Billy Goat AE550 User's Manual
Contents
1. SET SPEED The ground speed of your aerator varies with the engine speed Set the engine at approximately half throttle to start Speed may be increased based on the turf conditions i e large flat areas and operator experience Speed should be lowered when operating under adverse turf conditions i e fenced areas hills or slopes MOVE Be sure the tine engagement control is in the up position tines out of the ground and engage the wheel drive by squeezing the operators clutch bail against the handle Transport the aerator to the work area Page 5 of 12 Form No F012302A OPERATION continued AERATOR OPERATION CON T wy gh AERATING TIPS ENGAGE TINES With the aerator in the work area release the clutch bail and push forward on the tine engagement lever lowering the tines into the dirt WATER For the best performance and maximum tine penetration the lawn should be thoroughly watered the day before aeration AERATE Engage the operators clutch bail by pushing it SLOPES Do not operate the aerator on steep slopes Use forward to the handle and start aerating extreme caution when operating on any sloped surface NOTE For maximum tine penetration apply downward For lesser sloped areas operate the unit traversing up and pressure on the handle down at a 45 degree angle to the slope rather than straight across Extended operation on steep slopes can cause TURNING At the end of an aerating run release the clutch engine d2. IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 NOTE Honda engines are equiped with a low oil sensor to prevent engine damage When it senses a low oil condition i e unit is operating or sitting on a steep slope the engine shuts down The low oil condition must be corrected before the engine can be restarted See the engine owners manual for more information Part No 360178 TINES RAISING LOWERING The tines are raised or lowered into the ground by operating the tine engagement lever on the upper handle Tine penetration is very dependent on surface preparation READ the operation section before aerating TINES UP TRANSPORT _TINES DOWN RUNNING AERATING OPERATION fh DO NOT Use this machine on any surface other than a lawn or similar area DO NOT Use this machine on slopes in excess of 19 DO NOT Allow persons unfamiliar with this equipment to operate it DO NOT Allow children to operate this equipment MOW Mow the lawn to it s normal cut height WATER For the best performance and maximum tine penetration the lawn should be thoroughly watered the day before aeration INSPECT lawn before begining work Remove all rocks wire string or other objects that can present a hazard during work prior to starting IDENTIFY and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc START ENGINE See above
3. Patent Pending Thank You for Selecting The Powerful vw EZ AIR AERATOR Operator Owner s Manual AE550 AE550H Specifications ENGINE H P ENGINE TYPE ENGINE FUEL CAP ENGINE OIL CAP UNIT WEIGHT REMOVABLE WEIGHT NET UNIT WEIGHT WEIGHT SHIPPING Part No 360178 AE550 5 5 4 1 kW B amp S OHV 3 0 qt 2 84 L 0 66 qt 0 62 L 290 131 8 kg 36 16 4 kg 326 148 2 kg 447 203 2 kg Page 1 of 12 AE550H 5 5 4 1 kW HONDA OHV 3 88 qt 3 41 L 0 69 qt 0 65 L 294 133 6 kg 36 16 4 kg 330 150 0 kg 451 205 0 kg Form No FO12302A IN THE INTEREST OF SAFETY 4 BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp ENGINE MANUAL THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY da WARN NG The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT h 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where ar
4. lubrication WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat The WARRANTY terms are stated on the lower part which remains with the user Whenever a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions The decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial number who are printed on the Billy Goat Serial Plate BILLY lt a BILLY GOAT INDUSTRIES INC y 1803 S W JEFFERSON LEE S SUMMIT MO 64082 2312 USA GOAT PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Form No F012302A
