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Belshaw Brothers 634 User's Manual

1. Electric Fryer Models 618L 624 and 634 5 Manual 618L amp 624 NSE 634 NSE If you accept the machine from the shipping To unpack the fryer and transport it to the company you are in effect saying that the workstation machine is in good condition and you must 1 pay for the machine Belshaw cannot pay for shipping damage because the freight company Use a fork lift to transport the shipping crate to the work station has accepted the machine from Belshaw in good 2 Break down the shipping crate condition and is responsible for its safe delivery 3 Remove all the packing materials from the For your protection inspect the machine to see fryer These include foam tape brown that no parts are bent scratched or otherwise paper plastic and white protective coating damaged If any damage has occurred in shipping file a freight claim with the shipping company immediately IMPORTANT 4 Position the fryer to allow sufficient space on either end of the machine for any equipment you plan to use with it EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by Installed by Date of Installation Model number Serial number 0303 MN 1126EN Belshaw Bros Inc 1750 22nd Avenue South Seattle WA 98144 4590 USA Phone 206 322 5474 Fax 206 322 5425 Toll Free 800 578 2547 Email service be
2. 10 16 x 7 8 Hex Washer Head Tek Screw 10 SAE Flat Washer FASTENERS ITEM QTY 4 A B 0 DESCRIPTION Pre Wire Mounting Panel Assembly Power Distribution Block Magnetic Contactor 40 Amps Fuse Holder Double Pole Fuse FRN 5 Amp Label Control Circuit Cable Tie TY33M R4149SF 18 Ga 10 Red Hollingsworth Ring Terminal R4142SF 18 Ga 6 Red Hollingsworth Ring Terminal SO9615SF 18 Ga Red Hollingsworth Female Slip On Terminal AWG 10 Red 105 C 7 Long AWG 10 Red 105 C 8 Long AWG 10 Red 105 C 9 Long AWG 10 Red 105 C 6 Long AWG 10 Red 105 C 11 Long AWG 18 Red 105 C 6 Long AWG 18 Black 105 C 6 Long AWG 18 Blue 105 C 5 Long AWG 18 Yellow 105 C 5 Long BILL OF MATERIAL ITEM QTY PARTNO 1 1 618 541 2 1 618 129 3 2 624 144 4 1 C200 30 5 2 C200 30A 6 1 618 133 7 4 990 0152 8 2 990 0504 9 2 990 0502 10 2 990 0508 11 1 995 0402 12 2 995 0402 13 1 995 0402 14 1 995 0402 15 2 995 0402 16 1 995 0454 17 1 995 0450 18 1 995 0451 19 1 995 0456 Belshaw Bros Inc gt 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 27 MN 1126EN 5425 618L 624 and 634 Electric Fryers 624 1049 PRE WIRE PANEL ASSEMBLY 380 VOLT EXPORT BILL OF MATERIAL FASTENERS ITEM QTY PARTNO DESCRIPTION ITEM QTY DESCRIPTION 1 1 618 541 Pre Wire Mounting Panel Assembly A 4 10 16 x 1 2 Hex Washer Head Tek S
3. 9 1 618 8 10 1 618L 122 11 1 6181 123 12 1 3 13 3 634 41 14 2 or 624 1C or 2 624 1B 15 9 618L 100 16 2 618L 95 17 1 618L 62 18 1 FM200 66 19 2 6181 1 20 1 624 120 21 1 624 119 Belshaw Bros Inc 1750 22 Ave 5 gt Seattle WA 98144 gt Phone 206 322 5474 Fax 206 322 5425 618L 624 and 634 Fryers MN 1126EN 24 25 FIGURE 624 FINAL ASSEMBLY UL 14 SEE FIGURE 2 Belshaw Bros Inc e 1750 22 Ave S gt Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN FIGURE 6 3 624 FINAL ASSEMBLY BILL OF MATERIAL ITEM QTY PART NO DESCRIPTION 28 1 624 40 Drain Nipple 29 1 618L 98 Drain Valve Extension Knob 30 1 624 534 Extension Rod Assembly 31 1 FT 100 50 Set Collar 32 1 Plastic Insulating Bushing 33 1 618 128 Label Ground 34 1 618 131 Ground Lug 35 1 EMT Locknut 36 1 MDD 459 Label Warning 37 1 618L 105 Label Warning Cutter Mounting 38 4 624 143 Adjustable Leg FASTENERS ITEM QTY DESCRIPTION A 1 8 x 3 8 Slotted Round Head Sheet Metal Screw B 8 1 4 20 x 5 8 Hex Head Machine Screw 1 10 24 x 1 1 4 Socket Head Cap Screw D 2 10 16 x 7 8 Hex Washer Head Tek Screw E 2 10 16 x 5 8 Hex Washer Head Tek Screw F 6 10 16 x 1 2 Hex Washer Head Tek Screw G 8 10 24 x 3 8 Slotted Round Head Machine Screw H 1 8 32 x 1 1 8 Slotted Truss Head Machine Screw J 1
4. Inc 1750 22 Ave S gt Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 38 MN 1126EN 618L 624 and 634 Fryers 39 MN 1126EN 618L 624 and 634 Electric Fryers 5425 8 322 HVIID CUN UCC v 6 aw cc ON 183555 ALD ix T NOILOSNNOO 3SvHd 3d3HL No MH l pe re e4 4 1 0 8 C WSL 9 buo d 1 Ole aLV 1d 1 01 4 v 3lv d dd 7 31v ld re 01 avid 6 avid m r wan a lt 1 at 1 1 ae 5 ba 2 zs Ss ent de pesce ere 01 81 M 8 8 6 L 81 8 ZL 8l 1 8 1 8 1 1 40 61 1 Ol a 1 0 8 1 OL u 91 8 91 89 0 0 1 6 i 8 8 0 wall Q dav NOS 8 uu TALON g vc9 Lg i vc8 2 09 2 09 89 006 8 819 68 W PISAN 2 9 M38ADN Luvd NAW Har 3uva 8107 1819 6
5. Hex Nut 9 10 24 Hex Nut R 6 5 16 Flat Washer 5 3 10 Flat Washer T 4 1 4 Flat Washer U 1 8 Internal Tooth Lockwasher V 1 1 4 Internal Tooth Lockwasher W 8 10 Internal Tooth Lockwasher DESCRIPTION Pre Wire Panel Assembly U L Pre Wire Panel Assembly CSA and 208 236 Volt Export Pre Wire Panel Assembly 440 480 Volt Transformer Shown See Figure B 5 Pages B 14 and B 15 Pre Wire Panel Assembly 380 Volt Export See Parts List on Page B 13 Electrical Box Cover Cabinet Assembly Painted Cabinet Assembly Stainless Steel Electrical Box Assembly Label Drain Valve Label Belshaw Label Caution Hot Bracket Plate Assembly Door Knob Cutter Column Mounting Bar Spacer Heater Head Mounting Bracket L H Bracket Sleeve Heater Head Mounting Bracket R H Heater Head Assembly 208 240 Volt See Figure B 8 Heater Head Assembly 208 240 Volt CSA and Export See Figure B 8 Heater Head Assembly 380 440 Volt Export See Figure B 8 Heater Head Assembly 480 Volt Domestic See Figure B 8 1 Sealtite Conduit 1 x 90 Sealtite Connector Drain Tray Hinge Shaft Drain Tray Support Rod Drain Tray Assembly Frying Screen Drain Tray Support Rest Rear Drain Tray Support Rest Front Snap Bushing Heyco 2087 1 1 4 to 1 Reducing Washer Hole Plug Heyco 2674 Kettle Assembly Drain Valve BILL OF MATERIAL 634 1046 or 634 1048 or 624 1048 or OR 634 1049 624 1049 618
6. Inc 1750 22 Ave S e Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 30 MN 1126EN 618L 624 and 634 Fryers FIGURE 6 4 624 HEATER HEAD ASSEMBLY BILL OF MATERIAL FASTENERS ITEM QTY PARTNO DESCRIPTION ITEM QTY DESCRIPTION 1 1 624 542 Heater Head Case Assembly A 5 10 24 x 3 8 Round Head Slotted Machine Screw 2 1 MK 89 Pilot Light 250 Volt Red B 1 4 x 3 16 Blunt Nose Sheet Metal Screw 5 1 MK 64 Pilot Light 250 Volt Yellow C 4 6 32 x 1 4 Pan Head Slotted Machine Screw 4 1 618 8A Thermostat Knob D 3 6 x 3 8 Blunt Nose Sheet Metal Screw 5 1 724G 204 Pilot Light Label E 5 8 Metal Washer 6 1 619L 96 Limit Control Protection Shield F 6 5 8 18 Jam Nut 7 1 DR42 607 Limit Control Mounting Bracket G 5 8 Fiber Washer Assembly 8 1 FM200 65 High Temperature Limit Control H 16 10 24 Hex Nut 9 1 618 8 Thermostat J 16 10 Internal Tooth Lockwasher 10 1 624 168 Heater Head Bottom L 10 10 24 x 3 4 Round Head Slotted Machine Screw 11 1 624 169 Heater Head Skirt M 3 10 24 x 5 8 Round Head Slotted Machine Screw 12 1 624 77 Element Shield Bar 13 3 634 41 Element Shield Spacer 14 2 or 624 1C or Heating Element 208 240 Volt Fryer 2 624 1B Heating Element 380 480 Volt Fryer 15 9 618L 100 Thermostat Bulb Clip 16 2 624 114 Upper Element Tie Bar 17 1 624 78 Element Shield 18 1 FM200 66 Push to Reset Label 19 2 624 54 Lower Element Tie Bar 20 1 634 15 Bulb Bracket Clamp Plate 21 1 634 14 Bulb Bracket 24 1 624 12
