BENDIX 08-A-9 User's Manual
Contents
1. AIR DRYER The function of the AD SP System Purge Air Dryer is to collect and remove air system contaminates in solid liquid and vapor form before they enter the brake system It provides clean dry air to the compo nents of the brake system which increases the life of the system and reduces maintenance costs Daily manual draining of the reservoirs is eliminated The system purge designation is used because the AD SP uses a small portion of system air pressure from the supply and front axle service reservoirs to perform the purge or regeneration function An SC PR Single Check Protection valve is always used in conjunction with the AD SP to protect the service system Weight 26 Ibs VMRS 13 010 033 Device Code 2415 Supply 1 2 PT Control 1 4 PT Heater amp CS Thermostat Connector Delivery 1 2 PT Pis Heater amp SC PR Thermostat Service Reman Volts Watts Pc No Pc No See Note 2 I D Tag O E ams anios 24v 790w Note 1 All replacement air dryers include 109871 wire harness and splice kit Note 2 12 amp 24 volt AD SP air dryers are identified by connector color White 12v Gray 24v AD SP Retro Fit Kits 12v AD SP Retro Fit Kit 131031 Qty Description Qty 1 12v Air Dryer 1 Harness amp Splicer Kit 24v Air Dryer Harness amp Splicer Kit SC PR Single Check Protection Valve CATALOG 08 A 9 Delivery 1 2 PT Supply 1 2 PT a Single Check Protection Valve2. Service Reman Pc No Pc No 065677 5000148 Maintenance Kit Information See Pages 08 A 14 amp 15 24v AD SP Retro Fit Kit 131032 Description 1 1 1 SC PR Single Check Protection Valve 1 1 1 2 Pipe Nipple 1 1 2 Pipe Nipple BW9029 2002 Bendix Commercial Vehicle Systems LLC 1 2002 Printed in U S A CATALOG 08 A 10 per Service Replacement Cartridge Kit Air Oryer SYSTEM GUARD AD 8P IMATI pea am nores eye OE SRA NAAN EVER MEM SAKET COMIN Aa o neeo D BORE EOR MREP DPA Part No 5008414 Service Replacement Cartridge Kit Return used cartridge to authorized Bendix Parts outlet for proper disposal Kit 5005624 Kit 109993 i 7 DIEET ATO as eo Od0aros Sag Ore ma Penge 7 ie Harness 8 9 Connector Kits 109495 12v 109496 24v X 109995 Kit 50004224 WIRE HARNESS AND SPLICE KIT 109871 WLLL Qty Description Adhesive Lined Heat 1 Wire Harness Assy Shrink Tubing 2 Un insulated Butt Splice Connector 1 1 4 Eyelet w Heat Shrink Insulator 1 3 8 Eyelet w Heat Shrink Insulator 2 2 Length Adhesive Lined Heat Shrink Tubing Wire Harness Assembly Heater amp Deluxe Turbo Thermostat Purge Check Key Description Cutoff Kit 109495 12v Valve Kit Valve Kit 109496 O Ring O Ring Turbo Cutoff Piston O Ring Cover Retaining Ring Retaining Ring Heater amp Thermostat O Ring Purge Valve O Ring Purge Piston Purge Piston Spring Exhaust Cover Exhaust Di
3. compressor With the AD SP DI in use the makeup line and single check valve required in the Holset installation are incorporated into the AD SP DI The AD SP DI air dryer is meant specifically for the Holset system Utilize the standard AD SP when other charging sys tems are in use Like the standard AD SP air dryer an SC PR Single Check Protection valve is always used in conjunction with the AD SP DI to protect the service system Weight 26 Ibs VMRS 13 010 033 Device Code 2415 Heater amp Service Thermo Comments Pc No Volts Watt See Note 1 See Note 2 800973 12v 90w AD SP Service New Replacement 800974 24v 90w AD SP Service New Replacement Note 1 All replacement air dryers include 109871 wire harness and splice kit and 5001247 mounting bracket kit Note 2 12 amp 24 volt air dryers are identified by connector color White 12v Gray 24v MAKE UP AIR LINE KIT CATALOG 08 A 13 Tubing Elbow Single Check Make Up Air Valve Line Kit 5000457 Kit 5000457 Supply Port Adapter Fitting Kit 109961 Delivery Port Adapter Fitting Kit 109961 ADAPTER KIT 5000457 109961 Qty Description Qty Description 1 Single Check Valve 1 Adapter 1 1 4 Tubing Assembly 1 1 4 Tubing x 1 8 PT Elbow 1 1 4 Tubing x 1 8 PT Elbow DROP IN SYSTEM APPLICATION amp INSTALLATION INFORMATION The AD IP DI Drop In Air Dryer is meant for use in chargi
