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BENDIX BW9049 User's Manual

1. 300153 Changeover Previous model 300134 is replaced by 300202 Note Relay valve or modulator valves may be serviced independently BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Spring Brake Control Valves Antilock 13 PWR 21 Spring Brake Control Valves 1 TEV Spring Brake Priority 300251 2 STEV Service Brake Priority 300252 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 1 3 PWR 2 2 Antilock Extension Harnesses SENSOR CONNECTION gt _H H ecere e Wheel End Speed Sensor Extension Harnesses 3 3 ft 1 0 M a adn N N 300257 6 6 ft OM auaa 300258 9 8 ft 30 m 0 eee 300259 13 2 ft 4 0 m oo 300260 SENSOR CONNECTION Wheel End Speed Sensor Extension Harnesses with One End Unterminated 6 6 ft OM aaan aaraa 300090 9 8 ft SOM aaan 300091 16 4 ft 5 0 m 0 eee 300092 26 3 ft 80 m 2 cece cece cece sees 300093 32 8 ft 10 0 m LL 300094 39 4 ft 1220 m LL 300095 VALVE CONNECTION X SSeS 22S 22S CX EES Threaded Modulator Valve Extension Harnesses with One End Unterminated 3 3 ft OM 2 ee 300113 9 8 ft 30 m 2 eese 300096 13 1 ft 40 m LL 300097 19 7 ft 6 0 m 2 eee 300098 254 ft 7 6 M LL 300384 29 5 ft SOM 300099 39 4 ft 12
2. 13 PWR 14 550423 13 TLR 5 550436 13 PWR 14 550437 13 SENS 1 550440 13 SENS 1 550441 13 SENS 1 550442 13 SENS 1 550443 13 PWR 14 550450 13 TLR 2 550452 13 TLR 5 550485 13 SENS 1 550486 13 SENS 1 550487 13 SENS 1 550514 13 TLR 5 550530 13 PWR 14 Part 550532 550534 550567 550579 550607 550610 550656 550657 550686 550698 550711 550714 550715 550719 550721 990733 550759 550761 550767 550778 550796 800000 800007 800014 800030 800031 800040 800041 800055 800096 800109 800110 800111 800132 800133 800134 800138 800160 800161 800163 800179 800186 800187 800197 800198 800199 800200 800201 800275 800276 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Service Parts Page 13 SENS 1 13 SENS 3 13 SENS 1 13 PWR 12 13 TLR 5 13 SENS 1 13 SENS 1 13 SENS 1 13 SENS 1 13 SENS 1 13 PWR 10 13 TLR 2 13 TLR 3 13 SENS 1 13 TLR 2 13 TLR 5 13 PWR 12 13 SENS 1 13 PWR 12 13 SENS 1 13 PWR 12 13 SENS 1 13 PWR 12 13 PWR 14 13 PWR 10 13 PWR 12 13 PWR 10 13 PWR 10 13 SENS 1 13 SENS 3 13 PWR 10 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13
3. Stop shoulder In table below indicates shoulder is present 90 Deg Speed Sensor Deutsch DT04 2P Connector NOTE Deutsch Model Number DTO4 2P Molded Into Connector Body Pc No Inches Config 801175 65502 65414 41 49 800793 76 76 104 Comments Convoluted Cable Sheath Convoluted Cable Sheath 65310 800791 65362 800792 800055 25 kot 1 9 1 1 6 Convoluted Cable Sheath 6 104 5 65528 1 1 1 9 9 1 1 6 Convoluted Cable Sheath 0 onvoluted Cable Sheath onvoluted Cable Sheath O 800659 800717 65323 65368 65301 80071 6 65324 76 800716 6532 4 4 90 90 41 90 41 90 4 90 onvoluted Cable Sheath 90 onvoluted Cable Sheath Ford 90 onvoluted Cable Sheath 90 90 90 4 4 49 Lt LO Convoluted Cable Sheath T T 2 3 6 t T C1 Convoluted Cable Sheath Note 1 Supplied with Bushing CATALOG 13 SENS 3 EC 30 Speed Sensors Convoluted Cable Sheath Deutsch DTM06 2S Connector NOTE Deutsch Model Number DTM06 2S Molded Into Connector Body Pc No Inches Config 800542 13 0 800197 49 or 800306 49 or 800343 49 0 49 O 61 O 0 800544 61 p 800614 61 800543 104 OF Lo 800442 800489 Convoluted Cable Sheath 800161 Convoluted Cable Sheath 800198 EE O Convoluted Cable Sheath 90
4. 800946 NO YES 14FT YES 800947 NO YES SOFT YES 800948 800950 YES NO YES 100FT YES 800949 NO YES 149FT YES 800950 NO YES 800952 S YES YES BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A L O lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt lt Z O x N mim m NG NG Em Em no Ng No mm NG Na Em No Em Er mm Em Er ITI is m Z O lt PAWA OO lt lt 15006240 800775 15007819 800776 15007820 800777 15007821 800778 15007822 800779 15007823 800780 5007824 800781 15007825 800782 15007826 800783 15007827 800784 5007828 800785 15007829 800786 15007830 800787 15008731 800956 15008732 800957 15008753 800935 5008754 800943 15008755 800951 15008756 800936 15008757 800937 15008758 800938 5008759 800939 5008760 800940 15008761 800941 15008762 800942 15008763 800944 15008764 800945 5008765 800946 5008766 800947 15008767 800948 15008768 800949 5008769 800950 15008770 800952 CATALOG Diagnostic Cable Extension Antilock 13 TLR 13 TOMC 30 PIGTAIL CABLE ienet TO MC 30 DIAGNOSTIC TOOL ken CHANGEOVER Service l ma Service Pc No Cable Lenath FE Pc No 800790 10 Ft 5007833 5007833 800790 801038
5. T 3 8 PT 3 8 PT bi NOPD P PP EN 444 44444 N EC 30 Trailer Controller CONNECTOR EC 30 ANTILOCK CONTROLLER NOTE The controller part number is found on the identification label DIAGNOSTIC WINDOW attached to the edge MC 30 TRAILER CONTROLLER CHANGEOVER Service n Pc No of the housing and is lightly engraved on the top surface Serv Comments Replacement Pc No 800735 801268 801229 AXLE STEER 801267 NOPLC Z 801268 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG M 30T Trailer Modulator Antilock 1 3 TLR 1 1 ANTILOCK CONTROLLER CONTROLLER MOUNTING SOLENOID BRACKET CONNECTOR SERVICE PORT 1 4 P T SCREWS 4 5 ji if MOUNTING ee i T BRACKET HOUSING DELIVERY PORTS E 2 VERTICAL Er gt 2 HORIZONTAL E Zi MU 3 8 P T ert EXHAUST NG ac 14 PORT a SUPPLY PORT EES SOLENOID Karl red pet HOUSING BRACKET MOUNT M 30T SOLENOID CONNECTOR aie SERVICE SOLENOID PORT HOUSING 1 4 P T 4 AW VERTICAL QUAN DELIVERY 7 PORTS 4 kw M 30T 3 8 P T CHANGEOVER RESERVOIR MOUNT M 30T E 5 Papag Service 4 Pc No SC 300740 800741 800821 801134 801135 MAINTENANCE KIT 102802 801136 CONTAINS THE FOLLOWING PARTS 801134 KEYED TO THE ILLUSTRATION 801135 ABOVE 5009726 801136 KEY QTY DESCRIPTION R
6. 13 TLR 6 13 PWR 3 13 TLR 2 13 PWR 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 PWR 6 13 PWR 10 13 PWR 12 13 SENS 1 13 SENS 3 13 PWR 3 Part 800624 800642 800643 800655 800659 800665 800666 800688 800669 800670 800671 800688 800689 800690 800692 800708 800709 800715 800716 800717 800729 800730 800734 800735 800736 800737 800740 800741 800775 800776 800777 800778 800779 800780 800781 800782 800783 800784 800785 800786 800787 800790 800791 Numerical Index Page 13 PWR 3 13 PWR 10 13 PWR 10 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 PWR 14 13 PWR 15 13 PWR 14 13 PWR 15 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 PWR 15 13 PWR 15 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 PWR 10 13 SENS 1 13 SENS 3 13 PWR 10 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 TLR 10 13 TLR 10 13 TLR 7 13 TLR 10 13 TLR 2 13 TLR 10 13 TLR 10 13 TLR 11 13 TLR 11 13 TLR 12 13 TLR 7 13 TLR 8 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 7 13 TLR 8 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 13 13 SENS 1 13 SENS 3 Part Page 800792 13 SENS 1 13 SENS 3 8
7. 300347 9 8 ft 3 0 m second valve harness 38 9 ft 11 9 m 300333 15 1 ft 4 6 m second valve harness 3 3 ft 1 0m 300221 15 1 ft 4 6 m second valve harness 21 0 ft 6 4 m 300349 15 1 ft 4 6 m second valve harness 38 9 ft 11 9 m 300335 19 7 ft 6 0 m second valve harness 3 3 ft 1 0m 300247 19 7 ft 6 0 m second valve harness 21 0 ft 6 4 m 300346 19 7 ft 6 0 m second valve harness 38 9 ft 11 9 m 300332 X2 Style C 2 Sensor Extension Harness Full Diagnostics 5 9 ft 1 8 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300218 7 9 ft 2 4 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300254 X2 Style D 4 Sensor Extension Harness Full Diagnostics Two 5 9 ft 1 8 m and two 7 9 ft 2 4 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness llle 300219 0 7 ft 0 2 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300374 7 9 ft 2 4 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300256 X2 Style E 2 Sensor Extension Harness Blink code Diagnostics 5 9 ft 1 8 m Sensor Harnesses 9 8 ft 3 0 m Diagnostic Harness 300233 5 9 ft 1 8 m Sensor Harnesses 5 9 ft 1 8 m Diagnostic Harness 300282 8 0 ft 2 4 m Sensor Harnesses 5 9 ft 1 8 m Diagnostic Harness 300255 X2 Style F 4 Sensor Extension Harness
8. 55 EE Ma Loo O 0 0 0 O0 O U U U U U U U ATR 1 Antilock Traction Relay MAINTENANCE KIT 109368 Contains the following parts keyed to the illustration above KEY QTY 8 DESCRIPTION RETAINING RING EXH COVER CPL O RING O RING VALVE SPRING VALVE RETAINER INL amp EXH VALVE O RING O RING SEALING RING RETAINING RING O RING CHECK VALVE O RING SPRING O RING O RING O RING MAINTENANCE KIT 109359 Contains the following parts keyed to the illustration above KEY QTY 4 N X IX IX IX l3 l DD lY l3 lY lA lY c CATALOG 13 PWR 11 Antilock Controller Adapter Bracket 5004965 Controller Adapter Bracket When replacing an EC 16 controller mounted on the ATR 1 i e direct mounting either an EC 17 or EC 30 controller on the ATR 1 this adapter must be purchased separately The mounting hole spacing is different on the EC 16 than on the EC 17 and EC 30 MAINTENANCE KIT 5004570 Contains the following parts keyed to the illustration above DESCRIPTION KEY QTY DESCRIPTION NO RETAINING RING 11 1 RETAINING RING EXH COVER CPL 12 1 O RING O RING 13 1 CHECK VALVE O RING 14 1 CHK VLV GUIDE VALVE SPRING 15 1 SPRING VALVE RETAINER 16 2 O RING INL amp EXH VALVE 17 1 O RING O RING 18 1 O RING O RING SEALING RING RETAINING RING O RING CHECK VALVE CHK VLV GUIDE SPRING O RING O RING O RING BW9049 2002 Bendix Commercial Vehicle Systems LLC All
9. Bendix Parts Catalog Catalog Section 13 Bendix Antilock Braking Systems and Iraction Control Bendix ABS Sensors For Bendix EC 30 ABS Gen 4 and Gen 5 ABS see pages 13 SENS 1 to 13 SENS 3 see page 13 SENS 4 Bendix ABS and Traction Control for Power Vehicles For Bendix EC 30 ABS Gen 4 and Gen 5 ABS see pages 13 PWR 1 to 13 PWR 15 see pages 13 PWR 16 to 13 PWR 25 formerly marketed under the Eaton brand name Bendix ABS for Trailers For Bendix EC 30 ABS Gen 4 and Gen 5 ABS see pages 13 TLR 1 to 13 TLR 13 see pages 13 TLR 14 to 13 TLR 20 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Catalog i Antilock Braking Syst Page Title Index raking Systems Catalog Page Title Page Speed WS 20 Changeover eller 13 SENS 1 EE EE WS 20 Speed Sensors EE EE ee ee se se 13 SENS 2 3 Gen 4 and Gen 5 Speed Sensors SS eee ee Es 13 SENS 4 EC 17 to EC 30 Changeover SE SS SS SE ee 13 PWR 3 EG 90 Controller ss Eb t a RS LENG Pd ur adu dtd 13 PWR 4 AR 1 Antilock a den Ee Ed A ER Gl ee e S 13 PWR 6 AR 2 Antilock Relay a eim KA BERE RI Re Rule ERE LU Hees 13 PWR 8 ATR 1 Antilock Traction Relay 6 13 PWR 10 EE ATR 2 Antilock Traction Relay EES SE EE eee eee es ee 13 PWR 12 M 21 Modulator SS SES SS SS ee ee ee 13 PWR 14 Vehicle
10. ELECTRONIC TREADLE On vehicles with electronically controlled diesel engines the ET 2 PC NO 560320 TREADLE COVEH Electronic Treadle provides graduated throttle control by sending an electrical signal to the fuel control system in proportion to pedal travel FOR SERVICE MAINTENANCE INFORMATION SEE SD 10 4106 Weight Appox 3 5 Ibs Device Code 4106 VMRS No 44 007 047 ET 2 ASSEMBLY PC NO STAMPED HEHE MOUNTING ET 2 ASSEMBLY PC NO ROLLER BASE AND DATE CODE STAMPED HERE CONNECTOR a i an EG EE CABLE TREADLE ASSEMBLY ANGLE TYPICAL ET 2 ASSEMBLY j ri e CATERPILLAR POTENTIOMETER IN KITS 550402 AND 550609 CONNECTOR ET 2 Assemblies Service Major Mounting 0 E Assembly Replacement Treadle Cable Potentiometer Rebuild Base Pc No Pc No Note 1 Angle Assembly Kit Kit View 550200 065151 JCUMMINSCELECTI 35 5504 8 550391 550543 5 550233 065272 DETROITDDEC 35 550265 550389 550394 581 FORD CUMMINS 550305 065290 F1HT9735AA CELECT 550396 550391 550543 5 FORD 550308 065291 FOHS9735AA DETROIT DDEC 550265 550389 550394 550344 MACK 4QB47 P2 550345 MACK 4QB51 550265 550378 DETROIT DDEC 550379 Included w Pot Kit 550403 550380 MACK 4QB48 550464 PIERCE 424627 DETROIT DDEC 550394 550465 065338 CATPEEC Oo 550482 PACCAR 1606444 550543 550537 065420 CATPEEC 45
