or old gasoline Sparkplug plug wire Clean or replace air filter Or wire disconnected Dir
2. The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison Part No 890033 4 Form No F062306A BILLY 2 GOAT W A 5 2 2 ODDO ooo o 890033 KD Owner s Manual DO NOT run this equipment indoors or in any poorly ventilated area Refueling outdoors is recommended DO NOT refuel this equipment while the engine is running Allow engine to cool for at least two minutes before refueling DO NOT store gasoline near an open flame DO NOT remove gas cap while engine is running DO NOT start or operate engine if strong odor of gasoline is present DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated DO NOT smoke while filling the fuel tank DO NOT check for spark with spark plug or spark plug wire removed Use an approved spark tester DO NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary DO NOT operate engine with grass leaves or other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns DO NOT l
3. level for your model General Conditions Sunny Temperature 45 F 7 2 C Wind Speed 5 mph 8 1 kmh Wind Direction South West Humidity 60 Barometric Pressure 30 18 Hg 767 mm Hg VIBRATION DATA VIBRATION LEVEL 0 34g 3 29m s Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 5 25 2006 under the conditions listed below General Conditions Sunny Temperature 89 F 31 7 C Wind Speed 13 6 mph 21 9kph Wind Direction East Humidity 22 8 Barometric Pressure 29 9Hg 101 3kpa INTENDED USE INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter and for chipping brush limbs corn and sunflower stalks and palm fronds Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Part No 890033 6 Form No F062306A BILLY 3 KD Owner s Manual GOAT W INSTRUCTION LA
4. 3 8 24 x 1 GR 8 TORQ 50 FT LBS 68N m 900154 OUSING ASS Y incl items 12 14 15 16 66 890371 5 ENGINE HONDA 5 5 H P GC160 2 1 900162 400502 900154 890371 5 890614 2 900162 400502 900154 890417 5 890614 1 1 890622 m z 0 2 m w 0 7 go n D gt z O I E gt z E 54 55 56 BOLT CARRIAGE 5 16 18 3 4 INE PVC SCREW CAP 3 8 1 1 2 TAPTITE 57 SCREW CAP 1 4 20 x 1 2 HWH 58 WASHER FLAT 1 2 SAE 59 SCREW SOCKET HD 5 16 18 x 3 4 GR 8 INCL ITEMS 18 20 22 23 2 13 CAP NUT NP W PATCH ABEL DANGER FLYING MATERIAL ABEL DO NOT FILL WHEN ENGINE IS HOT ONNECTOR BAG QUICK ABEL READ OWNER S MANUAL ABEL EAR EYE BREATHING 8024039 900732 5 890408 890359 8172011 890408 890359 79152011 4 15 890408 890359 8172011 4 15 1 890013 890530 810736 400268 890176 890301 890254 1 4 890013 890530 810736 400268 890176 890301 890254 1 4 890013 890530 810736 400268 890176 890301 890254 61 62 63 64 65 o E 4 lt TPES 1 1 cS lt AB A AIA oo Co no rr olr r O gt cC gt lt 1 Part No 890033 Form No F062306A S Faye y KD Owner s Manual FORCE BLOWER AERATOR If you liked this product please feel f
5. Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 890033 12 Form No F062306A BILLY ave KD Owner s Manual Service Performed Part No 890033 13 Form No F062306A y KD Owner s Manual PARTS DRAWING KD Part No 890033 14 Form F062306A BILLY KD Owner s Manual PARTS LIST ITEM KD612 KD512HC KD512HCS QTY 1 PRO DEBRIS BAG service 890305 1 890023 1 890023 standard EN hardware eS item that NUT LOCK 1 4 20 8160001 7 8160001 7 8160001 may be SCREW CAP 1 4 20 1 1 2 HEX 8041008 8041008 8041008 8 purchase HANDLE ASS Y incl items 4 5 5 5 11 2 75 2 76 900054 1 900054 1 900054 d locally 7 AXLE HE
6. BELS The labels shown below were installed on your BILLY GOAT KD Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING ITEM 49 DANGER FLYING DEBRIS AND FEET AWAY P N 890254 ITEM 62 P N 810736 ITEM 29 P N 400424 4 WARNING EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING LABEL READ MANUAL LABEL EXPLOSIVE FUEL DEBRIS BAG LABEL ITEM 84 P N 430363 ITEM 63 P N 400268 ITEM 1 ENGINE LABELS HONDA BRIGGS amp STRATTON b WARNING Read Owner s Manual Before Operating B READ OWNER S MANUALS BEFORE OPERATION E LIRE LE MANUEL FURENT USAGE Operating Lire le manuel d utilisation avant la mise en route VOR INBETRIEBNAH Instructions before running engine i i BEDIENUNGSANLEITUNG DURCHLESEN Vor Inbetriebnahme Bedienungs und Wartungsanleitung lesen NO UTILIZAR SIN ANTES NO HABER LEIDO EL MANUAL l Gasoline flammable low engine Favor leer las instrucciones de operacion antes de operar el motor to cool at least 2 minutes before elg Consultare il Manuale Uso e Manutenzione prima dell utilizzo 9P Engines emi
