Billy Goat FM3301INE User's Manual
Contents
1. Goar W CE Thank You for Selecting The Powerful Self Propelled Billy Goat Mower Operator Owner s Manual FM3301IN FM3301INE Patent Number D494985 2 Accessories 3 Specifications Mulching Kit FM3301IN FM3301INE P N 520144 Reduces lawn clippings to fine nutrient rich par Engine HP 13 0 HP 9 7 kW 13 0 HP 9 7 kW Engine Type 885 INTEK OHV B amp S INTEK OHV ELECTRIC START Engine Fuelcap 3 0 qt 2 8 L 3 0 qt 2 8 L Grass Catcher Kit Engine Oil Cap 155 qt 1 4L 1 5 qt 1 4 L P N 520142 Weight Unit 267 121 Kg 277 126 Kg Easily convert your mower to bag grass and leaves Weight Shipping _ 3434 156Kq 3534 160Kq Transaxle Guard Kit UNIT SIZE OVERALL LENGTH 57 1 44 m P N 520155 OVERALL WIDTH 43 1 09 m To protect the transaxle from accidental contact OVERALL HEIGHT 47 1 19 m from concrete curbs or other hazards Part No 520188 Page 1 of 20 Form No F110404B IN THE INTEREST OF SAFETY BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL ENGINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY A WARN NG The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT 4h 1 DO NOT run engine in an enclosed area Exhaust2. 17 If the equipment should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble 18 Always wear safety goggles or safety glasses with side shields when operating mower Il Slope Operation Slopes are a major factor related to slip and fall accidents which can result in severe injury All slopes require extra caution If you feel uneasy on a slope do not mow it DO Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Remove objects such as rocks tree limbs etc Watch for holes ruts or bumps Tall grass can hide obstacles Part No 520188 Page 3 of 20 DO NOT Do not mow near drop offs ditches or embankments The opera tor could lose footing or balance Do not mow excessively steep slopes Do not mow on wet grass Reduced footing could cause slipping Ill Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the mower and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of a responsible adult 2 Be alert and turn mower off if children enter the area 3 Before and while moving backwards look behind and down for small children 4 Never allow children to operate the mower 5 Use extra care when
3. Lubricate pivot points of all three control levers Check tire pressure NOTE inflate to mfr s specifica tion as shown on tire side wall Check brake puck Check parking brake Page 10 of 20 Form No F110404B CAUTION DO NOT make cable adjustment when engine is running Disconnect spark plug MAINTENANCE continued wire before making any adjustments Brake Adjustment The brake control cable is spring loaded and requires no adjustment however the transaxle brake is adjustable When the mower is in neutral and can be pushed by hand without depressing the brake lever the transaxle brake needs adjustment Using a 72 inch wrench turn the adjusting nut turn clockwise see figure 17 1 With the machine in neutral and 1 The brake lever not depressed the brake should be on and inhibit the machine from being rolled by pushing 2 The brake lever depressed the brake should be off and the machine should roll uninhibited by the brake v 1 Figure 17 1 Transaxle Drive Control Cable Adjustment When the transaxle drive belt slips the drive control cable needs to be adjusted or the belt needs to be replaced with a new belt Cable Adjustment 1 Using a 3 8 wrench remove the rear access door Item 51 2 Using a 1 2 open end wrench turn the inside adjusting nut counter clockwise and back it off 1 8 then tighten the outboard adjusting nut against the support bracket see figure 1
4. 122 PAL NUTS 5 16 360203 1 360203 1 60 SHIFT LOCK HANDLE FM WA 520075 1 520075 1 123 BOLT CARRIAGE 5 16 18 X 3 48024039 6 8024039 6 66 CABLE CLUTCH BLADE FM 520083 1 520083 1 134 SCREW CAP 5 16 18 X 2 8041032 1 8041032 1 67 CABLE CLUTCH DRIVE FM _ 520084 S 1 520084 5 1 135 SCREWCAP 5 16 18 x 2 1 4 8041033 4 8041033 4 68 CABLE CLUTCH BRAKE FM 520085 1 520085 1 143 NUT LOCK 5 16 18 NYLON 8160002 9 8160002 9 69 BUSHING NYLON 500130 1 500130 1 144 NUT LOCK 3 8 16 NYLON 8160003 2 8160003 2 72 HANDLE LH FM 520091 S 1 520091 S 1 150 WASHER 1 4 FC 8171002 12 8171002 12 74 LEVER CONTROL BRAKE FM 520093 S 1 520093 S 1 153 WASHER 5 16 SAE 8172008 2 8172008 2 75 LEVER CONTROL DRIVE FM 520094 1 520094 1 154 WASHER 1 2 SAE ZP 8172011 2 8172011 2 76 LEVER CONTROL BLADE FM 520095 1 520095 1 177 LABEL BGI OVAL FM 520110 1 520110 1 77 PLATE REV LOCK OUT 520096 2 520096 2 185 RETAINING RING EXTERNAL 520176 1 520176 1 78 BRACKET SHIFT PIVOT FM 520097 1 520097 1 191 WASHER 5 16 FC 8171003 4 8171003 4 79 GRIP LEVER ORANGE 520098 1 520098 1 Part No 520188 Page 18 of 20 Form No F110404B GRASS CATCHER KIT 520142 ACCESSORIES Purpose Easily convert your mower to bag grass and leaves a at 9 a 0 Q Item No PartNo Description Qty 1 520012 GRASS CATCHER BAG 1 2 520038 WIRE FRAME GRASS CATCHER FM 1 3 520069 GRASS CATCHER MOUNT WA FM 1 4 520059 _ BRACKET GRASS CATHCER
5. 3 Only allow responsible individuals who are familiar with the instructions to operate the mower 4 Clear the area of objects such as rocks toys wire bones sticks etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mowing Stop mower if anyone enters the area 6 Do not operate the mower when barefoot or wearing open sandals Always wear substantial foot wear 7 Do not pull mower backwards unless absolutely necessary Look down and behind before and while moving backwards 8 Do not operate the mower without proper guards plates grass catcher or other safety protective devices in place 9 See manufacturer s instructions for proper operation and installation of accessories Only use accessories approved by the manufacturer 10 Stop the blade s when crossing gravel drives walks or roads 11 Stop the engine motor whenever you leave the equipment before cleaning the mower or unclogging the chute 12 Shut the engine motor off and wait until the blade comes to complete stop before removing grass catcher 13 Mow only in daylight or good artificial light 14 Do not operate the mower while under the influence of alcohol or drugs 15 Never operate mower in wet grass Always be sure of your footing keep a firm hold on the handle and walk never run 16 Disengage the self propelled mechanism or drive clutch on mowers so equipped before starting the engine motor
