Billy Goat BG1002SP User's Manual
Contents
1. OPTIONAL ACCESSORIES S BILLY HOSE KITS For vacuuming in hard to reach areas G w y 3 Vacuum Hose Kit for vacuuming heavy debris P N 800086 3 76 2mm x 10 3 05m 5 Vacuum Hose Kit for vacuuming bulk debris P N 800084 5 127mm x 10 3 05m 6 Vacuum Hose Kit for vacuuming large debris P N 800359 6 152 4mm x 10 3 05m HOSE COUPLER KITS Joins 2 or more hoses to increase vacuuming distance 3 76 2mm COUPLER P N 800332 5 127mm COUPLER P N 800334 6 152 4mm COUPLER P N 800336 EXHAUST HOSE KIT P N 800077 Increases exhaust distance BAG SUPPORT P N 800484 keeps bag from dragging ground DEBRIS BAGS REPLACEABLE DEBRIS BAG P N 800730 DEBRIS BAG COVER P N 800993 Directs dust downward away from operator Thank You for Selecting The Powerful BG SELF PROPELLED VACUUM BRUSH KIT P N 800082 Improves vacuum pickup Operator Owner s Manual SPEED UP KIT P N PUSH MODELS SELF PROPELLED MODEL 810233 Increases ground drive d 2 9 h 3 68 kmh fl perd epic dd BG1002 BG1002SP Specifications BG1002 BG1002SP ENGINE H P 10 7 45 kW 10 7 45 kW ENGINE TYPE B amp S INTEK I C B amp S INTEK ENGINE FUEL CAP 4 qt 3 8 L 4 qt 3 8 L ENGINE OIL CAP 0 875 qt 0 8 L 0 875 qt 0 8 L WEIGHT UNIT 166 Ibs 75 5 kg 203 Ibs 92 3 kg WEIGHT SHIPPING 183 Ibs 85 3 kg 215 Ibs 97 5 kg ENGINE WEIGHT 52 Ibs 23 62. No 103 Part No 890254 Self Propelled Units Only Q WARNING Se Read and follow Operating Instructions before running engine Gasoline is flammable Allow engine Label Drive to cool at least 2 minutes before fueling sa E Item No 44 AIN Engines emit carbon monoxide Part No 830502 QN DO NOT run in enclosed area J Label Warning Guards Item 104 Part No 900327 Label Oil Chain Item No 51 Label Clutch Item No 105 E DUROS Gom No 830503 Part No 800012 Page 4 of 12 Form No F021402A OPERATION INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operat ing Make sure that all operators of this
3. 400972 M 2 INSTRUCTION LABELS ENGINE LABELS These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels a WARNING Label Danger L DANGER Briggs amp Stratton EXPLOSIVE FUEL Keep Hands KEEP HANDS and FEET AWAY STOP ENGINE AND ALLOWTO and Feet Away COOL BEFORE REFUELING Item 100 Part Label Do Not Fill While Engine No 400424 Is Hot Item 98 Part No 400268 ON gt Debris Bag i CAUTION Label item 1 READ OWNER S MANUAL z C USE PROTECTION BEFORE OPERATING MAKE SURE EXHAUST ELBOW IS ATTACHED 3 RUN CHOKE EXHAUST IS DISCHARGING INTO ENCLOSED CONTAINER HOSE IS ATTACHED ALL GUARDS ARE ATTACHED OPERATING INSTRUCTION IS OBTAINED LC Label Caution Label Read I KEEP ENGINE CLEAN DEBRIS eepo Mem No 101 Item No 106 PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING Part No Part No 890301 NEVER SERVICE UNIT WITHOUT DISCONNECTING SPARK PLUG WIRE USE ONLY AauALIFIED ser macine 830138 ABRASIVE DEBRIS WILL SHORTEN UNT LIFE 8 8 THIS ENGINE EQUIPPED WITH Label Flying LOW OIL SENSOR IF ENGINE WILL Debris NOT START CHECK OIL LEVEL Item No 102 A Part No 810736 Label Ear Eye Breathing A WA R N N G
4. equipment are trained in general machine use and safety Hu PUT OIL IN ENGINE BEFORE STARTING STARTING v ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the handle Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE Located at lower rear area of carburetor bowl Choke engine before starting when engine is cold PRIMER Push primer per engine instructions THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT 15 adjusted by unlocking wing nut item 13 and turning caster knob Turning the knob clockwise increases height Be sure the nozzle height is level left to right before tightening caster wing nuts Adjust nozzle height according to surface conditions and debris size For vacuuming on flat surfaces set nozzle 1 2 12 7 mm to 5 8 15 8 mm above ground Higher for uneven terrain and turf FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris Part No 800012 Page 5 of 12 CLEARING A CLOGGED NO