7. IGHT ADJUST 890389 1 890389 1 890389 SCREW HANDLE 5 16 18x 1 3 4 8041031 2 8041031 2 8041031 900407 2 900407 2 900407 10 8041009 1 8041009 1 8041009 900039 2 900039 2 900039 12 DOOR EXHAUST ASS Y incl item 62 890148 890148 1 890148 13 890402 1 890402 1 890402 14 BOLT CARRIAGE 1 4x3 4 8024021 2 8024021 2 8024021 15 817200 1 817200 1 8172008 16 8171002 10 8171002 10 8171002 OOOO U UO 18 890021 1 890021 1 890021 19 890005 1 890005 1 890005 20 900136 1 900136 1 900136 21 900507 1 900507 900507 22 900471 1 900471 900471 23 890019 1 890019 1 890019 24 8024054 4 8024054 4 8024054 eee 26 8160002 8160002 8160002 6 27 890346 1 890346 1 890346 28 900933 1 2 900933 1 2 2900933 1 2 29 400424 2 400424 2 400424 2 30 8171003 2 8171003 2 8171003 D 32 8161041 33 400570 2 400570 34 900509 4 900509 4 900509 35 WASHER 0 75 900997 0 1 900997 0 1 900997 0 37 38 39 CREW SM 1 4 3 4 TYPE A LATE SKID incl items 54 PACER IMPELLER 8122082 890413 890616 890616 1 42 CREW SELF TAPPING 10 24 x 1 2 8123086 1 8123086 1 8123086 43 NOZZLE MAINFRAME ASS Y incl one of items 29 44 42 890391 1 890391 1 890391 44 900146 1 900146 1 900146 45 LINER HOLD PLATE 890618 2 890618 2 890618 47 MPELLER ASS Y incl items 49 50 51 900215 1 890615 1 890615 49 50 51 52 53 900162 ASHER LOCK 3 8 TWISTED TOOTH 400502 CREW CAP
8. KD Owner s Manual BILLY GOAT KD VACUUM Owner s Manual KD612 KD512HC KD512HCS Accessories Optional Debris bags SHREDDER ON BOARD NOZZLE WEAR CASTER KIT STANDARD DEBRIS BAG ZIPPERLESS KIT VACUUM PLATES TURF PRO COVER QUICK BAG HOSE KIT DEBRIS BAG Shreds 4 102mm x STD ON For use on For use in Directs dust For non dusty leaves 7 2 13m KD512HCS hard surface leaves and downward conditions that reducing total For Extends nozzle grass in non away from are damaging volume vacuuming in life when used dusty operator to zippers hard to reach along curbs and conditions areas hard surfaces P N 890209 P N 890041 P N 890413 P N 890412 P N 890028 P N 900801 Part No 890033 1 Form No F062306A GOAT v KD Owner s Manual THANK YOU for purchasing a BILLY GOAT KD Vacuum Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST 8 ASSEMBLY 8 OPERATION 9 10 MAINTENANCE 11 TROUBLESHOOTING AND WARRANTY PROCEDURE 12 MAINTENANCE RECORD 13 ILLUSTRATED PARTS amp PARTS LISTS 14 15 Part No 890033 2 Form No F062306A BIL
9. LY KD Owner s Manual GOAT W SERIAL PLATE DATA Record the model number serial number date of BiLLY qoam urchase and where purchased ege IE e INDUSTRIES INC Fax 816 524 6983 Purchase Date LLL Model Serial No Purchased From ___ e Specifications KD612 KD512HC KD512HCS Engine HP 6 0 4 47 kW 5 5 4 11 kW 5 5 4 11 kW Engine Type B amp S QUANTUM HONDA OHC HONDA OHC Engine Model 112K020124E1 GCV160AN1A GCV160AN1A Engine Fuel Capacity 1 5 gt 1 4 L 1 16 qt 1 1 L 1 16 qt 1 1 L Engine Oil Capacity 0 63 qt 0 6 L 0 58 qt 0 6 L 0 58 qt 0 6 L Total Unit Weight 98st 44 5 kg 998 45 0 kg 998 45 0 kg Overall Length 62 1 57m 62 1 57m 62 1 57m Overall Width 26 75 0 68 m 26 75 0 68 m 26 75 0 68 m Overall Height 42 1 07m 42 1 07m 42 1 07m Max operating slope 20 20 20 Lwa at operator position 111 dBa 111 dBa 111 dBa Lpa at operator position 97 dBa 97dBa 97dBa Vibration at operator position 0 34 g 3 29m s 0 27 g 2 86m s 0 27 g 2 86m s Part No 890033 3 Form No F062306A Faye y KD Owner s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment gnum This symbol indicates important information that will prevent injury to yourself or others AN O This symbol indi
10. and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds NOTE Allow green chips to dry before spreading around living plants Part No 890033 10 Form No F062306A BILLY KD Owner s Manual GOAT W MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Use daily Every 5 hrs daily Every 25 Hours Inspect for loose worn or damaged parts Clean Debris bag Engine See Engine Manual Check for excessive vibration Check bag strap tightness Lowe po o o s Lubricate wheels IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug 2 Drain fuel and oil from the engine 3 COON of Hemove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles Remove housing top plate by removing bolts around outside of housing Leaving engine fastened to top plate turn it upside down so the impeller is on top Remove impeller bolt and lock washer Lift impeller upward If impeller slides freely proceed to step 10 Place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller If the impeller does not loosen obtain a 1
11. cates ear protection is recommended when operating this equipment a This symbol indicates eye protection is recommended when operating this equipment VY AN This symbol indicates gloves should be worn when servicing this equipment AN 94 This symbol indicates that this manual and the engine manufacturer s manual should be read l carefully before assembling operation or servicing this equipment CAUTION This symbol indicates important information that will prevent damage to your BILLY GOAT KD Vacuum YT This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment AN 94 READ this manual and the engine manufacturers manual carefully before assembling a operating or servicing this equipment AN O EAR PROTECTION is recommended when operating this equipment AN EYE PROTECTION is recommended when operating this equipment We AN BREATHING PROTECTION is recommended when operating this equipment gnum EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code