6. HILLSIDE MOWING operator s handle Figure 16 8 WARNING Never mow on any slope greater than 15 degrees Always mow across the face of slopes never up and down or diagonally see figure 16 8 DO NOT attempt sudden starts or stop when mowing on a slope Avoid sudden turns and use extreme caution when changing direction on a slope HANDLING amp TRANSPORTING CAUTION ENGINE MUST BE OFF while handling lifting or transporting the unit on A or off the vehicle Using two people to lift machine is recommended Lift holding the handle and front of deck Secure in place during transport STORAGE Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stab
7. PART NO PART NO NO PART NO PART NO 4 LABEL DO NOT FILL HOT 400268 1 400268 1 106 SCREWCAP 7 16 X 2 1 4 GR8 830114 1 830114 1 6 WASHER SPLIT LOCK 3 8 8177012 4 8177012 4 109 WASHER LOCK 7 16 TWIST 850132 1 850132 1 9 WASHER 5 16 TWISTED LK 430298 2 430298 2 111 WASHER ENGINE PULLEY 850443 1 850443 1 13 BOX BATTERY ASSY 500300 1 116 SCREW 1 4 20 X 5 8 890359 2 890359 2 29 SCREW SOCKET 1 X 1 520018 2 520018 2 118 SCREWCAP 3 8 1 1 2 TAP 890408 3 890408 4 36 BOLT SHOULDER 1 2 X 2 520031 2 520031 2 120 LABEL GUARDS 900327 1 900327 1 37 IDLER PLASTIC 4 X 0 375 520032 1 520032 1 123 BOLT CARRIAGE 1 4 X 3 4 8024039 2 8024039 2 40 ENGINE 13 HP 885 520169 1 520168 _ 1 125 BOLT CARRIAGE 5 16 X 1 8024040 1 8024040 1 44 SPACER NYLON BRAKE 520045 1 520045 1 137 SCREW CAP 3 8 16 X 1 HEX 8041050 4 8041050 4 49 BRKT CLUTCH CABLE FM 520052 1 520052 1 138 SCREW CAP 3 8 16 X 2 HEX 8041054 1 8041054 1 50 PULLEY IDLER BLADE DRIVE 520061 1 520061 1 140 NUT LOCK 1 4 20 NYLON 8160001 2 8160001 2 51 PLATE ACCESS DOOR FM 520062 1 520062 1 143 NUT LOCK 5 16 18 NYLON 8160002 3 8160002 3 55 BRKT IDLER DECK BLADE WA520070 _1 520070 1 144 NUT LOCK 3 8 16 NYLON 8160003 6 8160003 5 58 PLATE BLADE CLUTCH IDL 520073 1 520073 1 147 NUTLOCK 3 8 16 LW TH ZP 8161042 1 8161042 1 59 PLATE BLADE CLUTCH BK 520074 1 520074 1 148 NUT LOCK 10 8155007 2 8155007 2 83 SPRING TENSION WIRE 520103 1 520103 1 150 WASHER 1 4 FC 8171002 1 8171002 1 85 PULLEY DOUB
8. Some overgrown weeds and taller grass may also be cut Be sure to inspect work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety Like all mechanical tools reasonable care must be used when operating machine Do not operate unit in areas where bystanders may be present Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn blade loose blade jam nut loose engine or lodged foreign objects Note See maintenance section for proper blade jam nut torque specifications CLOSE amp TWIST LOCK OIL DRAIN VALVE PUT OIL IN ENGINE THEN CHECK THE LEVEL BEFORE STARTING ENGINE See engine manufacturer s instructions 5 for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the control console plate FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE Operated with the throttle control by moving the throttle control to the full start position THROTTLE Move remote throttle control to fast position Pull starting rope to start engine ELECTRIC START Choke the engine if necessary Pull up then push forward on the toggle switch until engine starts then release switch to run 1 Select desired cutting height before starting engine 2 Place m
9. engine model number available for reference See table page 11 If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs amp Stratton 800 233 3723 6241 Engine Service and Warranty 22 WARRANTY PROCEDURE Contact your nearest engine manufacturer s authorized Should a Billy Goat Machine fail due to a defect in material and or workmanship servicing dealer the owner should make a warranty claim as follows The Machine must be taken to the dealer from whom it was purchased or to an 21 Serial Plate Record your machine model serial number and authorized Servicing Billy Goat Dealer date of purchase and where purchased The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt BiLLY 205511 The Warranty Claim will be completed by the authorized Billy Goat Dealer and GOAT Mo 640827 USA submitted to their respective Billy Goat Distributor for their territory Attention O Tel 816 524 9666 Service Manager Any parts replaced under warranty must be tagged and INDUSTRIES INC Fax 816 524 6983 retained for 90 days The distributor service manager will sign off on the claim and submit it to Billy Serial No Goat for consideration The Technical Service Department at Billy Goat will study the claim and may request parts to be returned for examination Billy Goat will notify their conc
10. speed and engage the wheel drive to begin moving forward into the material to be cut NOTE Do not engage blade during transport between work sites The blade should remain disengaged at all times when work is not being performed The best performance is achieved when cutting in dry conditions If the deck becomes choked with grass or debris during operation back unit off of debris allowing machine to clear itself and continue cutting or shut the unit off and clear the clog by hand See above A drop in engine RPM or a noticeable change in engine sound is usually a good indicator of a clogged discharge or other interference Under most conditions cutting should be done in second or third gear Fourth gear should be reserved for conditions where grass is thinned out or not as tall The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left standing you should shift into a lower gear during cutting For improved control in confined areas this machine can be pushed forward or backward by releasing the drive lever located at the bottom of the operator s right hand handle while depressing the brake release lever Form No F110404B OPERATION continued CUTTING HEIGHT ADJUSTMENT CAUTION DO NOT make cutting height adjustment when engine is running Cutting height can be adjusted from 1 0 to 3 5 by placing spacers above or below c