7. Screw 2 1 MK 89 Pilot Light 250 Volt Red B 1 4 x 3 16 Blunt Nose Sheet Metal Screw 5 1 MK 64 Pilot Light 250 Volt Yellow C 4 6 32 x 1 4 Pan Head Slotted Machine Screw 4 1 618 8A Thermostat Knob D 3 6 x 3 8 Blunt Nose Sheet Metal Screw 5 1 724G 204 Pilot Light Label E 5 8 Metal Washer 6 1 619L 96 Limit Control Protection Shield F 6 5 8 18 Jam Nut 7 1 DR42 607 Limit Control Mounting Bracket G 5 8 Fiber Washer Assembly 8 1 FM200 65 High Temperature Limit Control H 34 10 24 Hex Nut 9 1 618 8 Thermostat J 34 10 Internal Tooth Lockwasher 10 1 634 393 Heater Head Bottom L 26 10 24 x 3 4 Round Head Slotted Machine Screw 11 1 634 394 Heater Head Skirt M 4 10 24 x 5 8 Round Head Slotted Machine Screw 12 1 634 27 Element Shield Bar 13 3 634 41 Element Shield Spacer 14 2 or 634 1 or Heating Element 208 240 Volt Fryer 2 634 1A Heating Element 380 480 Volt Fryer 15 9 618L 100 Thermostat Bulb Clip 16 2 634 40 Upper Element Tie Bar 17 1 634 26 Element Shield 18 1 FM200 66 Push to Reset Label 19 2 634 51 Lower Element Tie Bar 20 1 634 15 Bulb Bracket Clamp Plate 21 1 634 14 Bulb Bracket 24 1 624 120 Bulb Bracket Clamp Plate 25 1 624 119 Bulb Bracket Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 37 MN 1126EN 5425 618L 624 and 634 Electric Fryers Wiring Diagrams 618L Fryer 6181 4018 624 Fryer _ 624 4024 634 Fryer 634 4050 Belshaw Bros
8. too far below the cutter the donuts may not drop flat may turn over while submerging and surfacing and may become irregular cracked or rough crusted Ensure that the donuts absorb the right amount of shortening Donuts should absorb 1 1 2 to 3 02 42 to 85 g of shortening per dozen depending on their weight You can achieve proper absorption by following tips 1 3 If the donuts do not absorb enough shortening they will not keep well If they absorb too much shortening they will lose volume and may become misshapen If this happens follow tips 1 3 mix the batter a little longer than usual turn the donuts as soon as they become golden brown and turn the donuts only once Tips on Making Quality Cake Donuts Use the correct batter temperature In general the correct batter temperature is 75 80 F 24 27 C Check the mix manufacturer s instructions as the recommended temperature range may vary If the batter is too warm the donuts will lack volume and may ring out or be misshapen If the batter is too cold the donuts will stay under the shortening too long fry too slowly and crack open or ball up They may also absorb excess shortening and lose volume Use the correct floor time A floor time of 10 minutes between mixing and cutting allows the baking powder to react with the water This helps the donuts attain the proper volume the proper level of shortening penetration If the floor time ex
9. 0 Bulb Bracket Clamp Plate 25 1 624 119 Bulb Bracket Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 31 MN 1126EN 5425 618L 624 and 634 Electric Fryers FIGURE 634 FRYER FINAL ASSEMBLY U L MODEL Belshaw Bros Inc 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 32 MN 1126EN 618L 624 and 634 Fryers FIGURE 6 5 634 FINAL ASSEMBLY BILL OF MATERIAL ITEM QTY PART NO DESCRIPTION 28 1 624 40 Drain Nipple 29 1 618L 98 Drain Valve Extension Knob 30 1 634 511 Extension Rod Assembly 31 1 FT 100 50 Set Collar 32 1 Plastic Insulating Bushing 33 1 618 128 Label Ground 34 1 618 131 Ground Lug 35 1 EMT Locknut 36 1 MDD 459 Label Warning 37 1 618L 105 Label Warning Cutter Mounting 38 4 624 143 Adjustable Leg FASTENERS ITEM QTY DESCRIPTION A 1 8 x 3 8 Slotted Round Head Sheet Metal Screw B 8 1 4 20 x 5 8 Hex Head Machine Screw 1 10 24 1 1 4 Socket Head Cap Screw D 2 10 16 x 7 8 Hex Washer Head Tek Screw E 2 10 16 x 5 8 Hex Washer Head Tek Screw F 6 10 16 x 1 2 Hex Washer Head Tek Screw G 8 10 24 x 3 8 Slotted Round Head Machine Screw H 1 8 32 x 1 1 8 Slotted Truss Head Machine Screw J 1 8 32 x 1 4 Slotted Round Head Machine Screw K 1 1 4 20 1 4 Socket Head Flat Point Set Screw L 1 1 4 28 x 1 4 Socket Head Flat Point Set Screw M 6 5 16 18 Hex Nut N 7 1 4 20
10. 10 16 x 1 2 Hex Washer Head Tek Screw G 8 10 24 x 3 8 Slotted Round Head Machine Screw H 1 8 32 x 1 1 8 Slotted Truss Head Machine Screw J 1 8 32 x 1 4 Slotted Round Head Machine Screw K 1 1 4 20 x 1 4 Socket Head Flat Point Set Screw L 1 1 4 28 x 1 4 Socket Head Flat Point Set Screw M 6 5 16 18 Hex Nut N 7 1 4 20 Hex Nut P 9 10 24 Hex Nut R 6 5 16 Flat Washer S 3 3110 Flat Washer T 4 1 4 Flat Washer U 1 8 Internal Tooth Lockwasher V 1 1 4 Internal Tooth Lockwasher W 8 10 Internal Tooth Lockwasher Belshaw Bros Inc 1750 22 Ave S gt Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 20 618L 624 and 634 Fryers DESCRIPTION Pre Wire Panel Assembly U L Pre Wire Panel Assembly CSA and 208 236 Volt Export Pre Wire Panel Assy 440 480 Volt Transformer Shown See Fig B 2 Pre Wire Panel Assembly 380 Volt Export Electrical Box Cover Cabinet Assembly Painted Cabinet Assembly Stainless Steel Electrical Box Assembly Label Drain Valve Label Belshaw Label Caution Hot Bracket Plate Assembly Door Knob Cutter Column Mounting Bar Spacer Heater Head Mounting Bracket L H Bracket Sleeve Heater Head Mounting Bracket R H Heater Head Assembly 208 240 Volt See Figure B 3 Heater Head Assembly 208 240 Volt CSA and Export See Figure B 3 Heater Head Assembly 380 440 Volt Export See Figure B 3 Heater Head Assembly 480 Volt Domestic See Figure B 3 1 Sealti
11. 144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 2 Move the on off switch to the ON position The switch is located inside the fryer cabinet on the right hand side The Power On pilot light on top of the heater head will light up Set the thermostat to 250 121 C The Heating pilot light on top of the heater head will light up indicating that the shortening has not yet reached the selected temperature Continue adding shortening to the kettle until it reaches the proper depth for frying Use one of the following methods For safety reasons we recommend the first method and discourage you from using any other method e Use a Belshaw Shortening Melter FM to melt shortening and transfer it to the kettle See the FM manual e Melt shortening in a pan on the stove and pour it into the kettle e Very carefully put solid shortening into the kettle To avoid serious burns be very careful not to splatter hot shortening when you add shortening to the kettle Because shortening expands as it increases in temperature put shortening in the kettle gradually Let the shortening in the kettle heat up before you add more After all of the shortening has melted set the thermostat to the desired frying temperature Operation Read each step completely before doing what it tells you to do If you are frying yeast raised donuts install the proofer or fe
