BENDIX 03-D-01 User's Manual
Contents
1. 3 Also Requires Nut 230252 Cap Screw amp L W Are Not Supplied With Treadle amp Mtg Plate Assy They Must Be Purchased Separately FIG 2 TREADLE TREADLE ROLLER ASSY ROLLER TREADLE ANGLE NO 0 QUAN DESCRIPTION 1 202982 1 Lock Washer 2 236980 1 Stop Button 3 236982 1 Boot TE BASIC AN VALVE SEE PG 1 FOR BASIC VALVE DETAILS E 2 BRAKE MOUNTING FULCRUM ROLL TREADLE ROLLER COTTER TREADLE CAP VALVE PLATE PIN PIN ASSY TREADLE ROLLER PIN PIN ANGLE PLUNGER SCREW NO PC NO PC NO PC NO PC NO PC NO PC NO PC NO DEG PC NO PC NO 277472 245720 NONE NONE NONE 24209 203821 283927 241500 238888 235212 288571 288572 239124 238474 210492 241501 202979 All Pc Nos Listed on this Page Are Available in Min Qtys per Price List BRAKE VALVE PUSH ROD 238070 BASIC VALVE 275524 E 2 BRAKE VALVE Pc No 275100 NO PC NO QUAN DESCRIPTION 9 PUSH ROD 240235 1 202982 3 Lock Washer 2 203414 3 Cap Screw 3 237666 1 Plunger BASIC 4 236982 1 Body VALVE 5 239079 1 Adapter Plate 229500 See Pg 1 for Basic Valve details 4 5 E 2 BRAKE PUSH VALVE ROD PC NO PC NO BASIC NS vave 229501 J 2 BRAKE VALVE NO PC NO QUAN DESCRIP2. REPLACEMENT PC NO PARTIAL VIEW SHOWING EXHAUST EXTENSION E 2 BRAKE VALVES HAVE IDENTIFICATION WASHER HERE A dd Exh Extension 239676 PC NO 239676 REMANUFACTURED BASIC BRAKE VALVE B Add Stud 212292 L W 202982 amp Nut 203145 To Serv Replacement EXHAUST EXTENSION 8 1977 Printed in U S A 1 TREADLE AND MOUNTING PLATE ASSY SEE PG 1 FOR BASIC VALVE DETAILS FIG 1 BRAKE VALVE E 2 BRAKE VALVE TREADLE TYPE CONVERSION LIST SERVICE REMFR TREADLE amp REPLACEMENT MOUNTING PLATE BASIC ASSY PC NO PC NO 229905 281263 279752 288570 229501 2751416 229501 281433 229500 279752 275524 288570 229501 See Fig 2 229501 See Fig 1 229501 284284 229501 283841C 285570 229501 280038 A Add Exhaust Extension 239976 B Add Three 3 Cap Screw 243046 C Add Three 3 Cap Screw 202979 And Three 3 Lock Washer 202982 E 2 BRAKE VALVE PC NO 278434 PC NO QUAN DESCRIPTION 2 TREADLE 1 202982 3 Lock Washer 1 ANGLE 2 203820 3 Cap Screw 56 230050 1 4 236196 1 Adjusting Screw 5 210492 1 Cotter Pin 6 238438 1 Fulcrum Pin 6 7 281824 1 Treadle Assembly 5 8 24900 1 Treadle 9 23334 1 Roller 4 10 231604 1 Cotter Pin 3 11 238479 1 Roller Pin 12 23006 2 Bushing 2 13 237548 1 Plunger 1 14 236982 1 229501 15 240189 1 Mounting Plat
3. BRAKE VALVES P T The brake valve is a graduating directional control valve and is generally used to control all the service panes brakes on a vehicle The most popular configuration utilizes a pedal However other types of actuating FOR PC NO means are available MIT The single circuit valve such as the E 2 is used in single circuit systems 276330 For installation and maintenance information see Instruction and Service Data Sheet SD 33 ONLY 56 18 THD 3 HOLES uc cw due AE r V4 3 2 FEE JE Ng MAJOR MAINTENANCE 289324 A z1 EN NO 07 REQ DESCRIPTION 2 PIPE THD 3 1 