11. 008 04 3 520008 04 3 38 BUSHING CASTER SPACERS 520034 12 520034 12 167 SHIELD 520008 05 3 520008 05 3 41 SPACER FRONT CASTER 520041 2 520041 2 168 RETAINING RING 520008 06 6 520008 06 6 42 EXHAUST CHUTE DEFLECT 520042 1 520042 1 169 RETAINING RING 520008 07 3 520008 07 3 46 PULLEY DECK FRONT DRIVE 520047 1 520047 1 170 WOODRUFF KEY 605 520008 08 3 520008 08 3 53 CASTER ARM FM WA 7 520067 S 2 520067 5 2 171 PULLEY 4 75 DIA 3 4 BORE 520008 09 3 520008 09 3 56 DECK WA W LABELS 520071 S 1 520071 S 1 172 MACHINERY BUSHING 3 4 520008 10 3 520008 10 3 62 BRACKET CASTER FMWA 520161 2 520161 2 173 NUT 3 4 16 NYLON HEX 520008 11 3 520008 11 3 65 3 8 520081 2 520081 2 174 FRONT CASTER ASSY 520140 2 520140 2 71 WIRE BELT FINGER 520088 1 520088 1 175 BEARING CASTER WHEEL 520124 4 520124 4 81 GUARD BELT W LABELS FM 520100 5 1 520100 S 1 178 LABEL BGI BIG CIRCLE 430303 1 430303 1 87 KNOB 3 PRONG 1 4 520109 4 520109 4 179 LABEL 33 CUT FM 520115 1 520115 1 103 WASHER 1 2 X 2 610308 P 3 610308 P 3 180 LABEL MADE IN USA 520116 1 520116 1 119 LABEL DANGER 900327 1 900327 1 189 FITTING GREASE 610363 2 610363 2 Part No 520188 Page 15 of 20 Form No F110404B BILLY SE GOATU FM3301IN amp FM3301INE ENGINE ASSEMBLY Battery is not included ITEM DESCRIPTION FM3301INE QTY FM3301INQTY ITEM DESCRIPTION FM3301INE QTY FM3301IN QTY NO
12. 1 125 BOLT CARR 5 16 18 1 8024058 2 8024058 2 188 WASHER 3 4 850230 1 850230 1 Part No 520188 Page 17 of 20 Form No F110404B BILLY SSE GOATU FM3301IN amp FM3301INEB HANDLE ASSEMBLY TO TRANS ITEM DESCRIPTION FM3301INE QTY FM3301INQTY ITEM DESCRIPTION FM3301INE QTY FM3301IN QTY NO PART NO PART NO NO PART NO PART NO 3 PALNUTS 3 8 360218 2 360218 2 80 CONSOLE FM W LABELS 520146 1 520145 1 8 KNOB 1 2 THREAD 430128 1 430128 1 82 CUP HOLDER 520102 1 520102 1 10 LABEL CLUTCH DRIVE 500176 1 500176 1 95 LABEL PUSH TO RELEASE 520117 1 520117 1 11 LABEL BLADE DRIVE 500177 1 500177 1 97 CLEVIS PINS 3 8 1 625 520119 1 520119 1 12 GRIP HANDLE 1 x 7 500267 1 500267 1 98 GLEVIS PINS 3 8 2 125 520120 1 520120 1 14 SWITCH ELECTRIC W NUT 500307 _ 1 5 99 GRIP LEVER 0 125 1 00 3 75 520121 1 520121 1 28 SPRING COMPRESSOR 1 2 520017 1 520017 1 100 GRIP LEVER 0 125 0 75X3 75 520122 1 520122 1 30 CONTROL THROTTLE POS 520019 1 520019 1 113 PLUG TUBE INSERT 1 890132 2 890132 2 31 ROD SHIFT LINKGAGE 520179 1 520179 1 114 LABEL EAR EYE BREATHE 890254 1 890254 1 32 BAR HANDLE BRACE FM 520024 2 520024 2 116 SCREW 1 4 20 X 5 8 890359 2 890359 2 34 HANDLE RH FM 520026 S 1 520026 5 1 117 PIN GLEVIS 5 16 24 830513 1 830513 1 47 LABEL CONSOLE 520048 1 520079 1 121 TY WRAP 900407 4 900407 4 52 LABEL READ MANUAL 890301 1 890301 1
13. 1 1 and the lower tie should be 12 below the console see figure 11 8 and 11 9 8 Check the position of the shift rod guide Item 69 and if necessary snap it in place in the shift bracket Item 78 as shown in Figure 11 8 9 Put shift lever in NEUTRAL depress the brake lever release the brake and carefully pull the machine back off the pallet 10 Fill with oil and gas to the proper 1 Cut and remove the nylon retaining straps see figure 11 1 2 With the console and handle assembly positioned as shown in Figure 11 3 insert the shift linkage rod Item 31 into the shift linkage connector Item 54 Figure 11 8 SHIFT level and the unit is ready to mow ROD a battery will also have to be installed on electric models SHIFT 11 Read the operators manual LINKAGE ROLL PIN Figure 11 9 3 To assemble the shift rod item 9 31 to the shift linkage item 54 use the roll pin in the parts literature bag If you ll notice on the shift linkage the hole is larger on one side than the other It will be easier to start the roll pin from the larger side forcing it through the shift rod and the hole on the other side of the shift linkage using a hammer or large adjustable pliers 4 Insert one of the handle mounting bolts Item 102 with split lock washer Item 6 on top of flat washer Item 184 through the rear handle mounting hole of the right side handle and screw it into the rear handle mountin
14. 7 2 3 Check for proper operation If the operation is not correct repeat step 2 4 Replace the access door The drive control cable adjustment should be the minimum amount required so the belt does not slip when the drive is engaged nN rx y al Figure 17 2 Part No 520188 Page 11 of 20 Blade Drive Control Cable Adjustment When the blade drive control lever is depressed the blades should turn and the blade drive belt should not slip When the cable is properly adjusted the tension spring on the end of the control cable will open slightly only enough for a piece of paper to slip between the coils See figure 17 3 Cable Adjustment 1 Remove the deck belt cover Item 81 2 Observe the tension spring on the end of the cable when the blade drive lever is depressed The spring should just break open 3 If adjustment is required using a 1 2 open end wrench turn the inboard adjustment nut counter clockwise and back it off 1 8 Figure 4 Then tighten the outboard adjustment nut against the cable support bracket Item 49 4 Check the spring tension with the blade drive lever depressed 5 Readjust the control cable as needed for proper tension 6 Replace the deck belt cover Note Too much tension will shorten belt and bearing life and too little tension will allow the belt to slip Figure 17 3 17 2 STARTER SWITCH WIRING TO BATTERY BATTERY TERMINAL ON BATTERY RED CONDUCTOR TO START
