Billy Goat HTR1803VEU User's Manual
Contents
1. gt ENGINE BRIGGS 11 HP INTEK VC O o eos a a7 SCREWSHEET METAL 1 4 ABx 8 4 eras a CT gt 38 GUARDMUFFLER Y sas a UT PLATE FRONT 8 TR W INTERLOCK INCL 1 2 3 5 2 7 13 43 44 49 59 83 84 87 88 42 _ PLUG CAP 1 SQUARE eee 8 x 12 5 TR COMES IN SEPERATE BOX 54 CHAIN LOOP ASSY 56 HOUSING ASSY W LABELS INCLUDES 35 2 36 2 45 2 46 2 47 48 90 2 NOZZLE ASSY 8 TR INCL 4 2 5 3 6 23 77 79 4 80 2 82 83 84 59 SPACER ENGINE INTEK EA A A A A A 60 CLAMP HOSE8 TR eo EXHAUST WA Part No 811237 Page 11 of 12 Form No F050304A Parts List Denotes standard hardware item that may ntin from CO ued fro be purchased locally page 11 HTR1803V EU TR1304HEU ITEM DESCRIPTION PART NO PART NO WASHER LOCK 3 8 8177012 2 8177012 TR1104EU ov PART NO QTY N WASHER LOCK 5 16 EXT TOOTH Pee 2 SCREW CAPSI8 16X1122P A 8181008 8041052 8041050 8041008 8041053 811096 8041028 810969 811098 8171002 8041052 8041050 8041008 8041053 811096 8041028 810969 811098 8171002 811222 059141 161041 811007 811020 8172020 8041030 400268 811019 500267 890132 811100 811101 500282 890440 811139 811230 8024216 a a a a 27 a ANGLE BART AA or Y 1 7 ANGLE BART EA ore SC SPA DER 84107 __ WASHER FLAT CUT 174 Y rea 1 7 CONTROL THROTTLE ASS Y mora __81 1222 SCREW MACHINE 10 24 722 gt aora B161041 Pi ae Pa A EE2. Boom Assembly after hose has been stretched Hose Bands Stretch hose fig 2 out before clamping Page 5 of 12 Form No FO50304A OPERATION continued HOSE OPERATION TIPS continued UNCLOGGING A CLOGGED HOSE With engine running and unit secured to tailgate fully stretch hose in a straight line to dislodge the clog If the clog will not clear turn unit off and allow engine to come to a complete stop Remove hose and manually clear hose clog UNCLOGGING A CLOGGED HOUSING OR EXHAUST ELBOW Turn engine off and wait for impeller to come to a A complete stop Disconnect spark plug wire Danger the clog may contain sharp materials Dp Wearing durable gloves clear the clog Reconnect spark plug wire HOSE LIFE To increase hose life periodically rotate hose and reposition nozzle and coupler on front plate of unit This increases hose life by Keeping hose from wearing only on one side HEAVY DEBRIS REMOVAL TILT NOZZLE FORWARD TO PICK UP DIFFICULT DEBRIS y as s Re A 4 EMILE Zr a BES Ree L KAAS RAS a AN AN SIN SE APS Os A ex a RES e Aa Page 6 of 12 Part No 811237 Form No FO50304A OPERATION continued HANDLING amp TRANSPORTING ALWAYS REMOVE LOADER FROM TAILGATE OR MOUNT ING BEFORE TRANSPORTING OR OPENING TAILGATE Using two people to lift machine is recommended Lift holding the rear handle and front of frame Secure in place during transport H
3. 0 HP 9 04 kW ENGINE WEIGHT 79 lbs 35 83 kg 68 4 Ibs 31 kg 52 0 Ibs 23 6 kg ENGINE TYPE Briggs amp Stratton 4 Cycle IC Twin HONDA 4 cycle B amp S4cycle Intek I C ENGINE FUEL CAPACITY 9 qt 8 52 L Float feed carb amp fuel pump 6 9 qt 6 0 L 4 0 qt 3 8 L ENGINE OIL CAPACITY 1 75 qt 1 66 L Oil pump w filter 1 16 at 1 1 L 0 875 qt 0 8 L UNIT TOTAL WEIGHT 263 Ib 119 3 kg 229 Ib 108 9 kg 224 lb 101 6 kg TOTAL SHIPING WEIGHT 291 Ib 132 0 kg 255 Ib 115 7 kg 250 Ib 113 4 kg UNIT SIZE OVERALL LENGTH HTR 36 5 0 93m TR 35 0 89M OVERALL WIDTH 24 25 0 62m OVERALL HEIGHT 66 1 68m Part No 811237 Page 1 of 12 Form No F050304A 5 IN THE INTEREST OF SAFETY 4 BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp ENGINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY 4h WARNING WARNING DO NOT A 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recom mended 5 D