5. pull over problem engine servicing dealer for engine problems Engine is making loud noise or squealing Gear reduction oil level is low Check and add oil according to engine owners manual Engine will not start Stop switch off Honda only Throttle in off position Engine not in full choke position Out of gasoline Bad or old gasoline Spark Plug wire disconnected Dirty air cleaner Engine oil level too low Honda only Unit does not move when clutch is engaged Belt drive out of adjustment Loose or damaged chain or s Work drive belt prockets Loose or See maintenance on page 7 of this manual Contact a qualified servicing dealer damaged pulleys Damaged or broken clutch cable GOVERNED RPM 3600 ENGINE BRIGGS amp STRATTON MODEL NO 127452 0049 E1 HORSEPOWER 9 9 HONDA 5 5 GX160K1HX2 3600 When servicing the engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page above If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To contact Briggs amp Stratton 800 233 3723 American Honda 800 426 7701 Engine Service and Wa
6. HONDA ONLY Set the engine stop switch to the on position You will use the stop switch on the handle during operation 11 PACKING CHECKLIST These items should be included in your carton If any of these parts are missing contact your dealer Part No 360178 Page 3 of 12 _Per Model Model Briggs amp Stratton 5 5 Intek OHV Engine Manual Per Model Honda 5 5 OHV Owner s Manual 360178 Literature Assembly 360177 Warranty Card 400972 Check EU Declaration of Conformity amp EU Distributor List 360194 Form No FO12302A CONTROLS HONDA ENGINE THROTTLE CONTROL THROTTLE LEVER FUEL VALVE CHOKE LEVER INSTRUCTION LABELS These labels should be included on your Aerator If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering replacement labels Label Danger KEEP HANDS and FEET AWAY EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING ES is WARNING Label Do Not Fill While Engine Is Hot Part No 400268 LIFT HERE Label LIFT HERE ARE Part No 360187 Keep Hands and Feet Away Part No 400424 THE UNIT WEIGHS OVER 300 LBS LIFT HERE WITH CAUTION Label Warning Unit Weight Part No 360188 de WARNING OPERATING INSTRUCTIONS TO START MOVE ENGINE STOP SWITCH TO ON AND PULL ROPE NOTE IT MAY BE NECESSARY TO USE THE ENGINE CHOKE IF P
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8. handled the ground to turn by lifting straight up on the operators carefully and secured in place during transport handle LIFTING The aerator is equiped with lift handles After removing the weight lift the unit with two people one on each side of the unit Grip the unit at the points marked LIFT HERE when lifting Lift using your legs and not your back See Fig 2 USING RAMPS Use ramps that are of adequate strength for a unit of this weight When loading the aerator using ramps be sure the ramp is not too steep and that the surface of the ramp provides good traction Fig 2 Part No 360178 Page 6 of 12 Form No F012302A OPERATION continued ADJUSTING HANDLE HEIGHT UNIT STORAGE This unit is equipped with a height adjustable upper handle to allow for multiple operator heights TO ADJUST THE HANDLE HEIGHT 1 Remove the lock nuts item 50 that secure the handle one on each side to the lower handle mounting studs See Fig 1 dile Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas 2 Loosen the handle mounting knobs item 51 one on each side appuance See Fig 3 and push the handle out and away from the lower If engine is to be unused for 30 days or more prepare as follows handle mounting studs Remove all gasoline from carburetor and fuel tank to prevent 3 The
9. mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operat ih ing Make sure that all operators of this equipment are trained in general machine use and safety STARTING ENGINE 4 ENGINE See engine manufacturers instructions vw for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline GEAR REDUCTION See engine manufacturer s instruc tions for type and amount of oil used Engine must be level when checking and filling the gear reduction case The engine is shipped from the factory with oil in the gear case It shoudl be checked before first use ENGINE SPEED Controlled by throttle lever on the upper handle Under normal conditions operate at the minimum throttle soeed to accomplish your task NOTE The unit ground speed varies with the engine speed FUEL VALVE Move fuel valve to ON position Honda Located below the air cleaner on the engine Briggs Located on face of the engine ENGINE STOP SWITCH Move to ON position Honda only Located on side of engine During normal operation use the remote stop switch on the operators handle CHOKE Engage the choke when starting a cold engine Honda Located below the air cleaner on the engine Briggs Located on top of the air cleaner on the engine THROTTLE Move the throttle control on the upper handle to fast position Pull starting rope to start engine