15. ANSAXLE 5SPD FM 520010 1 520010 1 136 SCREW CAP 5 16 16 2 75 8041035 4 8041035 4 27 BRACKET T AXLE SUPPORT 520016 1 520016 1 141 SCREW SELF TAP 5 16 8123128 1 8123128 1 36 BOLT SHOULDER 1 2 X 2 520031 1 520031 1 142 NUT LOCK 1 4 20 NYLON 8160001 2 8160001 2 39 SPRING BRAKE 520037 1 520037 1 143 NUT LOCK 5 16 18 NYLON 8160002 3 8160002 3 48 PULLEY 5 OD A SEC FM_ 520161 1 520181 1 144 NUT LOCK 3 8 16 NYLON 8160003 1 8160003 1 54 SHIFT LINKGAGE FM 520068 1 520068 1 147 NUTLOCK 3 8 16 LW THZP 8161042 1 8161042 1 57 BRKT IDLER GRND DRIVE 520072 1 520072 1 150 WASHER 1 4 FC 8171002 5 8171002 5 61 BASE ENGINE W INSERTS 520177 1 520177 1 151 WASHER 5 16 FC 8171003 1 8171003 1 63 BRACKET BELT GUIDE DRV 520078 1 520078 1 152 WASHER 1 4 SAE 8172007 1 8172007 1 70 GROMMET RUBBER 1 520087 2 520087 2 155 WASHER 3 4 FC 8172015 6 8172015 6 73 GROMMET RUBBER 1 25 520092 1 520092 1 156 WASHER LOCK 5 16 SPLIT 8177011 5 8177011 5 101 ROLL PIN 1 4 X 1 0 IN LONG 520156 1 520156 1 157 WASHER LOCK 1 4 EXT 8181007 1 8181007 1 105 PULLEY IDLER TENSION 800260 1 800260 1 158 KEY 3 16 x 2 1 8 9201087 2 9201087 2 108 TUBE PIVOT IDLER VQ 830526 1 830526 1 160 WASHER 3 4 THIN 850238 2 850238 2 110 RING SNAP 0 75 850230 2 850230 2 162 WHEEL AND TIRE 13 830177 2 830177 2 112 SCREW CAP 1 4 28X1 2 GR 5 850408 1 850408 1 176 NUT JAM 1 4 20 8143001 1 8143001 1 124 BOLT CARR 1 4 20X1 25 8024023 1 8024023 1 186 RING SNAP 5 8 T A 850233 1 850233
16. ER SOLENOID WHITE CONDUCTOR A_r M TO STOP SWITCH TERMINAL ON ENGINE GREEN YELLOW CONDUCTOR TO GROUND BLACK CONDUCTOR Form No F110404B MAINTENANCE continued BLADE REMOVAL SHARPENING NOTE When sharpening the blade it is a good idea to check the balance of the blade A properly balanced blade will increase life of the bearings and other components Tools required ratchet 3 4 inch socket torque wrench ade quate support block to inhibit blade rotation 1 Disconnect spark plug wire 2 Support front of unit to allow access to the blades Note Unit is heavy Be sure support is adequate to prevent personal injury 3 Block the blade to prevent it from rotating during removal see figure 17 4 For Each Spindle 4 Remove the blade bolt Item 35 lock washer 33 and large friction washer 103 5 Remove the blade 18 and replace or sharpen the blade NOTE Use only B G I Part no 520001 Standard blade or B G I Part no 520002 Mulch blade 6 Reinstall the blade using all fasteners in the exact order they were removed see figure 17 4 7 Torque blade screw to 60 ft lbs NOTE Before installing the fasteners inspect them for wear and replace as necessary 8 Reconnect spark plug wire Figure 17 5 BELT REPLACEMENT When replacing one belt the other should be inspected for wear and replaced if worn It is good practice to change both belts when either is worn beyond use Use only origin
17. LATCH L FM 1 5 520060 BRACKET GRASS CATHCER LATCH R FM 1 6 8041006 SCREWCAP 1 4 20 X 1 ZP 1 7 8171002 WASHER 1 4 FC ZP 1 8 8160001 NUTLOCK 1 4 20 1 9 520126 WASHER 8 SAE 4 10 520128 SCREW ROUND HEAD 8 32 X 3 4 CLEAR ZINC 4 11 520129 NUTLOCK 8 32 4 12 520147 LIT GRASS CATCHER KIT FM 1 MULCHING KIT 520144 Purpose Reduces lawn clippings to fine nutrient rich particles that filter down to the soil TRANSAXLE GUARD KIT 520155 Purpose To protect the transaxle from accidental contact from concrete curbs or other hazards 9 ag m i W ko Item No PartNo Description Qty Item No PartNo Description Qty 1 520014 MULCHING PLATE WA FM 1 1 520151 BRACKET GUARD TRANSAXLE FM 1 2 520002 BLADE 11 88 MULCHING 3 2 8041028 SCREWCAP 5 16 18X1 4 3 8161042 NUTLOCK 3 8 16 THIN HGT 2 3 8171002 WASHER 1 4 FC 2 4 8171003 WASHER 5 16 FC 2 4 8160002 NUTLOCK 5 16 18 4 5 520148 LIT MULCHING KIT FM 1 Part No 520188 Page 19 of 20 Form No F110404B TROUBLESHOOTING Before Requesting Service Review These Suggestions NOTE For repairs beyond the minor adjustments listed below contact your nearest authorized service dealer Problem Possible Cause Solution The engine will not start 1 Engine not properly primed 2 Out of gasoline or bad or old gasoline 3 Spark plug wire disconnected 4 Dirty air cleaner 5 Blade Clutch is en
18. LE 6 3 5FM 520105 1 520105 1 151 WASHER 5 16 FC 8171003 8 8171003 8 86 BRAKE PUCK FM 520106 1 520106 1 159 KEY 1 4 SQ X 2 25 LONG 9201123 1 9201123 1 89 CABLE BATTERY POS 10 520111 1 178 LABEL DESIGN PATENT FM 520191 1 520191 1 90 BRACKET BELT FINGER 520112 2 520112 2 181 WASHER SPLIT LOCK 5 16 8177011 1 u 91 BRACKET BELT FINGER BK 520113 1 520113 1 182 NUT JAM 5 16 8142002 1 92 SPACER HUB 1 BORE 1 5 520114 1 520114 1 183 POSITIVE CABLE 10 520123 1 93 SCREWCAP 5 16 18 x 2 8041032 1 184 WASHER 3 8 FLATCUT 8171004 4 8171004 4 96 WIRE HARNESS 520118 1 7 Z 187 WASHER 10 FLATCUT 8171001 2 8171001 2 102 SCREWCAP 3 8 1 25 8041051 4 8041051 4 190 VALVE OIL DRAIN 520182 1 520182 1 104 CABLE BATTERY BLACK 10 790133 1 7 Part No 520188 Page 16 of 20 Form No F110404B PARTS DRAWING FM3301IN 8 FM3301INE DRIVE ASSEMBLY TO CONSOLE BELT LAYOUT ENGINE PULLEY SPINDLE PULLEY DECK DRIVE PULLEY ITEM DESCRIPTION FM3301INE QTY FM3301INQTY ITEM DESCRIPTION FM3301INE QTY FM3301IN QTY NO PART NO PART NO NO PART NO PART NO 19 BELT TRANS DRIVE FM 520003 1 520003 1 127 SCREWCAP 3 8 16 X 13 4 8041053 1 8041053 1 22 BELT BLADE DRIVE FM 520006 1 520006 1 129 SCREWCAP 1 4 20 X 2 75 8041013 1 8041013 1 25 SPRING TORSION WIRE 520009 1 520009 1 132 SCREWCAP 5 16 18 X 1 25 8041029 1 6041029 1 26 TR
19. URE 20 FM3301IN MODEL HUMIDITY 63 8 VIBRATION LEVEL 1 8 9 Vibration levels at the operators handles were mea sured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 10 1 03 under the conditions listed GENERAL CONDITION Sunny TEMPERATURE 46 F 7 8 C WIND SPEED __7 0 MPH 11 3 kmh South West 66 WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE 29 9 Hg 759mm Hg BAROMETRIC PRESSURE 5 30 4 Hg 772mm Hg Part No 520188 Page 2 of 20 Form No F110404B 9 GENERAL SAFETY For your safety and the safety of others these directions should be followed 134 Do not operate this machine without first reading owner s manual and engine manufacturer s manual A Use of Ear Protection is recommended while operating this machine A R Use of Eye and Breathing protection is recom NU mended when using this machine This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death General Operation 1 Read understand and follow all instructions on the machine and in the manual s Be thoroughly familiar with the controls and the proper use of the mower before starting 2 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times