11. 13 PWR 3 13 PWR 10 13 PWR 6 13 PWR 6 13 PWR 10 Service Parts Part 5005223 5005224 5005225 13 TLR 3 5005312 13 TLR 2 5005673 5005706 5005707 5005894 5005895 5005915 5005918 5005927 5005928 5005929 5005983 5006038 5006039 5006043 5006044 5006081 5006149 5006156 5006177 5006240 5006314 5006401 5006402 5006404 5006405 5006432 5006586 5006625 5006626 5006658 5006659 5006663 5006664 5006674 5006675 5006676 5006677 5006678 5006679 5006680 5006681 5006682 5006683 5006703 5006796 5006797 5006819 5006828 5006874 5006875 5006876 5006905 5006907 5006908 5007135 5007217 5007218 5007249 5007256 5005226 5005543 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Catalog Page 13 SENS 1 13 SENS 1 13 SENS 1 13 PWR 15 13 PWR 10 13 SENS 1 13 SENS 1 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 12 13 PWR 10 13 PWR 10 13 PWR 10 13 PWR 10 13 PWR 6 13 PWR 12 13 PWR 3 13 SENS 1 13 TLR 12 13 PWR 3 13 PWR 10 13 PWR 10 13 PWR 10 13 PWR 10 13 PWR 15 13 SENS 1 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 SENS
12. 13 TLR 12 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 3 13 PWR 3 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 3 13 PWR 10 13 PWR 3 13 PWR 3 13 PWR 12 13 PWR 15 13 PWR 15 13 PWR 3 13 PWR 3 13 PWR 4 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 3 13 PWR 10 13 PWR 12 13 PWR 15 13 PWR 15 13 PWR 4 13 PWR 4 13 SENS 1 13 SENS 1 13 SENS 1 13 SENS 1 13 SENS 1 13 SENS 1 13 SENS 1 13 PWR 4 13 PWR 4 13 PWR 8 13 PWR 4 13 TLR 13 13 TLR 13 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 Numerical Index Part Page 5009239 13 PWR 4 5009240 13 PWR 4 5009241 13 PWR 4 5009242 13 PWR 4 5009243 13 PWR 4 5009244 13 PWR 4 5009245 13 PWR 4 5009246 13 PWR 4 5009253 13 PWR 4 5009299 13 PWR 4 5009304 13 PWR 15 5009305 13 PWR 15 5009306 13 PWR 15 5009308 13 PWR 15 5009309 13 PWR 15 5009324 13 PWR 10 5009337 13 PWR 12 5009339 13 PWR 10 5009356 13 PWR 12 5009526 13 TLR 9 5009583 13 PWR 4 5009710 13 TLR 9 5009711 13 TLR 9 5009713 13 TLR 9 5009714 13 TLR 9 5009716 13 TLR 11 5009718 13 TLR 11 5009720 13 TLR 11 5009722 13 TLR 9 5009723 13 TLR 9 5009724 13 TLR 11 5009725 13 TLR 11 5009726 13 TLR 11 5009732 13 TLR 7 5009733 13 TLR 8 5009734 13 TL
13. 3 CI PLATE Device Code for the Caterpillar version is 4115 Device Code for the Cummins version is 4116 PIECE NUMBER Device Code for the Detroit Diesel Corp version is 4117 STAMPED ON OPPOSITE SIDE FOR IDENTIFICATION O E Piece Number Use for Identification Treadle amp Spring Kit EE N 800606 5006085 5002356 Cummins 800608 5006085 5002357 Caterpillar Potentiometer Replacement Kit Service Replacement Part SEE PAGE 15 B 5 FOR RETROFIT KITS BW9049 2004 Bendix Commercial Vehicle Systems LLC Printed in U S A All rights reserved MAINTENANCE KITS AND SERVICE PARTS TREADLE TREADLE KIT SERVICES ALL ASSEMBLIES ITEM QTY POTENTIOMETER KITS KIT 5002356 KIT 5002357 KIT 5006086 Cummins Caterpillar Position Sensor DDC Potentiometer Potentiometer Switch ngka GEN ban EEG CONNECTOR CONNECTOR WIRE HARNESS ATTACHED Number shown Number shown 3 PIN here is not a here is not a CONNECTOR piece no DO NOT attempt to use for ordering service replacement piece no DO NOT attempt to use for ordering service replacement Number shown here is not a piece no DO NOT attempt to use for ordering service replacement O KIT INCLUDES TWO 10 CAP SCREWS KIT INCLUDES TWO 10 CAP SCREWS KIT INCLUDES TWO 10 CAP SCREWS 6 1999 Printed in U S A RETROFIT KITS ET S IDENTIFICATION NUMBER STAMPED HERE R
14. 90 90 90 90 90 90 Ford O 90 Convoluted Cable Sheath Ford 90 Convoluted Cable Sheath Ford 90 Convoluted Cable Sheath 90 L 80 90 L 005 90 HE EER 90 BE 90 0 L ad o Loy 0 Convoluted Cable Sheath Ford NE KO ki 104 800655 Convoluted Cable Sheath Ford With Spring Retainer Convoluted Cable Sheath Convoluted Cable Sheath Convoluted Cable Sheath Coc cc con 1 4 4 4 4 6 6 6 1 4 4 4 4 6 6 6 6 6 6 7 7 7 7 3 9 9 9 9 1 1 1 3 1 9 9 9 1 1 1 1 1 1 6 6 6 6 L 18 4 49 49 49 MES NA EE L et 800593 61 LG Ler CT GN EN o ME a EE HE Il 76 NL E 76 104 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 1 3 SENS 4 Gen 4 and Gen 5 Speed Sensors Gen 4 and Gen 5 Wheel End Sensors and Related Components NOTE Formerly marketed under the Eaton brand name Pc No Length 300084 6 6 ft 2 00 m 300087 6 6 ft 2 00 m 300151 5 6 ft 1 70 m Friction Sleeve pc no 300088 Wire Retainer pc no 300122 For other harness part information see the index at the front of this catalog BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BENDIX CATALOG PARTS CATALOG 13 PWR 1 Bendix ABS f
15. AND SERVICE PARTS POTENTIOMETER KITS CONSIST OF Description 2 1 Potentiometer Sems Screws PIVOT PIN SPRING KIT 550392 CONSISTS OF Snap Ring Nyliner Bearing White Pivot Spring TREADLE LEVER SHAFT SPRING KIT 550393 CONSISTS OF Pivot Pin Spring Kit Nylon Washer 520 I D Nyler Bearing Black Nylon Washer 390 I D Snap Ring Inner Spring Outer Spring Spring Support ASSEMBLY m MOUNTING BASE MAJOR REBUILD KITS CONSIST OF 1 Lever Shaft Spring Kit Treadle Cover Lever Shaft Pivot Pin Roller Assembly ELECTRONIC TREADLE The ET S is an engine compartment bulkhead mounted electronic ACTUATOR BODY treadle On electronically controlled diesel engines the ET S fulfills the same function as a conventional mechanical throttle However rather than transmitting a mechanical force to the engine governor the ET S controls engine speed by supplying a variable electrical voltage to the engine s electronic controller The main components of the ET S are a mounting plate suspended treadle potentiometer variable resistor actuator body and base The selected potentiometer chosen for a specific engine application provides the electrical link to the engine control system For Service Data and Maintenance Information see SD 15 4111 WEIGHT approx 3 7 Ibs VRMS No is 44 007 047 Device Code for the Caterpillar version is 4112 Device Code f
16. Formerly 300381 5011262 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 TLR 20 SENSOR CONNECTION s6 gt _H H ecere Wheel End Speed Sensor Extension Harnesses Gen 4 and Gen 5 Trailer Antilock 3 3 ft 1 0 M a adn N N 300257 6 6 ft OM auaa 300258 9 8 ft 30 m 0 eee 300259 13 2 ft 4 0 m oo 300260 SENSOR CONNECTION Wheel End Speed Sensor Extension Harnesses with One End Unterminated 6 6 ft OM aaan aaraa 300090 9 8 ft SOM aaan 300091 16 4 ft 5 0 m 0 eee 300092 26 3 ft 80 m 2 cece cece cece sees 300093 32 8 ft 10 0 m LL 300094 39 4 ft 1220 m LL 300095 VALVE CONNECTION X SSeS 22S 22S CX EES Threaded Modulator Valve Extension Harnesses with One End Unterminated 3 3 ft OM 2 ee 300113 9 8 ft 30 m 2 eese 300096 13 1 ft 40 m LL 300097 19 7 ft 6 0 m 2 eee 300098 254 ft 7 6 M LL 300384 29 5 ft SOM 300099 39 4 ft 12 0 m LL 300100 49 2 ft 15 0 m L 300101 VALVE CONNECTION BW9049 2002 Bendix Commercial Extension Harnesses HARNESS CONNECTION ECU CONNECTION ECU CONNECTION Z ECU CONNECTION Bayonet Modulator Valve Extension Harnesses with One End Unterminated 254 ft 7 6 M LL 300385 Vehicle Systems LLC AII Rights Reserved 12 2002 Printed in U S A BW9049 2002 B
17. Included w Pot kit 550402 550403 NE KNEE NE G 550483 MACK 4QB49M 550539 550543 550546 065320 DETROIT DDEC 550547 065272 DETROIT DDEC 550548 065821 CATPEEC 550403 550549 065322 CATPEEC 550403 550551 065431 CUMMINS CELECT 550543 5505538 065432 CUMMINS CELECT 550556 MCI TMC 4L1561 550265 550389 550394 8 550615 PACCAR 160527 Included w Pot Kit 550616 065484 94CATPEEC 550403 550695 550543 Note 1 Service replacement units are supplied without treadle cover and cable assembly BW9049 2004 Bendix Commercial Vehicle Systems LLC Printed in U S A All rights reserved CABLE ASSEMBLIES Cable Assemblies Cable Assy DE Pc No i L 550226 Ed ar dh Es Normally Common Closed Normally Open Idle Switch View 3 Common Closed Normally Open View 4 MOUNTING BASE VIEWS t42 PI e 1 44 1 94 X d 38 DIA 3 2 84 Mounting Base View 1 Used w View 5 for ET 2 Assembly Pc Nos 550233 and 550604 ae ar LA EER EE Mounting Base View 7 1 94 ST w N e MED 12 38 DIA 4 Mounting Base View 2 Alt Ford Base 44 RADIUS 1 12 Mounting Base View 8 1 72 MAINTENANCE KITS
18. 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 TLR 7 13 TLR 8 13 TLR 10 13 TLR 10 13 PWR 5 13 PWR 5 13 SENS 1 13 TLR 10 13 PWR 5 13 PWR 5 13 TLR 10 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 5 13 TLR 10 13 TLR 10 13 TLR 10 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 5008356 5011722 Part 5010627 5010628 5010629 5010630 5010631 5010632 5010633 5010634 5010635 5010636 5010637 5010638 5010639 5010640 5010641 5010642 5010643 5010644 5010647 5010680 5010681 5010953 5010954 5010955 5010956 5010957 5010958 5010959 5010960 5010961 5010962 5010963 5010964 5010965 5010966 5010967 5011025 5011026 5011027 5011096 5011100 5011102 5011261 5011262 5011303 5011304 5011361 5011362 5011721 5011722 Page 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 SENS 1 13 SENS 1 weet 13 TLR 7 13 TLR 8 TT 13 TLR 7 13 TLR 8 13 TLR 7 13 TLR 7 13 TLR 8 13 TLR 7 13 TLR 8 13 TLR 7 13 TLR 8 13 TLR 7 13 TLR 8 13 TLR 7 1
19. 4 13 SENS 2 300088 13 SENS 4 65501 13 PWR 6 300090 13 TLR 20 65502 13 SENS 1 13 PWR 22 13 SENS 3 300091 13 TLR 20 65509 13 PWR 12 13 PWR 22 65516 13 PWR 10 300092 13 TLR 20 65517 13 SENS 1 13 PWR 22 13 SENS 2 300093 13 TLR 20 65518 13 SENS 1 13 PWR 22 13 SENS 2 300094 13 TLR 20 65524 13 TLR 2 13 PWR 22 65528 13 SENS 1 300095 13 TLR 20 13 SENS 3 13 PWR 22 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Numerical Index Part 300096 300097 300098 300099 300100 300101 300113 300122 300125 300126 300127 300128 300130 300132 300134 300144 300148 300149 300150 300151 300153 300158 300159 300160 300161 300162 300171 300182 300183 300192 300193 300199 300200 300201 300202 300203 300204 300205 300206 300207 300208 300212 300213 300214 300215 300216 300217 300218 300219 300220 300221 300222 300223 300225 300226 300227 300231 300232 Page 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 SENS 4 13 PWR 16 13 PWR 16 13 PWR 18 13 PWR 19 13 PWR 17 13 PWR 19 13 P
20. 5 PSIG Crack Pressure 300205 2 4 0 PSIG Crack Pressure ATC with Threaded Connectors 300206 2 5 5 PSIG Crack Pressure ATC with Threaded Connectors 300207 3 5 5 PSIG Crack Pressure ATC with Twist Lock Connectors 300317 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A GAWALOIE Truck Bus 1 3 PWR 20 Coach Antilock Rear Axle Valve Assemblies with Twist Lock Connectors Four Port Rear Axle Valve Assemblies with Twist Lock Connectors 5 5 5 PSIG Crack Pressure two tee fittings 300311 6 5 5 PSIG Crack Pressure ATC fittings provided by OEM 300313 7 5 5 PSIG Crack Pressure ATC two tee fittings 300315 Rear Axle Valve Assemblies Rear Axle Valve Assemblies with Threaded Connectors Rear Axle Valve Assemblies with Threaded Connectors 1 4 0 PSIG Crack Pressure fittings provided by OEM 300202 1 5 5 PSIG Crack Pressure fittings provided by OEM 300203 2 4 0 PSIG Crack Pressure two tee fittings 300200 2 5 5 PSIG Crack Pressure two tee fittings 300201 3 4 0 PSIG Crack Pressure ATC fittings provided by OEM 300148 4 5 5 PSIG Crack Pressure ATC two tee fittings
21. 5010954 800819 Brht psi 5010681 5010959 800819 010373 Ft 5010964 800819 5010680 7 In Ft 5009732 5009734 5010956 5010961 2 5 5 psi 5010966 801132 Res 5 5 psi 5010680 3 Pin 17 In Q1 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A pera MCE 12 to EC 30 1 3 TLR 8 Dolly Conversion Kits POWER amp ka DC 4 WARNING l PC NO 278615 CABLE TR 3 PIGTAIL WIRE HARNESS PC NO 101450 MCE 12 TO MC 30 DOLLY CONVERSION KITS CONTAIN QTY PC NO DESCRIPTION 1 SEE CHART MC 30 MODULATOR CONTROLLER ASSY 1 SEE CHART PIGTAIL WIRE HARNESS 1 101450 TR 3 INVERSION VALVE 1 278615 DC 4 DOUBLE CHECK VALVE MC 30 Assembl Pigtail Wire Harness MC 30 Mtg Crack Assy Power Lead Pc No Config Press Pc No Conn Length 5008566 800819 800776 5008560 800819 Brkt 4psi 800779 5010955 800819 4 psi 5010681 4 4 501096 psi 5010373 5010965 800819 5010680 5009733 5009735 Brkt 5010957 5010962 801133 5 5 psi 4 Pin 5010967 801133 Brkt 5 5 psi 5010680 3 Pin 17 In BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG MC 30 Modulator Controller Antilock 1 3 TLR 9 MC 30 MODULATOR CONTROLLER ASSEMBLV The MC 30 is the Bendix Antilock Braking System ABS controller assembly intended for application on air braked heavy duty trailer