5. kg 52 Ibs 23 6 kg UNIT SIZE OVERALL LENGTH 68 1 73m OVERALL WIDTH 30 0 76m OVERALL HEIGHT 42 1 07m Part No 800012 Page 1 of 12 Form No F021402A 9 GINE MANUAL IN THE INTEREST OF SAFETY BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp EN THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY A WARN NG The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOTA 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recommended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and a
6. or broken Check idler Idler arm mounting screw may be too tight or too release loose Check wire belt guide adjustment Replace if broken see fig 3 amp 4 adjustment on page 11 Noisy or broken chain No chain lubrication Chain out of alignment or over tensioned See Chain Adjustments on page 11 Engine is locked will not Debris locked inside impeller Engine problem See page 5 Contact an engine servicing dealer for engine problems pull over Engine Service and Warranty WARRANTY PROCEDURE Contact your nearest engine manufacturer s autho 2 Please fill in the WARRANTY CARD and send the upper part to Billy Goat rized servicing dealer The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material Serial Plate Record your machine model serial number and or workmanship the owner should make a warranty claim as follows and date of purchase and where purchased P The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer Bi LLY Aveo The owner should present the remaining half of the Warranty GOA Registration Card if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer Lee s Summit MO 64063 USA who will send it with the faulty part to Billy Goat headquarters 816 524 9666 816 524 6983 The Qua
7. the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Machine or pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage Form No F021402A Wi PARTS DRAWING BG1002 BG1002SP Part No 800012 Page 6 of 12 Form No F021402A Form No F021402A Page 7 of 12 Part No 800012 PARTS BG1002 BG1002SP Description No LIST p Part No y Part No ii 1 BAG SERVICE STRAP ASSY NO 900606 SERVICE ZIPPER NO 900478 800730 1 800730 1 2 ELBOW ASS Y INCLUDES ITEM 5 9 17 810139 1 810139 1 3 WASHER LOCK SPRING 1 4 MED 8177010 1 4 WASHER LOCK SPRING 5 16 MED B 8177011 5 5 NUT LOCK 5 16 18 8160002 20 8160002 33 6 HUB CAP 900486 2 900486 2 7
8. transport Never store engine indoors or in enclosed poorly venti lated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater Using neutral on level terrain is advisable when maneuver ing in tight areas This increases operator control and can prevent bumping into nearby objects Do not force shift gears of transmission To assist gear meshing it may be necessary to partially engage bail while shifting To stop machine release operator s bail STORAGE For reverse Set Throttle to Idle With operator s bail released pull shift lever reverse position Then smoothly lift operator s bail against handle Release bail to stop see figure 2 Bail HA RELEASETO DISENGAGE CLUTCH Bail Up 4 PULLTO ENGAGE CLUTCH Engages Drive Bail Down Disengages Drive Handle Fig 1 Part No 800012 Page 9 of 12 clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fue
9. 00570 2 38 WASHER LOCK 1 4 EXT 8181007 1 8181007 3 39 SCREW SM 1 4 x 3 8 HEX 8122082 1 8122082 3 40 SCREW CAP 5 16 18 X2 8041032 2 8041031 2 41 ENGINE BRIGGS 10 HP INTEK IC 430352 1 430352 1 42 43 44 LABEL DRIVE S 810207 1 45 EYE BOLT CLUTCH LEVER 800312 1 46 KEY HI PRO 3 16 X 3 4 850234 1 47 HANDLE ASS Y INCLUDES ITEMS 49 2 50 2 18 2 810134 1 810134 1 48 SCREW SELF 5 16 X 3 4 3 8123128 1 49 SCREW CAP 1 4 20 X1 1 2 8041008 3 8041008 3 50 BAG LOOP 800178 3 800178 3 51 LABEL OIL CHAIN 830502 1 52 THROTTLE CONTROL ASS Y INCLUDES ITEMS 18 21 93 900514 00 1 900514 00 1 53 WHEEL PROTECTOR 800169 2 800169 2 54 SCREW CAP 1 4 20 X1 8041006 6 8041006 7 55 BAR LINK UPPER 811061 1 811061 1 56 DOOR NOZZLE FRICTION ASSY 830288 1 830288 1 57 SPACER 850198 2 850198 2 58 GRIP 850190 1 850190 1 59 LINK 810987 1 810987 1 60 LOWER HANDLE SECTION L H ASS Y INCLUDES ITEM 92 800933 1 800933 1 61 LOWER HANDLE SECTION H ASS Y INCLUDES ITEM 92 800943 1 800943 1 62 DIFFERENTIAL WITH SPROCKET DRIVE SPROCKET ONLY 800996 1 63 3 16 SQ X1 3 4 LG n 9201084 2 64 SPACER 800421 1 65 IWASHER 3 4 SAE 8172015 4 8172015 6 66 BEARING PILLOW BLOCK 800557 2 67 SCREW CAP 5 16 18 X 1 8041028 8 68 WASHER 3 4 0 765 X 1 25 X 0 06 850238 2 69 BELT DRIVE m 800250 1 70 PULLEY WITH SET SCREW 800251 1 71 SPACER ENGINE INTEK 800965 1 43035