20. ace the puck with a new one 4 Figure 17 9 8 Inspect the nylon brake arm spacer ltem 44 by removing the belt finger Item 91 and idler pulley Item 50 9 Replace the spacer if it shows signs of wear A 10 Reassemble all parts in the same orientation as when B removed Note Be sure that the brake puck is centered and contacts both sides of the pulley groove after tightening Note Before installing fasteners inspect them for wear and replace as necessary Be sure that when reinstalling control cable spring B the open side of the spring hook faces up 11 Check the operation of the clutch and brake mechanism The drive belt should be slack and the brake engaged center pulley will not turn easily by hand when no pressure is exerted on blade drive lever Note When the blade drive lever is depressed the brake puck should not rub on the center pulley the belt should be under tension and not rub on the belt finger see figure 17 10 D Figure 17 10 Belt finger should not 13 Replace the belt cover and connect the spark plug wire rub on belt when Start the engine and check the clutch brake operation under c drive is engaged power Note When the blade clutch control lever is pressed down the blades should spin up to speed without belt slippage indicated by a pronounced belt squealing sound When the clutch control lever is released the blades should stop spinning in 5 seconds or less Figure 17 11 P
21. al equipment belts for replacement Billy Goat uses only premium quality kevlar corded and coated belts in your unit Substitute belts do not meet the design and performance requirements for your unit and will greatly reduce machine performance and belt life Figure 17 6 Blade Drive Belt Replacement Tools required ratchet 3 4 inch socket 10 extension bar for socket two 12 wrenches and adequate support for machine 1 Disconnect spark plug wire 2 Remove the deck belt cover 3 Support front of unit to allow access to underside of the machine near the engine Note Unit is heavy Be sure support is adequate to prevent personal injury 4 Observe the orientation of the belt fingers Item 90 under the engine 5 Remove the 4 engine mount bolts Item 48 being careful not to let engine slide out of place 6 Remove the left and right belt fingers These fingers are interchangeable 7 Observe the orientation of the belt finger Item 91 on idler Item 50 8 Loosen but do not remove idler belt finger retaining nut Item 144 9 Observe belt routing and remove the belt from front spindle pulley Item 46 10 Remove the belt from the idler pulley and from the engine pulley 11 Install new belt on engine pulley idler and front spindle pulley following the original belt routing 12 Position the idler belt finger centered on idler bracket and tighten the retaining nut Item 144 13 Reinstall th
22. approaching blind comers shrubs trees or other objects that may obscure vision IV Service 1 Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel the machine indoors d Never store the machine or fuel container inside where there is an open flame such as a water heater 2 Never run an engine inside a closed area 3 Never make adjustments or repairs with the engine motor running Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting 4 Keep all nuts and bolts especially blade attachment bolts tight and keep equipment in good condition 5 Never tamper with safety devices Check their proper operation regularly 6 Keep mower free of grass leaves or other debris build up Clean up oil or fuel spillage Allow mower to cool before storing 7 Stop and inspect the equipment if you strike an Object Repair if necessary before restarting 8 Never attempt to make wheel height adjustments while the engine motor is running 9 Always disconnect electric mowers live operated before cleaning repairing or adjusting 10 Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components an
23. art No 520188 Page 14 of 20 Form No F110404B SE PARTS DRAWING CO FM3301IN FM3301INE DECK ASSEMBLY ITEM DESCRIPTION FM3301INE QTY FM3301INQTY ITEM DESCRIPTION FM3301INE QTY FM3301IN QTY NO PART NO PART NO NO PART NO PART NO 1 BUSHING BRONZE 520184 4 520184 4 126 BOLT CARRIAGE 3 8 16X1 ZP 8024058 5 8024058 5 2 LABEL DANGER FLY 810736 1 810736 1 127 BOLT CARRIAGE 3 8 X 1 1 4 8024059 16 8024059 16 5 LABEL WARNING 400424 2 400424 2 130 SCREW CAP 1 4 20 X 7 8041023 1 8041023 1 Z LABEL HGT GUIDELINE 520159 1 520159 1 139 SCREW CAP 1 2 13 X 41 2 8041107 2 8041107 2 16 SPRING EXHAUST CHUTE 510205 1 510205 1 144 NUT 3 8 16 LOCK NYLON 8160003 21 8160003 21 17 LABEL WARNING MOWER 510206 1 510206 1 145 NUT 1 2 13 LOCK NYLON 8160005 2 8160005 2 18 BLADE 11 88 520001 3 520001 3 147 NUT 1 4 20 LOCK NYLON 8160001 1 8160001 1 20 LYNCH PIN 3 16 X 1 9 16 520004 2 520004 2 151 WASHER 5 16 FC 8171003 20 8171003 20 21 WHEEL AND TIRE 8 ASSY 520005 2 520005 2 155 WASHER 3 4 FC 8172015 4 8172015 4 23 BELT SPINDLE DRIVE 520007 1 520007 1 163 HOUSING SPINDLE 520008 01 3 520008 01 3 24 SPINDLE ASSY FM 520008 3 520008 3 164 SHAFT SPINDLE 1215 C S 520008 02 3 520008 02 3 33 WASHER 1 2 INNER TOOTH 520025 3 520025 3 165 BEARING BALL 6305 25 520008 03 6 520008 03 6 35 SCREW CAP 1 2 20X1 25 520028 3 520028 3 166 WASHER 520