4. Pro 08 12 for additional information on this subject Use the following component key for the charging system schematics below Key Description Compressor Governor AD SP Air Dryer Supply Res Front Service eservoir 1 2 3 4 5 R Typical AD SP Air Dryer Installation Single amp Two Cylinder Compressor Except Holset E amp QE Typical AD SP Air Dryer Installation Single amp Two Cylinder Compressor Except Holset E amp QE w Two Compartment Reservoir 2 a ie OH Ls Key 6 7 8 9 Description Rear Service Reservoir SC PR Valve Single Check Viv amp Feed Line Holset Only Discharge Line Unloader Valve Typical standard AD SP Air Dryer Installation Holset E amp QE Single Cylinder Compressor For Systems Using the Holset Type E amp QE compressor Use the AD IP DI Drop In Air Dryer Typical Discharge Line Unloader Charging System USE AD 9 INSTEAD OF AD SP See Catalog Page 08 A 31 AD SP DI DROP IN AIR DRYER The purpose of the AD SP DI is to permit ease of installation of the AD SP air dryer in a charging system that utilizes a Holset Type E or QE
5. aphragm Retaining Ring Check Valve Cover O Ring Retaining Ring Spring Valve Gasket Exhaust Cover Exhaust Cover Adapter Silencer Screws not shown AD SP Service Piece Number Changeover AD SP AD SP AD SP AD SP AD SP AD SP Pc No Service Pc No Service Pc No Service __Pc No _ eee NO PcNo 65691 800887 800887 800887 5000447 800973 65694 800972 800972 800972 5000448 800974 109772 800887 800973 800973 5000587 800887 109775 800972 800974 800974 5001170 800887 109872 800887 801105 801105 5001171 800972 109873 800972 801115 801105 5001172 800973 109991 800887 5000104 800887 5001173 800974 109992 800972 5000145 800887 5001483 800973 800042 800973 5000445 800973 5001484 800974 800043 800974 5000446 800974 5002230 800887 BW9029 2002 Bendix Commercial Vehicle Systems LLC 1 2002 Printed in U S A CATALOG 08 A 11 ZEO CXI Un insulated Butt Splice Eyelet w Heat Shrink Insulator Connector AD SP Pc No 5002231 5002747 5002748 5006639 5006700 5008081 5009111 AD SP Service Pc No 800972 800887 800973 800887 800887 800887 800972 CATALOG 08 A 12 gets SYSTEM APPLICATION amp INSTALLATION INFORMATION The AD SP Air Dryer can be used in all the charging systems displayed below with the exception of the European style Discharge Line Unloader system Use the AD 9 Air Dryer shown on catalog page 08 A 31 for the discharge line unloader systems Refer to Product bulletin
6. ng systems that use the Holset Type E or QE compressor Use the following component key for the charging system schematics below Key Description 1 Compressor He 2 Governor 6 3 AD SP Air Dryer 7 4 Supply Res Description Front Service Reservoir Rear Service Reservoir SC PR Valve Holset Charging System w AD SP DI Drop In Air Dryer AD SP DI Drop In Air Dryer Typical standard AD SP Air Dryer Installation Holset E amp QE Single Cylinder Compressor Makeup Line amp Single Check INCORPORATED IN AD SP DI BW9029 2002 Bendix Commercial Vehicle Systems LLC 1 2002 Printed in U S A
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