12. 161 634 1053 or 634 1053SS 618 540 618L 103 EP18 24 140 618 116 634 619 618 17 634 63 634 59 634 75 634 60 634 1515 240 634 1002 634 1007 634 1044 618L 23 618 37 5 634 13 624 38 624 39 634 1000SS 624 11 or or or or 1 1 1 Se Se Ln FP NF NY WwW PNP ITEM QTY PART NO 1 10 1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 33 634 1046 PRE WIRE PANEL ASSEMBLY U L BILL OF MATERIAL DESCRIPTION 10 16 x 1 2 Hex Washer Head Tek Screw 10 SAE Flat Washer FASTENERS DESCRIPTION ITEM QTY Pre Wire Mounting Panel Assembly A 8 Circuit Breaker 40 Amps B 4 Circuit Breaker 15 Amps Circuit Breaker Interior Magnetic Contactor Jumper Marathon SPA 409 2 Red 8 Ga AWM MTW 6 Long Red 8 Ga AWM MTW 24 Long Wire Tie TY24M PART NO 618 541 624 328 624 137 624 138 624 144 990 0165 990 0150 QTY 1 aon A gt 634 1048 PRE WIRE PANEL ASSEMBLY CSA AND 208 236 VOLT EXPORT ITEM 1 00 10 tn FW DESCRIPTION 10 16 x 1 2 Hex Washer Head Tek Screw 10 16 x 5 8 Hex Washer Head Tek Screw 10 16 x 7 8 Hex Washer Head Tek Screw 10 SAE Flat Washer FASTENERS DESCRIPTION ITEM QTY Pre Wire Mounting Panel Assembly A 4 Pow
13. 61 9 3svHd 33HHL ANY 6 NzAMJ INVHOVIO ONISIM ONL 5088 MVHS 138 NO Z 1ivVM ON NOILOJNNOO M3MOd 3svHd VOE o e4 VSL 97 4 VvL M NETRE OL 8 6 6 WSL 8 8 SEE 3ivd 31V id OL S t e ots 3LV1d 2 31919 01 8 FAVOR 9 7 5 alV1d 3HIM 7001 SNIHOVW 2 801 LIOA OGZ 1590 HOLIMS 319901 Sany GL S3 wv38s8 1 SdWv 05 M3X v3N8 1 SdWv Ot YO_OVLNOO OL3NOVW JOMINOO dW3L IH lVISONMH3HL Gay LIGA 086 LHON LC lld MOTI3A 086 LHOM 1 7 MS8L9 70802 M9v9v LNJAJI3 H3lV3H 59530 LYVHO LNANOdNOO 6181 624 and 634 Fryers Belshaw Bros Inc 1750 22 Ave S e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 MN 1126EN 40 9 6 51 20 Har na suu 33861 ONY 78 0 rn 5 MVHS 138 5048 NO ON 5 NOULO3NNOO YIMOJ OAC 3svHd 3341 4 0 123 JIONIS 5 1 9 1001 3NIHOYW 2 501 ISN ILON 170 052 1540 HO
14. 8 32 x 1 4 Slotted Round Head Machine Screw K 1 1 4 20 x 1 4 Socket Head Flat Point Set Screw L 1 1 4 28 x 1 4 Socket Head Flat Point Set Screw M 6 5 16 18 Hex Nut N 7 1 4 20 Hex Nut P 9 10 24 Hex Nut R 6 5 16 Flat Washer S 3 3110 Flat Washer T 4 1 4 Flat Washer U 1 8 Internal Tooth Lockwasher V 1 1 4 Internal Tooth Lockwasher W 8 10 Internal Tooth Lockwasher Belshaw Bros Inc 1750 22 Ave S gt Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 26 618L 624 and 634 Fryers DESCRIPTION Pre Wire Panel Assembly U L Pre Wire Panel Assembly CSA and 208 236 Volt Export Pre Wire Panel Assy 440 480 Volt Transformer Shown See Fig B 5 Pre Wire Panel Assembly 380 Volt Export Electrical Box Cover Cabinet Assembly Painted Cabinet Assembly Stainless Steel Electrical Box Assembly Label Drain Valve Label Belshaw Label Caution Hot Bracket Plate Assembly Door Knob Cutter Column Mounting Bar Spacer Heater Head Mounting Bracket L H Bracket Sleeve Heater Head Mounting Bracket R H Heater Head Assembly 208 240 Volt See Figure B 6 Heater Head Assembly 208 240 Volt CSA and Export See Figure B 6 Heater Head Assembly 380 440 Volt Export See Figure B 6 Heater Head Assembly 480 Volt Domestic See Figure B 6 1 Sealtite Conduit 1 x 90 Sealtite Connector Drain Tray Hinge Shaft Drain Tray Support Rod Drain Tray Assembly Frying Screen Drain Tray Suppor
15. A 6 10 16 x 1 2 Hex Washer Head Tek Screw 2 1 618 129 Power Distribution Block B 2 10 16 x 5 8 Hex Washer Head Tek Screw 3 2 624 166 Magnetic Contactor 2 10 16 7 8 Hex Washer Head Tek Screw 4 1 C200 30 Fuse Holder Double Pole D 2 10 SAE Flat Washer 5 2 C200 30A Fuse FRN 5 Amp 6 1 618 133 Label Control Circuit 7 1 C400G 295 Transformer 240 V x 120 V 8 2 990 0165 Jumper Marathon SPA 409 2 9 6 990 0150 Cable Tie TY24M 10 2 990 0504 R4149SF 18 Ga 10 Red Hollingsworth Ring Terminal 11 2 990 0502 R4142SF 18 Ga 6 Red Hollingsworth Ring Terminal 12 2 990 0508 SO9615SF 18 Ga Red Hollingsworth Female Slip On Terminal 13 4 990 510 SF20752SF 18 Ga 6 Red Hollingsworth Flanged Spade Terminal 14 1 995 0424 AWG 12 Red 105 C 6 Long 15 2 995 0424 AWG 12 Red 105 C 7 Long 16 2 995 0424 AWG 12 Red 105 C 8 Long 17 1 995 0424 AWG 12 Red 105 C 10 Long 18 1 995 0454 AWG 18 Red 105 C 10 Long 19 1 995 0454 AWG 18 Red 105 C 16 Long 20 1 995 0450 AWG 18 Black 105 C 10 Long 21 1 995 0450 AWG 18 Black 105 C 16 Long 22 1 995 0451 AWG 18 Blue 105 C 5 Long 23 1 995 0456 AWG 18 Yellow 105 C 5 Long Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 29 FIGURE 2 624 HEATER HEAD ASSEMBLY ie cy kb OA 0 x YN Y YAVANNNN Belshaw Bros
16. E WIRE PANEL ASSEMBLY 440 480 VOLT TRANSFORMER FASTENERS ITEM QTY DESCRIPTION 10 16 x 1 2 Hex Washer Head Tek Screw 10 16 x 5 8 Hex Washer Head Tek Screw 10 16 x 7 8 Hex Washer Head Tek Screw 10 SAE Flat Washer 6 A B DESCRIPTION Pre Wire Mounting Panel Assembly Power Distribution Block Magnetic Contactor 40 Amps Fuse Holder Double Pole Fuse FRN 5 Amp Label Control Circuit Transformer 240 V x 120 V Jumper Marathon SPA 409 2 Cable Tie TY24M R4149SF 18 Ga 10 Red Hollingsworth Ring Terminal SF20752SF 18 Ga 6 Red Hollingsworth Flanged Spade Terminal R4142SF 18 Ga 6 Red Hollingsworth Ring Terminal SO9615SF 18 Ga Red Hollingsworth Female Slip On Terminal AWG 18 Blue 105 C 5 Long AWG 18 Yellow 105 C 5 Long AWG 18 Red 105 C AWG 18 Red 105 C 15 Long AWG 18 Black 105 C AWG 18 Black 105 C 16 1 2 Long AWG 10 Red 105 C 11 Long AWG 12 Red 105 C ITEM QTY amp WN BILL OF MATERIAL ITEM QTY PARTNO 1 1 618 541 2 1 618 129 3 2 624 144 4 1 200 30 5 2 200 30 6 1 618 133 7 1 C400G 295 8 2 990 0165 9 6 990 0150 10 2 990 0504 11 4 990 510 12 2 990 0502 13 2 990 0508 14 1 995 0451 5 1 995 0456 16 1 995 0454 17 1 995 0454 18 1 995 0450 19 1 995 0450 20 1 995 0402 21 4 995 0424 Belshaw Bros Inc 1750 22 Ave S gt Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 618L 624 an
17. LIMS 319901 9 9 61 834v338 LINDMO 1 09 06 921 729 OF HOLOVLNOD OU3NDVW 2 29 LINN dW3L H 59 002 1VISOWH3HL 8 819 038 LIOA 062 LHON 1074 68 n 000 MOTI3A LIOA 052 1 1014 9 OvZ 9819 802 M9 9 IN3W313 N31V3H 9 2530 W38WON o UU 7 LILI _LYWHO 1N3NOdNCO 41 MN 1126EN 618L 624 and 634 Electric Fryers 5425 AN 322 3340d 3SVHd 331 Vile CU vec JTITT 1 VJMITTT IN W 7 YUCALLIV VV wT bruv oe v LI VO 11 Belsha vo m 3svHd JJYHL ONY 3 170 7 YAY NOIONMSYM 5059 MVHS 138 NO 100 M 171435 NOUO3NNOO 33MOd 3NIHOYW 2 601 350 3LON 1001 170 OGZ 1SdO HOLIMS H3320M SdWv 61 H3 v388 54 OF H3 v3HB 1080 OF HOLOVINOO OU3NOVM dW3L IH 1 1V1SOWH3H Q34 LWA OSZ 1H9n MOTI3A OSZ LHOM 1018 OrZ MO608 802 MLL09 IN3W313 H31V3H lNVHO LN3NOdWOO