12. eave equipment unattended while in operation DO NOT park equipment on a steep grade or slope DO NOT operate equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual DO NOT place hands or feet underneath unit or near any moving parts ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store fuel in approved safety containers ZN WARNING Important Remove all rocks wire string plastic etc that can present a hazard during work prior to starting DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc 5 Form No F062306A Faye y KD Owner s Manual Lwa SOUND LEVEL 97 dB a at Operator Position 111 dB Sound tests were conducted in accordance with 2000 14 EEC and were performed on 2 21 2002 under the conditions listed below A Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power
13. ine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Be sure engine is cool Do not smoke Run engine until fuel tank is empty and engine runs out of gasoline Part No 890033 9 Form No F062306A y KD Owner s Manual OPERATION VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT is raised and lowered by pulling slightly upward on handle and pulling height adjust knob on the handle item 23 up at left rear of machine FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire DEBRIS BAG Debris bags are normal replaceable wear items Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional bag and dust cover is available for use where debris will be vac
14. rap to bag supports item 11 preassembled to upper handle 4 CONNECT spark plug wire Part No 890033 8 Form No F062306A BILLY KD Owner s Manual W OPERATION all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety 7 OIL IN ENGINE BEFORE STARTING STARTING V ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the engine Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE Located on engine and must be controlled manually PRIMER Push primer per engine instructions B amp S only THROTTLE Located on engine and must be controlled manually IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 HANDLING amp TRANSPORTING DA This unit requires two people to lift it With the handle in the folded position lift holding the lower handle and belt shaft guard one on each side of the machine Secure the machine in place during transport See page 3 for weight specifications AQ Never lift the machine while the engine is running STORAGE 4 Never store eng
15. ree to view our full line of quality lawn care renovation and debris removal products at www billygoat com Part No 890033 Form No F062306A
16. t carbon monoxide Las Skotselinstruktionen Innan Start AN DO NOT run in enclosed area ENGINE CONTROLS Choke Throttle Control Control Choke Control Throttle Control Fuel Shut Off 444 S PUSH PRIME Briggs engines have a primer button carburetor rather than choke type carburetor Part No 890033 7 Form No F062306A y KD Owner s Manual PACKING CHECKLIST Your Billy Goat KD Vacuum is shipped from the factory in one carton completely assembled except for the upper handle debris bag and bag quick disconnect READ all safety instructions before assembling unit e D TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by A PUT IN ENGINE BEFORE STARTING cables and folded over PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 890033 Declaration of Conformity P N 890393 Boxing Parts Checklist Debris Bag P N 890022 L Literature Assy P N 890392 Connector Quick Disconnect P N 890176 L Honda 5 5GVC 160 Briggs amp Stratton 6 0 HP Intek ASSEMBLY 1 ASSEMBLE Lift upper handle item 6 remove items 8 30 amp 32 from lower handle item 27 Attach and secure upper handle as shown using same hardware 2 UNFOLD the debris bag item 1 and fasten bag neck to bag quick disconnect item 64 Attach firmly to housing exhaust item 52 see fig 2 3 ATTACH bag hanger st
17. ty air cleaner contact a qualified service person Engine is locked will not pull Debris locked in impeller Engine See page 5 Contact a engine service over problem dealer for engine problems Adjust nozzle height See Nozzle height Nozzle scrapes ground in Nozzle height out of adjustment fine adjustment for hard surfaces on lowest height setting page 5 When servicing engine refer to specific manufacturers engine owner s manual Engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach American Honda 800 426 7701 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory
18. uumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Run engine at 1 2 throttle for first 1 2 hour to condition new bag Your new bag requires a break in period to condition the pores of the material against premature blockage The entire bag surface serves as a filter and must be able to breath to have good vacuum performance Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 4 5 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use NOTE Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage COMPOST Vacuumed leaves grass

Billy Goat KD612 User's Manual

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