10. E LGLO9 6y LOE 8v 109 6S0PZ08 E8LOIE 9v01918 OY LO9E 6 LO9 0011108 vZLO9 9011708 EZLOIE 9LLO9E YLLOOS ZS0LY0S G8L09 LZLO9 66LOLS 042008 vLLOQE GLLO9E OZ 109 ELLOQE 8L 109 ev LLOZ6 000918 00 018 OLLOQE OZOLS 96L09 8Z01 08 001818 202 18 GLO9 0801026 LLLO9E 150108 SELOSE GZLO9E 09L09 OF L09E ON Hed HOSSAV 00 81 91 GMOOTLNAN 0S Z L UIHSVM LV14 6h PSN mo NOISN31X3 ONI8dS Sv IX 9L 8 dVOMAHOS tp JYS 8 1Y14 HSHSVM amp EE ee E E AAN VM Hd 1311 310NVH 6 GZL X 94 8 JOVIBEVO 1709 8 Oooo ondona Y NIHL LL 8 9 MOOTLAN 96 GZX YACINOHS L108 SE a ve SZXEL Z L VO M3YOS Ze Y XEL Z l dvO MAYOS Le o J409 8 9X 121 43101 13MOOYAS 6z Lx Z L Y3CINOHS L108 8z Le tag uN COU o 843101 INNON LaMOVHs sz mca vz SY YII AITINA ez INIL DNIY O HOLId 92 X Ov NIVHO ZZ 133HM ONIY O HO Lld v6 X OV NIVHO LZ GSLVH Y3MOd bX Ty 1739 03 3409 t X19 LAMOOdS 6 yU30N3491 S HIHSVM 6 H AJAXA b EM Nd INAS SOL TASHM 8 GT LX 91 8X91 8 JYVNOSAZA 2 HOLVHAV LSE IVILN3Y34HO 9 Form No FO12302A Page 9 of 12 Part No 360178 Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PARTS COMETO A COMPLETE STOP h DISCONNECT SPARK PLUG WIRE BEFO
11. RE SERVICING UNIT ns ENGINE See engine manufacturer s service instructions T REPLACE ALL GUARDS BEFORE STARTING ENGINE USE ONLY BILLY GOAT ORIGINAL EQUIPMENT PARTS FOR REPLACEMENT AND REPAIR TINE ROW KIT 360197 Complete tine row set for replacement of one complete row of tines Includes mounting plates spacer and all hardware TINE KIT 360100 Individual coring tine for replacement of worn or broken tines Spraying tines with a rust preventing lubricant can increase tine life and allow for easier replacement of worn or damaged tines Part No 360178 Page 10 of 12 MAINTENANCE TINE REEL REMOVAL AND TINE ROW REPLACEMENT TINE REEL REMOVAL NOTE Tine reel removal is only necessary to replace an entire tine row or for other major unit maintenance Individual tines can be replaced by following the TINE REPLACEMENT instruc tions 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four screws two on each side that secure it to the frame 3 Release the tension on the chain See CHAIN TENSION ADJUST MENT in this manual 4 Remove the four bolts and nuts two on each side holding the tine reel bearings in place BE CAREFUL the tine reel is heavy and sharp Take precautions to not allow it to fall when the bearing bolts are removed 5 Lift the reel up and to the side to remove it from the drive chain 6 See TINE ROW REPLACEMENT for instructions on m
12. USH FORWARD ON TINE LIFT HANDLE TO ENGAGE TINES IN GROUND e RELEAS NOTE ENGINE WILL CONTINUE TO RUN WITH BAIL DISENGAGED E TO TURN UNIT PULL BACK ON TINE LIFT HANDLE TO LIFT TINE OUT OF GROUND GRADUAL TURNS CAN BE MADE WITHOUT E BAIL TO STOP UNIT Label Danger Guard Part No 900327 BEFORE STARTING MAKE SURE e TINE DEPTH CONTROL BAIL IS IN UP POSITION ALL GUARDS ARE ATTACHED FOR PREVENTATIVE MAINTENANCE CHECK ENGINE OIL DAILY LY OUR ee INSPECT AND CLEAN ENGINE AIR FILTER DAILY DURING OPERATION PUSHING DOWN ON OPERATOR S HANDLE READ OWNERS MANUAL REPLACE AS NEEDED WILL MAXIMIZE CORING DEPTH BEFORE OPERATING OIL LEVEL ON EVERY ENGINE OIL CHANGE ALWAYS GREASE ALL BEARINGS AND CHECK GEAR REDUCTION INSPECT MACHINE BEFORE EACH USE AND REPLACE ANY WORN AND DAMAGED PARTS USE PERSONAL LIFTING THE TINES TE WITH TINES UP PUSH FORWARD ON OPERATOR S BAIL TO PROPERLY SECURE EQUIPMENT BEFORE TRANSPORTING ENGAGE WHEELDRIVE FOR ASSISTED TURNING OOO PROTECTION EQUIPMENT oisconnecT SPARK PLUG WIRE BEFORE SERVICING UNIT TO STOP ENGINE MOVE ENGINE STOP SWITCH TO OFF USE ONLY A QUALIFIED MECHANIC TO SERVICE THIS MACHINE Label Instructions Height Adjust Part No 350224 Part No 360178 Page 4 of 12 B amp S ENGINE THROTTLE CONTROL Set lever to choke position when starting a cold engine RUN li choke X Set lever to desired engine speed Move lev