Retainer DEL PORTS 9 1 Cap Screw Nylon Lock 4 6 1 Washer 7 1 Spring Seat 9 1 Piston 21 21 1 Piston Return Spring 22 MINOR MAINTENANCE KIT 276119 NO QTY REQ DESCRIPTION yh P T 10 1 1 Retaining Ring SUPPLY 7 2 1 0 PORTS 8 1 Rubber Spring 2 10 1 Inlet Exhaust Valve Ass y 11 1 Valve Retainer 1 12 1 Valve Spring 13 1 Inlet Exhaust Valve 14 1 O Ring 15 1 Exhaust Check Valve Seat 16 1 O Ring 17 1 Diaphragm Service Remanufactured E 2 Brake Valve Basic s Washer 20 1 Inlet Valve Preload Spring A Note Item 22 Body Not Serviceable PIPE THD Additional Pc Nos Listed on this Page DELIVERY Are Available in Min Qtys per Price List E 2 BRAKE VALVE BASIC Conversion List 275524 276330 SERVICE REMANUFACTURED
4. TION Pc No 275331 1 238153 3 Machine Screw 2 238069 1 Adapter Plate NO PC NO QUAN DESCRIPTION a ER x 1 236391 3 Machine Screw 4 238664 1 Plunger A Washer See Pg 1 for Basic Valve details 4 211341 2 Stud 5 236981 1 Plunger 6 236982 1 Boot 7 237383 1 Adapter Plate See Pg 1 for Basic Valve details DROP LEVER WITH BRACKET E 2 BRAKE VALVE PC NO 215156 135 5 NO QUAN DESCRIPTION 1 202982 3 Lock Washer 19 2 202979 3 Cap Screw 20 3 275246 1 Lever amp Mounting Bracket Assy 2 4 230903 1 Nut 5 232419 1 Adjusting Screw VALVE 6 222090 1 Mounting Bracket Assy 229501 7 231231 1 Mounting Bracket 8 210636 2 Bushing 6 9 238547 1 Lever Pin RAD 10 210492 1 Cotter Pin 11 222091 1 Lever Assembly 12 231230 1 Lever 13 211332 2 Bushing 14 238479 1 Roller Pin 15 231664 1 Cotter Pin 16 211026 1 Roller 5 DIA 17 237078 1 Plunger 18 236982 1 Boot 19 203414 3 Cap Screw BOTTOM 20 203505 3 Lock Washer CATALOG 03 D 1 VIEW 21 237079 1 Adapter Plate See Pg 1 for Basic Valve details 4 All Pc Nos Listed on this Page Are Available in Min Otys per Price List
5. e SEE PG 1 FOR BASIC All Pc Nos Listed on this Page _ VALVE DETAILS Are Available in Min Qtys per Price List BRAKE VALVE TREADLE TREADLE COVER TREADLE ROLLER ASSY ROLLER TREADLE AND MOUNTING FULCRUM PLATE PIN ASSEMBLIES COTTER PIN BUTTON CAP SCREW LOCK WASHER PLATE TREADLE amp STOP LOCK PLUNGER BUTTON SCREW WASHER PC NO NO 02979 202982 4 41 240137 243046 NONE 02979 202982 279752 236979 238888 210067 275407 275460 240069 238806 238474 210492 27 236981 236980 243046 NONE NONE 236288 238474 210492 34 236981 236980 202979 280870 245720 238888 210067 226834 226835 NONE 236288 238474 210492 34 242094 0382 0382 236288 238474 210492 244875 04239 202982 281422 245721 238888 210067 275407 275460 240069 238806 238474 210492 27 244875 236980 204239 202982 281433 236979 NONE NONE NONE NONE NONE NONE NONE NONE 236981 236980 02979 202982 283656 244849 238475 203805 283655 247864 NONE 211026 238477 210492 1 235814 236980 202979 202982 283841 236979 238475 203805 283655 247864 NONE 211026 238477 zio492 46 236981 236980 02978 288570 236979 238888 210067 229938 229930 2 gt 2 oz D O 2 N
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