Billy Goat F800 User's Manual
Contents
1. 1 Wait for engine to cool and disconnect spark plug 2 Remove housing front cover by removing 11 bolts and nuts items 13 amp 14 around outside of front cover 3 Remove impeller bolt item 35 lock washer item 7 and washer item 34 4 DONOT pry on impeller Pull on center hub area only of impeller If impeller slides off freely proceed to step 6 o Ifthe impeller does not loosen obtain a 3 4 16x1 25 4mm or longer bolt Thread bolt by hand into nut until bolt rests against the shaft Tighten the bolt slowly which will pull the impeller away from the shaft remove impeller from shaft Using a penetrating oil can help loosen a stuck impeller 6 Reinstall new impeller in reverse order of removal 7 Tighten impeller bolt Torque impeller bolt see parts list on page 14 for proper impeller bolt torque specifications TIRE AIR PRESSURE Check at regular intervals and maintain Front Tires 24 Psi 165 kPa Rear Tires 20 Psi 137 kPa STORAGE 4 Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows A Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved2. Read and follow Operating nstrucions before running engine i Gasoline is flammable Allow engine to cool al least 2 minules before luelng Engines emil carbon monoxide DO NOT run in enclosed area Part No 440187 6 Form No F091907C BILLY 2g FORCE BLOWER 8 Owner s Manual GOAT Z PACKING CHECKLIST These items should be included in your carton If any of these parts are missing contact your dealer Your BILLY GOAT FORCE Blower was shipped in one carton completely assembled except for the Upper Handle Assembly and Front Diverter Mounting hardware for the Upper Handle Assembly can be found in the parts bag A A TET PUT OIL IN ENGINE BEFORE STARTING 4 READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box the Handle Assembly is attached to the unit by cables PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 440187 Handle Hardware ltems 10 washer 8171003 11 locknut 8160002 and 36 cap screw 8041032 Boxing Parts Checklist Handle Upper Assembly Item 49 P N 440185 L Parts Bag 6 Literature Assy P N 440186 LIB 8 S Intek 8 hp manual Form No F091907C Part No 440187 7 FORCE BLOWER Owner s Manual GOAT ASSEMBLY 1 Follow the steps in figures A then securely tighten all hardware shown 2 Connect spark plug wire Figure A The hardware for attaching the upper handle to the
3. Warranty Claim is final and binding For online product registration go to www billygoat com Part No 440187 11 Form No F091907C FORCE BLOWER Owner s Manual ILLUSTRATED PARTS LIST Form No F091907C Part No 440187 12 FORCE BLOWER 8 Owner s Manual PARTS LIST F800 6 HOUSING BACK MOLDED 440024 1 WASHER LOCK 7 16 S T MED 8177013 1 8 SCREW CAP 3 8 16X1 1 2 ZP_ 8041052 4 9 RODHANDSTOP 440057 1 WHEEL amp TIRE 13 X 5 PNEUMATIC 18 WHEEL ASSY 10 PNEUMATIC a i PDZ A 1 JEO SCREWCAP 5 16 18 X 2 ZP 8041032 DIRECTOR CONE 4 440046 ADO Part No 440187 13 Form No F091907C FORCE BLOWER Owner s Manual MAINTENANCE RECORD Service Performed Part No 440187 14 Form No F091907C FORCE BLOWER 8 Owner s Manual x K l BRUSH CUTTER FORCE BLOWER AERATOR If you liked this product please feel free to view our full line of quality lawn care renovation and debris removal products at www billygoat com QL VACUUM POWER RAKE Part No 440187 15 Form No F091907C
4. lower is in the parts bag Install upper handle item 49 to preassembled lower handle item 28 by sliding the upper over and down the outside of the lower handle Using bolt item 36 washers item 10 amp lock nut item 11 to install upper handle to lower handle Finish installing the other side of the upper handle assembly using screw and lock nut provided Two oven ended wrenches OPERATION A Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety 7 PUT OIL IN ENGINE BEFORE STARTING STARTING ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline FUEL VALVE Move fuel valve to ON position when provided on engine STOP SWITCH Located on the engine ON position CHOKE Operated with choke lever on side of engine THROTTLE Controlled by throttle lever on the engine Pull starting rope to start engine ENGINE SPEED Under normal conditions operate at minimum throttle to accomplish your current cleaning task IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 Part No 440187 g Form No F091907C FORCE BLOWER 8 Owner s Manual HANDLING amp TRANSPORTING Using two people to lift machine is recommended Lift holding
5. purchased pm NO 64062 FUSA GOAT ee Tel 816 524 3666 INDUSTRIESINC Fax 816 324 6983 Purchase Date Se Serial No Purchased From 72727707 C Jw Jon Specifications F800 Engine HP 8 HP 5 96kW Engine Model 202432 0210 E9 Engine Fuel Capacity 4 qt 3 78L Part No 440187 3 Form No F091907C FORCE BLOWER Owner s Manual GOAT GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment WARNING This symbol indicates important information that will prevent injury to yourself or others AN This symbol indicates ear protection is recommended when operating this equipment This symbol indicates eye protection is recommended when operating this equipment ww This symbol indicates gloves should be worn when servicing this equipment AN sa AN Dy This symbol indicates that this manual and the engine manufacturers manual should be read a carefully before assembling operation or servicing this equipment T CAUTION This symbol indicates important information that will prevent damage to your BILLY GOAT gt FORCE Blower FZ This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing t