22. ECU 300341 PLC 4 0 PSIG Crack Pressure Frame mounted with Bracket Once limited stock on hand is depleted replacement part is 300362 2 pipe plugs required Changeover Previous Gen 4 version 300216 is replaced by 300361 300361 4 Relay Valve with Gen 5 ECU 300341 PLC 4 0 PSIG Crack Pressure 3 4 NPT Tank mounted Once limited stock on hand is depleted replacement part is 300364 2 pipe plugs required Changeover Previous Gen 4 version 300212 is replaced by 300363 300363 Note Relay valve or modulator valves may be serviced independently BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Standard Trailer Hardware Gen 4 and Gen 5 Ce Mi UTE Components Trailer Antilock 3 T LR 17 Standard Trailer Hardware Components See opposite page for X1 and X2 Harness installation X1 Style A 1 valve see AL MEE EDEN 300232 90 fi 30 MM ORDE PEMEX 300244 Tr etatis 300220 TR Sg s 300245 LA A AA AE 300297 X1 Style B 2 valves all have one valve harness of 1 65 ft 0 5 m 3 3 ft 1 0 m second valve harness 3 3 ft 1 0m 300231 3 3 ft 1 0 m second valve harness 21 0 ft 64m 300348 3 3 ft 1 0 m second valve harness 38 9 ft 11 9 m 300334 9 8 ft 3 0 m second valve harness 3 3 ft 1 0 m 300246 9 8 ft 3 0 m second valve harness 21 0 ft 6 4 m
23. M 30 Modulator uid dure PARANG RET ode PAT nes ie WED as 13 PWR 15 i Gen 4 and 5 Truck Bus Coach Cab Mount ECUS 13 PWR 16 a Gen 4 and 5 Truck Bus Coach Frame Mount ECUs 13 PWR 17 eu Gen 4 and 5 Truck Tractor ABS Modulator Valves 13 PWR 18 Gen 4 and 5 Truck Bus Coach Traction Control Valves Relay Valves 13 PWR 19 Gen 4 and 5 Truck Bus Coach Rear Axle Valve Assemblies 13 PWR 20 Gen 4 and 5 Spring Brake Control Valves 13 PWR 21 Gen 4 and 5 Extension Harnesses 0000 cee ee eee eee 13 PWR 22 Gen 4 and 5 Tractor Truck Wiring Harness Accessories 13 PWR 23 Gen 4 and 5 Electronically Controlled Brake System Components 13 PWR 25 MC 12 Modulator Controller 6 13 TLR 2 MCE 12 Modulator Controller 13 TLR 3 EC 12to EC 30 Controller 6 13 TLR 4 ME T2 MOGUIaIOR s a Suh aha Dono Bede aes EX EON D ED ater 13 TLR 5 ME 12 Modulator ss s oe aes vedio prp eee eee be bor ka 13 TLR 6 MC 12 to EC 30 Trailer Conversion Kits llli 13 TLR 7 MCE 12 to EC 30 Dolly Conversion Kits LL 13 TLR 8 Trailer MC 30 Modulator Controller llle 13 TLR 9 Components MC 30 Modulator Controller amp EC 30 Trailer Controller 13 TLR 10 and M 30T Trailer Modulator ES SS SS SE SE ee ee es ee 13 TLR 11 Systems Gen 4 and 5 Trailer MC 30 Pigtail Cable Assembly 13 TLR 12 Gen 4 and 5 Diagnostic Cab
24. O RING 25 1 RETAINING RING NOTE Key numbers 12 14 19 23 and 26 29 not included in this kit BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 1 3 PWR 10 Antilock ATR 1 Antilock Traction Relay 1 4 P T AIR ET CONNECTION MTG BRACKET 1 4 P T AIR CONNECTION REMOTE MOUNT ATR 1 The remote mount version of the ATR 1 is DELIVERY designed to be mounted separate from the P ORTS SOLENOID AntiLock Traction controller and utilizes a cover 2 Horizontal CONNECTOR Service Replacement units without a cover are SUPPLY not intended for remote mounting DELIVERY PORT PORTS 1 2 P T 2 Vertical ATR 1 ATR 1 ATR 1 ATR 1 CHANGEOVER CHANGEOVER CHANGEOVER CHANGEOVER Pe No Pe Na pero eno Pe 0 pe No Pe No rii Pc No Pc No Pc No Pc No DT04 2P CONNECTOR r DEUTSCH DTM06 2S CONNECTOR ATR 1 amp ATR 1DC ANTILOCK TRACTION RELAY ASSEMBLIES Press Conn DT04 2P 500165 09368 SS TO4 2P 5001657 109368 EEE Plastic Screww Conn Pc No A B 1 65516 800030 SIN 12570 001947 001947 11257 800817 800818 E T04 2 09368 D P D P DT04 2P Plastic Screw w Conn D P D P mh OO OO CO Co U U U U AAA 4 E 8 PT TO4 2P 5005776 109368 001657 109359 _ __ _ S
25. SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 TLR 2 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 PWR 6 13 PWR 6 13 PWR 8 13 PWR 8 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 1 13 SENS 3 13 PWR 3 13 PWR 3 Part 800293 800294 800296 800297 800298 800299 800301 800306 800308 800334 800335 800343 800344 800356 800357 800368 800387 800388 800392 800398 800400 800401 800402 800442 800451 800463 800465 800466 800487 800488 800489 800500 800504 800537 800541 800542 800542 800543 800544 800547 800548 800558 800574 800582 800592 800593 800605 800609 800611 800614 800623 Catalog Page 13 PWR 3 13 PWR 3 13 PWR 12 13 PWR 6 13 PWR 10 13 PWR 8 13 PWR 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 2 13 PWR 12 13 PWR 10 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 PWR 14 13 TLR 3 13 PWR 6 13 PWR 6 13 PWR 3 13 PWR 6 13 PWR 3 13 PWR 3 13 PWR 3 13 SENS 1 13 SENS 3 13 PWR 14 13 PWR 10 13 PWR 10 13 PWR 6 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 PWR 12 13 PWR 10 13 PWR 6 13 PWR 10 13 SENS 1 13 SENS 3 13 PWR 10 13 SENS 1 13 SENS 3 13 SENS 1 13 SENS 3 13 TLR 3
26. between the controller and M 12 modulator must be purchased separately Detail parts other than those listed above are not available for service BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Antilock 1 3 TLR 6 Modulator Assys ME 12 Modulator IMPORTANT REPLACEMENT INFORMATION The ME 12 Modulator is OBSOLETE and must be replaced with a complete MC 30 assem bly and pigtail wire harness MC 30 conversion kits which contain the MC 30 appropriate pigtail wire harness and required air valving have been developed to assist in the change over Refer to the MC 30 Conversion Kit Catalog Page for kit contents A maintenance kit for the ME 12 is still available and shown here DELIVERY PORTS 2Vertical SUPPLY 2 Horizontal PORT BRACKET MOUNTED ME 12 BRACKET MOUNTED ME 12 4 PSI CRACK PRESSURE Her Replace With MC 30 Kit Pc No 65644 Kit Group 4 BRACKET MOUNTED ME 12 5 5 PSI CRACK PRESSURE bed Replace With MC 30 Kit Pc No 800548 Kit Group 5 ME 12 MAINTENANCE KIT 102802 Is still available to service the lower relay valve section of the modulator Solenoid and electrical components and subassemblies are not available The following parts are contained in the kit DESCRIPTION RETAINING RING EXH COVER CPL O RING O RING VALVE SPRING VALVE RETAINER INL amp EXH VALVE O RING O RING O lt AN EA EA EA DD DD e
27. 0 m LL 300100 49 2 ft 15 0 m L 300101 VALVE CONNECTION HARNESS CONNECTION ECU CONNECTION ECU CONNECTION Z ECU CONNECTION Bayonet Modulator Valve Extension Harnesses with One End Unterminated 254 ft 7 6 M LL 300385 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Tractor Truck Wiring Harness Accessories GREEN Motor Coach Harnesses Gen 4 or 5 25 2M Rear Four Channel Threaded Connector Connectors 12 ft 3 6 m and 10 ft 3 0 m sensors 12 ft 5 6m 300241 Connectors 22 ft 6 7 m and 20 ft 6 1 m Sensors 22 ft 6 7 m 300320 GRAY Motor Coach Power and Diagnostic Harnesses Gen 4or 5 ECU to breakout 28 0 ft 8 5 m Breakout to SAE J1587 3 0 ft 0 9 m Breakout to electric panel 6 0 ft 1 8 m 300242 ECU to breakout 24 0 ft 7 3 m Breakout to SAE J1587 3 0 ft 0 9 m Breakout to electric panel 6 0 ft 1 8 m 300321 BRAKE LIGHT SWITCH CATALOG 13 PWR 23 Antilock Motor Coach Front Chassis Harnesses Four Channel Threaded Connector Connectors 20 ft 6 1 m and 22 ft 6 7 m Sensors 23 ft 7 m 300240 Connectors 18 ft 5 5 m and 16 ft 4 9 m Sensors 19 ft 5 8 m 300319 til i Ti BRAKE i LIGHT BLACK SWITCH Motor Coach Front Chassis Harnesses Four Channel Threade
28. 00793 13 SENS 1 13 SENS 3 800794 13 PWR 15 800795 13 PWR 15 800796 13 PWR 15 800797 13 PWR 15 800798 13 PWR 15 800799 13 PWR 15 800817 13 PWR 10 800818 13 PWR 10 800819 13 TLR 7 13 TLR 8 13 TLR 10 800820 13 TLR 2 13 TLR 3 13 TLR 10 800821 13 TLR 10 13 TLR 11 800834 13 TLR 2 800842 13 PWR 10 800852 13 PWR 5 800853 13 PWR 5 800854 13 PWR 4 800858 13 PWR 15 800859 13 PWR 15 800860 13 PWR 3 800886 13 PWR 3 800935 13 TLR 12 800936 13 TLR 12 800937 13 TLR 12 800938 13 TLR 12 800939 13 TLR 12 800940 13 TLR 12 800944 13 TLR 12 800942 13 TLR 12 800943 13 TLR 12 800944 13 TLR 12 800945 13 TLR 12 800946 13 TLR 12 800947 13 TLR 12 800948 13 TLR 12 800949 13 TLR 12 800950 13 TLR 12 800951 13 TLR 12 800952 13 TLR 12 800956 13 TLR 12 800957 13 TLR 12 800965 13 PWR 3 800966 13 PWR 3 800967 13 PWR 3 800968 13 PWR 14 13 PWR 15 800971 13 PWR 3 800976 13 PWR 3 800977 13 PWR 3 801000 801026 13 PWR 4 801033 13 TLR 10 801035 13 PWR 8 801038 13 TLR 13 801039 13 TLR 13 801077 13 PWR 15 550532 Part 801078 801079 801080 801081 801082 801083 801086 801090 801091 801092 801093 801094 801095 801096 801101 801104 801118 801119 801127 801132 801133 801134 801135 801136 801166 801167 801173 801174 80
29. 01947 DTO422P 800334 12 NPT B 8 NPTI 4 DT04 2P Connector has plastic screw 800500 1 2 NPT B 8 NPTI 5 5 DT04 2P Connector has plastic screw 801101 1 2 PTC 112570 5009412 DTM06 2S Sup Prts 2 1 2 PTC DTM06 2S Sup Prts 1 1 2 PT 1 1 2 PTC Note 1 Mounting bracket 5001657 has three 5 16 18 Note 2 One vertical delivery port is 3 8 pipe thread PT x 1 35 studs Mounting bracket 5005776 has two and one is 3 8 push to connect PTC 3 8 16 and three 5 16 18 threaded holes Mounting bracket 5009412 has two M8x1 25 5H threaded holes and two 55 holes BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A ATR 2 Antilock Traction Relay Antilock 13 PWR 13 PISTON k e li SPRING 10 T ONLY IN 5 5 n PSI CRACK E Sas VALVES _ E i ir ii J BODY f a F I jeb CATALOG NOTE DETAIL AND SUB ASSEMBLV PARTS OTHER THAN THOSE SHOWNIN THEMAINTENANCE KIT ARE NOT AVAILABLE FOR SERVICE MAINTENANCE KIT 109359 CONTAINS THE FOLLOWING PARTS KEYED TO THE EXPLODED ILLUSTRATION KEY QTY DESCRIPTION NO 1 1 RETAINING RING 2 1 EXH COVER CPL 3 1 O RING 4 1 O RING 5 1 VALVE SPRING 6 1 VALVE RETAINER 7 1 INL amp EXH VALVE 8 1 O RING 9 1 O RING 10 1 SEALING RING 11 1 RETAINING RING 12 1 CHECK VALVE 13 1 CHK VLV GUIDE 14 1 SPRING 15 1 O RING 16 1 O RING 1
30. 02 Printed in U S A AR 1 Antilock Relav GASKET zu TE z AL ze 560355 CAP m SCREWS 4 HOUSING SPRING 5 5 PSI version only a gt ds Tr BODY 4 TL e 7 6 cc va ar 9 t 3 j3 5 MAINTENANCE KIT 102802 CONTAINS THE FOLLOWING PARTS KEYED TO THE ILLUSTRATION ABOVE KEY QTY DESCRIPTION NO RETAINING RING EXH COVER CPL O RING O RING VALVE SPRING VALVE RETAINER INL amp EXH VALVE O RING O RING O RING DIAPHRAGM O O NO OB OWN LA LA ER EA DD IA ER ER N ma NOTE GASKET 560355 MUST BE PURCHASED SEPARATELY NOTE DETAIL PARTS OTHER THAN THOSE SHOWN ARE NOT AVAILABLE FOR SERVICE 11 10 CAP NUT i E CAP TIL SCREWS 4 PISTON SPRING 9 5 PSI version only BODY MAINTENANCE KIT 109368 CONTAINS THE FOLLOWING PARTS KEYED TO THE ILLUSTRATION ABOVE KEY QTY DESCRIPTION RETAINING RING EXH COVER CPL O RING O RING VALVE SPRING VALVE RETAINER INL amp EXH VALVE O RING O RING O RING RETAINING RING SEALING RING lI md md lI lI md md ma Antilock CATALOG 13 PWR 7 CAP SCREWS 4 Ta ba ti HOUSING ITEMS 13 20 PLUG SPRING 5 5 PSI version only BODY MAINTENANCE KIT 5005138 CONTAINS THE FOLLOWING PARTS KEYED TO THE ILLUSTRATION ABOVE KEY QTY DESCRIPTION NO 1 1 RETAINING RING 2 1 EXH COVER CPL 3 1 O RING 4 1 O RING 5 1 VALVE SPRING 6 1 V
31. 1 13 SENS 1 13 PWR 10 13 PWR 10 13 PWR 12 13 PWR 12 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 14 13 PWR 4 13 PWR 4 13 PWR 4 13 SENS 1 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 12 13 PWR 10 13 PWR 10 13 PWR 15 13 SENS 1 13 SENS 1 13 SENS 1 13 PWR 10 Part 5007338 5007339 5007340 5007575 5007641 5007642 5007643 5007644 5007645 5007646 5008263 5008264 5008265 5008266 5008267 5008268 5008309 Page 13 SENS 1 13 SENS 1 13 SENS 1 13 PWR 4 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 13 TLR 9 5007658 5007660 5007720 5007768 5007769 5007772 5007774 5007775 5007776 5007819 5007820 5007821 5007822 5007823 5007824 5007825 5007826 5007827 5007828 5007829 5007830 5007833 5007842 5007843 5007844 5007891 5007892 5007893 5007894 5007895 5007896 5007897 5007898 5007899 5007900 5007901 5007902 5008128 5008129 5008189 5008190 5008191 5008259 5008260 5008261 13 TLR 9 13 TLR 11 13 TLR 11 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 13 13 S