13. aintenance 7 To reinstall the reel follow the above steps in reverse 8 Replace the guard and reinstall the four screws that secure it in place TINE ROW REPLACEMENT 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four screws two on each side that secure it to the frame 3 Remove the tine reel per the TINE REEL REMOVAL instructions 4 Remove the nut at the end of the tine reel shaft that secures the tine rows in place 5 Remove the tine rows and spacers as necessary to replace the defective part Be sure to note the order in which the spacers were removed for later reassembly 6 Reassemble the tine reel in the exact order that it was disas sembled 7 Tighten the nut that secures the tine rows and spacers on the shaft Torque the nut to a minimum of 60 ft lbs Check that all of the tine rows are tight by attempting to move them by hand 8 Reinstall the tine reel per the TINE REEL REMOVAL instructions above 9 Re set the tension on the chain 10 Replace the guard and reinstall the four screws that secure it in place REPLACING INDIVIDUAL TINES 1 Wait for engine to cool and disconnect spark plug 2 Loosen but do not remove the outermost nut and carraige bolt that secure the damaged or worn tine 3 Loosen and remove the innermost nut and carraige bolt that hold the tine in the reel 4 Use a small prybar and push the tine plates apart slightly to slide out the tine to
14. amage bail and pull back on the tine engagement control to lift the tines out of the ground Using the handle swivel the rear of the unit to bring it around and line up for the next pass NOTE Engage the clutch bail to use the front wheel drive to aid in turning the unit NOTE DO NOT release the operators clutch bail when operating on a slope This will allow the unit to free wheel and allow the unit to roll down the slope NOTE Honda engines are equiped with a low oil sensor to prevent engine damage When it senses a low oil condition i e unit is operating or sitting on a steep slope the engine shuts down The low oil condition must be corrected before a the engine can be restarted See the engine owners HANDLING amp TRANSPORTING r e manual for more information db caution This unit is heavy It requires at least two people to lift it TINE PENETRATION Maximum tine penetration is achieved by applying downward pressure on the handle TRANSPORT Be sure to lift the tine engagement lever tine out of the ground before transporting away from the work area REMOVE The aerator is equiped with a removable rear weight Remove the weight when loading and unloading the unit The weight during operation can be removed by rotating the locking tabs on the weight mounting pins and lifting it straight up See Fig 1 below TURNING At the end of a pass the tines can be lifted out of NOTE The removable weight is also heavy and should
15. be replaced 5 Slide the new tine in place and secure with the innermost nut and carraige bolt Tighten completely 6 Retighten the outermost nut and carraige bolt to completely secure the new tine 7 Repeat as required to replace all damaged or worn tines NOTE Tines are a normal wear item and should be inspected regularly for signs of wear or damage Form No F012302A MAINTENANCE BELT AND CHAIN TENSION ADJUSTMENT ADJUSTING BELT TENSION 1 Remove the top guard item 3 by removing the four screws item 13 two on each side that secure it to the frame 2 Locate the top of the belt idler assembly where the clutch cable item 55 is secured in place A properly tensioned belt should stretch the idler spring loacted next to the idler pulley between 1 4 3 8 when the clutch bail item 54 is held in the drive position 3 Using a 1 2 wrench loosen the two nuts that secure the cable item 55 in place 4 TO INCREASE belt tension adjust these two nuts so that the cable item 55 is secured in place with an additional 1 4 of the threaded adjuster at the top of the assembly TO DECREASE belt tension adjust these two nuts so that the cable item 55 is secured in place with 1 4 less of the threaded adjuster at the top of the assembly 5 Replace the guard item 3 and reinstall the four screws item 13 that secure it in place 6 Run the unit to test your adjustment Repeat as necessary to achieve proper adjustment A p
16. e machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO d 1 ALWAYS DO remove the wire from the spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit VIBRATION LEVELS 3 6 g max Vibration levels at the operators handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 02 06 2002 under the conditions listed GENERAL CONDITION Cloudy 37 F 3 C 5 MPH 8 kmh North East 90 TEMPERATURE WIND SPEED WIND DIRECTION HUMIDITY Ve BAROMETRIC PRESSURE 30 13 Hg 765 mm Hg Form No F012302A 9 GENERAL SAFETY For your safety and the safety of others these di