10. 3 1 72 WASHER 3 8 WITH HOLE 800889 1 73 BRACKET IDLER 810159 1 74 WASHER FENDER 1 4 9 32 I D X1 1 4 X 3 64 8172019 2 75 PULLEY IDLER 800260 1 76 BOLT IDLER 800888 1 77 NUT 3 8 16 REGULAR 8142003 2 78 IDLER a 800261 1 79 SPRING 2 800242 1 80 WASHER CAP 850237 2 81 IDLER ASS Y INCLUDES 18 1 35 1 54 1 73 THRU 78 810211 1 82 ADAPTER 810157 1 83 WHEEL ASS Y includes 6 1 7 1 65 1 68 1 80 1 63 1 800137 S 1 800995 2 84 TRANSMISSION REV FWD 810206 1 Part No 800012 Page 8 of 12 Form No F021402A BG1002SP Part No 810158 810160 811041 900970 800885 810162 BG1002 Part No Description 2 85 86 BRACKET ANGLE SHIFT CABLE CLUTCH ASS Y BG 87 GUARD CHAIN W LABELS INLUDES ITEM 51 88 ROD BAIL ASS Y 89 GRIP 90 ROD LEVER SHIFT ASS Y INCLUDES ITEM 89 Denotes standard hardware item that may be purchased locally A Denotes parts found in parts bag assembly AP END 8 TY WRAP 900407 CHAIN DRIVE BG 95 HANDLE BRACE LH 96 CASTER DUAL ASSY INCLUDES 1 OF EACH 11 12 13 14 97 PROTECTOR WHEEL ASS Y INCLUDES ONE EACH OF 21 19 18 53 LABEL DO NOT FILL WHILE ENGINE IS HOT HANDLE BRACE RH 100 LABEL DANGER KEEPS HANDS amp FEET AWAY 101 LABEL CAUTION 102 LABEL FLYING MATERIAL 103 LABEL EAR EYE BREATHING 104 LABEL WARNING GUARDS ABEL CLUT
11. 811061 Link 810987 Handle Lower L H 800933 Check Handle Lower A Denotes parts found in O 800943 Parts Bag Assembly Part No 800012 Page 3 of 12 shown on page 4 Form No F021402A 12 PARTS BAG amp LITERATURE ASSY P N 800014 amp 800015 CONTROLS C Cory N A PARTS BAG ASSEMBLY CHECKLIST P N 810166 amp 800757 Throttl Conor 8 HF Qty 3 18 a AQ Manual Briggsengine Sci Screw Cap 5 16 units amp Qty 9 SP units Owner s have a choke a a0 t8 1 3 4 f fi l Manual type carburetor 4 8041032 Qty 2 Nut Lock 5 16 18 O 800012 that is operated 8160002 Qty 10 wy using choke e 8 Screw Cap 5 16 19 Nut Reg 1 4 20 Stop 18 OG 8041026 Wm 81420011 Qly 2 Owner s Literature Checklist position lever on side of Screw Cap C wa RI 1 4 20 x 1 in 16 Washer 1 4 Flat Cut Declaration engine FAST 8041006 Qty 4 8171002 Qty 1 Declaration 811023 eee am Washer 5 16 SAE Start 8041008 Qty 2 a 8172008 ZOYI Literature position Parts Bag Literature Screw Cap Wheel Protector Parts Bag 21 14 20 x 1 3 4 Or 800169 Qty s 800018 8041009 Qty 3 Not To Scale Literature 45 000 i BG Check Literature BG 800312 ty 1 Pony Accessories Ed Accessories 800998 93 Gy 3 Push ya 5 SP a fe Warranty grec Warranty N Ul an Card
12. CH ABEL READ 890301 GUARD PULLEY BG80 GUARD BELT BG80 SCREW SELF 1 4 14 3 4 1 4 20 8143001 111 BALL 1 4 850194 112 WASHER BELLVILLE 1 4 850207 113 PLATE QUAD LIFT 850192 114 PLATE FRICTION LIFT 850191 115 BAR LEVER DOOR 850189 116 PLATE CLAMP LIFT 850193 OPERATION continued 2 900407 810156 800821 800682 800347 400268 800822 400424 830138 810736 890254 900327 830503 890301 811037 800021 900505 8143001 850194 850207 850192 850191 850189 850193 93 94 N 800821 800682 800347 400268 800822 400424 830138 810736 890254 Q n e e N ey o e e e a a 2 2 m m 2 2 o m N N 91 92 93 E 98 99 100 104 105 106 106 107 108 109 110 Pol A a 2i2 m A PROPULSION propelled only REV Aq FWD Drive gear N PROPULSION self propelled vacuums are equipped selection D with 1 forward gear neutral and reverse With the engine running the bail in released position and brake in on position select desired drive gear Lift bail against handle to Fig 2 engage drive see figure 1 amp 2 Smoothly engage the bail M judgement when operating the self propelled HANDLING amp TRANSPORTING Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during