4. 2 OPTIONAL ACCESSORIES BI L LY DOE GOAT W9 HOSE COUPLER KIT 8 203mm TR P N 810525 Quick release coupler joins 2 hoses together to increase vacuuming distance and allows hoses to be separated for storage HOSE CONNECTOR KIT 8 203mm TR P N 810524 For permanently connecting 2 hoses together to increase vacuuming distance EXHAUST ALL MODELS EXHAUST EXTENSION KIT P N 810637 Increases exhaust height 11 280mm for loading debris into elevated locations EXHAUST HOSE KIT P N 811206 6 152mm x 10 3 0m Quick release coupler and hose increases exhaust distance EXHAUST HOSE COUPLER KIT P N 811207 6 152mm Quick release coupler joins 2 hoses together to increase exhaust distance and allows hoses to be separated for storage LR M Y AGS 7 EXHAUST HOSE CONNECTOR KIT P N 800336 6 152mm Permanently joins 2 exhaust hoses together to increase exhaust distance PANEL FILTER KIT P N 810584 Provides air filter panel for use on truck and trailer mounted debris enclosures PORTABLE DEBRIS BAG P N 810660 1 3 yds 3 1 0m or 28 4 bushels 1000L For portable use Several bags can be filled and left for later pickup Thank You for Selecting The Powerful TRUCK LOADER VACUUM Operator Owner s Manual HTR1803VEU TR1304HEU TR1104EU Specifications HTR1803VEU TR1304HEU TR1104EU ENGINE H P 18 H P TWIN OHV VANGUARD GUARD 13 0 HP 10 68 kW 11
5. E Oa as Ei fain a a a HA 811020 4 3 4 3 2 811139 KNOB 3 8 SOLID HUB 2 811230 BOLT CARRIAGE 3 4 10 X 6 LONG B024216 8172020 8041030 400268 811019 500267 890132 811100 811101 500282 890440 64 65 67 70 71 72 73 74 75 76 77 78 79 81 82 83 84 85 87 8 2 1 1 1 7 7 7 NOZZLE FORMED STEEL 8 811007 1 811007 1 1 1 1 1 1 1 8 TROUBLESHOOTING Before Requesting Service Review These Suggestions Problem Possible Cause Solution Will not vacuum or has poor Nozzle height too high or too low Clogged hose or exhaust Adjust nozzle position Unclog hose or exhaust see page 6 vacuum performance Excessive quantity of debris Allow air to feed with debris Abnormal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Engine will not start Throttle amp or stop switch in off position Out of gasoline Bad or Check stop switches throttle and gasoline Connect spark plug wire old gasoline Spark Plug wire disconnected Dirty air cleaner Clean or replace air cleaner Or contact a qualified service person Hose not installed allowing interlock wire to ground Install hose onto housing Engine is locked will not Debris locked inside impeller Engine problem See page 6 Clearing a clogged impeller housing Contact an engine pull over servicing dealer for engine problems Engine Service and Warranty 2 WARRANTY
6. Lite rature position HTR TR HTR TR Briggs Vanguard Units Nut Lock 5 16 18 Accessories Accessories 99 g have an engine mounted 8160002 Qty 3 811208 trole Control Engine Warrant Stop Washer 5 16 FLAT CUT Warranty a Switch 8171003 Qty 1 Card 400972 ap Screw Cap 5 16 18 x 1 1 2 _____ ga EU Declarati 80 8041030 Qty 3 M EU Declaration PS f Conformity amp of Conformity ll 8 EU EU Distributor Distributor List List 811204 Screw Cap 1 4 20 x 1 3 4 Se ane CTT INSTRUCTION LABELS These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels RUN CHOKE ENGINE MAINTENANCE 1 CHECK OIL LEVEL 8 HOURS 2 CHECK 8 CLEAN AIR CLEANER 25 HOURS 3 CHANGE OIL 50 HOURS 4 REPLACE OIL FILTER 100 HOURS 5 CLEAN COOLING FINS 100 HOURS See Operating and Maintenance Instructions A DANGER KEEP HANDS and FEET AWAY Label Danger Keep Hands and Feet Away Label Danger Flying Material Label Read Owner s Manual ltem 3 Part No 400424 Item No 19 Part No 810736 Item 15 Part No 830301 ENGINE STOPS IMMEDIATELY OIL ALERT D READ OWNER S MANUAL Cie USE PROTECTION Label Ear Eye Breathing BEFORE OPERATING MAKE SURE E READ OWNER S MANUALS BEFORE OPERATION It N 48 Part N 890254 e EXHAUST ELBOW IS ATTACHED MW LIRE LE MANUEL D UTILESATEUR
7. MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT 4h OA 4h Remove and Service foam air cleaner and inner air filter every 25 hours of use or every 10 hours or less for extremely dusty condi tions see engine manual ENGINE See engine manufacturer operator s instructions RECONNECT SPARK PLUG WIRE GUARDS AND HOSE BEFORE START ING ENGINE Keep engine and engine cooling fins clean from dust and debris build up Replace any worn or damaged parts as required DO NOT operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately Remove spark plug wire and check for damaged impeller loose impeller bolt loose impeller key or lodged foreign objects Refer to parts list item 16 on page 11 for proper torque specifications When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 11 If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs amp Stratton 800 233 3723 American Honda 800 426 7701 Wait for engine to cool and disconne
8. PROCEDURE Contact your nearest engine manufacturer s authorized Should a Billy Goat Machine fail due to a defect in material and or servicing dealer workmanship the owner should make a warranty claim as follows 21 Serial Plate Record your machine model serial number and The Machine must be taken to the dealer from whom it was purchased date of purchase and where purchased or to an authorized Servicing Billy Goat Dealer The owner must present the remaining half of the Warranty Registra BILLY D tion Card or if this is not available the invoice or receipt Lee s Summit The Warranty Claim will be completed by the authorized Billy Goat GOAT MO 64063 USA Dealer and submitted to their respective Billy Goat Distributor for their INDUETRIESINC E o so coe territory Attention Service Manager Any parts replaced under warranty Lua a and retained for cre 7 e ree The distributor service manager will sign off on the claim and submit i Model Serial No to Billy Goat for consideration 120 dB The Technical Service Department at Billy Goat will study the claim and HTR1803VEU may request parts to be returned for examination Billy Goat will notify their conclusions to the distributor service manager from whom the MODEL escola The decision by the Quality Service department at Billy Goat to fis jo ds om approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model
9. 803VEU TR1304HEU TR1104EU Form No FO50304A Page 10 of 12 Part No 811237 Parts List Denotes standard Denotes parts found in hardware item that may A be purchased locally parts bag assembly HTR1803V EU TR1304HEU TR1104EU FLAPPER 8 INTAKE W LABEL ur Y as 2 e164005 2 6 WASHER 5 16 FLAT CUT 3 8 LD x 7 8 O D x 1 16 8 DEFLECTOR EXHAUST O O OOOO Sf aa e emir ot CARRIAGEBOLT5 M6 18x3 1 2 eooo ozo 1 e024050 1 11 GRIP HANDLE 3 4 D 2 LONG BLACK IMPELLER ASSY INCLUDES 16 1 17 1 18 1 20 1 16 SCREW CAP 3 8 24 x 2 GR 8 50 Ft Lbs 68 N m 810962 1 SCREW CAP 3 8 24 X 2 1 4 GR 8 50 Ft Lbs 68 N m E A A S SCREW CAP 7 16 20 X 2 GR 5 60 Ft Lbs 81 4 N m Poo o 500188 1 17 WASHER LOCK 3 8 TWISTED TOOTH 400502 1 400602 1 gt WASHER LOCK 7 16 TWISTED TOOTH Pee Te Te 850132 1 KEY SQ 1 4x 2 3 4 sezot125 1 e201 7 _ KEY SQ 1 4 X 2 1 4 Oo ee Cn a 21 GUARD MANFOLD moss 2 CdS Cd CC CARRIAGE BOLT 5 16 18 x 2 1 4 eo2z4045 1 _ CARRIAGE BOLT 5 16 18 x 4 1 2 Po eoo 1 8024054 1 27 SCREW CAP 5 16 18 x 1 1 2 8041030 4 sostos0 4 SCREW CAP 5 16 18x 2 1 2 a Oc 28 ENGINE 18 HP VN W CONTROL PANEL Petia ri o Y Te ENGINE HONDA 13HP OS 1