17. ea is not well ventilated Outdoor refueling is recom mended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11 DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 12 DO NOT run engine at excessive speeds This may result in injury amp or damage to unit 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING amp LIST TROUBLESHOOTING WARRANTY PROCEDURE 12 Part No 360178 101 dB temperature 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position a
18. er completely to the left to stop engine Briggs amp Stratton ON RUN llum CHOKE y e THIS ENGINE EQUIPPED WITH LOW OIL SENSOR IF ENGINE WILL NOT START CHECK OIL LEVEL Read and follow Operating Instructions before running engine Gasoline is flammable Allow engine to cool at least 2 minutes before fueling Engines emit carbon monoxide DO NOT run in enclosed area IMPORTANT ENGINE INFORMATION HONDA MOTOR CO LTD ENGINE FAMILY THN163U1G1RA DISPLACEMENT 163cm TUNE UP SPECIFICATION REFER TO OWNER S MANUAL FOR MAINTENCE SPECIFICATIONS AND ADJUSTMENTS THISENGINE E M MEETS 1995 CALIFORNIA EMISSION REGULATIONS FOR UTILITY AND LAWN AND GARDEN EQUIPMENT ENGINES E READ OWNER S MANUALS BEFORE OPERATION E LIRE LE MANUEL D UTILESATEUR AVANT USAGE E VOR INBETRIEBNAHME UNBEDINGT BEDIENUNGSANLEITUNG DURCHLESEN M NO UTILIZAR SIN ANTES NO HABER LEIDO EL MANUAL OIL ALERT E WHEN OIL LEVEL LOW ENGINE STOPS IMMEDIATELY Form No FO12302A Operation INTENDED USE This machine is designed for aerating established lawns and large grass covered areas The machine should not be used for any other purpose than that stated above DO NOT operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn tine reel loose pulley bolts or set screws loose engine or lodged foreign objects See trouble shooting section on page 12 Like all
19. handle is now free to rotate Adjust the handle to the gum deposits from forming on these parts and causing possible desired height The BOTTOM handle mounting stud coresponds malfunction of engine Drain fuel outdoors into an approved coresponds with the lowest handle mounting position smoke Run engine until fuel tank is empty and engine runs out of 4 Completely tighten the handle mounting knobs item 51 and gasoline replace the lock nuts item 50 to secure the handle in place NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor This unit is equipped with a folding upper handle for easier storage Oo E oe di NEVER PARK THIS UNIT ON A SLOPE OF ANY KIND Always keep tines in the up position when parking the unit 1 Remove the lock nuts that secure the handle one on each side to the lower handle mounting studs See Fig 1 2 Remove the hair pins that secure the tine lift rods one on each side to the tine lift links See Fig 2 3 Slide the rods out of the lift links and replace the pins in the holes they were removed from for storage 4 Rotate the lift rods down and back until they and hanging down and to the rear of the unit 5 Loosen the
20. handle mounting knobs one on each side Fig 3 and push the handle out and away from the lower handle mounting studs 6 The handle is now free to rotate Rotate it up and toward the front of the unit while holding the tine engagement control lever against the rear of the upper handle The handle will rotate into a position with the top of the handle hooking over the front bumper of the unit NOTE Replace the lock nuts item 50 on the lower handle mounting studs for storage Part No 360178 Page 7 of 12 Form No F012302A 18 PARTS DRAWING AE550 AE550H vey Ww BILLY GOAT Part No 360178 Page 8 of 12 Form No F012302A es Y 0 ONO OMS or moer koer HOLIMS INNON 130v tol suse ase avaumssanevH oor oomo f crores 202 v avo maos e roos 2 1000918 02 HOOTLNN e6 sto 8 S09 dI 8 NOTAN HSCINOHS NIHSNa 6 0SO0HZ08g OSOHZ08 SE X 8L 94 9 JOVIBHVO LIOg 6 ESLO9E EGLO9E Z X 8 EYSCINOHS 109 S6 ZS 09E O ZG 09E 1X8 JAINOHS L108 ve P809 v8Lo9e b X B E YIAINOHS 109 e6 8ZG0 8 8zGOEs 2 1 X B E YIAINOHS 1708 z6 osoo Pesos EE CN sowos s 601008 NOTAN ESHSWM H3O Vds o6 Pseoreos szomaos WE YX ozvi SOWEEWO LOS 68 ssloge 2 ssto 8 9DNIHSNg38 LNMN 1XVMy31SVO Dld 88 Preise e ioe MONA es estose z 981098 NOTANSTONVH davo zs C coe E moios