13. E EACH USE AND REPLACE ANY WORN AND DAMAGED PARTS PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING NEVER SERVICE UNIT WITHOUT DISCONNECTING SPARK PLUG WIRE USE ONLY A QUALIFIED MECHANIC TO SER VICE THIS MACHINE ABRASIVE DEBRIS WILL SHORTEN UNIT LIFE TROUBLESHOOTING Before Requesting Service Review These Suggestions Problem Possible Cause Solution Will not vacuum or has poor Dirty debris bag Nozzle height set too high or too low Hose kit cap Clean debris bag Shake bag clean or wash Adjust nozzle height vacuum performance missing Clogged nozzle or exhaust Excessive quantity of debris Check for hose kit cap Unclog nozzle or exhaust see page 5 Allow air to feed with debris Abnormal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Throttle in off position Out of gasoline Bad or old gasoline Engine will not start 9 Spark Plug wire disconnected Dirty air cleaner Check stop switches throttle and gasoline Connect spark plug wire Clean or replace air cleaner Or contact a qualified service person No self propelling Transmission not in gear Operator s bail not engaging belt or out of Check transmission gear selection Check clutch cable adjustment Worn out or broken belt Broken or mispositioned belt adjustment and belt and chain See page 11 Self propelled drive will not Sticking belt idler arm Belt fingers out of adjustment bent
14. NS GENERAL SAFETY ASSEMBLY PARTS BAG amp CONTROLS LABELS OPERATION PARTS DRAWING amp LIST MAINTENANCE TROUBLESHOOTING WARRANTY 6 9 10 11 12 12 118 dB Sound tests conducted were in accordance with 2000 14 EEC and were performed on 2 14 2002 under the conditions listed NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model Wey VIBRATION LEVEL 8 0 Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 26 94 under the conditions Sound level of 97 dBA at operator position om GENERAL CONDITION Sunny GENERAL CONDITION Sunny TEMPERATURE 50 F 10 C TEMPERATURE 70 F 21 1 C Los WIND SPEED 15 MPH 24 1 kmh WIND SPEED 16 MPH 25 8 kmh WIND DIRECTION North WIND DIRECTION South West HUMIDITY 32 HUMIDITY 44 BAROMETRIC PRESSURE _ 30 06 Hg 764mm Hg BAROMETRIC PRESSURE __ 29 7 Hg 754mm Hg Part No 800012 Page 2 of 12 Form No F021402A 9 GENERAL SAFETY For your safety and the safety of others these directions should be followed 94 Do not operate this machine without first reading v owner s manual and engine manufacturer s manual Q Use of Ear Protection is recommended while ope
15. WHEEL PNEUMATIC PART NO 400295 400295 2 800994 2 8 WASHER FLAT 5 16 8171003 4 8171003 4 9 SCREW CAP 5 16 18 X 3 4 8041026 4 8041026 8 10 FRAME 811045 1 811046 1 11 KNOB HAND 850154 2 850154 2 12 SCREW MACHINE 10 24 X2 8059143 2 8059143 2 13 NUT LOCK CASTER 800227 2 800227 2 14 WASHER 3 4 PLASTIC 800109 2 800109 2 15 16 WASHER FLAT CUT 1 4 5 16 X3 4 X 1 16 8171002 2 8171002 11 17 WASHER 5 16 SAE 8172008 18 8172008 18 18 LOCK 1 4 20 8160001 14 8160001 16 19 NUT REGULAR 1 4 20 8142001 2 8142001 2 20 SCREW 1 4 28 X 1 2 850408 1 21 SCREW CAP 1 4 20 NC x 1 3 4 8041009 3 8041009 3 22 23 NOZZLE ASS Y INCLUDES ITEMES 97 26 95 25 24 18 800931 1 800931 1 24 LATCH SPRING 800311 1 800311 1 25 ISCREW 1 4 20 X 3 4 8041004 2 8041004 2 26 CAP 800183 1 800183 1 27 SCREW 7 16 20 X 1 1 4 5 TORQUE 60 FT LBS 81 4N m 800554 1 800554 1 28 WASHER LOCK 7 16 TWISTED TOOOTH 850132 1 850132 1 29 1 4 SQ X 2 25 9201123 1 9201123 1 Ke 30 PARTS amp LIT BAG 800757 1 810166 1 INCL 117 14 5 10 40 6 93 3 push 5 SP 43 1 54 3 49 1 9 4 18 7 push 8 SP 19 2 21 3 SP only 45 1 31 IMPELLER ASSSEMBLY INCLUDES ITEMS 27 28 29 32 800988 1 800090 1 33 COTTER PIN 1 8 X 1 850230 2 850230 2 34 I SCREW CAP 3 8 16 X 3 4 8041048 2 35 IWASHER LOCK 3 8 8177012 4 36 GUARD BELT GUIDE 811053 1 37 GRIP HANDLE 400570 2 4
16. ZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire NOZZLE GOBBLER DOOR Large debris can be vacuumed without readjusting nozzle height by temporarily opening the remote Nozzle Gobbler Door For maximum pickup of small debris the gobbler door must be down flush with front face of nozzle OPTIONAL HOSE KIT see page 1 Debris bags are normal replaceable wear items DEBRIS BAG A Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Run engine at 1 2 throttle for first 1 2 hour to condition new bag Your new bag requires a break in period to condition the pores of the material against premature blockage The entire bag surface serves as a filter and must be able to breath to have good vacuum performance Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 2 3 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is
17. ashers item 17 2 req d and lock nuts item 18 5 3 Attach link ends item 59 55 to each other in 2 holes using screw item 21 washers item 17 and lock nut item 18 Elbow Assembly item 2 Attach elbow assembly item 2 and flange gasket to exhaust outlet of main unit using screws item 17 and lock nuts item 5 Debris Bag item 1 7 1 Attach neck of debris bag onto elbow assembly SECURELY TIGHTEN BAG NECK STRAP 7 2 Attach bag hanger clips to bag loops item 50 preassembled to upper handle SP MODEL ONLY Rod Lever Shift Assy 8 1 Remove eye bolt item 45 from hardware bag and slide curved end of rod through eye bolt item 45 8 2 Slide curved end of Rod Lever Shift item 90 through hole in shift bracket located on rear of transmission so that shift lever end of rod is up Reinstall eye bolt item 45 and hardward through upper handle and clutch cable mounting bracket 9 Attach z end of cable item 86 to inside of bracket on rod bail assy item 88 10 Connect spark plug wire gt Boxing Checklist Self Propelled Only rs Rod Lever 810162 Per Model Check Handle Bail Assy SP Units Only 810164 Chek Handle Assy Push Units Only 800043 All Models Debris Bag Per Model Parts Bag amp Lit Assy BG1002 800014 BG1002SP 800015 L Engine Manual Briggs amp Stratton 10 HP Intek Li 800730 Elbow Assembly 800967 Bar Link Upper
18. be washed Lubrication Using S A E 30 weight oil or equivalent See maintenance schedule Chain See DRIVE section below Lower Control Ends Oil moving parts such as bail and height control Grease Wheels Casters and Rear Axle Bearings Tire air pressure SP units only Check at regular intervals amp maintain Rear SP tires at 24 psi 17 kPa DRIVE SP MODELS ONLY Clutch Chains and Belts are normal replaceable wear items A new chain should not be used worn sprockets Sprockets Up to should be replaced when replacing chains au tighten belt BELT ADJUSTMENT As V belt wears adjustments may be required Adjust belt by tightening or by loosening clutch cable nut as required See figure 3 amp 4 When replacing belt see impeller removal on page 10 See parts list for impeller bolt torque specifications DO NOT OVER ADJUST CHAIN LUBRICATION With machine not running oil chain using general S A E 30 weight oil every 25 hours or as needed Note Be sure that entire length of chain is properly oiled Oiling only a few positions in the chain rotation will not properly oil the chain Y Down to loosen belt Neutral Position Fig 3 Jc TION CHAIN ADJUSTMENTS 1 Remove chain guard 2 Inspect chains and sprockets for wear lubrication and tension Replace if badly worn or damaged CHAIN TENSION AND ALIGNMENT 3 Install new chain locating keeper clip of chain connecting link