32. 10 13 SENS 1 65704 13 SENS 1 13 SENS 3 65705 13 SENS 1 65323 13 SENS 1 65711 2 2 13 SENS 1 13 SENS 3 13 SENS 2 65324 13 SENS 1 issens3 102000 65325 13 SENS 1 102802 13 PWR 6 13 SENS SJ EE 65327 13 PWR 6 1 06000 65330 13 PWR 8 7 65337 13 PWR 14 106992 13 PWRB 65346 13 TLR 5 65357 13 SENS 1 108000 _ 13 SENS 2 108472 13 PWR 6 65360 13 PWR 6 108473 13 PWR 6 65362 13 SENS 1 108520 13 PWR 8 13 SENS 3 108575 13 PWR 14 65363 13 SENS 1 108638 13 PWR 6 13 SENS 2 108909 13 PWR 8 65364 13 PWR 8 108910 13 PWR 6 65366 AS TLRE2 i eem mE 7 65367 13 TLR 5 1 09000 OUO Ba L 109350 13 PWR 6 109359 13 PWR 8 65392 13 TLR 5 109365 13 PWR 6 65396 13 TRL 3 l4qg366 13 DWR 8 Od desde TONS 1400368 oies 13 PWR 6 65412 13 PWR 14 109438 13 PWR 12 REL 13 SENS 1 409810 13 PWR 12 END 49931 x oru 13 PWR 8 65422 13 TLR 3 2 eue eee 65444 13 TLR 3 65447 13 TLR 2 900000 65448 13 TLR 5 300069 13 PWR 16 65456 13 SENS 1 300073 13 PWR 18 13 SENS 2 300074 13 PWR 19 65459 13 SENS 1 300083 13 SENS 4 13 SENS 2 300084 13 SENS 4 65472 13 SENS 1 300085 13 SENS 4 13 SENS 2 300086 13 SENS 4 65473 13 SENS 1 300087 13 SENS
33. 1017 501017 501017 501017 501017 501029 501029 501029 501029 501029 501029 501030 501030 501030 501030 501030 501030 501030 501030 501030 501031 501031 501031 501031 501031 501032 501034 2 500592 15036466 500592 15036465 801236 8900075R91 500679 15752993 500679 15752992 500681 3548738C1 500757 3548737C1 500772 62707081P 500776 20446234 500776 20446235 500777 61201760 500777 500777 7MN56BP2 500777 3553413C1 500818 500819 500819 500837 15062790 500837 15062791 500837 15062792 500837 15062793 500838 15062794 500847 Generic 801239 7MN56BP1 801180 Generic 801181 BLUE BIRD 36680 801174 Generic 801239 Generic Generic 801173 Generic 801176 Generic 801176 G 801225 G 801197 Generic Generic 801198 Generic Generic G G G eneric Generic eneric Generic GO 801205 eneric Generic 801206 eneric Generic 801177 neric Generic 801227 Generic 801180 7MN56BP3 801166 357246001 801166 357246161 801167 357246261 801167 3572463C1 801174 3572398C1 801173 3572398C1 801181 61201760 801181 61201760 801180 801180 801181 801180 801197 15166804 801198 15166805 801206 15166807 801205 15166806 01199 80120 15164779 01200 80120 15164778 01201 80120 15164777 01209 80121 15164780 01208 80121 15164781 01207 80121 15164782 801225 20462818 801227 20462817 801181 7MN56A amp BP2 801239 7MN56B Q6 GO 0 900847 801208 MT 560 Generic DID MT 560 Generic Generic Generic Generic G
34. 1175 801176 801177 801178 801179 801180 801181 801197 801198 801198 Page 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 10 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 SENS 1 13 SENS 2 13 PWR 12 13 TLR 10 13 PWR 10 13 PWR 12 13 PWR 10 13 TLR 2 13 TLR 7 13 TLR 9 13 TLR 10 13 TLR 3 13 TLR 8 13 TLR 9 13 TLR 10 13 TLR 11 13 TLR 10 13 TLR 11 13 TLR 10 13 TLR 11 13 TLR 10 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 TLR 10 13 PWR 4 13 PWR 5 13 SENS 1 13 SENS 3 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 801199 5008352 Page 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 PWR 4 13 PWR 5 13 TLR 10 13 TLR 9 13 TLR 10 13 TLR 9 13 TLR 10 13 PWR 3 13 PWR 4 13 PWR 5 13 PWR 3 13 PWR 4 13 PWR 5 13 PWR 3 13 PWR 4 13 PWR 5 13 PWR 3 13 PWR 4 13 PWR 5 13 PWR 5 13 PWR 5 13 PWR 4 13 PWR 5 13 TLR 9 13 TLR 10 13 TLR 9 13
35. 13 TLR 15 13 TLR 14 13 TLR 14 13 PWR 17 13 TLR 19 13 PWR 18 13 TLR 14 13 TLR 17 13 TLR 17 13 TLR 14 13 PWR 25 13 PWR 18 13 PWR 18 13 PWR 18 13 PWR 20 13 PWR 20 13 PWR 20 13 PWR 19 13 PWR 23 13 PWR 23 13 PWR 23 13 PWR 25 13 PWR 25 13 PWR 16 13 PWR 25 13 TLR 17 13 TLR 17 13 TLR 17 13 TLR 17 13 TLR 14 13 TLR 16 13 PWR 16 Part Page 300343 13 PWR 17 300344 13 PWR 16 300345 13 PWR 17 300346 13 TLR 17 300347 13 TLR 17 300348 13 TLR 17 300349 13 TLR 17 300354 13 PWR 19 300357 13 TLR 15 300358 13 TLR 15 300359 13 TLR 15 300360 13 TLR 15 300361 13 TLR 16 300362 13 TLR 16 300363 13 TLR 16 300364 13 TLR 16 300365 13 PWR 16 300366 13 PWR 16 300367 13 PWR 17 300368 13 PWR 17 300374 13 TLR 17 300381 13 TLR 19 300384 13 TLR 20 13 PWR 22 300385 13 TLR 20 13 PWR 22 300386 13 PWR 18 300387 13 PWR 18 300388 13 PWR 23 300390 13 PWR 24 300394 13 PWR 24 300395 13 PWR 24 300396 13 PWR 23 300397 13 PWR 24 300405 13 TLR 14 300406 13 TLR 15 300410 13 PWR 16 550000 550285 13 SENS 1 550286 13 SENS 1 550289 13 TLR 2 550291 13 TLR 5 550335 13 SENS 1 550341 13 SENS 1 550384 13 SENS 1 550385 13 SENS 1 550386 13 SENS 1 550387 13 SENS 1 550395 13 SENS 1 550414
36. 1965 5001966 5002037 5002108 5002109 5002145 5002146 5002211 5002212 5002213 5002620 5002717 5002718 5002744 5002912 5002913 5002985 5002986 5003067 5003100 5003213 5003260 5003412 5003413 5003607 5003608 5003737 5003919 5003921 5003924 13 TLR 3 5004016 5004038 5004039 5004084 5004149 5004152 5004165 5004357 5004358 5004459 5004569 5004571 5004588 5004589 5004602 5004607 5004719 5004820 5004860 5004906 5004959 5004969 5004977 5005023 5005024 5005025 5005026 5005027 5005041 5005138 5005139 5005193 5003959 Page 13 PWR 14 13 PWR 14 13 PWR 12 13 PWR 10 13 SENS 1 13 PWR 14 13 PWR 14 13 PWR 12 13 PWR 12 13 PWR 10 13 PWR 12 13 PWR 6 13 PWR 14 13 PWR 3 13 PWR 3 13 PWR 14 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3 13 SENS 1 13 SENS 1 13 PWR 14 13 PWR 3 13 PWR 12 13 PWR 10 13 SENS 1 13 SENS 1 13 PWR 14 13 PWR 3 13 PWR 10 13 PWR 3 13 PWR 12 13 PWR 3 13 PWR 3 13 SENS 1 13 PWR 3 13 PWR 6 13 PWR 3 13 TLR 10 13 TLR 10 13 SENS 1 13 PWR 10 13 PWR 10 13 PWR 10 13 PWR 10 13 SENS 1 13 PWR 6 13 SENS 1 13 PWR 14 13 PWR 12 13 PWR 10 13 PWR 10 13 PWR 10 13 PWR 10 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3
37. 253 4 0 PSIG Crack Pressure 3 4 NPT Tank mounted Once limited stock on hand is depleted replacement part is 300359 300359 300268 Note Relay valve or modulator valves may be serviced independently BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A ATAL E oe Gen 4 and Gen 5 1 3 TLR 1 6 Trailer Antilock Standard Trailer Electronic Control Units ECUs amp Components Standard Trailer ECUs Standard Generation 5 Control Unit With Power Line Carrier PLC Standard 4S 2M 25 2M 2S 1M Side Control Limited Stock of Earlier Model may be Available Standard Generation 4 Control Unit Standard 4S 2M 25 2M 2S 1M Side Control Once limited stock on hand is depleted replacement part is 300341 300341 X2 HARNESSES INSTALLED HERE X1 HARNESSES INSTALLED HERE Standard Trailer ABS 1 Relay Valve with Gen 5 ECU 300341 PLC 4 0 PSIG Crack Pressure 4 Delivery Ports Frame mounted with Bracket Changeover Previous Gen 4 version 300217 is replaced by 300362 300362 2 Relay Valve with Gen 5 ECU 300341 PLC 4 0 PSIG Crack Pressure 4 Delivery Ports 3 4 NPT Tank mounted Changeover Previous Gen 4 version 300213 is replaced by 300364 300364 Limited Stock of Earlier Two Delivery Port Models may be Available Two Delivery Port Models 3 Relay Valve with Gen 5
38. 286 6528 55033 55034 55038 55038 5503 55038 5503 55043 550440 55044 55044 55048 5 550486 6545 55048 N A 55053 55053 55053 541 55060 00132 00132 00166 00169 00169 00203 00306 O1 O1 Oo N O1 O1 N CO C1 C N C OO NO EE Oo N OJIN C1 O1 O1 co C C1 C OO O Q1 OO C N C co O Q1 Co O C N C C C N C C 00360 00360 00408 0044 00460 00471 00522 00522 00522 00570 00570 00617 00658 00666 00666 NI Qi O1 C1 O1 Co O1 iN 00 90 90 90 90 90 90 90 N A 90 90 0 0 90 C O 5 80109 801091 80109 80109 80109 801095 80109 801175 801251 010647 80125 011303 801094 011304 801095 90 C co o s CO OO AI ONOOP OI C1 C C OO N O Q1 OO C 00089 00089 00089 00106 00106 00106 00116 00116 00124 00132 00132 C N C1 C C co C Co alala BOjoljlolo CO Sloeolole Ola a INN IN DIN N SI Rio Q2 co co o olo ol lo ol o ololoioioeloio N 3 35 3 ss O O O s lo KIIN H NN Ss sloala o olo C1 de C N C Co C1 N O1 CD O1 IN C1 C1 O O1 de O O RB C1 O O1 K C1 C1 Ql A O O CO C Oo C O C Co Qi NI Qi NI C C OO C N C N N C de C Oo C de O O1 N N N O1 C1 O1 CD O1 O N 550610 65473 O C Oo C I
39. 3 TLR 7 13 TLR 8 13 TLR 7 13 TLR 8 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 5 13 PWR 5 13 PWR 5 13 TLR 19 13 TLR 19 13 SENS 1 13 SENS 1 13 PWR 12 13 PWR 10 13 TLR 17 13 TLR 17 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A EC 30 CATALOG WS 20 Speed Sensors Speed Sensors 1 3 SENS 1 0 Degree Speed Sensor version with shoulder shown Sensor Bushing Pc No 65446 or 1116774 _ mm Sensor Bushing 90 DEG Pc No 800697 SPEED SENSOR Use in sensor mounting blocks 31mm 1 22 wide or less ONLY Speed Sensor 0 Deg A Stop shoulder em In table below indicates shoulder is present Convoluted Cable Sheath 90 Deg Speed Sensor WS 20 CHANGEOVER WS 20 CHANGEOVER Service Sensor Service Sensor 800110 90 550656 90 N A 550657 90 55053 55068 6550 5 550715 65528 90 55075 65640 O 550767 65659 90 550796 65711 0 800200 800198 90 000530 800055 90 000795 65517 90 000796 65518 90 000889 800132 90 90 90 90 90 90 PO 90 90 90 90 WS 20 CHANGEOVER Service Sensor Pc No Config WS 20 CHANGEOVER Service Sensor Pc No Config 006828 800655 00721 80072 00721 80073 00724 00733 00733 00734 00784 00784 00784 00912 00912 00912 00912 00912 00912 00912 01040 01064 65703 6570 6570 55028 550
40. 30 13 TLR 10 Pc No m Pc No Pc No Crack Press MC 30 C1 Brkt 9 9 801247 801268 800821 801248 801268 800821 801249 Brkt 801268 801136 NOTE 1 Rotation orientation is looking at the modulator exhaust port and rotating clockwise Rotation is from the centerline of the EC 30T 30 pin connector to the centerline of the bracket for bracket mounted M 30s and from the centerline of the supply port to the centerline of the EC 30T 30 pin connector for the reservoir mount M 30s 5 5 Potential MC 30 Modulator Controller MC 30 Comments Note 2 Replcmt 801242 Vert Del Ports 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 P 3 8 PT 3 8 P 3 8 PT 2 3 8 PT NOTE 2 Effective March 1 2001 all towed vehicles must transmit a signal to control an in cab trailer ABS warning lamp Trailers built after this date will transmit the status of the trailer ABS unit over the ignition power wire blue wire of the J560 connector using Power Line Carrier PLC communications Trailer built before this date can use ABS controllers without the PLC Function Horiz Del Ports NENNEN pd 3 8 P T 3 8 PT T T NDININIP 144 3 8 P 3 8 P NENNEN 2 3 8 PT NI BIN 1444 IN IN No PLC IN IN teer Axle Control Steer Axle Control E 2 3 8 PT ME N NENNEN 8 8 P
41. 5009193 801038 801039 5009194 801039 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Ss Gen 4 and Gen 5 Basic Trailer Electronic Control 13 TLR 14 Trailer Antilock Units ECUs amp Components Basic Trailer ECUs and Hardware Components Basic Generation 5 Control Unit With Power Line Carrier PLC Basic 25 1M only See 300340 Basic Generation 5 Control Unit for Dollies With Power Line Carrier PLC Basic 2S 1M only LL 300405 CONNECTOR NOT USED Limited Stock of Earlier Model mav be Available Basic Generation 4 Control Unit Basic 2S 1M only Once limited stock on hand is depleted replacement part is 300340 Basic Harnesses 2 Sensors 1 valve 3 3 ft 1m 300263 2 Sensors 1 valve 9 8 ft Jm 300264 2 Sensors 1 valve 15 1 ft 4 6 m 300262 2 Sensors 1 valve 19 7 ft 6 0m 300265 2 Sensors 1 valve 24 6 ft 7 5 m 300298 Diagnostic Extension Harness DIEA UE TES a test AA Boa SE 88 EACH E n 300281 Replacement Cover 300271 Replacement Bracket 300270 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Trailer ABS Basic CATALOG 13 TLR 15 Gen 4 and Gen 5 Trailer Antilock Basic Trailer ABS 1 Relay Valve with Gen 5 ECU 300340 PLC 4 0 PSIG Crack Pr
