BENDIX BW7535 User's Manual
Contents
1. K042457 3 8 18 NPTF Ports 2 25 T18 24 ign K043329 2 25 T16 24 57mm K042457 2 25 T18 24 E K043329 2 30 T20 24 oe K041960 Universal replacements may require re clocking of the clamp band See Bendix Service Data Sheet SD 02 4525 for instructions on re clocking Os Bendix EverSure Double Diaphragm ADB Spring Brakes continued OEM Universal Replacement Part No Size Stroke AM PN EverSure ADB K057414 K059877 n T20 24 2 30 K041960 K059878 64mm K065543 K043136 Ero K043137 e E E K043138 P 7 K043139 K043148 3 8 18 K059882 NPTF Ports K059883 KO72251 K043250 2 50 K043251 T22 24 T a K043252 K043253 K043254 K043270 K043255 K043256 K043257 K043258 K043259 5017127 5017128 5017129 5017130 5017661 5017662 2 25 5020487 T18 5 4 K043329 57mm 5020488 5020489 K026129 K026128 K026127 K026453 Universal replacements may require re clocking of the clamp band See Bendix Service Data Sheet SD 02 4525 for instructions on re clocking EC Log on and Learn from the Best On line training that s available when you are 24 7 365 Visit www brake school com Bendix 901 Cleveland Street Elyria Ohio 44035 e 1 866 610 9709 www foundationbrakes com BW7535 2013 Bendix Spicer Foundation Brake LLC e 10 13 e All Rights Reserved2. Bendix Air Disc Brake Chamber Service Information As fleets continue to experience the advantages of Bendix Air Disc Brakes and the number of vehicles with this technology grows there is an increasing need to have information on the brake chambers that are used on this equipment To make it easier for you to service your vehicle s below is some key information on service part numbers maintenance kits and a cross reference guide A Universal Replacement Chamber Guide There are many OEM air disc brake chamber part numbers utilized by truck fleets However as with S Cam chambers the recommended service replacement part is provided in a universal configuration by Type and Size of the chamber itself This greatly simplifies stocking requirements Here is the Bendix Air Disc Brake Chamber universal part number quick reference guide Bendix EverSure Air Disc Brake Spring Brake Chamber Spring Brake Universal Clamp Replacement Diaphragm Ring Dust Bellows Type Stroke Part No Kit Kit Plug Kit MUU LL TIEN 225 K042457 K052484 K090235 Ea 57mm K043329 K052484 a K041960 K052486 K090236 K034202 K090594 63m a 24 K043148 K052487 K090237 724 24 24 K043270 K052488 3 8 18 NPTF Ports The chamber type is noted as TXX 5 6kN on the chamber bar code label Note that 5 6kN refers to the force of the power spring Air Disc Brake spring brake chamber for trailers part number K026451 has been replaced by part numbe
3. a Sheet SD 02 4525 for instructions on re clocking NG 3 Piston Style Spring Brakes continued Universal Replacement AM OEM Part No Part No Size Stroke Piston Style Ref PN Size and Ref Part Number are stamped here 5018436 5018437 5018450 5018451 718 24 2 50 K025670 K011236 5019734 en 5019735 K025437 K025438 3 8 18 ee NPTF Ports 5016265 5016279 5016280 5016281 5016282 5016283 5016284 5016285 5016286 2 50 5016287 al 64mm K025669 KO11101 5016288 5016289 5016290 5016775 5016776 5016784 5016785 K025435 K025436 5016463 5016464 5016465 5016466 5016467 cee 5016468 ees 64mm K026734 K011109 5016469 5016470 K029173 K029174 5016933 5016934 2 50 T22 24 KO26737 KO11106 5017710 64mm 5017711 Universal replacements may require re clocking of the clamp band See Bendix Service Data Sheet SD 02 4525 for instructions on re clocking Bendix EverSure Double Diaphragm ADB Spring Brakes eo 3 Part No K042441 K042442 K042443 K042444 K042445 K042446 K042447 K042448 K043290 K043291 K043294 K043295 K043296 K043297 K043302 K043303 K043304 K043305 K057415 K057416 K057417 K057418 K059879 K059880 K065798 K059884 K059885 K065541 K066986 K066987 K066988 K066989 K039215 K039219 K039220 K039221 K039222 K039225 K039227 K039229 K039230 K039231 K039232 K057413 Universal Replacement Size Stroke AM PN EverSure ADB 22o T16 24 Gim