19. de off crankshaft place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until itloosens Using a penetrating oil can help loosen a stuck impeller 10 If the impeller cannot be loosened obtain a 1 25 4mm longer bolt ofthe same diameter and thread type as the impeller bolt Invert engine and impeller and support engine above ground to prevent recoil damage Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 11 Remove engine base mounting bolts and nuts 12 Slide engine shaft out of impeller 13 When impeller is free of the engine shaft align impeller with opening and diagonally lift impeller out of housing 14 Using a new impeller bolt and lockwasher reinstall new impeller in reverse order order of removal 15 Tighten impeller bolt see item 27 of parts list on page 8 for proper torque specifications gt Part No 800012 Page 10 of 12 16 Self propelled models only When impeller is installed slide belt into drive pulley and adjust guard belt guide as shown on page 11 see fig 3 amp 4 17 Reattach nozzle and both caster brackets in reverse order of removal 18 Self propelled models only Check operator s bail to ensure that it operates properly If not see drive adjust ments on page 11 Note Drive mu
20. haust elbow gasket and sp only rod lever shift assy 1 Lower handles Assemble lower handles items 60 61 to engine base using washers item 17 and lock nuts item 5 HANDTIGHTEN ONLY 2 Upper Handle Handle Braces 2 1 Assemble upper handle item 47 and handle braces items95 and 99 to lower handles using screws item 40 washers item 17 and lock nuts item 5 with ends of handle brace on inside of handle and screw heads facing inward toward debris bag otherwise premature bag wear could result HAND TIGHTEN ONLY 2 2 After elbow assembly has been installed attach front of handle braces items 95 and 99 to 3 8 inch stud on elbow mounting flange using lock nut item 43 3 Tighten all handle screws and nuts on lower handles upper handle and handle brace 4 Throttle control item 52 4 1 Attach throttle to upper handle using screw item 21 and lock nut item 18 4 2 Attach throttle control conduit to handles using cable clamps item 93 PACKING CHECK LIST These items should be included in your carton If any of these parts are missing contact your dealer Boxing Checklist Brace Handle LH eck 800821 Brace Handle RH 800822 5 Nozzle door control rods items 55 59 5 1 Attach end of link item 59 with single hole to nozzle door mounting hole using screw item 54 washers item 17 2 req d and lock nut item 18 5 2 Assemble link item 55 to lever assembly item 56 using screws item 54 w
21. l gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor A Do not store with debris in bag Form No F021402A MAINTENANCE Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT gt ENGINE See engine manufacturer operator s instructions e DEBRIS BAG See page 5 RECONNECT SPARK PLUG WIRE GUARDS BAG CAPS AND OR HOSE BEFORE STARTING ENGINE IMPELLER REMOVAL 1 Disconnect spark plug wire 2 Disconnect remote control rod from nozzle gobbler door 3 Elevate front of machine using stable support blocks between housing and ground so that front caster wheels are touching ground Remove nozzle and caster wheel brackets from the housing 5 Self propelled models only Loosen wire belt guide located on front face of engine on left side of unit between housing and engine 6 Self propelled models only Slide belt toward engine out of belt groove in impeller hub drive pulley Remove impeller bolt and lock washer If impeller slides off freely proceed to step 11 Do not drop impeller 9 If impeller does not sli
22. lity Service department at Billy Goat headquarters will stud Model Serial No y p y q y the claim and parts and will notify their conclusions The decision by the Quality Service department at Billy Goat headquarters to approve or reject Warranty claim is final and weight Engine Power binding Ibs hp Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate BILLY W BILLY GOAT INDUSTRIES INC GOAT 1803 S W JEFFERSON STREET LEE S SUMMIT MO 64082 2312 USA 816 524 9666 816 524 6983 www billygoat com Purchase Purchased Date from Part No 800012 Page 12 of 12 Form No F021402A