10. AVANT USAGE em INO art INO EXHAUST IS DISCHARGING INTO E VOR INBETRIEBNAHME UNBEDINGT ENCLOSED CONTAINER HOSE IS ATTACHED BEDIENUNGSANLEITUNG DURCHLESEN e ALL GUARDS ARE ATTACHED M NO UTILIZAR SIN ANTES NO HABER LEIDO EL MANUAL wy A WARNING e OPERATING INSTRUCTION IS OBTAINED Sok Te Ae aye Pee ge e EXPLOSIVE FUEL yy STOP ENGINE AND ALLOWTO STOP ENGINE AND ALLOW TO NY COOL BEFORE REFUELING COOL BEFORE REFUELING KEEP ENGINE CLEAN OF DEBRIS INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY WORN AND DAMAGED PARTS Label Do Not Fill While Engine Is Hot PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING NEVER SERVICE UNIT WITHOUT DISCONNECTING SPARK PLUG WIRE Item 81 Part No 400268 USE ONLY A QUALIFIED MECHANIC TO SER VICE THIS MACHINE ABRASIVE DEBRIS WILL SHORTEN UNIT LIFE Label Caution Item 47 Part No 830138 a WARNING RUN Mil CHOKE Read and follow Operating Instructions before running engine Clean debris from all engine surfaces THIS ENGINE EQUIPPED WITH Gasoline is flammable Allow engine regularly to prevent engine overheating Label Warning Engine Overheat S ENG QU to cool at least 2 minutes before fueling premature failure or fire Item 49 Part No 811215 LOW OIL SENSOR IF ENGINE WILL TE 5 gines emit carbon monoxide NOT START CHECK OIL LEVEL DO NOT run in enclosed area y Part No 811237 Page 4 of 12 Form No FO50304A Part No 811237 OPERATION INTE
11. NDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety YY PUT OIL IN ENGINE BEFORE STARTING SECURE LOADER TO TAILGATE OR MOUNTING S ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the frame 18HP Twin on engine Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine INTAKE HOSE Must be attached to front plate to start engine CHOKE Located
12. O NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 12 DO NOT run engine at excessive speeds This may result in injury amp or damage to unit 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler
13. OSE DO NOT drag the hose with vehicle STORAGE Turn fuel supply off when unit is not in use A Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows A Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor A HOSE STORAGE Storing hose in a covered area out of sunlight and heat will prolong hose life Do not store hose where it could be stepped on or where other objects could crush or damage hose Page 7 of 12 Part No 811237 Form No FO50304A MAINTENANCE Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF
14. amp Serial Number which are printed on the Billy Goat Serial Plate See owner s manual Purchase Purchased B l LLY BILLY GOAT INDUSTRIES INC L 1803 S W JEFFERSON STREET LEE S SUMMIT MO 64082 2312 USA Date ___ SO from GOAT PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Part No 811237 Page 12 of 12 Form No F050304A
15. ct spark plug Disconnect hose from unit Remove boom assembly Remove cable assy interlock item 43 from front plate of assembly item 41 5 Remove front plate assembly item 41 6 Remove impeller bolt item 16 and lock washer item 17 7 Pull the impeller outward If impeller slides freely proceed to steps 10 to 14 for TR units or to step 14 for HTR units If not complete steps 8 thru 9 as required 8 Place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 10 TR ONLY Remove engine base mounting bolts and nuts 11 TR ONLY Access engine bolts on inside of housing that connect engine face to the fan housing Bend ends of lock clip away from bolt heads and remove bolts 12 TR ONLY Slide engine shaft out of impeller 13 TR ONLY When impeller is free of the engine shaft align impeller with opening and diagonally lift impeller out of housing 14 Using a new impeller bolt and lockwasher and engine bolt lock clip TR only reinstall engine for TR only and new impel
16. deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands Sound tests conducted were in accordance with 2000 14 EEC and were performed on 04 13 2004 under the conditions listed 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY PARTS BAG amp CONTROLS LABELS OPERATION to 4 MAINTENANCE gt gt PARTS DRAWING amp LIST TROUBLESHOOTING WARRANTY Part No 811237 120 dB HTR1803VEU MODEL NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model Sound level of 94 dBA at operator position GENERAL CONDITION Sunny 50 5 F 10 3 C 0 5 MPH 0 8 kmh North West 39 TEMPERATURE WIND SPEED WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE Page 2 of 12 30 18 Hg 767mm Hg The engine exhaust fro
17. e item 78 to nozzle item 77 using screws item 80 washers item 79 washers item 4 and lock nuts item 5 7 ATTACH assembled nozzle to hose using hose clamp item 60 Before tightening hose clamp position nozzle handle upward when hose is stretched to prevent twisting load on hose assembly during operation 8 ASSEMBLE tube square boom item 51 to boom pivot item 50 1 ASSEMBLE exhaust elbow item 10 to main unit and firmly tighten ae ee loop assembly item 54 washers item 4 and lock nut knobs item 90 that are preassembled to main unit item 52 2 SECURELY ATTACH unit to tailgate of a truck or to a trailer so that 9 ASSEMBLE remaining chain loop assembly item 54 to end of tube the exhaust discharges into an enclosed container square boom item 51 using washer item 4 and lock nut item 52 3 ATTACH hose to hose coupler item 24 using hose clamp item 10 SLIDE boom assembly into square tube on front of housing 60 NOTE This unit is equipped with a unidirectional hose Assemble ue ASSEMBLEE nese vanos em 96 aroun NOSE ane onto cual GOR hose so that interior hose material seams face toward unit ASSEMDIES On a MDI INg nds 4 ASSEMBLE hose coupler to housing of main unit and securely dient aA A nade tighten knob item 13 that is preassembled to housing front plate 11 PACKING CHECKLIST Boxing Checklist TR MODELS These items should be included in AS Briggs 8 Stratton 11 HP _ your carto
18. ler in reverse order 15 Tighten impeller bolt Torque HTR1803VEU and TR1304HEU impeller bolt to 50 Ft Lbs 68 N m and TR1104EU to 60 Ft Lbs 81 4 N m See item 16 on page 11 16 Reinstall spark plug wire IMPELLER REMOVAL kh OD Page 8 of 12 Part No 811237 Form No F050304A MAINTENANCE continued Maintenance Schedule Fratnancointeras INTERLOCK SYSTEM y a Every 5 hrs Every 10 Every 25 Maintenance Operation or Daily Check for excessive vibration HTR1803VEU SYSTEM Clean Hose With hose coupler installed as shown in Fig 4 the switch is open amp engine is not grounded out allowing engine to run Keep engine free of debris INTERLOCK Inspect for loose parts Spark Plug n P J _ XJ item 43 Inspect for worn or damaged parts I NY crease see page 10 _ GA I A ENGINE Spark Plug SWITCH TR1304HEU SYSTEM MAINTENANCE HISTORY Date of Service Service Performed 4 INTERLOCK SWITCH OIL LEVEL ITEM 43 PLUG TR1104EU SYSTEM po HALA THROTTLE STOP SPARK PLUG t ENGINE INTERLOCK gt z SWITCH SWITCH ITEM 43 Fig 3 Fig 4 Part No 811237 Page 9 of 12 Form No F050304A O SEE PAGE 9 MAINTENANCE BILLY 2a GOAT W9 PARTS DRAWING HTR1
19. m this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 4 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit VIBRATION LEVEL 0 02g Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed
20. n If any of these parts are Y missing contact your dealer 5 Engine a6 C Exhaust Elbow 811191 Honda 13 HP Manual Per Model HTR MODELS _ Boom Square Arm 810875 A ii A 60 C Boom Pivot WA 810870 DO NOT place hands or feet inside nozzle intake opening near debris outlet or near any moving parts DO NOT start engine without hose and exhaust elbow connected firmly in place to housing and exhaust outlet Your Billy Goat is shipped from the factory in one carton and is completely assembled except for the exhaust elbow nozzle handle loop for nozzle hose booms hose bands hose coupler hose clamps and related hardware Check Band Hose Boom 8 203mm 810880 Qty 2 Hose 8 x 12 5 P N 810523 Coupler Weld Assy 8 203mm 811170 Handle Loop Nozzle P N 811019 Hose Clamps 8 203mm 810566 Qty 2 Parts Bag amp Literature Assy ira P N 811128 y _ Handle Nozzle 811020 LN Parts Bag amp Literature Assy Nozzle 8 203mm 811007 Part No 811237 Page 3 of 12 Form No F050304A 12 PARTS BAG amp LITERATURE ASSY P N 811201 Throttle Controls Start Washer 5 16 Literature Checklist osition Fender rs Honda r 8172020 Qty 4 Units have Owner s frame Manual mounted 811202 throttle Washer 5 16 SAE__ O al as as Literature Literature here Parts Bag Parts Bag 54 Chain Loop Assy 811203 Nut Lock 1 4 20 O 810878 Qty 2 8160001 Qty 4 dues Stop Lite rature
21. on 07 14 94 under the conditions listed Sunny 78 F 23 8 C 16 MPH 25 7 kmh South East 62 30 10 Hg 765mm Hg GENERAL CONDITION TEMPERATURE WIND SPEED WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE Form No FO50304A 9 GENERAL SAFETY For your safety and the safety of others these directions should be followed nr not operate this machine without first reading DO NOT operate without discharging exhaust into enclosed owner s manual and engine manufacturer s manual container Use of Ear Protection is recommended while DO NOT operate during excessive vibration A Y operating this machine DO NOT remove hose until engine has been turned off and has come to a complete stop A Use of Eye and Breathing protection is recom DO NOT operate machine with hose or exhaust elbow removed mended when using this machine especially in dry DO NOT use this machine for vacuuming exclusively sand and dusty conditions dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT operate this machine on slopes greater than 20 DO NOT pick up any hot or burning debris or any toxic or explosive material DO NOT allow children to operate this equipment ASSEMBLY O Read all safety and operating instructions 5 ASSEMBLE nozzle handle loop item 82 to nozzle handle using loop to desired height and angle and securely tighten in place 6 ASSEMBLE nozzle handl
22. on engine near engine throttle panel STOP SWITCH Move to on position when provided THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 VACUUMING OPERATION EXHAUST FLAPPER Discharging into enclosed container position exhaust flapper to desired opening and secure adjustment knob before starting engine NOTE An enclosed container must capture all debris delivered into it preventing any debris from blowing back onto unit s engine see page 1 optional accessories NOZZLE With machine running and fully assembled move nozzle in sweeping motions over debris For maximum pickup move nozzle close to debris but without blocking air flow into the nozzle see figure 1 NOTE Never bury nozzle into debris THE HOSE IS A REPLACEABLE WEAR ITEM FOR BEST HOSE OPERATION RESULTS FOLLOW THESE RECOMMENDATIONS Keep hose as straight as possible during operation for best pick up and to avoid clogs Avoid sharp bends in hose which will reduce efficiency and may promote clogs NEVER DRAG HOSE Always remove and store hose before transporting unit fig 1 ADJUSTING HOSE BOOM Properly adjusting the boom will prevent most hose clogs from occurring and will give optimum vacuum performance by keeping hose straight next to housing see fig 2
Download Pdf Manuals
Related Search