18. TNO DESCRIPTION ITEM QTY DESCRIPTION 1 1 618 541 Pre Wire Mounting Panel Assembly A 4 10 16 x 1 2 Hex Washer Head Tek Screw 2 1 618 129 Power Distribution Block B 2 10 16 x 5 8 Hex Washer Head Tek Screw 3 2 624 144 Magnetic Contactor 40 Amps C 2 10 16 x 7 8 Hex Washer Head Tek Screw 4 1 C200 30 Fuse Holder Double Pole D 2 10 SAE Flat Washer 5 2 C200 30A Fuse FRN 5 Amp 6 1 618 133 Label Control Circuit 7 4 990 0152 Cable Tie TY33M 8 2 990 0504 R4149SF 18 Ga 10 Red Hollingsworth Ring Terminal 9 2 990 0502 R4142SF 18 Ga 6 Red Hollingsworth Ring Terminal 10 2 990 0508 SO9615SF 18 Ga Red Hollingsworth Female Slip On Terminal 11 1 995 0402 AWG 10 Red 105 C 7 Long 12 2 995 0402 AWG 10 Red 105 C 8 Long 13 1 995 0402 AWG 10 Red 105 C 11 Long 14 1 995 0454 AWG 18 Red 105 C 6 Long 15 1 995 0450 AWG 18 Black 105 C 6 Long 16 1 995 0451 AWG 18 Blue 105 C 5 Long 17 1 995 0456 AWG 18 Yellow 105 C 5 Long Belshaw Bros Inc gt 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 618 1048 PRE WIRE PANEL ASSEMBLY 380 VOLT EXPORT BILL OF MATERIAL DESCRIPTION Pre Wire Mounting Panel Assembly Power Distribution Block Magnetic Contactor 40 Amps Fuse Holder Single Pole Fuse FRN 5 Amp Neutral Bar PART NO 618 541 618 129 624 144 C200 132 C200 30A 624 6 1 618 1044 PR
19. ause serious injury To avoid damaging the machine never use force to assemble disassemble operate clean or maintain it Never let water and hot shortening come in contact with each other Moisture causes hot shortening to spatter which may cause serious burns Do not overfill the kettle with shortening If shortening overflows the kettle it could cause serious burns or could cause someone to slip on the floor and be seriously injured Belshaw Bros Inc gt 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 MN 1126EN 5425 6181 624 and 634 Electric Fryers Installation Unpacking the Fryer Installing the Fryer 1 Use a fork lift to transport the shipping crate 1 Make sure the power requirements of the to the work station machine found on the data plate on the back of the heater head assembly match your 2 Break down the shipping crate power source Remove all the packing materials from the fryer These include foam tape brown paper plastic and white protective coating 2 Using a fork lift or pallet jack lift the fryer cabinet and screw each leg in as far as it will go 4 Position the fryer to all fficient Set the fryer cabinet on a flat dry floor on either end of the machine for any equipment you plan to use with it 4 Level the fryer Follow these steps a Check to see if the fryer is level To do Initial Cleaning so place a level acr
20. ceeds 30 minutes the mix will gas off the donuts will lose volume and shape and will absorb too much shortening Use the correct frying temperature The correct shortening temperature for frying is 370 380 188 193 C If the shortening is too hot the donuts will fry too quickly on the outside and will lose volume The donuts may also become dense inside Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 13 Calcu lati ng Correct Water use your own room temperature dry mix temperature desired batter temperature and if Tempe rature you are making yeast raised donuts estimated The following is an example of how to calculate the correct water temperature to use You must Cake Donuts Yeast Raised Donuts o F o C o F o C Room temperature 72 22 2 72 22 2 Dry mix temperature 70 21 1 70 21 1 Total A 142 43 3 142 43 3 Desired batter temperature 75 23 9 80 26 7 x3 x3 x3 x3 Total B 225 71 7 240 80 1 Total B 225 71 7 240 80 1 Total A 142 43 3 142 43 3 Desired water temp for cake donuts 83 F 28 4 98 36 8 Figure from above 98 36 8 Temperature increase during mixing average 30 17 C 30 17 Desired water temperature for yeast raised donuts 68 F 19 8 C Ratios of Plunger Sizes to Temperature Conversion Don ut Weig hts To convert temperatures from Fahren
21. crew 2 1 618 129 Power Distribution Block B 2 10 16 x 7 8 Hex Washer Head Tek Screw 3 2 624 144 Magnetic Contactor 40 Amps C 4 10 16 x 1 2 Hex Slotted Washer Head Tek Screw 4 1 C200 132 Fuse Holder Single Pole D 2 10 SAE Flat Washer 5 2 C200 30A Fuse FRN 5 Amp 6 1 624 6 Buss Bar 7 1 624 140 Mounting Block Neutral Bar 8 1 634 353 Neutral Label 9 1 618 133 Label Control Circuit 10 8 990 0152 Cable Tie TY33M 11 2 990 0504 R4149SF 18 Ga 10 Red Hollingsworth Ring Terminal 12 3 990 0508 SO9615SF 18 Ga Red Hollingsworth Female Slip On Terminal 13 2 990 0561 SO73163SF 22 18 Ga Red Hollingsworth Piggy Back Slip On Terminal 14 1 995 0424 AWG 12 Red 105 C 7 Long 15 1 995 0424 AWG 12 Red 105 C 8 Long 16 1 995 0424 AWG 12 Red 105 C 9 Long 17 1 995 0424 AWG 12 Red 105 C 8 1 2 Long 18 1 995 0424 AWG 12 Red 105 C 10 Long 19 1 995 0424 AWG 12 Red 105 C 12 1 2 Long 20 1 995 0450 AWG 18 Black 105 C 21 Long 21 1 995 0454 AWG 18 Red 105 C 6 1 2 Long 22 1 995 0450 AWG 18 Black 105 C 4 1 2 Long 23 1 995 0454 AWG 18 Red 105 C 4 1 2 Long Belshaw Bros Inc 1750 22 Ave S gt Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 28 MN 1126EN 618L 624 and 634 Fryers 624 1048 PRE WIRE PANEL ASSEMBLY 440 480 VOLT TRANSFORMER BILL OF MATERIAL FASTENERS ITEM QTY PARTNO DESCRIPTION ITEM QTY DESCRIPTION 1 1 618 541 Pre Wire Mounting Panel Assembly
22. d 634 Fryers MN 1126EN 22 FIGURE 2 618L HEATER HEAD ASSEMBLY I9 J I9 Belshaw Bros Inc e 1750 22 Ave S e Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 23 5425 618L 624 and 634 Electric Fryers MN 1126EN FIGURE 6 2 6181 HEATER HEAD ASSEMBLY DESCRIPTION 10 24 x 3 8 Round Head Slotted Machine Screw 4 x 3 16 Blunt Nose Sheet Metal Screw 6 32 x 1 4 Pan Head Slotted Machine Screw 6 x 3 8 Blunt Nose Sheet Metal Screw 5 8 Metal Washer 5 8 18 Jam Nut 5 8 Fiber Washer 10 24 Hex Nut 10 Internal Tooth Lockwasher 10 24 x 3 4 Round Head Slotted Machine Screw 10 24 x 5 8 Round Head Slotted Machine Screw FASTENERS ITEM QTY A 9 B 1 C 4 D 9 E 4 F 4 G 4 H 12 J 12 L 6 M 3 DESCRIPTION Heater Head Case Assembly Pilot Light 250 Volt Red Pilot Light 250 Volt Yellow Thermostat Knob Pilot Light Label Limit Control Protection Shield Limit Control Mounting Bracket Assembly High Temperature Limit Control Thermostat Heater Head Bottom Heater Head Skirt Element Shield Bar Element Shield Spacer Heating Element 208 240 Volt Fryer Heating Element 380 480 Volt Fryer Thermostat Bulb Clip Upper Element Tie Bar Element Shield Push to Reset Label Lower Element Tie Bar Bulb Bracket Clamp Plate Bulb Bracket BILL OF MATERIAL ITEM QTY PART NO 1 1 618L 527 2 1 MK 89 3 1 MK 64 4 1 618 8A 5 1 724G 204 6 1 619L 96 7 1 DR42 607 8 1 FM200 65
23. ed on it 1 Remove the two acorn nuts on the ends of the drain tray hinge shaft 2 Slide the drain tray hinge shaft out of the drain tray mount brackets Lift off the drain tray 4 Remove the bolts and washers that hold the drain tray mount brackets in place Remove the mount brackets Tilt the heater head back and lock it in place 6 Loosen the set screws in the drain valve extension knob on the side of the cabinet Remove the knob 7 Inside the cabinet there is a set collar on the drain valve extension rod Loosen the set screw in the set collar Slide the set collar toward the drain valve Remove the extension rod and the bushing 8 Remove the hole plug from the hole in the opposite side of the cabinet and insert the bushing in its place Install the hole plug in the hole where the bushing was 9 Remove the kettle from the cabinet turn it 180 and put it back in the cabinet 10 Install the extension rod and the drain valve extension knob at the new location To do this reverse the procedure outlined in steps 6 and 7 11 Remove the two drain tray support rests that are mounted on the outside of the cabinet Each support rest is held in place by two hex head machine screws two hex nuts two internal tooth lock washers and two flat washers 12 Install the drain tray support rests on the opposite side of the cabinet Moving the Fryer If you ever want to move the fryer to a different workstatio