24. aster spindles For easiest adjust ment change the height on one side at a time To change cutting height tilt the unit back remove lynch pin remove all spacers then set if off to the side remove caster rig add or subtract spacers reinstall caster rig place remainder of spacers if any then reinsert lynch pin see figure 16 1 through 16 4 Repeat this step on other side NOTE Be sure that the spacers are even on both casters ps Running the deck out of level will result in poor cut quality Figure 16 4 and increased belt wear lynch pi owiec BLADE CLUTCH The FM mower blade clutch is controlled by an opera tor presence control To engage the blade depress HIGHEST LOWEST j CUING CUTTING the operator s left hand control lever against operator s HEIGHT handle The blade is disengaged by releasing this OF 1 0 lever see figure 16 5 HEIGHT OF 3 5 NOTE The blade clutch must be either fully engaged for cutting or fully disengaged to bring the blade to a stop Do not operate the unit with the blade clutch Figure 16 1 partially engaged Premature belt wear and clutch failure will result from improper operation of the clutch CAUTION Use extreme care when operating the blade Inspect the work area for foreign objects that could cause damage to the unit or injure the operator if struck by the blade Never operate the blade with bystanders in the work area Lever operate the blade without either the d
25. belt Note Take care not to damage the idler pulley 7 Tighten the two idler plate nuts just enough to avoid slippage while checking the belt tension 8 Check belt deflection Finger pressure should give 0 5 to 0 75 see figure 17 8 9 Increase decrease belt tension for proper deflection 10 Finish Tightening the two idler plate nuts 11 Follow steps to reinstall Blade Drive Belt from the previous section 11 Replace cover 12 Reconnect spark plug wire Part No 520188 Page 13 of 20 Figure 17 8 Transaxle Drive Belt Replacement Tools required 1 2 Wrench or ratchet and 1 2 inch socket adequate support for machine 1 Remove the Blade Drive Belt Steps 1 10 Blade Drive Belt Replacement Procedure 2 Assure that spark plug wire is disconnected 3 Support rear of unit to allow access to underside of the machine near the rear Note Unit is heavy Be sure support is adequate to prevent personal injury 4 Observe the belt fingers Item 63 position of idler and belt routing 5 Remove the belt finger retaining nuts and bolts Items 125 and 143 6 Remove the belt finger and remove the belt from the transaxle pulley Item 48 7 Remove the belt from the drive idler Item 105 8 Remove the belt from the engine drive pulley Item 85 9 Install new belt on the top small engine pulley drive idler and transaxle pulley using the original belt position and routing 10 Reposition and secure t
26. d replace with manufacturer s recommended parts when necessary 11 Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them 12 Do not change the engine governor setting or overspeed the engine Form No F110404B 5 0n each side of the mower insert 4 Read all safety and operating instructions one of the handle mounting bolts before assembling or starting this unit Item 102 with split lock washer Item 6 on top of flat washer Item 184 through the hole in one end of PUT OIL IN ENGINE BEFORE STARTING the handle brace Item 32 the front handle mounting hole of the handle and screw into the front handle DISCONNECT SPARK PLUG WIRE mounting hole in the engine base chassis Figure 11 5 BEFORE ASSEMBLING UNIT 6 Assemble blade clutch lever Item 8 A 76 to upper handle using pin Item 5 Your Billy Goat Mower is shipped from the factory 97 washer Item 150 and pal nut Figure 11 5 in one crate completely assembled except for the Item 3 see figure 11 6 and 11 7 handles and console assembly NOTE All item numbers called out in the assembly operation and maintenance sections of this manual can be found on Parts List pages 15 18 Figure 11 6 Figure 11 7 7 Position control cables and use 2 cable ties on each handle to secure the cables in position The top cable k tie should be 1 below the console Figure 1
27. de Sharpen blade or replace blade see page 10 Abnormal vibration Loose or out of balance blade Check blade mount and balance or replace if required Bent blade Replace with the new blade see page 10 Loose engine Check Engine mount Belt slips or smokes Belt tension too low Increase tension at idler see page 10 11 Belt worn or stretched Replace belt Pulleys worn or damaged Replace pulleys Control Cable is out of adjustment Adjust Control Cable see page 9 No self propelling Not set to gear Shift lever in desired gear Out of adjustment clutch cable Adjust clutch cable see page 9 Broken clutch cable Replace with new cable Worn or broken belt Replace belt see page 11 Self propelled drive will not Clutch cable out of adjustment Adjust clutch cable see page 11 release Damaged Drive Clutch Lever Replace Drive Clutch Lever Engine is locked will not pull Debris locked against blade Remove debris see page 6 over Damaged engine Refer to your engine owner s manual Broken control cable Replace control cable When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your
28. e left and right belt guide fingers under the engine base using all fasteners in the exact order they were removed NOTE Before installing the fasteners inspect them for wear and replace as necessary 14 Torque the four engine bolts to 40 ft lbs Note With clutch levers engaged be sure belt guides do not touch belts after installation Part No 520188 Page 12 of 20 Form No F110404B MAINTENANCE continued BELT REPLACEMENT continued Blade Drive Belt Replacement continued 15 Observe the idler pulley when the blade drive lever is lowered and released see figure 17 7 NOTE idler should tighten the belt when blade drive lever is pressed and the belt should be slack when the lever is released With the lever depressed the edge of the belt guide should not rub on the belt 16 Replace the cover 17 Reconnect spark plug wire 18 Start engine and check for proper operation of blade drive system Figure 17 7 Spindle Drive Belt Tools required 3 8 inch socket 1 2 inch socket 1 Disconnect spark plug wire 2 Follow steps to remove the Blade Drive Belt on the spindle pulley side only from the previous section 3 Loosen the two idler plate nuts Item 143 4 Slide the belt idler to release the belt tension 5 Observe the belt routing then remove the old belt and install the new belt using the original routing 6 Tension the belt using a long screwdriver or other pry bar to push the idler pulley against the