21. hat it connects 7 Carefully string the replacement chain around the same two sprock ets and reconnect it with the new master link provided with your replacement chain 8 Re set the tension on the chain 9 Replace the guard and reinstall the four screws that secure it in place Follow these hourly Maintenance Schedule maintenance intervals 3 P Every Use Every Maintenance Operation Daily Engine See Engine Manual Check engine oil Check gear reduction oil level Grease bearings See Lubrication Oil chains See Lubrication Inspect for loose worn or damaged parts Throughly clean all debris from unit and tine reel Inspect belt Lubricate caster rigs Form No F012302A TROUBLESHOOTING Before Requesting Service Review These Suggestions Problem Possible Cause Solution Engine stalls or labors when raking Working on too steep a slope Work at 45 degrees to the slop moving up and down instead of across Abnormal vibration Damaged or missing tines Loose handle bolts Loose Stop work immediately Replace any damaged or engine bolts missing tines Tighten all loose bolts and nuts Check stop switches throttle choke position and gasoline Connect spark plug wire Clean or replace air cleaner Check and fill engine oil Contact a qualified service person Engine is locked will not Debris locked against reel or drive pulleys Engine Pull spark plug wire and remove debris Contact an
22. nd crank until engine Starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands SOUND TESTS Sound tests conducted were in accordance with 2000 14 EEC and were performed on 02 05 2002 under the conditions listed L GENERAL CONDITION Cloudy AWA 42 F 6 3 5 MPH 5 6 kmh North East 53 WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE 30 29 Hg 769 mm Hg Page 2 of 12 21 DO NOT touch hot muffler cylinder or fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leav
23. rating instructions a before assembling or starting this unit SES PUT OIL IN ENGINE BEFORE STARTING Your Billy Goat EZ Air aerator is shipped from the factory in one carton completely assembled 1 REMOVE lock nuts from the upper handle mounting stud These will be reused 2 UNFOLD the upper handle and pivot it back into the operating position NOTE There are two height positions that the handle can be setin The lower stud places the handle in the highest position the upper stud places the handle in the lowest operating position 3 SECURE the upper handle by positioning the lowermost mounting hole over the chosen handle mounting stud and tightening the hand knob on the handle pivot bolt to secure the handle in position 4 REPLACE the lock nuts that were removed in step one and fully tighten them to complete securing the handle in place 5 ATTACH the lift rods one on each side of the unit Remove the hair pins that are shipped in free end of the rods Pivot the rods up and along the side of the unit and slip the free end of the rod into the lift link bars one on each side of the unit With the rods in position replace the hair pins in the holes that they were removed from to lock the lift rods in place 5 CHECK engine oil level and fill to proper level See engine owners manual for type and amount of oil to use Move the tine height adjust lever to the down position to level engine during checking 6 CONNECT spark plug wire
24. rections should be followed 4 Do not operate this machine without first reading a owner s manual and engine manufacturer s manual gt Use of Ear Protection is recommended while ih t operating this machine Use of Eye and Breathing protection is recommended ih z when using this machine especially in dry and dusty conditions k Wearing gloves is recommended while perating this machine DO NOT place hands or feet underneath unit near debris outlet or near any moving parts DO NOT start engine without tine height adjust lever in up position and clutch bail disengaged DO NOT start or operate machine with guards removed DO NOT perform any service on the unit without removing the spark plug wire DO NOT operate a machine that exhibits excessive vibration DO NOT operate this machine on slopes greater than 19 DO NOT use this unit on any surface other than grass lawns DO NOT allow children to operate this equipment DO read all maintenance and operating instructions before begining work DO read all engine manufacturers operating and maintenance instructions DO inspect lawn before begining work Remove all rocks wire string or other objects that can present a hazard during work prior to starting DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc ASSEMBLY 4 Read all safety and ope