24. ed table Refer to the proofer or feed table manual for complete installation and operation instructions Make sure the drain valve is closed Put enough shortening in the kettle to completely cover the heating elements thermocouple and high temperature limit control probe Put shortening in the kettle using one of these methods e Ifyou have a Belshaw Shortening Melter FM attached to the fryer use the FM to melt shortening and transfer it to the kettle See the FM manual 1 Hot shortening causes severe burns e Melt shortening in a pan on the stove and pour it into the kettle e Put solid shortening into the kettle packing it tightly around the heating elements thermocouple and high temperature limit control probe Air spaces can cause the shortening to overheat and catch on fire Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 4 The Heating pilot light will go out if the 9 Ifyou are frying cake or French donuts high temperature limit control breaks the move the cutter into place over the fryer circuit Refer to the cutter manual for complete Note If the high temperature limit control installation and operation instructions does break the circuit push the red reset If you are frying yeast raised donuts using a button on the back of the heater head feed table load proofing clo
25. embly or repair To avoid electrocution or other injury unplug the machine before attempting any cleaning adjustment disassembly or repair Be careful never to get shortening water or other materials on the floor If anything does get spilled on the floor mop it up immediately Materials on the floor can cause people to slip or fall resulting in serious injury or loss of life To prevent unintentional startup and possible fire unplug the machine if there is a local power outage When the power is restored it is safe to plug the machine in again To avoid electrocution make sure that all electrical cords are not frayed or cracked and that they do not pass through any water or shortening Make sure that all electrical cords are routed so that no one will trip over them Preface The 618L 624 and 634 Electric Fryers are designed to fry cake and yeast raised donut products Each must be bolted to a flat dry floor The operator should stand opposite the heater head The operator must work safely at all times and read this manual and follow its instructions and warnings A thorough understanding of how to install maintain and safely operate the fryer will prevent production delays and injuries Heed the following warnings and all other warnings that appear in this manual Make sure the machine is bolted securely to the floor Doing so will prevent the machine from moving tipping or falling which could c
26. er Distribution Block B 2 Magnetic Contactor 40 Amps 2 Fuse Holder Double Pole D 2 Fuse FRN 5 Amp Label Control Circuit Cable Tie TY33M R4149SF 18 Ga 10 Red Hollingsworth Ring Terminal R4142SF 18 Ga 6 Red Hollingsworth Ring Terminal SO9615SF 18 Ga Red Hollingsworth Female Slip On Terminal AWG 8 Red 105 C 7 Long AWG 8 Red 105 C 8 Long AWG 8 Red 105 C 9 Long AWG 8 Red 105 C 6 Long AWG 8 Red 105 C 11 Long AWG 18 Red 105 C 6 Long AWG 18 Black 105 C 6 Long AWG 18 Blue 105 C 5 Long AWG 18 Yellow 105 C 5 Long BILL OF MATERIAL ITEM QTY PARTNO 1 1 618 541 2 1 618 129 3 2 624 144 4 1 C200 30 5 2 C200 30A 6 1 618 133 7 4 990 0152 8 2 990 0504 9 2 990 0502 10 2 990 0508 11 1 995 0391 12 1 995 0391 13 1 995 0391 14 1 995 0391 15 2 995 0391 16 1 995 0454 17 1 995 0450 18 1 995 0451 19 1 995 0456 Belshaw Bros Inc 1750 22 Ave S gt Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 5425 618L 624 and 634 Fryers MN 1126EN 34 634 1049 PRE WIRE PANEL ASSEMBLY 440 480 VOLT TRANSFORMER DESCRIPTION 10 16 x 1 2 Hex Washer Head Tek Screw 10 16 x 5 8 Hex Washer Head Tek Screw 10 16 x 7 8 Hex Washer Head Tek Screw 10 SAE Flat Washer FASTENERS DESCRIPTION ITEM QTY Pre Wire Mounting Panel Assembly A 6 Power Distribution Block B 2 Magnetic Contactor 2 Fuse Holder Double Pole D 2 Fuse FRN 5 A
27. heit to Celsius subtract 32 from F and divide the result The weights given are for donuts without icings by 1 8 For example 212 F 32 1 8 100 C or other toppings They are provided for reference only as weights vary according to the To convert temperatures from Celsius to density of the batter Fahrenheit multiply C by 1 8 and add 32 to the lt F le 100 C x 1 8 32 Plunger Size Donut Weight per x L8 Dozen 5 8 02 142 227 g E ee se mo 1 7 16 10 17 02 283 482 g 1 9 16 14 21 02 397 595 g 1 13 16 19 23 02 539 652 80 267 365 1850 330 165 6 375 190 6 Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 14 MN 1126EN 618L 624 and 634 Electric Fryers 15 335 380 Belshaw Bros Inc gt 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN Electrical Components This appendix explains how to test the continuity of electrical components in your fryer These switch include the toggle switch and the thermostat terminals The appendix also contains a document by the Robertshaw Controls Company the maker of the thermostat we use in the 618L 624 and 634 It explains how to check adjust and recalibrate the thermostat toggle switch Testing the Continuity of the Toggle Switch To avoid the p
28. lshaw com http www belshaw com Contents Sections 1 Installation Unpacking the Fryer Initial Cleaning Installing the Fryer Moving the Fryer Mounting the Drain Tray 2 Operation 3 Cleanin Cleaning the Exterior Surfaces Cleaning the Frying Screen Cleaning the Kettle Removing the Shortening Washing Rinsing Drying 4 _ Troubleshooting po CONDADO Appendixes A Donut Making Helps 13 Tips on Making Quality Cake Donuts 13 Calculating Correct Water Temperature 14 Ratios of Plunger Sizes to Donut Weights 14 Temperature Conversion 14 B Electrical Components 15 Testing the Continuity of the Toggle Switch 15 Testing the Continuity of the Thermostat 16 Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN iii C PartsLists 17 618L Fryer 18 624 Fryer 24 634 Fryer 31 D Wiring Diagrams 37 618L Fryer 6181 4018 Insert 624 Fryer 624 4024 Insert 634 Fryer 634 4050 Insert _ Limited Warranty Insert Figures B 1 Toggle Switch Continuity Test 20 B 2 Thermostat Terminals 21 Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 iv MN 1126EN 618L 624 and 634 Electric Fryers Hot shortening can cause serious burns Make sure that the system and the shortening are cool before attempting any cleaning adjustment disass