29. g hole on the right side of engine base chassis Item 61 Repeat this procedure for the left side using the left handle Figure 11 4 Figure 11 10 Part No 520188 Page 4 of 20 Form No F110404B 12 LITERATURE ASSY P N 520165 Literature Checklist 8171004 Washer 3 8 FC Check Check Qty 4 Owner s Warranty Declaration Manual Card of Conformity 520188 400972 520167 Qty 4 900407 Ty Wrap 0 Qty 4 8171003 Washer 5 16 FC aiy 2 360218 8041051 520119 520156 Pal Nut 3 8 Screwcap 3 8 x 1 25 Clevis Pin Roll Pin 1 4 x 1 long Qty 1 Qty 4 Qty 1 Qty 1 8177012 Washer Split Lock 3 8 13 CONTROLS A gt Throttle Control Speed Control 33 TRIPLE BLADE MOWER 5th gear Transport ing Speed Lift up on the lever then push to engage in the 5th gear Rev LIft up on the lever then pull back for reverse Electric Start Only Pull up on the switch then push forward to start the engine ENGINE LABELS Read and follow Operating Instructions before running engine Gasoline is flammable Allow engine to cool at least 2 minutes before fueling Engines emit carbon monoxide DO NOT run in enclosed area Part No 520188 Page 5 of 20 Form No F110404B 15 INSTRUCTION LABELS These labels should be included on your Billy Goat Finish Mower If any of these labels are damaged replace them before putting this equipment into o
30. gaged 1 2 3 Prime to choke Check gasoline Check for spark with an approved tester Clean or replace air cleaner Disengage the Blade Clutch Lever The engine will not stop Damaged control cable The Harness Wire is disconnected or damaged electric start model Damaged ignition switch electric start model Replace control cable Recconect the Harness Wire or replace if damaged Replace switch YONA aARONS Engine runs poorly Spark plug wire loose Sharpen or replace blade see page 8 Engine RPM set too low Check engine RPM refer to engine manual Carburetor out of adjustment Adjust carburetor refer to engine manual Water or dirt in fuel system Drain or siphon then replace with fresh gasoline Spark plug fouled faulty or wrong gap Reset gap or replace spark plug refer to engine manual Will not cut or has poor cut Dull or bent Blade ting performance Clogged deck Unclog deck see page 6 Engine running at too low RPM Check engine RPM refer to engine manual 1 Sharpen blade or replace blade see page 10 2 3 Wet grass 4 Do not mow when grass is wet wait until later to cut 5 h Excessively high grass Mow once at a high cuting height then mow again at desired eight or make a narrower cutting path Uneven cut Height adjust is not set correctly Be sure height adjust is set the same on both sides see page 7 Dull or bent bla
31. gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recom mended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive condi tions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine 12 DO NOT run engine at excessive speeds This may result in injury 8 or damage to unit 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug rem
32. he belt finger Item 63 using the original bolts washers and nuts NOTE Before installing the fasteners inspect them for wear and replace as necessary 11 Reinstall the Blade Drive Belt Steps 11 16 Blade Drive Belt Replacement Procedure Note With clutch levers engaged be sure belt guides do not touch belts after installation 12 Replace the cover 13 Reconnect spark plug wire 14 Start engine and check both belts for proper operation of blade drive system and mower drive system A WARNING If the drive belt begins to squeal or slip do not continue to operate your unit until adequate adjustment or repair has been performed Improper adjustment can cause drive belt to slip and overheat greatly reducing machine performance and transmission life Form No F110404B MAINTENANCE continued BRAKE PUCK REPLACEMENT Tools Required 5 32 Allen wrench 3 8 wrench 1 Remove the spark plug wire 2 Remove the belt deck cover 3 Remove the brake spring A and control cable spring B see figure 17 10 4 Remove the blade drive belt C from the drive pulley D 5 Using a 3 8 wrench and 5 32 allen wrench remove the nuts from the 10 puck retaining bolts see figure17 11 6 Remove the bolts from the puck 1 7 Remove the brake puck Note The puck ends are symmetrical and can be interchanged to use a new braking surface unless both ends are already worn Figure 4 When both ends have been used repl
33. ilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor A CAUTION Wheels must be chocked or blocked when unit is parked on a slope Form No F110404B MAINTENANCE Use only a qualified mechanic for any adjustments disassembly or any kind DISCONNECT SPARK PLUG WIRE OH M M of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE RECONNECT SPARK PLUG WIRE ALL MOVING PARTS COME TO A COM AND ALL GUARDS BEFORE STARTING PLETE STOP ENGINE WARNING FOLLOWING ENGINE OIL CHANGE BE SURE OIL DRAIN VALVE IS CLOSE amp TWIST LOCKED Note Blade blade brake puck transaxle brake and drive belts are normal wear items These should be inspected on a regular basis and replaced if worn MAINTENANCE HISTORY Date of Service Service Performed A ADJUST ALL BELT TENSIONS AFTER FIRST 5 HRS OF USE TO PROLONG THE LIFE OF BELTS Maintenance Schedule Follow these hourly maintenance Part No 520188 intervals Maintenance Operation Engine See Engine Manual Every Every 5 hrs Every 25 Every 50 Every Use jor Daily hrs hrs 200 250 hrs Check for excessive vibration Inspect for loose parts Inspect for worn damaged parts Sharpen Blade Inspect belts for wear Replace blade and traction belts Grease caster pivots and lubri cate height adjustment spacers