25. roperly adjusted belt will pull the unit up a 15 degree slope when clutched without any belt slip and will declutch and stop the unit completely when the clutch is released NOTE Never release the clutch on a slope The unit is heavy and will free wheel down hill NOTE A worn belt will not allow for proper adjustment and must be replaced ADJUSTING CHAIN TENSION 1 Remove the top guard item 3 by removing the four screws item 13 two on each side that secure it to the frame 2 Locate the bolt item 31 33 and nut item 80 that hold each idler sprocket to the frame of the unit One idler sprocket sets tension on the wheel drive chain and one sets tension on the tine drive chain 3 Loosen the bolt and nut and slide the idler sprocket item 29 in the desired direction INCREASED TENSION Slide the sprocket to the rear DECREASED TENSION Slide the idler sprocket to the front 4 Tighten the bolt and nut to secure the sprocket in place 5 Replace the guard and reinstall the four screws that secure it in place NOTE Over tensioning the chain will cause premature chain and sprocket wear DO NOT OVER TENSION THE CHAIN A properly tensioned chain will have slack of 1 4 3 8 when moved by hand Part No 360178 Page 11 of 12 DRIVE BELT REPLACEMENT 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four screws two on each side that secure it to the frame 3 Slide the bel
26. rranty Contact your nearest engine manufacturer s authorized servicing dealer See above Record your machine model serial number and date of purchase and where purchased BILLY F C GOAT Serial No INDUSTRIES INC Model unit Weigh Cel Jo eje Serial Plate 1803 S Jefferson Lee s Summit MO 64062 USA Tel 816 524 9666 Fax 816 524 6983 kg Purchased from Purchase Date Part No 360178 Page 12 of 12 LUBRICATION BEARINGS 1 Remove the top guard by removing the four screws two on each side that secure it to the frame NOTE Guard must be removed to lubricate the jackshaft bearings only All other bearings can be lubed without removing the guard 2 Lubricate all 6 bearings using a pressurized grease gun with a standard lithium based grease 3 Wipe any excess grease off of all bearings and fittings after each lubrication 4 Replace the guard and reinstall the four screws that secure it in place CHAINS 1 Remove the top guard by removing the four screws two on each side that secure it to the frame 2 Apply a light coat of No 30 Oil or a penetraing chain lubricant to keep the chain clean and in good running order 3 Replace the guard and reinstall the four screws that secure it in place CASTERS 1 Lubricate both caster rig bearings using a pressurized grease gun with a standard lithium based grease 2 Wipe any excess grease off of all bearings and fittings after each
27. t off of the engine drive pulley and off of the jackshaft drive pulley 4 Continue sliding the belt along the jackshaft to the right jackshaft bearing away from the pulley and sprockets 5 Using a 9 16 wrench remove the two bolts and nuts that hold the jackshaft bearing in place 6 Carefully lift the jackshaft up until the belt can be slid out underneath the bearing 7 Slide the new belt in place over the jackshaft 8 Replace and tighten the bolts and nuts holding the jackshaft bearing in place Be sure that the jackshaft is aligned straight across between both bearings 9 Slide the belt along the jackshaft and over both engine and jackshaft pulleys Be sure the idler pulley is positioned on the flat side of the belt 10 Check proper belt tension See BELT TENSION ADJUSTMENT in this manual CHAIN REPLACEMENT NOTE This procedure will work to change the wheel drive chain or the tine drive chain 1 Wait for engine to cool and disconnect spark plug 2 Remove the top guard by removing the four screws two on each side that secure it to the frame 3 Roll the unit until the master link of the chain that you want to repalce is exposed near the jackshaft sprocket 4 Release the tension on the chain See CHAIN TENSION ADJUST MENT in this manual 5 Using a screwdriver or similar device remove the spring clip that secures the master link in the chain 6 With the master link removed unwind the chain from the two sprock ets t
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