29. lve Do not use a plastic container If the water is not cool enough the container will melt possibly causing you to be burned and causing cleaning solution to get on the floor Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 8 MN 1126EN 618L 624 and 634 Electric Fryers Troubleshooting If you have a problem with your fryer that you cannot solve call your dealer or another qualified technician If your dealer cannot help you please call Belshaw Bros at 206 322 5474 When you call please specify the following e The model name of the machine e The serial number of the machine e The voltage phase and cycle of the machine CAUTION If you perform repairs yourself or have them performed by anyone other than a service technician authorized by Belshaw Bros you do so at your own risk Disconnect the machine from the power source before disassembling repairing or wiring Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 9 THE FRYER WILL NOT TURN OR HEAT Possible Causes What To Do The on off switch is not in the ON position Move the on off switch to the ON position The on off switch is located inside the fryer cabinet on the right hand side The thermostat is not turned on Turn the thermostat knob to a setting
30. mp Label Control Circuit Transformer 240 V x 120 V Jumper Marathon 2 Cable Tie TY24M R4149SF 18 Ga 10 Red Hollingsworth Ring Terminal R4142SF 18 Ga 6 Red Hollingsworth Ring Terminal SO9615SF 18 Ga Red Hollingsworth Female Slip On Terminal SF20752SF 18 Ga 6 Red Hollingsworth Flanged Spade Terminal AWG 8 Red 105 C AWG 18 Red 105 C AWG 18 Red 105 C 15 Long AWG 18 Black 105 C AWG 18 Black 105 C 16 1 2 Long AWG 18 Blue 105 C 5 Long AWG 18 Yellow 105 C 5 Long BILL OF MATERIAL ITEM QTY PARTNO 1 1 618 541 2 1 618 129 3 2 624 144 4 1 C200 30 5 2 C200 30A 6 1 618 133 7 1 C400G 295 8 2 990 0165 9 6 990 0150 10 2 990 0504 11 2 990 0502 12 2 990 0508 13 4 990 510 14 6 995 0391 15 1 995 0454 16 1 995 0454 17 1 995 0450 18 1 995 0450 19 1 995 0451 20 1 995 0456 Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 35 MN 1126EN 5425 618L 624 and 634 Electric Fryers FIGURE 2 634 HEATER HEAD ASSEMBLY EM STANY Belshaw Bros Inc 1750 22 Ave 5 e Seattle WA 98144 gt Phone 206 322 5474 e Fax 206 322 5425 36 MN 1126EN 618L 624 and 634 Fryers FIGURE 6 6 634 HEATER HEAD ASSEMBLY BILL OF MATERIAL FASTENERS ITEM QTY PARTNO DESCRIPTION ITEM QTY DESCRIPTION 1 1 634 668 Heater Head Case Assembly A 10 10 24 x 3 8 Round Head Slotted Machine
31. n follow this procedure 1 Turn off the fryer and disconnect it from the power source 2 Allow the machine and the shortening to cool Do not touch hot shortening It can cause serious burns 3 Remove the shortening from the fryer as explained in Removing the Shortening in Section 3 To avoid burns falls other injury or death never attempt to move the fryer when it has shortening or other liquid in it Thoroughly clean and dry the floor if shortening is spilled Materials on the floor can cause people to slip or fall resulting in serious injury or loss of life 4 Remove the bolts that secure the fryer to the floor 5 Using a fork lift transport the machine to the new workstation 6 Level the fryer bolt it to the floor and connect it to the power source as explained in Installing the Fryer above Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 618L 624 and 634 Electric Fryers 5425 2 MN 1126EN 13 Install the drain tray mount brackets removed in step 4 on the opposite side of the fryer 14 Put the drain tray in place so its holes line up with the holes in the mount brackets 15 Slide the drain tray hinge shaft through the holes in the mount brackets and the drain tray 16 Tighten the acorn nuts removed in step 1 on the ends of the drain tray hinge shaft Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98
32. n valve put another large metal container under the drain valve and open the drain valve again Do not allow the cleaning solution to overflow the container Cleaning solution will get on the floor and if the solution is not cool enough you may be burned Do not allow the water to overflow the container Water will get on the floor and 7 When the draining is complete close the drain valve burned 8 Carefully carry the container s to the sink 6 When the draining is complete close the and slowly pour the solution into the sink drain valve 7 Carefully carry the container s to the sink and slowly pour the water into the sink Thoroughly clean and dry the floor if cleaning solution is spilled Liquid on the floor can cause serious injury or loss of life Thoroughly clean and dry the floor if water Rinsi is spilled Water on the floor can cause serious injury or loss of life 1 Carefully pour clean hot water into the kettle up to the normal level of the Drying shortening If the cleaner you have used requires that you add a neutralizer do so now Dry the inside of the kettle thoroughly using a soft cloth 2 Allow the water to sit for 5 10 minutes Then allow it to cool to the touch Dry the kettle thoroughly Moisture causes hot shortening to spatter which may cause serious injury 3 Place a large metal container under the drain va
33. o drain into the Shortening Filter or metal container 5 If you are using a metal container watch it to make sure the shortening does not overflow If the container becomes full close the drain valve put another metal container under the drain valve and open the drain valve again Do not allow the shortening to overflow the containers Shortening will get on the floor and if the shortening is not cool enough you may be burned Thoroughly clean and dry the floor if shortening is spilled Shortening on the floor can cause serious injury or loss of life 6 If you have drained the shortening into a metal container and you wish to re use the shortening set the container of shortening aside Place another suitable container under the drain valve 7 Brush accumulated carbon from the heating elements Accumulated carbon causes corrosion and poor heat recovery Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 e Phone 206 322 5474 e Fax 206 322 MN 1126EN 7 5425 618L 624 and 634 Electric Fryers 6 Watch the container to make sure the 4 Open the drain valve and allow the water to cleaning solution does not overflow If the drain into the container container becomes full close the drain 5 valve put another large metal container under the drain valve and open the drain valve again Watch the container to make sure the water does not overflow the container If the container becomes full close the drai