42. 7 1 O RING 18 1 O RING 19 1 SPRING 20 1 O RING 21 1 O RING 22 1 O RING 23 1 O RING 24 1 SPRING 25 1 VALVE 26 1 O RING 21 1 RETAINING RING BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 PWR 14 Antilock M 21 Modulator M 21 CHANGEOVER Service pe No Pe No THREE PIN CONNECTOR SUPPLY PORT 550443 65337 1 2 PT 550530 65337 5002620 65337 EER oe 5006703 65337 PORT 35 DIA 1 2 PT Interchange Note An M 21 can be replaced with an M 30 how EXHAUST ever note that the air lines supply amp delivery PORT do not enter the valves in the same position relative to the electrical connector If two modulators are used on an axle or tandem both should be changed to the same model 3 SERVICE The exhaust port of the M 21 and M 30 must PART NUMBER point toward the road surface 065337 M 22 Modulator M 22 Obsolete Superceded By PEA DELIVERY PORT 1 2 PT M 30 Modulator MOUNTING HOLES 2 THREE PIN 35 DIA CONNECTOR M 22 TO M 30 M 22 TO M 30 CHANGEOVER CHANGEOVER 800014 800665 5001934 800665 PORT 800357 800665 5002108 800665 800665 800665 800665 5003737 800665 5004820 800666 Interchange Note Both modulators on a single axle must be of the same type or model When replacing a M 22 with an M 30 modulator both M 22 modu lators on the axle must be replaced at the sam
43. 8687 5008731 5008732 5008753 5008754 5008755 5008756 5008757 5008758 5008759 5008760 5008761 5008762 5008763 5008764 5008765 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 3 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12 Catalog Part 5008766 5008767 5008768 5008769 5008770 5008847 5008848 5008849 5008857 5008858 5008898 5008899 5008926 5008927 5008951 5008962 5008967 5008970 5008971 5008973 5008981 5008982 5009024 5009025 5009026 5009027 5009031 5009032 5009033 5009036 5009037 5009038 5009039 5009040 5009046 5009047 5009048 5009049 5009050 5009053 5009054 5009082 5009085 5009086 5009117 5009118 5009120 5009121 5009122 5009123 5009124 5009125 5009126 5009133 13 TLR 9 5009173 5009174 5009190 5009193 5009194 5009204 5009235 5009236 5009237 5009238 5009157 Page 13 TLR 12 13 TLR 12 13 TLR 12 13 TLR 12
44. ALVE RETAINER 7 1 INL amp EXH VALVE 8 1 O RING 9 1 O RING 10 1 O RING 11 1 RETAINING RING 12 1 SEALING RING 13 1 CHECK VALVE 14 2 CHK VLV GUIDE 15 1 O RING 16 1 O RING 17 1 SPRING 18 1 O RING 19 1 O RING 20 1 O RING BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 PWR 8 Antilock BRAKE PROPORTIONING EXHAUST VIEW 1 FOR PART NOS 65330 amp 65364 UNDRILLED PORT SERVICE PORT 1 4 P T CONTROL PORT 1 4 P T VIEW 2 FOR PART NOS 800186 800187 800299 801035 AR 2 ANTILOCK RELAY ASSEMBLY Dim A Comments 065330 1 2 PT 4psi 15001656 Pr 4 0 Serv Delivery Port Crack Pc No Horiz Vert Press 065364 800186 1 2 PT 4ps 800187 1 2 PT 5 5 psi 500165 800299 12 PT 4psi NA 49 1 1 2 PT N A 14 9 500165 i 6 5001657 10935 7 4 9 10935 AR 2 Antilock Relay CONTROLLER MOUNTING HOLE 4 DIMENSION A ad SERVICE PORT 1 4 P T CONTROL PORT 1 8 P T SUPPLY PORT 1 2 P T DELIVERY PORTS 2 Horizontal PORTS 2 Vertical Controller Adapter Bracket 5004965 Controller Adapter Bracket AR 1 valves that have an A dimension of 4 9 inches were originally used with the EC 16 controller When replacing an EC 16 with an EC 17 or EC 30 controller on theses valves this adapter must be purchased separately sinc
45. Blink code Diagnostics Two 6 0 ft 1 8 m and two 8 0 ft 2 4 m Sensor Harnesses 10 0 ft 3 0 m Diagnostic Harness lesus 5011721 Four 8 0 ft 2 4 m Sensor Harnesses 10 0 ft 3 0 m Diagnostic Harness 0c eee 5011722 X2 Style G Power Harness Power Harness with Warning Light Bullet 39 6 ft 12 0 m 300225 Power Harness with Warning Light Bullet 49 2 ft 15 0m 300226 Power Harness with Warning Light Bullet 65 6 ft 20 0 m 300227 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A e STVLEA al Im AUTE Mn i In MG STYLE C Mu Jm i 3 STYLE E STYLE F STYLE G Sa CAL Gen 4 and Gen 5 l 13 TLR 18 Trailer Antilock Trailer Modulator Relav Valves Trailer Modulator Relay Valves Without ECU Used with Gen 4 amp 5 ECUs Twist Lock Connectors Note Where 2 port valve is required unused ports may be plugged Trailer Relay Valves Twist Lock Connectors 4 PSIG Crack Pressure 1 4 Delivery ports frame mounted with bracket for use with 4 type 30 chambers 300215 2 4 Delivery ports 3 4 NPT tank mounted for use with 4 type 30 chambers Lus 300193 Limited Stock of Earlier Two Delivery Port Models may be Available Trailer Relay Valves Twist Lock Connectors 4 PSIG Crack Pressure 3 2 Delivery ports frame m
46. CHED Number shown Number shown rA 3 PIN here is not a here is not a CONNECTOR piece no DO piece no DO LO NOT attempt to NOT attempt to Number shown here is not a use for ordering use for ordering piece no DO NOT attempt service service to use for ordering service replacement replacement replacement KIT INCLUDES TWO 10 CAP KIT INCLUDES TWO 4H0 CAP Na KIT INCLUDES TWO 10 CAP SCREWS SCREWS TREADLE SPRING KIT Pc No 5002359 THIS KIT SERVICES ALL ASSEMBLIES Refer to Figure at the top of this page ITEM QTY RETAINING RING ET S Page 2 of 2 ELECTRONIC TREADLE The ET S2 is an engine compartment bulkhead mounted electronic treadle On electronically controlled diesel engines the ET S2 fulfills the same function as a conventional mechanical throttle However rather than transmitting a mechanical force to the engine governor the ET S2 controls engine speed by supplying a variable electrical voltage to the engine s electronic controller E The main components of the ET S2 are a mounting plate suspended treadle potentiometer variable resistor actuator body and base The selected potentiometer chosen for a specific engine application provides the electrical link to the engine control system CONNECTOR POTENTIOMETER DETROIT DIESEL VERSION SHOWN TREADLE For Service Data and Maintenance Information see SD 15 4111 WEIGHT approx 2 9 Ibs VRMS No is 44 007 047 MOUNTING
47. ENS 1 13 SENS 1 13 SENS 1 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 15 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 10 13 PWR 10 13 PWR 10 13 TLR 9 13 TLR 9 5008271 13 TLR 2 5008339 5008352 13 TLR 11 13 PWR 3 13 PWR 3 Part 5008376 5008377 5008378 5008379 5008380 5008404 5008405 5008406 5008407 5008424 5008457 5008470 5008471 5008472 5008473 5008474 5008475 5008476 5008487 5008488 5008502 5008503 5008504 5008505 5008506 5008507 5008533 5008534 5008535 5008536 5008537 5008538 5008560 5008564 5008565 5008566 5008567 5008568 BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Service Parts Page 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 3 13 PWR 10 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 4 13 PWR 15 13 PWR 15 13 TLR 9 13 TLR 9 13 TLR 9 5008508 13 TLR 9 13 TLR 9 13 PWR 4 13 TLR 9 5008539 5008540 5008541 5008542 5008545 5008546 13 TLR 8 13 TLR 7 13 TLR 7 13 TLR 8 13 TLR 7 13 TLR 7 5008602 5008603 5008604 5008605 500
48. ETAINING RING Pc No Stvle Mta Brkt Rotatn Press 1 1 2 1 EXH COVER CPL 80741 RES MI No 90 P Pu 801134 RES MmT no 90 S 1 VALVE SPRING EE E SR E 7 1 INLREXHVALVE 801135 RES MT YES 90 NENNEN ET 800821 BRKT MT ves 90 801136 BRKT MT YES 90 5 5 psi NOTE 1 Rotation orientation is looking at the modulator exhaust port and rotating clockwise Rotation is from the centerline of the control port to the centerline of the mounting bracket for bracket mounted M 30 and from the centerline of the supply port to the centerline of the control port for all other M 30s BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 TLR 12 Antilock Trailer MC 30 Pigtail Cable Assy MODULATOR 2 CABLE 12 IN LONG PACKARD METRI PACK 280 SERIES CONNECTOR MODULATOR 1 CABLE 15 IN LONG PACKARD METRI PACK 280 SERIES CONNECTOR a d AUX CABLE 9 IN LONG DEUTSCH DTMO6 8S CONNECTOR DIAGNOSTIC CABLE LY E e 9 IN LONG PF y POWER amp WARNING CABLE 4 4 iis EL in ail hc PACKARD WEATHER PACK 3 pte HIGH EER BERE 5 PIN CONNECTOR RR RIGHT amp LEFT FRONT SPEED SENSORS SEE CHART FOR LENGTH SPEED SENSORS 9 IN LONG 9 IN LONG i DEUTSCH DT04 2P xi oe CONNECTOR CHANGEOVER Pc No Pc No Cable 2 Cable Cable Length Rear Sen 800775 800776 800777 NO NO 100FT 500624 800778 800778 UNO
49. NO 149FT 500781 500782 500782 500782 5007823 5007824 5007825 5007826 5007827 5007828 5007829 5007830 5008731 5008732 5008753 5008754 5008755 5008756 5008757 5008758 5008759 5008760 5008761 5008762 5008763 5008764 5008765 5008766 5008767 5008768 5008769 5008770 Zi Z ZZ O OIOIOO 800779 1 800779 NO NO NO 19 5FT 800780 1 800780 NO NO YES 14FT zz OO LL Mm Z O OD 800781 NO YES 5 0FT 800782 NO YE 800783 800784 800785 800786 800787 800956 800957 800935 800943 NO 4 FT 800951 NO X zz Molo LI nln Z O Z UNO NO 14FT Z O Z NO NO SOFT Z O NO NO 10 0FT i O Z NO NO 14 9FT Z O Z NO NO 19 5FT Z O m 1 4 FT zz OO lt lt lt Mm OOI 800936 1800942 YES NO YES 100FT 800937 800943 YES NO YES 14 9FT 800938 800944 YES NO YES 195FT 14FT NO S S S Z O lt NO NO NO NO YES YES 14FT NO NO NO NO NO Z O lt NO NO O O O NO NO O NO YES 14 9FT O NO YES 195FT O NO NO NO O O O NO NO O O O NO x E o lt o 800939 800784 E 800940 800941 800942 800944 800945 Z O Z NO NO 14FT Z O Z NO NO 5 0FT NO NO 10 0FT NO NO 14 9FT Pd Pd Pa OIOJO Z NO NO 19 5FT YES
50. O 6 ENE EE E DTM06 2S 500165 09368 DTM06 2S 500165 09368 S S lt Ql O l OI NIN Jo 1257 1257 1257 1257 444 4144 CD s lt 3 ER Z NIN TM06 2S 5009412 5004570 Sup Prts 2 1 2 PTC 5004570 Sup Prts 1 1 2 PTC 1 1 2 PT N ote ote 18 P OIOIO l2 P 1 O DTM06 2S 5001657 109368 pq BEN OO l2 P 18 P l2 P 18 P 18 P 1257 1257 1257 1257 1257 Ji jr jrRrKF Ty TO4 2P 5001657 109368 5005776 109368 gt i y O 5005776 109368 gt 0 p SS Ss p p O 18 P 18 P 18 P 18 P 5 T04 2 T04 2 T04 2 T04 2 EE 9 5 ko 5 5 Co AHAAA mk OO O Co 444 6 I8PT 3 8 P TO4 2 2 P 12570 5 T04 2 800692 1 4 PT 2 PT 12570 T04 2 Note 1 Mounting bracket 5001657 has three 5 16 18 x 1 35 studs Mounting Note 2 One vertical delivery port is 3 8 pipe thread PT and one is 3 8 push bracket 5005776 has two 3 8 16 and three 5 16 18 threaded holes to connect PTC Mounting bracket 5009412 has two M8x1 25 5H threaded holes and two 55 holes BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A EE EE 44 Co 44 Jg U 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 14 14 04 04 04 14 04 14 14 D 4 DIM06 2 14 ry E RN l 56 55 55
51. OTH W BRKT NON E per p EEI 86 TOOTH W BRKT W BRKT W BRKT zZ OOJO zzz TI ITI ITI 1587 J1939 J192 1587 J1939 J192 Z tn po pe p Ha W BRKT pe W BRKT a tro 86 TOOTH Cc Cc N NN N N Y Y Y Y Y Y Note 1 EL Engine Limiting feature DB Differential Braking feature Note 2 Number of Speed Sensors presented first Modulators second Note 3 Blink Code for troubleshooting is programmed into controller Z oi loli i lololololololololZ CIT akk i Y mm rr ti UJ BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 PWR 6 CONTROLLER MOUNTING HOLE 4 bb Ma M ditoy j DIMENSION A Antilock MTG BRACKET UNDRILLED UNTAPPED CONTROL SERVICE a a 1 4 PT EXHAUST SUPPLY PORT 1 2 P T DELIVERY N DELIVERY Er PORTS 2 Horizontal 2Vertical Valve Style A CONTROLLER MOUNTING HOLE 4 4 DIMENSION A 7 UNDRILLED fs UNTAPPED N MTG NTROL CONTRO BU BRACKET PORT jim Nor SHOWN 1 4 NPT EL HERE pF d CONTROL EA PORT DRILLED amp TAPPED Eun dd FORPARTNO DELIVERY ii 800537 ONLY PORTS DELIVERY 2 Horizontal PORTS 2Vertical Valve Style C Serv Pc No 800163 B 2 1 2 NPT 4 PSI 800398 B T Ge 800179 C T 800297 2 1 2 NPT 1 2 NP 800387 C 2 1 2 NPT 800388 C 12 1 2 NPTL Not
52. R 7 5009735 13 TLR 8 5009773 13 PWR 10 5009774 13 PWR 10 5010000 5010027 13 TLR 9 5010028 13 TLR 9 5010172 13 TLR 10 5010174 13 PWR 4 5010175 13 PWR 4 5010176 13 PWR 4 5010177 13 PWR 4 5010178 13 PWR 4 5010179 13 PWR 4 5010292 13 PWR 4 5010293 13 PWR 4 5010294 13 PWR 4 5010295 13 PWR 4 5010296 13 PWR 4 5010297 13 PWR 4 5010301 13 PWR 4 5010302 13 PWR 4 5010303 13 PWR 4 5010304 13 PWR 4 5010305 13 PWR 4 5010306 13 PWR 4 5010307 13 PWR 4 5010308 13 PWR 4 5010309 13 PWR 4 Part 5010310 5010314 5010316 5010318 5010319 5010320 5010345 5010346 5010347 5010348 5010349 5010350 5010351 5010352 5010353 5010354 5010355 5010356 5010357 5010358 5010359 5010360 5010362 5010364 5010366 5010367 5010368 5010369 5010370 5010372 5010373 5010374 5010375 5010382 5010383 5010403 5010428 5010429 5010430 5010431 5010465 5010466 5010467 5010468 5010565 5010566 5010567 5010568 5010569 5010612 5010613 5010614 5010615 5010616 5010617 5010618 5010619 5010620 5010621 5010622 5010623 5010624 5010625 5010626 Page 13 PWR 4 13 PWR 4 13 PWR 4