6. the handle and handle brace Secure in place during transportation See unit specifications on page 3 for unit weight ZN Do not use the front grill as an anchor point when securing the unit for transport AQ Never lift the machine while the engine is running BLOWING OPERATION Your Billy Goat Force blower is equipped with an air director cone to allow the operator to direct the air stream up or down as required to assist in moving debris This feature is extremely useful when debris has piled up to the point that it cannot be blown any farther The air stream can be directed upward to blow the top of the debris pile over and allow the operator to continue moving more debris farther ADJUSTING AIR DIRECTOR To adjust air direction first loosen knob and then position air director cone to desired angle When the cone is ata suitable position tighten knob to secure DO NOT position director cone to where it will blow debris towards people vehicles or other objects in vicinity Flying debris may damage harm or cause injury to people or objects in air flow range Adjustment knob Part No 440187 9 Form No F091907C BILLY E FORCE BLOWER Owner s Manual GOAT Z MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Daily or Every Every 25 Every 50 Every Use 5 Hours Hours Hours 100 150 Hours Inspect for worn or damaged parts IMPELLER REMOVAL
7. FORCE BLOWER 8 Owner s Manual za T GI BILLY GOAT W Patent Pending BILLY GOAT FORCE BLOWER F800 Owner s Manual Accessories THROTTLE Allows up and down Positions throttle motion via a lever to control at a easily move debris convenient ke i location gt Um To secure Effective and blower for Easy to use to transportation prevent blower on trailer floors from rolling Simple to attach allowing air to be directed forward m lt uk P N 440128 P N 440189 Form No F091907C P N 440120 P N 440140 Part No 440187 P N 440188 l FORCE BLOWER Owner s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT FORCE Blower Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your FORCE Blower in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 INSTRUCTION LABELS 6 PACKING CHECKLIST T ASSEMBLY 8 OPERATION 9 MAINTENANCE 10 TROUBLESHOOTING AND WARRANTY PROCEDURE 11 ILLUSTRATED PARTS LIST 12 PARTS LIST 13 MAINTENANCE RECORD 14 Part No 440187 2 Form No F091907C FORCE BLOWER 8 Owner s Manual SERIAL PLATE DATA Record the model number serial number date of BiLLY purchase and where
8. acting a dealer for service it is a good idea to have your engine model number available for reference See table page 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs and Stratton 800 223 3723 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows e The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer e The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt e he Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim e The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration e The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received e The decision by the Technical Service Department at BILLY GOAT to approve or reject a
9. asoline is present DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated DO NOT smoke while filling the fuel tank DO NOT check for spark with spark plug or spark plug wire removed Use an approved spark tester DO NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary DO NOT operate engine with grass leaves or other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns DO NOT leave equipment unattended while in operation DO NOT park equipment on a steep grade or slope DO NOT operate equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store fuel in approved safety containers Z WARNING Important Do not ru
10. container away from open flame Be sure engine is cool Do not smoke Run engine until fuel tank is empty and engine runs out of gasoline Fuel stabilizer such as Sta Bil is an acceptable alternative for minimizing the formation of gum deposits during storage Add stabilizer to gasoline in storage container or fuel tank Follow stabilizer manufacturer s instructions to determine proper mix ratio Run engine at least 10 minutes after adding stabilizer to allow it to reach carburetor Part No 440187 10 Form No F091907C BILLY lt FORCE BLOWER 8 Owner s Manual GOAT Vz TROUBLESHOOTING Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller Check impeller and replace if required Loose engine Check engine Engine will not start Engine not in full choke position Check choke position Out of gasoline or bad old gasoline Check gasoline Spark Plug wire disconnected Connect spark plug wire Gas valve off Turn on gas valve Dirty air cleaner Clean or replace air cleaner Contact a qualified service person Engine is locked will not pull Engine problem Contact an engine servicing dealer for over engine problems When servicing engine refer to specific manufacturers engine owner s manual Engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When cont
11. his equipment AN 04 READ this manual and the engine manufacturers manual carefully before assembling a operating or servicing this equipment A O EAR PROTECTION is recommended when operating this equipment 1 A EYE PROTECTION is recommended when operating this equipment erg s S BREATHING PROTECTION is recommended when operating this equipment JAN EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison Part No 440187 A Form No F091907C BILLY Ye GOAT 7 ri hon QOOOOOOOO OOO OOOOO Part No 440187 FORCE BLOWER 8 Owner s Manual DO NOT run this equipment indoors or in any poorly ventilated area Refueling outdoors is recommended DO NOT refuel this equipment while the engine is running Allow engine to cool for at least two minutes before refueling DO NOT store gasoline near an open flame DO NOT remove gas cap while engine is running DO NOT start or operate engine if strong odor of g
12. n this machine without director cone attached or with improper air director cone DO NOT run this machine with a cracked or damaged impeller under any circumstances 5 Form No F091907C BILLY lt ve FORCE BLOWER Owner s Manual GOAT Z INTENDED USE This machine is designed for cleaning outdoor surfaces where the debris can be effectively blown into a consolidated area for convenient pickup and removal Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT FORCE Blower If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown LABEL READ OWNERS MANUAL LABEL EAR EYE BREATHING DANGER FLYING DEBRIS ITEM 44 P N890301 ITEM 45 P N890254 ITEM 46 P N 810736 STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING LABEL EXPLOSIVE FUEL ITEM 43 P N 400268 ENGINE LABELS BRIGGS AND STRATTON 4 RUN B CHOKE gt
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