34. oss the top of the fryer cabinet Clean your fryer before using it Wipe the inside of the kettle with a soft damp cloth Dry the b If the fryer is not level lift the fryer kettle thoroughly using a fork lift or pallet jack and turn the legs to adjust them c Using the fork lift or pallet jack lower the fryer to the floor Be sure that all the To avoid electrocuting yourself or legs rest on the floor when the fryer is damaging the machine never allow water level steam cleaning solution or other liquid to 5 Bolt the fryer to the floor The foot of each enter the heater head or the electrical box leg has two holes in it for this purpose To avoid serious burns other injury or death make sure the fryer is securely fastened to the floor so it will not tip or fall over Never let water and hot shortening come in contact with each other Moisture causes hot shortening to spatter which may cause serious injury Prior to use make sure the kettle and any other parts you have washed are dry 9 Connect the fryer to a properly grounded power source Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 1 Mounting the Drain Tray If you ever want to mount the drain tray on the opposite side of the fryer follow the steps below You cannot move the drain tray if your fryer has a Belshaw Shortening Melter FM mount
35. ossibility of electric shock disconnect the machine from the power source before testing 1 Disconnect the machine from the power source Figure B 1 Toggle Switch Continuity Test 2 Disconnect the terminal wires from the switch 3 Obtain a continuity tester or a volt ohm meter If neither of these instruments is available make a continuity tester using a battery and a bulb See Figure B 1 4 Connect the wires of the continuity tester to the switch terminals as shown in Figure B 1 and test the switch in the ON and OFF positions The switch should show continuity only when in the ON position Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 16 MN 1126EN 618L 624 and 634 Electric Fryers setting of the thermostat until it does Then recalibrate the thermostat according to the manufacturer s instructions If the indicator or Testing the Continuity of the Thermostat light will not go off at any setting or recalibration then the thermostat is defective B terminals To avoid the possibility of electric shock disconnect the machine from the power source before testing 1 Disconnect the machine from the power supply 2 Disconnect the terminal wires from the thermostat 3 Connect the continuity tester across the B terminals indicated in Figure B 2 This set of contacts should be closed whenever the thermostat is on To test
36. patula scrape the sediment and any remaining shortening through the drain valve 10 Close the drain valve 11 If your fryer has a Belshaw Shortening Melter FM connected to it install the plug into the reservoir nipple Washing 1 Carefully pour hot water into the kettle up to the normal level of the shortening Add trisodium phosphate or another appropriate cleaner 2 Scrub the inside of the kettle Do not use any abrasive cleaners or scrapers To avoid being burned be very careful as you work with hot cleaning solution Never put your hands in the solution Wear gloves and long sleeves in case any solution splashes 3 Allow the cleaning solution to cool to the touch 4 Place a large metal container under the drain valve Do not use a plastic container If the cleaning solution is not cool enough the container will melt possibly causing you to be burned and causing cleaning solution to get on the floor 5 Open the drain valve and allow the cleaning solution to drain into the container 3 Place a Belshaw Shortening Filter or a large metal container under the drain valve of the fryer Do not use a plastic container If the shortening is not cool enough the container will melt possibly causing you to be burned and causing shortening to get on the floor 4 Open the drain valve by turning the drain valve extension knob on the side of the fryer cabinet Allow all the shortening t
37. replacement parts When you do please provide electrical information about your fryer Some of the part numbers vary according to the voltage phase and cycle of the machine The parts lists and assembly drawings are meant as guides Because Belshaw constantly improves its products parts lists and assembly drawings may not reflect the most recent design changes Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 Fax 206 322 5425 18 MN 1126EN 618L 624 and 634 Electric Fryers 6IBL FINAL ASSEMBLY 01 FIGURE Belshaw Bros Inc gt 1750 22 Ave 5 gt Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 MN 1126EN 5425 618L 624 and 634 Electric Fryers FIGURE 6 1 6181 FINAL ASSEMBLY BILL OF MATERIAL ITEM QTY PART NO DESCRIPTION 28 1 624 40 Drain Nipple 29 1 618L 98 Drain Valve Extension Knob 30 1 618L 516 Extension Rod Assembly 31 1 FT 100 50 Set Collar 32 1 Plastic Insulating Bushing 33 1 618 128 Label Ground 34 1 618 131 Ground Lug 35 1 EMT Locknut 36 1 MDD 459 Label Warning 37 1 618L 105 Label Warning Cutter Mounting 38 4 624 143 Adjustable Leg FASTENERS ITEM QTY DESCRIPTION A 1 8 x 3 8 Slotted Round Head Sheet Metal Screw B 8 1 4 20 x 5 8 Hex Head Machine Screw 1 10 24 x 1 1 4 Socket Head Cap Screw D 2 10 16 x 7 8 Hex Washer Head Tek Screw E 2 10 16 x 5 8 Hex Washer Head Tek Screw F 6
38. start with the thermostat in the OFF position Then turn the thermostat up until you hear a distinct click at about the 175 F 79 C setting At this time there should be continuity across the B terminals A terminals Figure B 2 Thermostat Terminals 4 Connect the continuity tester across the A terminals indicated in Figure B 2 Start with the thermostat in the OFF position and turn the thermostat up until you hear a distinct click If there is no continuity the indicator or light does not come on proceed to step 5 5 With the continuity tester still connected turn the thermostat knob to OFF and remove the knob There is an adjusting screw in the center of the knob stem Turn it counter clockwise until there is continuity If there is no continuity the indicator or light does not come on then the thermostat is defective If there is continuity proceed to step 6 6 Immerse the thermostat sensing bulb in a pan of boiling water and set the thermostat at about 212 F 100 C The continuity tester s indicator or light should go off If the indicator or light does not go off increase the temperature Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 17 C Parts Lists The following pages contain lists of the parts that make up the 618L 624 634 Fryers IMPORTANT You can use the parts lists to order
39. t Rest Rear Drain Tray Support Rest Front Snap Bushing Heyco 2087 1 1 4 to 1 Reducing Washer Hole Plug Heyco 2674 Kettle Assembly Drain Valve MN 1126EN BILL OF MATERIAL 624 1044 or 624 1046 or 624 1048 or 624 1049 618 161 624 1052 or 624 1052SS 618 540 618L 103 EP18 24 140 618 116 634 619 618 17 634 63 634 59 634 75 634 60 624 1515 240 624 1042 624 1033 624 1043 618L 23 618 37 624 1003SS 624 7 624 38 624 39 624 1000SS 624 11 WN tu PP NFP ITEM QTY PART NO 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 624 1044 PRE WIRE PANEL ASSEMBLY U L BILL OF MATERIAL DESCRIPTION 10 16 x 1 2 Hex Washer Head Tek Screw 10 SAE Flat Washer FASTENERS ITEM QTY 8 A B DESCRIPTION Pre Wire Mounting Panel Assembly Circuit Breaker 30 Amps Circuit Breaker 15 Amps Circuit Breaker Interior Magnetic Contactor Jumper Marathon SPA 409 2 Red 10 Ga AWM MTW 6 Long Red 10 Ga AWM MTW 24 Long Wire Tie TY24M PART NO 618 541 624 136 624 137 624 138 624 144 990 0165 995 0402 995 0402 990 0150 QTY 1 aon A NF gt 624 1046 PRE WIRE PANEL ASSEMBLY CSA AND 208 236 VOLT EXPORT ITEM 1 00 10 tn FW WN DESCRIPTION 10 16 x 1 2 Hex Washer Head Tek Screw 10 16 x 5 8 Hex Washer Head Tek Screw