53. Rights Reserved 12 2002 Printed in U S A CATALOG 13 PWR 12 Antilock ATR 2 Antilock Traction Relay TRACTION NOT DRILLED OR SOLENOID PET THREADED Non Serviceable NOT DRILLED 1 4 P T AIR WA SPS OR THREADED CONNECTION veal m ar rry A 1 4 N P T AIR f OIM MIG CONNECTION a Eus BRACKET 1 4 N P T AIR CONNECTION REMOTE MOUNT ATR 2 L The remote mount version of the ATR 2 is de m signed to be mounted separate from the DELIVERY NGA AntiLock Traction controller and utilizes a cover Service Replacement units without a cover are not intended for remote mounting 2 Horizontal Pi DELIVERY SUPPLY PORTS PORT SOLENOID 2 Vertical 1 2 CONNECTOR CHANGEOVER CHANGEOVER Service Solenoid Connector Styles Pc No Pc No 5003412 800334 5004016 65663 5004860 800500 550733 65539 5005983 65663 550761 800296 5006149 800611 550778 65663 5006676 801101 DEUTSCH DEUTSCH 5000076 800007 nao SN DT04 2P CONNECTOR DTM06 2S CONNECTOR 5000322 65539 5008973 800007 5000336 800031 5009082 801119 5001965 65663 5009337 801101 5002145 65663 801119 5002146 65663 801119 5002212 800031 Crack Service Press Cover Solenoid Comments Pc No PSI Plate Conn 5001657 DTO4 2P gt S 0 5001657 DT042P 3 8 NPT B 8 NPT 112570 5005776 DT042P gt 800007 1 2 NPT B 8 NPT 5 5 112570 5005776 DT042P DT04 2P S 1 2 NPT 4 50
54. TLR 10 13 TLR 9 13 TLR 10 13 TLR 9 13 TLR 10 Numerical Index Part Page 801246 13 TLR 9 13 TLR 10 801247 13 TLR 9 13 TLR 10 801248 13 TLR 9 13 TLR 10 801249 13 TLR 9 13 TLR 10 801251 13 SENS 1 13 SENS 2 801252 13 SENS 1 13 SENS 2 801267 13 TLR 10 801268 13 TLR 10 801323 13 PWR 15 801333 13 PWR 5 801334 13 PWR 5 801335 13 PWR 5 5000000 5000007 13 PWR 14 5000076 13 PWR 12 5000077 13 PWR 12 5000322 13 PWR 12 5000335 13 PWR 10 5000336 13 PWR 12 5000436 13 PWR 10 5000437 13 PWR 10 5000438 13 PWR 10 5000439 13 PWR 10 5000530 13 SENS 1 5000795 13 SENS 1 5000796 13 SENS 1 5000889 13 SENS 1 5000890 13 SENS 1 5000891 13 SENS 1 5000892 13 SENS 1 5001063 13 SENS 1 5001064 13 SENS 1 5001066 13 SENS 1 5001090 13 PWR 10 5001091 13 PWR 10 5001108 13 PWR 14 5001139 13 TLR 2 5001167 13 SENS 1 5001168 13 SENS 1 5001243 13 SENS 1 5001252 13 PWR 14 5001275 13 PWR 10 5001282 13 PWR 6 5001286 13 PWR 8 5001325 13 SENS 1 5001326 13 SENS 1 5001327 13 SENS 1 5001328 13 SENS 1 5001628 13 TLR 2 5001656 13 PWR 6 13 PWR 8 5001657 13 PWR 6 13 PWR 8 5001667 13 SENS 1 5001694 13 SENS 1 5001695 13 SENS 1 5001703 13 PWR 6 5001764 13 PWR 14 Part 5001810 5001934 500
55. WR 20 13 PWR 16 13 PWR 20 13 PWR 17 13 SENS 4 13 SENS 4 13 PWR 20 13 PWR 25 13 PWR 25 13 PWR 25 13 PWR 25 13 PWR 25 13 SENS 4 13 PWR 24 13 TLR 16 13 TLR 18 13 TLR 18 13 PWR 17 13 PWR 20 13 PWR 20 13 PWR 20 13 PWR 20 13 PWR 19 13 PWR 19 13 PWR 19 13 PWR 19 13 PWR 17 13 TLR 16 13 TLR 16 13 TLR 18 13 TLR 18 13 TLR 16 13 TLR 16 13 TLR 17 13 TLR 17 13 TLR 17 13 TLR 17 13 PWR 16 13 PWR 16 13 TLR 17 13 TLR 17 13 TLR 17 13 TLR 17 13 TLR 17 Service Parts Catalog Part 300233 300239 300240 300241 300242 300244 300245 300246 300247 300248 300251 300252 300253 300254 300255 300256 300257 300258 300259 300260 300262 300263 300264 300265 300266 300267 300268 300269 300270 300271 300275 300280 300281 300282 300297 300298 300302 300303 300307 300308 300311 300313 300315 300317 300319 300320 300321 300322 300323 300325 300326 300332 300333 300334 300335 300340 300341 300342 Page 13 TLR 17 13 PWR 16 13 PWR 23 13 PWR 23 13 PWR 23 13 TLR 17 13 TLR 17 13 TLR 17 13 TLR 17 13 PWR 18 13 TLR 19 13 PWR 21 13 TLR 19 13 PWR 21 13 TLR 14 13 TLR 17 13 TLR 17 13 TLR 17 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 TLR 20 13 PWR 22 13 TLR 14 13 TLR 14 13 TLR 14 13 TLR 14 13 TLR 15 13 TLR 15 13 TLR 15
56. XS FF 4515E BXS FF 4707D BXS FF 4709D Part Numbers 4 Dimensional Data Bendix Premium 20 000 Ib BXP EF 4311G BXP EF 4311J BXP EF 4515C BXP EF 4515D BXP EF 4702D BXP EF 4707D BXP EF 4709D BXP EF 1308DTT CATALOG 14 A 1 Bendix Heavy Duty 23 000 Ib BXHD GF 4311G BXHD GF 4311J BXHD GF 4515C BXHD GF 4515E BXHD GF 4707D BXHD GF 4709D 4311G 16 5 T 750 8 50 8 10 8 80 4311J 16 5 7 750 8 50 8 10 8 112 4515C 16 5 T 750 4515E 16 5 T 750 8 13 Tapered 8 38 8 13 Tapered 8 38 4 10 8 96 4 10 8 128 4702D 15 4 90 7 69 4 1 4R Tapered 7 44 4 8 42 Tapered 8 23 4 1 4R 112 4 4709D 16 5 7 8 5 8 14 1 4R 112 Tapered Tapered BW9049 O 2004 Bendix Commercial Vehicle Systems LLC 8 2004 All rights reserved Printed in U S A DeJisep ue sjsoo eoueuej uleui JE M LUMP LUNUUIUILU pue 9Ji Buo eJeuM suomneoidde Jellen pue 40 98J PEOJ 9U JOAO JSOW JO Dulu ep au SI dx g uniueJg xipueg BENE M dd dd Sxd SXq aHxa aHxa GH xa AXg Ad dd dd dd SXq SXq SXq GH xa GH xa aHxa aHxa Ad Ad Ad dd SXq GH xa NXd 100097 000rz 000 z 00022 00012 0000z 00061 00081 00021 00091 000v AGINS NOILVILIddV dMVAA LLI Q O wa O lt n n lt dxd dxXd dxXd dxXd Sxd SXg SXg SXg AX8 AX8 Ax NXd dXd dXd dxd dxXd Sxd SXg SXg SXg AX8 Ax NXd NXd dxXd dxXd dxXd Sxd SXg SXg AX8 AX8 AX8 dxd Sxd NXd Brake Lining dxXd SXg AX8 dxXd SXg Ax 14 A 2
57. angeover Antilock 13 PWR 3 EC 17 ANTILOCK CONTROLLER DIAGNOSTIC WINDOW CONNECTORS EC 17 amp EC 30 SERVICE REPLACEMENT PIECE NUMBERS Pc No NOTE 1 O O 800966 VOLVO S 801233 USE ON VOLVO VEHICLES REMOTE MOUNT W BRKT 800967 GENERIC S 801236 GENERIC REPLACEMENT REMOTE MOUNT W BRKT 800976 801234 USE ON GM VEHICLES 86 TOOTH TONE WHEEL M 800977 O 801235 USE ON GM VEHICLES Note 1 When replacing a remote mount EC 17 with an EC 30 equivalent the remote mount bracket must be reused or bracket kit 800108 purchased separately BRACKET KIT 800108 Contains 1 Bracket 4 1 4 20 Hex Nuts 4 1 4 20 Cap Screws 800624 801236 800860 801236 800886 801236 800965 801233 800966 801233 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 1 3 PWR 4 Antilock EC 30 Controller EC 30 ANTILOCK CONTROLLER NOTE The controller part number is found on the identification i label attached to the N edge of the housing SS and is lightly en cd on the top ord CONNECTORS Service Customer Pc No Customer Pc No NA Service Customer Pc No Customer Pc No 800854 801230 801179 Generic 500592 15036467 8012808 NA 801180 90029231 500911 500913 500917 500919 500920 500923 500923 500923 500923 500923 500924 500924 500924 500924 500924 500924 500924 500925 500929 500958 501017 50
58. are OBSOLETE and must be replaced with a com plete MC 30 assembly and pigtail wire harness MC 30 conversion kits which contain both the MC 30 and the appropriate pigtail wire harness have been developed to assist in the change over Refer to the MC 30 Conversion Kit Catalog Page for kit contents DELIVERY PORTS SUPPLY 2 Horizontal PORT 177 1 2 P T SUPPLY DELIVERY M PORT PORTS 2 PORTS 1 2 P T Vertical 4 Vertical BRACKET MOUNTED MC 12 RESERVOIR MOUNTED MC 12 RESERVOIR MOUNTED MC 12 4 PSI CRACK PRESSURE MC 12 Replace With MC 30 BRACKET MOUNTED MC 12 4 PSI CRACK PRESSURE MC 12 Replace With MC 30 Pc No MC 30 Kit Equivalent Pc No MC 30 Kit Equivalent 5001628 KitGroup2 800820 Ka Para En jiri at is similar to the MC 12 shown IMPORTANT 5008309 Kit Group 1 800737 REPLACEMENT KIT NOTE NOTE 1 MC 30 that is similar to the MC 12 shown in the left column Each Kit Group 1 2 amp 3 contains five different replace ment kit numbers The difference between the five re RESERVOIR MOUNTED MC 12 placement kits is the type of connector used on the power lead of and the length of the power lead on the pigtail 9 9 PSI CRACK PRESSURE wiring harness included in the kit Power leads can have MC 12 Replace With MC 30 either a 3 4 or 5 pin connector and the lead can be Pc No MC 30 Kit Equivalent either 19 5 feet or 5 feet in length j 65530 Kit Group 3 801132 See the MC 30 Conversio
59. d Connector Connectors 16 ft 4 9 m and 18 ft 5 5 m Sensors 19 ft 5 8 m Brake Light Switch Cable 25 ft 7 6 m 300388 BLACK Motor Coach Front Chassis Harnesses Four Channel with Bayonet Connector Connectors 18 7 ft 5 7 m Sensors 20 7 ft 6 3 m and 19 7 ft 6 0 m Brake Light Switch Cable 31 ft 9 4 m 300396 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 PWR 24 Antilock munt Power Harness 2 6 ft 0 8 m Packard Connectors 2 6 ft 0 8 m Deutch J1939 Connector 1 0 ft 0 3 m 300182 GRAY Power Harness 34 5 ft 10 5 m Deutch Connector 31 ft 9 4 m Deutch J1939 Connector 3 0 ft 0 9 m 300390 Tractor Truck Wiring Harness Accessories Continued BRAKE LIGHT SWITCH Motor Coach Front Chassis Harnesses Four Channel with Bayonet Connector Connectors 16 ft 4 9 m and 18 ft 5 5 m Sensors 20 7 ft 6 3 m and 19 7 ft 6 0 m Brake Light Switch Cable 31 ft 9 4 m 300394 Rear Power Harness 4 Channel with ATC Modulator Connectors 20 ft 6 1 m and 22 ft 6 7 m ATC Connector 16 ft 4 9 m Sensors 22 ft 6 7 m 300395 Modulator Connectors 9 ft 2 7 m ATC Connector 9 ft 2 7 m Sensors 9 ft 2 7 m 300397 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A El
60. e 1 Control Ports 41 and 42 drilled and tapped 3 8 NP N A 3 8 NP Valve f Delivery Port Crack Mtg Dim Style Horiz Vert Press A 2 M2 NPT 4PSI 5001656 4 T 55PS 5001656 4 NA 4PSI 108473 4 4 9 2 1 2 NPT 5 5PSI 5001657 4 9 2 7 AR 1 Antilock Relay COVER CONTROL PORT 1 4 PT UNDRILLED UNTAPPED SUPPLY NH E a PORT I b a DELIVERY 1 2 P T n PORTS A 2 Horizontal DELIVERY PORTS 2Vertical REMOTE MOUNT AR 1 THE REMOTE MOUNT AR 1 IS MOUNTED SEPARATE FROM THE ANTILOCK CONTROLLER AND UTILIZES A COVER NO QUICK EXHAUST FUNCTION IS INCORPORATED Valve Style B ak SERVICE REPLACEMENTS ARA Controller Adapter Bracket CHANGEOVER 5004965 O E M Part No 108472 108638 10891 109350 Service Part No 65327 65360 65404 65501 800179 800297 800163 800163 800398 800466 800537 800605 Controller Adapter Bracket AR 1 valves that have an A dimension of 4 9 inches were originally used with the EC 16 controller When replacing an EC 16 with an EC 17 or EC 30 controller on theses valves this adapter must be purchased separately since the mounting holes are spaced differently 109365 5001282 5001703 5002213 5004152 5004607 5005139 5006081 U 3 Comments NOVERTICAL PORTS 9 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 20
61. e the mounting holes are spaced differently AR 2 HANGEOVER Service Pe No pe No 5001286 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A AR 2 Antilock Relay NOTE Detail parts other than those shown are not available for service MAINTENANCE KIT 106932 EI 6 CONTAINS THE FOLLOWING PARTS 5 KEYED TO THE ILLUSTRATION ABOVE 4 3 KEY QTY DESCRIPTION lt lt 2 NO we 1 1 RETAINING RING 1 52 2 1 EXH COVER CPL 3 1 O RING 4 1 O RING 5 1 VALVE SPRING 6 1 VALVE RETAINER T 1 INL amp EXH VALVE 8 1 O RING 9 1 O RING 10 1 SEALING RING 11 1 RETAINING RING 12 1 EXHAUST PISTON 13 1 O RING 14 1 SERVICE PISTON 15 1 SPRING 16 1 O RING 17 1 O RING 18 1 O RING 19 1 PROPO PISTON 20 1 O RING 21 1 SPRING 22 1 VALVE 23 1 VALVE SEAT 24 1 O RING 25 1 RETAINING RING 26 1 6 THD ROLL SCR 27 1 WASHER 28 1 EXHAUST DIA 29 1 GASKET CATALOG 13 PWR 9 Antilock CAP SCREWS 4 Pug De L ANTILOCK CONTROLLER MAINTENANCE KIT 109359 CONTAINS THE FOLLOWING PARTS KEYED TO THE ILLUSTRATION ABOVE KEY QTY DESCRIPTION NO 1 1 RETAINING RING 2 1 EXH COVER CPL 3 1 O RING 4 1 O RING 5 1 VALVE SPRING 6 1 VALVE RETAINER 7 1 INL amp EXH VALVE 8 1 O RING 9 1 O RING 10 1 SEALING RING 11 1 RETAINING RING 13 1 O RING 15 1 SPRING 16 1 O RING 17 1 O RING 18 1 O RING 20 1 O RING 21 1 SPRING 22 1 VALVE 24 1
62. e time so that the same modulator model is installed on each end of the axle The M 22 and M 30 may be mixed on the same vehicle but not on the same axle BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A M 30 Modulator PORT M 30 ANTILOCK MODULATOR STC Air Connection Snap To Connect DELIVERY PORT MOUNTING HOLES 2 35 DIA CATALOG Antilock 13 PWR 1 5 M 30 MODULATOR SERVICE PART NUMBERS Supply Comments Port Port Color 1 2 NPT 1 2 NPT Silenced 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT NI 1 2 PT KO NENNEN 1 2 STC 1 2 STC it 800665 800968 801077 801323 U 1 1 2 NPT 1 2 NPT 1 1 2 NPT 1 2 NPT RUNE 2 PT 80107 80107 2 NP 12 H 5 Cc 5 O NP 80108 NP 80108 I2 2 NP ENE EE 1 2 PTC 1 2 PTC Ed 800794 5 8 PTC 1 2 NPT 800795 5 8 PTC 1 2 NPT p iq 801082 5 8 PTC 1 2 STC 801083 5 8 PTC 1 2 STC White The Black or White color of the M 30 electrical connector has no effect on operation and is used by some vehicle manufacturers to mate with like colored wiring connectors on the vehicle wiring harness 800666 On O di OJO 800665 800968 _ 801077 1801323 Kg MNNEN T MEME 800666 MN IM 801082 801083 PTC NPT Air Connection Air Connection Push To Co