34. ischarge deflector chute or the grass catcher in place Blade Clutch Lever a Figure 16 5 Operator s handle Figure 16 3 Part No 520188 Page 8 of 20 Form No F110404B OPERATION PROPULSION This unit is self propelled and is controlled by an operator presence control To engage the wheel drive first push down on the BRAKE RELEASE lever on the right side then lift the operator s DRIVE lever on the right side against operator s handle The drive is disengaged by releasing the lower lever see figure 16 6 Push and hold the Brake lever to free wheel continued brake release lever down to release Figure 16 6 drive lever up to drive GROUND SPEED can be varied by selecting a higher or lower gear using the gear shift lever on top of the console see figure 16 7 Under most conditions cutting should be done in second or third gear Fourth gear should be reserved for conditions where grass is thinned out or not as tall The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left standing you should shift into a lower gear during cutting For improved control in confined areas this machine can be pushed forward or backward by releasing the drive lever located at the bottom of the operator s right hand handle while depressing the brake release lever Figure 16 7 Part No 520188 Page 9 of 20
35. lu sions to the distributor service manager from whom the claim was received The decision by the Quality Service department at Billy Goat to approve or reject a Warranty claim is final and binding Unit Weight Engine Power Ibs kw Note To process a Warranty Claim it is necessary to quote the Model amp Serial Number which are printed on the Billy Goat Serial Plate See owner s manual BILLY GOAT INDUSTRIES INC Purchase Purchased tyt PO BOX 308 LEE S SUMMIT MO 64063 0308 USA Date from PHONE 816 524 9666 FAX 816 524 6983 www illygoat com Part No 520188 Page 20 of 20 Form No F110404B
36. nd other debris which can affect engine speed 3 DO pull starter cord slowly until resistance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before 21 DO NOT touch hot muffler cylinder or fins A speed before stopping Gi SOUND starting unit VIBRATION J gt 6 TABLE OF CONTENTS Sound tests conducted were in accordance with 2000 14 EEC and were performed on 9 18 03 under the condition listed SAFETY INSTRUCTIONS 2 NOTE Sound power level listed is the highest value for any model in this manual aa y 3 Please refer to serial plate on the unit for the sound level for your model 4 w LIT BAG amp CONTROLS 5 Sound level of 95 dBA at operator position LABELS _ 5 6 GENERAL CONDITION Sunny OPERATION 6 9 75 F 23 9 C MAINTENANCE 10 14 be ZE PARTS DRAWING 8 LIST 15 18 WIND SPEED _ 8 1 MPH 13 0 KPH ACCESSORIES 19 TROUBLESHOOTING 20 100 dB wino DIRECTION South West WARRANTY PROCED
37. oved If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumula tion of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibra tion 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 4h 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass a
38. ower on a sidewalk or driveway where the mower blade is in an unloaded condition If it must be started on the lawn move mower over previously cut grass 3 Be sure drive lever or blade lever are not engaged 4 Choke if necessary 5 Pull back on starter rope slowly until resistance is felt Then pull cord rapidly to start Repeat if necessary Page 7 of 20 CUTTING OPERATION CAUTION Stop Blade when crossing gravel drives walks or roads and under all conditions where thrown objects might be a hazard CLEARING A CLOGGED CUTTING DECK Turn engine off and wait for blade to stop completely Disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire CAUTION Use extreme care when operating the blade Inspect the work area for foreign objects that could cause damage to the unit or injure the operator if struck by the blade Never operate the blade with bystanders in the work area GENERAL OPERATION To engage the blade depress the operator s left hand control lever against operator s handle The blade is disengaged by releasing this lever See Fig 1 1 To engage the wheel drive lift the operator s right hand control lever against operator s handle The drive is disengaged by releasing this lever See Fig 1 2 Ground speed can be varied by shifting gears as described on page 8 To begin cutting engage the blade lever allow the blade to spin up to
39. peration Item and part numbers are given to help in ordering replacement labels 4 WARNING EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING Label Do Not Fill While Engine Is Hot ltem 4 Part No 400268 Label Danger Keep Hands and Feet Away ltem 5 Part No 400424 Label Read Owner s Manual Item 52 Part No 890301 Label FM Electric Console ltem 47 Part No 520048 Label Ear Eye Breathing Item No 114 Part No 890254 Label Danger Flying Material Item No 2 Part No 810736 Label Clutch Drive Item No 10 Part No 500176 33 TRIPLE BLADE MOWER eues IC START MODEL Label FM Console Item 47 Part No 520079 Part No 520188 Page 6 of 20 4 WARNING m US DESIGN PATENT NO D494985 FM PART NO 520191 Label Warning Guards ltem 119 Part No 900327 Label Design Patent FM Item 178 Part No 520191 TO PREVENT INJURY Do not operate unless deflector is in place Label Warning Mower ltem No 17 Part No 510206 PUSH TO RELEASE BRAKE Label Blade Drive Item No 11 Part No 500177 Label Push to Release Brake Item 95 Part No 520117 CUTTING HEIGHT MAY BE ADJ USTED BY PLACING SPACERS ABOVE OR BELOW CASTER SPINDLES HIGHEST CUTTING HEIGHT OF 3 5 PART 520159 Label Hgt Guideline ltem No 7 Part No 520159 33 TRIPLE BLADE MOWER Form No F110404B Part No 520188 OPERATION INTENDED USE This unit is mainly designed for cutting grass
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