4. pairs across axle due to the stroke differences Universal replacements may require re clocking of the clamp band See Bendix Service Data Sheet SD 02 4525 for instructions on re clocking Bendix Air Disc Brake Service Chambers continued OEM Universal AM OEM Universal AM Part No Size Stroke Replacement Kit Part No Size Stroke Replacement Kit 5016678 5016650 5016679 5016651 5016680 5016652 5016681 2 50 5016653 T22 K028238 5016710 64mm 5016654 225 T14 K028039 5016711 5016655 57mm 5017096 5016656 5017097 5016657 5016665 5020018 5016666 a 5020019 5016667 Ti K028227 K031902 5016667 _ Imm _K031902 11 225 a 5016668 K031901 57mm 5019740 K025442 n 5019740 _ _KO25442 250 P K025443 64mm Universal replacements may require re clocking of the clamp band See Bendix Service Data Sheet SD 02 4525 for instructions on re clocking NG 3 Piston Style Spring Brakes Universal Replacement AM OEM Part No l Part No Stroke Piston Style Size and Ref Part Number are stamped here 5017187 5017188 5017758 2 95 K027557 K012314 5017759 57mm 5017760 5017761 5 5016450 5016451 3 8 18 5016452 NPTF Ports 5016453 2 OB K026731 K011097 5016454 57mm 5016455 5016941 5016942 5016722 5016723 5016724 5016725 5016726 2 50 5016727 64mm K025670 K011236 5016770 5016771 5018434 5018435 Universal replacements may require re clocking of the clamp band See Bendix Service Dat
5. r K043329 NG 3 Piston Style Spring Brake Chamber Spring Brake Size and Ref Part Number Universal Clamp are stamped here Replacement Diaphragm Ring Bellows Type Stroke Part No Kit Kit Kit T1 a 2 aoe K026731 K052484 57m K090235 718 16 K027557 K052485 T1 EZE K025670 K052486 K090594 K090236 za 2 50 a K052486 63mm EE K026737 K052488 3 8 18 K090237 K026734 K052488 NPTF Ports 724 24 Air Disc Brake Service Chambers Service New Universal Clamp Replacement Diaphragm Ring Bellows Type Stroke Pc No Kit Kit Kit 3 8 18 NPTF Ports 2 25 Ko28039 57mm T6 K028226 K052484 K090235 K028022 K052486 KO90594 K090236 T20 9 50 K028225 K052486 T22 63mm K028238 K052487 K090237 T24 K028252 K052488 Universal replacements may require re clocking of the clamp band See Bendix Service Data Sheet SD 02 4525 for instructions on re clocking B Bendix Air Disc Brake Chamber Maintenance Kit Contents The following describes the components included in the maintenance kits referenced in Section A Diaphragm Kit Clamp Ring Kit Bellows Kit Maintenance Kits for Air Disc Brake Chambers Kit Contents Diaphragm Clamp Ring Bellows Description Kit Kit Kit a a eel s Tsa OOOO O O e s sew O O O E S a sprang siere OO O O O Fo ora e e a Loi Grease Packet not shown Do n ee oa l Caution Be sure to follow the instruction sheet included in the kit when servicing The replacement diaph
6. ragm must match the original diaphragm The clamp band torque is 20 ft lbs 28 Nm The mounting nut torque is 133 ft lbs 180 Nm For Specific Part No information please see section A C Bendix Air Disc Brake Chamber OEM to Universal AM Replacement Cross Reference Information Bendix Air Disc Brake Service Chambers OEM Universal AM Part No Size Stroke Replacement Kit OEM Universal AM oe No Size Stroke Replacement Kit 5016147 5016148 5016149 5016150 5016151 5016152 5016153 5016154 5016155 5016156 5016157 5016156 5016159 5016160 5016161 9016162 5017775 S077 76 5018500 5018501 5019682 5019683 K025439 K025440 K026449 K026450 K034179 K034180 5016179 5016180 5016183 5016184 5016185 5016186 5016187 5016188 5016189 5016190 5016191 59016192 5017995 5017996 5018299 5018300 4 NO O T16 KO28225 KO28226 5020282 _ ee eae K034063 ae rm tr ee a as i a ee a Se ee a ae oa ae re KO34106 K044754 K044755 K044756 5016671 5016692 5016693 5016694 5016695 5016696 5019385 5019386 5017181 SOI ae 9017774 SOZ 501 780 T24 2 50 64mm 2 50 64mm K028226 K028022 K028238 KO28252 KO28022 5020042 5020043 OE PN had 57mm stroke and is no longer in production All of these chambers can be serviced by Universal replacement T18 64mm part number K028022 but they should always be replaced in
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