63. ectronically Controlled Brake System Components Electronically Controlled Brake System Components 1 ECU 12 volt 300158 1 ECU EBS 2 2 J1939 12 volt Volvo 300326 2 Treadle Valve 0 0 se 300159 3 Pressure Control Module 1 Channel 12 volt Metric Threads 300160 4 Pressure Control Module 2 Channels 12 volt Metric Threads 300161 5 Trailer Control Module 12 volt Metric Threads 00 000 cee eee 300302 6 Axle load Sensor Air Bag Pressure Sensor 300162 7 Sensor Extension Cable 1 5 ft 0 45 m 300322 7 Sensor Extension Cable 1 5 ft 0 45 m 300323 13 PWR 25 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 TLR 1 BENDIX PARTS CATALOG Bendix ABS for Trailers Antilock Systems and Components Bendix EC 30 ABS Pages 13 TLR 1 to 13 TLR 13 Gen 4 and Gen 5 ABS formerly marketed under the Eaton brand name Pages 13 TLR 14 to 13 TLR 20 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 1 3 TLR 2 Antilock MC 12 Modulator Controller IMPORTANT REPLACEMENT INFORMATION The MC 12 Modulator Controller and all of its subassemblies and components
64. endix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A BRAKE LINING Bendix offers four grades of brake linings to suit various applications and needs requirements of F M V S S 121 All meet or exceed the These premium grade materials Bendix Premium BXP and Bendix Heavy Duty BXHD are rated for 20 000 Ib and 23 000 Ib axles respectively These high performance products deliver a long lining life while minimizing drum Wear The Bendix Valu BXV and Bendix Standard BXS are rated for 20 000 Ib axles and provide solid stopping power FMSI Number to Bendix Piece Number FMSI No Axle Rating 4311G 4311J 4515C 4515E 4702D 4707D 4709D 1308DTT Dimensional Data Thickness Length No Pieces Bendix Value 20 000 Ib BXV FF 4311G BXV FF 4311J BXV FF 4515C BXV FF 4515E BXV FF 4707D BXV FF 4709D Bendix Standard 20 000 Ib BXS FF 4311G BXS FF 4311J BXS FF 4515C B
65. eneric 500847 500847 500847 500847 500847 500850 GMC 500860 REIGH 500860 REIGH 500860 REIGH 500860 500884 3561247C1 500884 3561266C1 500884 3560655C1 500885 20435372 500885 20435373 500902 3099332 500904 VC3Z2C219AC 500904 500904 500904 500904 Generic Generic 500905 Generic 801180 7MN56BP3 500911 801026 Generic 801181 Note Controller service part numbers shown in bold are supplied with a bracket for remote mounting T TI TI HR CO CO CO CO Co IN J B JO JN Co mM O E N Cc Z Z BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG EC 30 Controller Antilock 13 PWR 5 Pc No Customer Pc No Pc No Customer Pc No 501036 501036 501036 501037 501038 NA NA E NA NA NA NA NA NA NA 501038 NA NA NA NA NA NA NA NA A CO TTAWA TTAWA BLUE BIRD NA NAVISTAR NA 801335 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA A NA O NA NA NA NA NA NA NA 801235 801167 NA NA NA NA NA NA NA NAVISTAR r OIO zziz Z ZZ ZZZIZIZZIZIZIZ D pPprppppipppppppppjppjip 801166 Service Replacements Pc No Control Modulators Protocol Code Carrier EL DB EL D m UJ TI TI LITT TI mm FIFIFIFIFIFIT E UJ TO CO UJ DU NO OU UJ m E OJO Zz Z zZ Z O Z m mm 86 TO
66. er 950714 Kit Group 4 800820 lead of and the length of the power lead on the pigtail 800368 Kit Group 4 800820 wiring harness included in the kit Power leads can have i either a 3 4 or 5 pin connector and the lead can be 2999297 a roug a ppro either 19 5 feet or 5 feet in length NOTE 1 MC 30 that is similar to the MCE 12 shown in the left column See the MC 30 Conversion Kit Catalog Page for kit con tents and additional information BRACKET MOUNTED MCE 12 5 5 PSI CRACK PRESSURE MCE 12 Replace With MC 30 Pc No MC 30 Kit Equivalent 800547 Kit Group 5 801133 5005226 Kit Group 5 801133 NOTE 1 MC 30 that is similar to the MCE 12 shown in the left column BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 TLR 4 AUS e e EC 12 to EC 30 Controller Controller Assy IMPORTANT REPLACEMENT INFORMATION The EC 12 Controller is OBSOLETE and must be replaced with a complete MC 30 modulator controller assembly A series of MC 30 conversion kits have been developed to assist in the change over Because the EC 12 cannot be replaced without also replacing the modulator it controls it is nec essary to determine the style and crack pressure of the modulator assembly A kit group contain ing five different kits is shown for each modulator style The difference between the five replace ment kits is the type of connector used on the power lead of and the length o
67. es A ond E on ther trailer diogmostic pari mrniag Night off aftar sensor fanit er apply greurd at the bullel coreeciar Eram B pal ie 3 Apply power ta trailer for al lensi 2 seconds in code indicoles 7s Im s slan MERE key witch or braia pedal with a foult essocigted with sensor B 4 Remove the shark or ground from slep 7 B Deyn HO E ad ar 4 Read fault coder and verify thot faulig are claareders T 7 t A r i ai A 1 hl aUU ATR BRAKE F r assistance Trailer Diagnostic Label Gen 4 Formerly 300275 5011261 Bendix Trailer ABS STANDARD SYSTEM Ta Read Fault Codes 1 Apply power ta trailer key switch or brake padal 2 dump ping A ond E on the broiler diagnostic pogi er cpp ground l the bullet coonector for E x un al lost 2 seconds and release er TU TU he 3 Qoserve lroiler ABS warming lighl and record blink code Gp ra al hea a 4 Reler to blink code chart for deter ip ion PU D poa P To Clear Fault Codes Remote gewer er aply greand at ihe ballet cornector Apply power ta trailer key switch or brake pedal hamewe ihe jumper or ground from steg 2 al laas r mal b 2 seconds niter applying power Grounding Jumper ead felt codes ane verily thot foults are cleared BASIC SYSTEM dump pirs A and E on the trailer dingmastie porti i i 1 IE TITEL LT apan er LE mala N 1 hu red Poll risi ed luii Fri rs Trailer Diagnostic Label Gen 5
68. essure 4 Delivery Ports Frame mounted with Bracket Limited Stock of Earlier Model may be Available Relay Valve with Gen 4 ECU 300253 4 0 PSIG Crack Pressure 4 Delivery Ports Frame mounted with Bracket Once limited stock on hand is depleted replacement part is 300358 300358 3 4 NPT Tank mounted 2 Relay Valve with Gen 5 ECU 300340 PLC 4 0 PSIG Crack Pressure 4 Delivery Ports 300360 Limited Stock of Earlier Model may be Available Relay Valve with Gen 4 ECU 300253 4 0 PSIG Crack Pressure 4 Delivery Ports 3 4 NPT Tank mounted Once limited stock on hand is depleted replacement part is 300360 Limited Stock of Earlier Two Delivery Port Models may be Available Trailer ABS 2 Delivery Port Models 3 Relay Valve with Gen 5 ECU 300340 PLC 4 0 PSIG Crack Pressure Frame mounted with Once limited stock on hand is depleted replacement part is 300358 2 pipe plugs required 3 Relay Valve with Gen 4 ECU 300253 4 0 PSIG Crack Pressure Frame mounted with Bracket 300266 Once limited stock on hand is depleted replacement part is 300357 3 Dolly Relay Valve with Gen 4 ECU 300253 4 0 PSIG Crack Pressure Frame mounted with Bracket 300406 4 Relay Valve with Gen 5 ECU 300340 PLC 4 0 PSIG Crack Pressure 3 4 NPT Tank mounted Once limited stock on hand is depleted replacement part is 300360 2 pipe plugs required 4 Relay Valve with Gen 4 ECU 300
69. etrofit Kits ET S ET S2 obsolete Retrofit Kit 5001649 5001550 5006222 Cummins 5001650 5001551 5006224 Caterpillar SWIEST 6001852 SM oc These identification numbers are found on early release models of the ET S 1 EACH RETROFIT KIT CONSISTS OF THE FOLLOWING ITEM ET S2 ASSEMBLY SPACER BLOCK amp STUDS 1 4 MACHINE SCREW LOCKWASHERS STUDS PRE ASSEMBLED IN SPACER BLOCK 2 LOCKWASHERS 4 AND NUTS 5 NOT SHOWN 6 99 Printed in U S A
70. f the power lead on the pigtail wiring harness included in the kit Power leads can have either a 3 4 or 5 pin connector and the lead can be either 19 5 feet or 5 feet in length See the MC 30 Conversion Kit Catalog Page for kit contents and additional information EC 12 CONTROLLER EE BRACKET MOUNTED MC 12 RESERVOIR MOUNTED MC 12 BRACKET MOUNTED MCE 12 TER BRACKET MOUNTED MC 12 RESERVOIR MOUNTED MC 12 BRACKET MOUNTED MCE 12 4 PSI CRACK PRESSURE 4 PSI CRACK PRESSURE 4 PSI CRACK PRESSURE Use one of the five kits in Kit Use one of the five kits in Kit GROUP 1 to replace this style GROUP 4 to replace this style MC 12 MC 12 RESERVOIR MOUNTED MC 12 BRACKET MOUNTED MCE 12 5 5 PSI CRACK PRESSURE 5 5 PSI CRACK PRESSURE Use one of the five kits in Kit GROUP 2 to replace this style MC 12 Use one of the five kits in Kit Use one of the five kits in Kit GROUP 3 to replace this style GROUP 5 to replace this style MC 12 MC 12 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A M 12 Modulator CATALOG Antilock Modulator Assys 1 3 T L R 5 IMPORTANT REPLACEMENT INFORMATION The M 12 Modulator is OBSOLETE and must be replaced with a complete MC 30 assembly and pigtail wire harness MC 30 conversion kits which contain both the MC 30 and the ap propriate pigtail wire harness have been developed to assist in the change over Refer to the MC 30 Conversion Kit Catal
71. l Note The gasket 560355 used between the controller and ME 12 modulator must be pur chased separately Detail parts other than those listed above are not available for service IMPORTANT REPLACEMENT KIT NOTE Either of two 2 MC 30 kits can be used to replace each ME 12 The difference between the two replacement kits shown for each ME 12 is the length of the pigtail wiring harness included in the kit The first replacement kit part number shown contains a pigtail harness that is 5 feet in length while the second kit part number contains a pigtail harness that is 19 5 feet in length BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A MC 12 to EC 30 CATALOG Trailer Conversion Kits ented 13 TLR 7 MC 30 BRKT MT MC 30 RES MT VENE AN ie Pe a N d B POWER 8 WARNING CABLE PIGTAIL WIRE HARNESS MC 12 TO MC 30 TRAILER CONVERSION KITS CONTAIN QTY PC NO DESCRIPTION 1 SEE CHART MC 30 MODULATOR CONTROLLER ASSY 1 SEE CHART PIGTAIL WIRE HARNESS MC 30 Assembl Pigtail Wire Harness MC 30 Mtg Crack Assy Power Lead Pc No Config Press Pc No Conn Length 5008564 80073 800776 Ft 4 5008567 800736 4psi 800779 9 5 Ft 5010953 800736 4psi 5010681 Res 4 5010958 800736 psi 5010373 5010963 800736 010680 7 In 5008565 800819 00776 X Ft Ft 4 5008568 80081 4 psi 00779 9 5 Ft 4 4 9
72. le Extension llli 13 TLR 13 Gen 4 and 5 Trailer ECUs Basic amp Trailer ABS Hardware Basic 13 TLR 14 Gen 4 and 5 Trailer ABS Basic 13 TLR 15 Gen 4 and 5 Trailer ECUs Standard 8 Trailer ABS Standard 13 TLR 16 Gen 4 and 5 Trailer ABS Standard Hardware 13 TLR 17 Gen 4 and 5 Trailer Modulator Relay Valves without ECU 13 TLR 18 Gen 4 and 5 Spring Brake Control Valves Trailer Diagnostic Labels 13 TLR 19 Gen 4 and 5 Extension Harnesses SS SS SES ee es ee 13 TLR 20 ABS Designations ABS systems are designated by the format XS YM where X is the number of sensors in the system and Y is the number of modulators There are always an even number of sensors but depending on the installation individual modulators may control more than one wheel Example A 6S 4M system has 6 sensors and 4 modulator valves BW9049 O 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A 65279 550530 Part Page Part Page 6 50 0 0 65530 13 TLR 2 65531 13 TLR 5 65279 13 SENS 1 65539 13 PWR 12 13 SENS 2 65639 13 TLR 3 65280 13 SENS 1 65640 13 SENS 1 13 SENS 2 13 SENS 2 65281 13 TLR 2 65644 13 TLR 6 65282 13 TLR 5 695659 13 SENS 1 65297 13 TLR 3 13 SENS 2 65301 13 SENS 1 65663 13 PWR 12 13 SENS 3 65703 13 SENS 1 653