23. on inboard side of chain 4 Reinstall bearing onto axle and assemble bearing mounting screws Leave screws only partially tightened 5 Push bearings outward against each rear wheel fully spreading wheels to both ends of axle eee oie imm oe e Clear 6 With bearings pressed fully outward against wheels Fig 4 keeping axle square with engine base align and tension chain and slightly tighten front bearing screws first Then slightly tighten rear bearings Note Tightening front of bearings first helps keep chain tight 7 Recheck chain alignment tension and axle squareness If ok fully tighten front and then rear bearing screws Repeat adjustment steps if necessary 8 Check chain tension and roll wheels to be sure there are no excessively tight areas in the chain Readjust if necessary A slightly loose chain is better than an over tightened one 9 Reinstall chain guard 10 Reinstall spark plug wire 0 06 1 5mm 0 125 3 3mm 0 06 1 5mm 0 125 3 3mm Part No 800012 Page 11 of 12 Form No F021402A Reference Label CAUTION CAUTI O N Part No 830138 amp READ OWNER S MANUAL ama USE PROTECTION BEFORE OPERATING MAKE SURE EXHAUST ELBOW IS ATTACHED EXHAUST IS DISCHARGING INTO ENCLOSED CONTAINER HOSE IS ATTACHED ALL GUARDS ARE ATTACHED OPERATING INSTRUCTION IS OBTAINED STOP ENGINE AND ALLOWTO COOL BEFORE REFUELING KEEP ENGINE CLEAN OF DEBRIS INSPECT MACHINE BEFOR
24. rating this machine A C Use of Eye and Breathing protection is recom mended when using this machine especially in dry and dusty conditions Optional bag cover directs dust toward ground away from the operator DO NOT place hands or feet inside nozzle intake opening near debris outlet or near any moving parts DO NOT start engine without debris bag and quick discon nect connected firmly in place to exhaust outlet DO NOT start or operate machine with debris bag zipper open DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has come to a complete stop DO NOT remove hose kit cap on nozzle until engine has been turned off and has come to a complete stop DO NOT operate machine with hose cap bag or hose removed DO NOT use this machine for vacuuming exclusively sand dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT operate this machine on slopes greater than 2096 DO NOT pick up any hot or burning debris or any toxic or explosive material DO NOT allow children to operate this equipment ASSEMBLY o Read all safety and operating instructions a before assembling or starting this unit amp PUT OIL IN ENGINE BEFORE STARTING Your Billy Goat is shipped from the factory in one carton completely assembled except for the debris bag upper and lower handles handle brace nozzle control rods ex
25. st completely disengage with bail released and must engage when bail is depressed within 1 0 25 4mm of the operator s handle 19 Reconnect spark plug wire 17 2 Follow these hourly Maintenance Schedule maintenance intervals More frequent service is required for extremely dusty conditions Every 5 hrs Every 25 Maintenance Operation or Daily hours Engine See Engine Manual Check for excessive vibration Clean Debris Bag Check bag strap tightness Inspect for loose parts Inspect for damaged parts Check tire pressure SP only Oil control pivot points Lubricate Drive Chain Check belt adjustment Grease wheel zerks When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs amp Stratton 800 233 3723 American Honda 800 426 7701 Form No F021402A MAINTENANCE continued Inspect machine for loose bolts before starting engine Maximum Vacuum See Maximum Vacuum found in Operation section on page 5 The debris Bag can
26. void creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required b
27. y law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 4 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings fre quently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before 12 DO NOT run engine at excessive Gi SOUND starting unit VIBRATION speeds This may result in injury amp or damage to unit 6 TABLE OF CONTENTS SAFETY INSTRUCTIO
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