40. te Conduit 1 x 90 Sealtite Connector Drain Tray Hinge Shaft Drain Tray Support Rod Drain Tray Assembly Frying Screen Drain Tray Support Rest Rear Drain Tray Support Rest Front Snap Bushing Heyco 2087 1 1 4 to 1 Reducing Washer Hole Plug Heyco 2674 Kettle Assembly Drain Valve MN 1126EN BILL OF MATERIAL 618 1042 or 618 1043 or 618 1044 or 618 1048 618 161 618L 1044 or 618 1044SS 618 540 618L 103 EP18 24 140 618 116 634 619 618 17 634 63 634 59 634 75 634 60 618L 1515 240 618L 1045 618L 1023 618L 1039 618L 23 618 37 618L 1003SS 618L 7 624 38 624 39 618L 1000SS 624 11 nA aoe Ln PNP ee ITEM QTY PART NO 1 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 618 1042 PRE WIRE PANEL ASSEMBLY U L BILL OF MATERIAL FASTENERS ITEM QTY PARTNO DESCRIPTION ITEM QTY DESCRIPTION 1 1 618 541 Pre Wire Mounting Panel Assembly A 8 10 16 x 1 2 Hex Washer Head Tek Screw 2 2 624 136 Circuit Breaker 30 Amps B 4 10 SAE Flat Washer 3 1 624 137 Circuit Breaker 15 Amps 4 1 624 138 Circuit Breaker Interior 5 2 624 144 Magnetic Contactor 6 1 990 0165 Jumper Marathon SPA 409 2 7 4 995 0402 AWG 10 Red 105 C 6 Long 618 1043 PRE WIRE PANEL ASSEMBLY CSA AND 208 236 VOLT EXPORT 21 BILL OF MATERIAL FASTENERS ITEM QTY PAR
41. that is high enough to make the Heating pilot light come on The high temperature limit control switch has Press the red reset button on the back of the heater been tripped head WARNING Before doing any of the following turn off the machine and allow the shortening to cool The primary power distribution circuit breaker Flip the circuit breaker The circuit breaker is has been tripped visible through an access cutout in the electrical box The electrical box is inside the cabinet in the back A fuse is blown Replace the fuse THE HEATING ELEMENTS FAIL TO MAINTAIN THE PROPER TEMPERATURE Possible Causes What To Do Before doing any of the following turn off the machine and allow the shortening to cool The thermostat is out of adjustment Re calibrate the thermostat See Appendix B Electrical Components The thermostat is defective Replace the thermostat Sediment has accumulated around the Remove the shortening from the fryer as explained thermostat bulb in Section 3 Cleaning Remove the sediment from the thermostat bulb Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 10 MN 1126EN 618L 624 and 634 Electric Fryers THE HEATING ELEMENTS WILL HEAT The fryer s circuit breaker has been tripped Press the red reset button on the back of the heater head The high temperature limit control switch has Press the red reset bu
42. thoroughly Moisture causes hot shortening to spatter which may cause serious injury To avoid electrocuting yourself or damaging the machine never allow water steam shortening cleaning solution or any other liquid to enter the electrical box or 4 Check the fr ying CH to make sure ke the heater hend metal is flaking off of it If the screen is flaking replace it immediately so you do not get metal particles in your product Cleaning the Kettle There are four basic steps to cleaning the kettle removing the shortening washing rinsing and drying You must perform all four steps and perform them in the order listed Cleaning the Exterior Removing the Shortening To avoid being burned in an explosion never use any flammable materials for cleaning Surfaces 1 Clean the polished and painted surfaces of the fryer with a soft damp cloth Use a non To avoid being burned or electrocuted abrasive cleaner to remove any discoloration disconnect the fryer from the power source before cleaning it 2 Polish these surfaces with a soft dry cloth 1 Disconnect the machine from the power Source 2 Let the shortening cool to 100 F 38 C Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 e Phone 206 322 5474 Fax 206 322 5425 6 MN 1126EN 618L 624 and 634 Electric Fryers 8 Tilt the heater head assembly out of the fryer and lock it in place 9 Using a non abrasive non metallic s
43. ths on the feed table Refer to the feed table manual for complete installation and operation instructions 8 Wait for the shortening to reach the desired temperature CAUTION To avoid serious burns when the fryer is operating do not touch the flue exhaust To ayoid damaging the machine do not operate the conveyor until all the shortening has melted manifold stacks gas burners or any part of the fryer that is in contact with hot shortening Keep clear from the area above the flue outlet 10 Continue supplying shortening to the kettle as required Keep the kettle filled up to the Oil Level marks on the side 11 When you are done frying donuts move the on off switch to the OFF position Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 5 Cleaning 3 For your safety observe the following warnings Cleaning the Frying Screen throughout the entire cleaning process 1 Inasink or a dishwasher wash the frying screen using warm water and mild detergent Do not use an abrasive cleaner or scraper Thoroughly clean and dry the floor if shortening water or other materials are spilled Materials spilled on the floor can 3 Dry the frying screen thoroughly using a cause serious injury or loss of life soft cloth before you use it again 2 Rinse the frying screen in clear water Dry the frying screen
44. tton on the back of the heater been tripped head Before doing any of the following turn off the machine and allow the shortening to cool Replace the contactor A heating element is defective Replace the defective heating element The contactor is defective The high temperature limit control is defective Replace the high temperature limit control The thermostat is out of adjustment Re calibrate the thermostat See Appendix B Electrical Components The thermostat is defective Replace the thermostat Belshaw Bros Inc gt 1750 22 Ave S Seattle WA 98144 gt Phone 206 322 5474 gt Fax 206 322 5425 618L 624 and 634 Electric Fryers MN 1126EN 11 Appendixes Donut Making Helps Electrical Components Parts Lists Wiring Diagram m OU gt Limited Warranty Belshaw Bros Inc e 1750 22 Ave S Seattle WA 98144 e Phone 206 322 5474 gt Fax 206 322 5425 12 MN 1126EN 618L 624 and 634 Electric Fryers Donut Making Helps If the shortening is too cold the donuts will spread too rapidly will form large rings will tend to crack open will be too light in appearance and will absorb too much shortening Maintain the proper shortening level We recommend a distance of 1 1 4 between the cutter and the shortening If the shortening is too deep the donuts may not turn over when they reach the turner causing them to cook unevenly If the shortening is too shallow

Belshaw Brothers 634 User's Manual

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