73. lt Twist lock NPT Threaded Ports 2 12 volt Twist lock NPT Threaded Ports 3 24 volt Military with 90 Snorkel 4 24 volt Military with High Flow Snorkel 300073 300386 300280 300387 300127 300248 Truck Tractor Truck Tractor ABS 13 PWR 18 Antilock Modulator Valves Two equivalent models are available Two equivalent models are available Truck Tractor Steer Axle ABS Valve Assemblies with Twist Lock Connectors ABS Front Axle Valve Assemblies All with 1 2 NPT and Twist lock Connectors 0 1 PSIG Crack Pressure 300303 3 4 PSIG Crack Pressure 300307 6 8 PSIG Crack Pressure 300308 Changeover Previous model 300299 is replaced by 300303 Previous model 300300 is replaced by 300307 Previous model 300301 is replaced by 300308 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Traction Control Valves Truck Bus Relay Valves Coach Antilock 13 PWR 19 Traction Control Valves 1 12 volt Single Channel Threaded Connectors 300132 1 24 volt Military Single Channel Threaded Connectors 300128 2 12 volt Single Channel Twist lock Connectors 300354 3 Dual Channel Threaded Connectors 300074 Truck Tractor Relay Valves Four Port Tractor Relay Valves 1 4 0 PSIG Crack Pressure 300204 1 5
74. n Kit Catalog Page for kit con 550719 Kit Group 3 801132 tents and additional information NOTE 1 MC 30 that is similar to the MC 12 shown in the left column BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG MCE 12 Modulator Controller Antilock 1 3 TLR 3 IMPORTANT REPLACEMENT INFORMATION The MCE 12 Modulator Controller for converter dollies and all of its subassemblies and components are OBSOLETE and must be replaced with a complete MC 30 assembly and pigtail wire harness MC 30 con version kits which contain the MC 30 the appropriate pigtail wire har ness and air valves have been developed to assist in the change over Refer to the MC 30 Conversion Kit Catalog Page for kit contents EC 12 CONTROLLER EV 1 EMERGENCY VALVE T NOT AVAILABLE ASA SERVICE ITEM ME 12 L MODULATOR SEE SEPARATE CATALOG PAGE C EV 1 EMERGENCY VALVE NOT AVAILABLE AS A SERVICE ITEM SUPPLY SUPPLY DELIVERY DELIVERY PORTS ng OR e 2 Horizontal Vertical BRACKET MOUNTED MCE 12 4 PSI CRACK PRESSURE MCE 12 Replace With MC 30 Pc No MC 30 Kit Equivalent 65297 Kit Group 4 800820 IMPORTANT 65396 Kit Group 4 800820 REPLACEMENT KIT NOTE 65422 Kit Group 4 800820 Each Kit Group 4 amp 5 contains five different replace E S pi i HULA ment kit numbers The difference between the five re oup placement kits is the type of connector used on the pow
75. ndicates stop shoulder molded into sensor BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG 13 SENS 2 spe EC 30 ed Sensors Speed Sensor 0 Deg A Stop shoulder In table below indicates shoulder is present Convoluted 90 Deg Cable Sheath Speed Sensor WS 20 Speed Sensors Kabelmetal Connector Packard Metripack GT 150 Series Connector Pc No Inches Config Pc No Inches Config 68 0 Convoluted Cable Sheath Volvo 68 0 Convoluted Cable Sheath 68 0 WithSpringRetainer 90 With Spring Retainer 90 Convoluted Cable Sheath Volvo 90 51 90 L 0 90 NEE O With Spring Retainer 801090 51 0 Comments Metripack 150 Series Connector Pc No Inches Config Pc No Inches Config 1 65357 62 90 34 800729 64 90 S 5 o EU 6 kd 38 64 MG 4 ME 4 65459 98 4 0 76 85 83 65279 801095 801094 83 34 0 35 0 36 0 38 0 64 65473 64 0 88 oom 64 90 76 90 85 90 ME Note 1 Supplied with Bushing BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Comments o VEU oa GM 15974484 Convoluted Cable Sheath Convoluted Cable Sheath WS 20 Speed Sensors 0 Deg Speed Sensor
76. nnect Pipe Thread M 30 MODULATOR PART NUMBER CHANGEOVER pe we Bono peo eno Pc No Pc No Pc No BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Truck Bus Cab Mount Electronic 13 PWR 16 Coach Antilock Control Units ECUs Truck Bus Coach Basic Generation 5 Control Unit With Power Line Carrier PLC 4 Channel ABS only No Engine Data Link Retarder Control via Relay AA 300342 Basic Generation 4 Control Unit 4 Channel ABS Only No Engine Data Link Basic Flanges Retarder Control via Relay 300222 Standard Generation 5 Control Unit With Power Line Carrier PLC 6 Channel ABS ATC J1939 300344 6 S 6 M ATC Retarder Control via Data Link J1939 Special Order 2 sesta weg xS 300366 4 S AM ATC Retarder Control via Data Link J1939 Special Order 300365 Standard Generation 4 Control Unit A Channel ABS ATC J1922 300223 4 Channel ABS ATC J1939 300410 Changeover CONNECTOR Previous model 300325 is replaced by 300410 NOT USED Previous model 300143 is replaced by 300410 Previous model 300209 is replaced by 300223 Standard Generation 4 Control Unit 6 Channel ABS ATC J1922 300126 Limited Stock of Earlier Models may be Available 300069 Call for availability 300125 Once limited stock on hand is depleted replacement pa
77. og Page for kit contents SUPPLY WE NR DELIVERY PORT A PORTS SEO 4 Vertical RESERVOIR MOUNTED MC 12 RESERVOIR MOUNTED M 12 4 PSI CRACK PRESSURE Ed Replace With MC 30 Kit 65282 Kit Group 1 65448 Kit Group 1 050291 Kit Group 1 550579 Kit Group 1 RESERVOIR MOUNTED MC 12 5 5 PSI CRACK PRESSURE Pc No MC 30 Kit IMPORTANT REPLACEMENT KIT NOTE Either of two 2 MC 30 kits can be used to replace each M 12 The difference between the two replacement kits shown for each M 12 is the length of the pigtail wiring harness included in the kit The first replacement kit part number shown contains a pigtail harness that is 5 feet in length while the second kit part number contains a pigtail harness that is 19 5 feet in length DELIVERY PORTS 2 Vertical 2 Horizontal SUPPLY PORT BRACKET MOUNTED MC 12 BRACKET MOUNTED M 12 4 PSI CRACK PRESSURE Replace With MC 30 Kit 65346 Kit Group 2 65367 Kit Group 2 65392 Kit Group 2 550423 Kit Group 2 050452 Kit Group 2 550514 Kit Group 2 M 12 MAINTENANCE KIT 102802 Is still available to service the lower relay valve section of the modulator Solenoid and electrical components and subassemblies are not available The following parts are contained in the kit QTY DESCRIPTION 1 RETAINING RING 1 EXH COVER CPL 1 O RING 1 O RING 1 VALVE SPRING 1 VALVE RETAINER 1 INL amp EXH VALVE 1 O RING 1 O RING Note The gasket 560355 used
78. or Power Vehicles Antilock and Traction Systems and Components Bendix EC 30 ABS Pages 13 PWR 1 to 13 PWR 15 Gen 4 and Gen 5 ABS formerly marketed under the Eaton brand name Pages 13 PWR 16 to 13 PWR 25 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG EC 16 ANTILOCK CONTROLLER BRACKET KIT 800108 Contains 1 Bracket 4 1 4 20 Hex Nuts 4 1 4 20 Cap Screws O When changing over from a valve mounted EC 16 to either the EC 17 or EC 30 it is necessary to separately purchase Controller Adapter Bracket 5004965 9 EC 16 to EC 17 EC 30 Controller Adapter Bracket 5004965 w L O 1 3 PWR 2 Antilock EC 16 to EC 30 Changeover EC 30 ANTILOCK CONTROLLER 801236 IMPORTANT NOTES All EC 16 Electronic Controller part numbers are obsolete and replaced by a single EC 30 part number 801236 Because the mounting hole spacing is different on the EC 30 the following must be considered 1 When changing over from a valve mounted EC 16 to the EC 30 it is necessary to separately purchase Controller Adapter Bracket 5004965 When changing over from a remote bracket mounted EC 16 to the EC 30 it is necessary to separately purchase bracket kit 800108 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG EC 17 to EC 30 Ch
79. or the Cummins version is 4111 IDENTIFICATION NO Device Code for the Detroit Diesel Corp version is 4113 STAMPED HERE This treadle is used as part of the BCM KW module see Catalog page 98 A 1 for further details TREADLE MOUNTING PLATE ACTUATOR BASE CONNECTOR VARIES POTENTIOMETER DETROIT DIESEL VERSION SHOWN MOUNTING PLATE Identification Number Service Customer Potentiometer Items in bold are OE Assembly No s Replacement Part I D Number Replacement Kit 5001650 supersedes 5001550 800230 Kenworth Q21 1005 1 5002356 Caterpillar 5001649 supersedes 50015517 800231 Kenworth Q21 1005 2 5002357 Cummins 5001651 supersedes 5001552 800232 Kenworth Q21 1005 3 5002358 DDC These identification numbers are found on early release models of the ET S BW9049 2004 Bendix Commercial Vehicle Systems LLC Printed in U S A All rights reserved ET S Page 1 of 2 MAINTENANCE KITS AND SERVICE PARTS NOTE Except for the Kits shown on this page and the Rubber Treadle Cover 10 SCREWS Pc No 5001556 all POTENTIOMETER other components are DDC VERSION SHOWN HERE non serviceable RUBBER TREADLE COVER POTENTIOMETERKITS PC NO 5001566 KIT 5002356 KIT 5002357 KIT 5002358 Cummins Caterpillar Position Sensor DDC Potentiometer Potentiometer Switch f 3 PIN 6 PIN E V gt CONNECTOR E CONNECTOR WIRE HARNESS ATTA
80. ounted with bracket for 4 2 Delivery ports 3 4 NPT tank mounted for use use with 2 type 30 chambers 300214 with 2 type 30 chambers 300192 Once limited stock on hand is depleted Once limited stock on hand is depleted replacement part is 300215 2 pipe plugs required replacement part is 300193 2 pipe plugs required Note Relay valve or modulator valves may be serviced independently BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A Gen 4 and Gen 5 GALA Og Spring Brake Control Valves Trailer Antilock 13 TLR 19 Spring Brake Control Valves 1 TEV Spring Brake Priority 300251 2 STEV Service Brake Priority 300252 Trailer Diagnostic Labels Bendix Trailer ABS HAL FEATURE SYSTEMS Boniy Ta Fand Foult Codes pi Apply power ia krailar key switch or broke pedal A 2 Shori pina TAS ord E an imr broiler di sgnostic pari er apply graurd ai the bullet coreeclar for 1 f ol lee asrends and release A 3 Observe broiler ABS warning light ond record blink code a Am dala Carina requires EES ETER 4 Rel n Bli k dn l a ipli i ul que part No FO e valve B Faurl 4 Refer Lo Blink rade shark Tor descriplian i leng Bl ink on Final pulse I il 14 ledaraal ECU Ta Sleor Foult Gades lee in pn lad 1 Renova power kal Ka Le voltage ASIC SYSTEM al in sevjehiu must be driven la fura 2 Sori pi
81. rt is 300223 300144 Once limited stock on hand is depleted replacement part is 300344 300239 Once limited stock on hand is depleted replacement part is 300223 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Frame Mount Electronic Truck Bus Control Units ECUs Coach Antilock 13 PWR 17 Truck Bus Coach Basic Generation 5 Control Unit With Power Line Carrier PLC 4 Channel ABS only No Engine Data Link 300343 Basic Generation 4 Control Unit 4 Channel ABS ATC J1922 300199 CONNECTOR 4 Channel ABS ATC J1939 300208 NOT USED Standard Generation 5 Control Unit With Power Line Carrier PLC 6 Channel ABS ATC J1939 300345 6 S 6 M ATC Retarder Control via Data Link J1939 Special Order A aaa 300368 4 S AM ATC Retarder Control via Data Link J1939 Special Order 300367 Standard Generation 4 Control Unit 6 Channel ABS ATC J1939 300149 6 Channel ABS ATC J1939 24 volt Military 300130 Replacement Cover 300271 BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Truck Tractor THREADED TWIST LOCK CONNECTOR CONNECTOR Pressure Modulator Valves 1 12 volt Threaded Metric Threaded Ports 1 12 volt Threaded Metric Threaded Ports 2 12 vo
82. s semi trailers and dollies EC 30AT The Bendix MC 30 incorporates an integral LED diagnostic display with magnetic CONTROLLER reset for easy diagnostics and fault code clearing Blink code diagnostics are standard and advanced diagnostic tool support is also available MC 30 supports PLC communication for warning lamp full diagnostics capability Other customized options are available in this feature rich ABS system The ABS function of the MC 30 is designed to provide a towed vehicle with improved stability and control during braking while providing the maximum available braking force For complete M 30 information see Bendix Service Data Sheet SD 13 4834 MODULATOR DELIVERY PORTS 4 Vertical RESERVOIR MOUNTED MC 30 4 30 PIN jii pad ELECTRICAL CONNECTOR DELIVERY PORTS 2 Horizontal EXHAUST 1 T 2 Vertical E PORT SUPPLY uid EXHAUST BRACKET MOUNTED MC 30 EET RESERVOIR MOUNTED MC 30 MC 30 MC 30 MC 30 CHANGEOVER CHANGEOVER CHANGEOVER pang Service Service Service 801241 801241 801241 801241 801242 801241 801242 801242 801241 801242 801242 801242 801245 801245 801245 801245 801247 801245 801247 801247 801245 801247 801247 801247 MC 30 MC 30 MC 30 CHANGEOVER CHANGEOVER CHANGEOVER mm Service Service Service Pc No cim Pc No pen Pc No BW9049 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 12 2002 Printed in U S A CATALOG Antilock EC 30 Rotn Note 1 EC 30 M

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