Banner Micro-Amp MA3 User's Manual
Contents
1. 1 inch 25mm long supplied with RS8 socket Longer lengths of mounting track may be supplied on a quote basis Dimensions TR 100 Mounting Track 2 00 3 16 x 5 8 Slot 4 8mm x 15 9mm 2 4 61 0mm T 17 8mm MPS 15 and MPS 15 230 Power Supplies The MPS 15 Series power supplies are designed specifically to supply power for the Banner MICRO AMP series amplifiers and logic modules They are constructed on small PC boards that are track mountable for compatibility with other track mounted MICRO AMP components The MPS 15 includes a socket for a MICRO AMP amplifier or logic module having current sinking NPN output The combination of an MPS 15 series power supply and a MICRO AMP module makes a complete and compact sensing and or control system A built in 5 amp rated SPDT output relay is supplied for easy interfacing to an external load or circuit Its action is controlled by the outputs of a MICRO AMP module which is plugged into the on board module socket A switch on the PC board selects which module output normally open or normally closed will activate the relay Two models are available Model MPS 15 is for 120V ac operation Model MPS 15 230 is for 220 240V ac power Up to three MICRO AMP modules may be powered by one MPS 15 or MPS 15 230 power supply A 4 inch 10cm long mounting track is included with each supply Optional 6 inch 15cm track model TR100 6 neatly acco2. 64 FAX applications 763 544 3573
3. MICRO AMP System MA3 and MA3P Modulated Amplifiers the photoelectric specialist Banner MICRO AMP modules MA3 and MA3P are modulated amplifiers designed for use with the miniature SP100 Series remote sensors Miniature photoelectric sensors suchas the SP100s have traditionally been used as non modulated devices with very limited response These specially engineered amplifiers bring about a dramatic improvement in the optical performance of miniature remote sensors MICRO AMP modules are powered by 10 to 30 volts dc and feature the patented Banner Alignment Indicator Device AID signal strength LED Sensor sensitivity is adjustable via a top mounted GAIN potentiometer Model MA3 has complemen tary current sinking NPN outputs model MA3P has complementary current sourc ing PNP outputs Circuitry is epoxy encapsulated and enclosed in a tough molded VALOX housing Connections may be made to the MICRO AMP via the optional RS8 socket wiring base or the module may be mounted directly to a printed circuit board see page 3 The small size and the slim ribbon style connecting cable of SP100 Series sensors make it possible to use photoelectrics in many situations previously thought to be impractical or even impossible MICRO AMP Model MA3 Specifications ADJUSTMENT GAIN adjustment single turn potentiometer just with small flat bl iver SUPPLY VOLTAGE 10 to 30V de at less than 20 milliamps ex ust with small flat blade screwd
4. as sembly A hold down screw keys the correct polarity of the module RS8K Socket The RS8K is a kit of parts that comprise the socket portion of the RS8 assembly It is used to provide a socket for MICRO AMP modules that are installed onto printed circuit boards The RS8K consists of a molded socket block and 8 individual socket pins A nylon screw is included to affix the socket block to the PC board The drill size for the pins is 50 070 1 8mm Drill pattern dimensions are included Mounting Track wat Di Track Model mension TR100 1 1 25mm TR100 4 4 10cm TR100 6 6 15cm TR100 12 12 30cm Minimum number of slots Dimensions MA3 and MA3P shown with RS8 Wiring Socket Hold Down Screw Ensures correct contact polarity horas Output Indicator LED 2 4 61 0mm S 0 25 4mm Gain Adjust Wire Connection Block 2 Supplied with RS8 1 5 ea Model RS8 Socket Assembly PVC Mounting Track Supplied with RS8 04 Dia 8 Pins MICRO AMP module pin configuration Bottom View TR100 1 TR100 4 4inch 100mm long supplied with MPS 15 series power supply TR100 6 6inch 150mm long TR100 12 12 inch 300mm long PVC mounting track for MICRO AMP components is available in 6 and 12 inch lengths for systems which use multiple components For example a 6 inch length will accomodate one MPS 15 power supply plus two additional RS8 sockets with modules
5. at the MA3P has complementary PNP outputs in place of the MA3 s NPN configuration OUTPUT two PNP transistors complementary outputs one normally open light operate and one normally closed dark operate 150 mil liamps maximum each output Saturation voltage is less than 1V dc at 10 milliamps Off state leakage current is less than 1 microamp SP100C Hookup Diagram MA3P Amplifier SP100CCF SP100D SP100DB SP100E R LED S LED White M A 3P Shield Yellow a 8 Amplifier Pr a RS8 Socket PT Red Printed in USA 03340F3G Sensors for use with MA3 and MA3P Modulated Amplifiers Temperature range for all miniature modulated remote sensors is 0 to 70 degrees C 32 to 158 degrees F Sensors are epoxy encapsulated and optics are hermetically sealed Models Dimensions SP100E amp SP100R Range 8 inches 20cm Beam infrared 880nm Effective beam 05 inch 1 3mm diameter 50 12 7mm 15 3 8mm 20 5 1mm 125 Dia Mounting Hole 40 eee 6 Foot Cable J co 3 2mm 10 2 5mm 125 3 2mm Cable all 6 foot lengths SP100E 2 wire ribbon cable white green SP100R 3 wire ribbon cable red black yellow SP100D DB C CCF 5 wire ribbon cable white green red black yellow See hookup drawing SP100D SP100DB Excess Gain Beam Pattern OPPOSED Mode Sensors SP100E and SP100R mini
6. ature opposed sensors have a slim right angle design which allows them to be mounted in very tight locations The thin flexible rib bon cable which exits from one corner may be run in any direction away from the sensing point The SP100E and R have a wide beam angle for forgiving line of sight alignment Alignment is easily made exact and monitored using the AID LED on the MICRO AMP module SP100E R 4 6 a LN 0N OPPOGED DISTANCE INCHES DISTANCE DIFFUSE Mode Sensors Models SP100D and SP100DB are general purpose miniature diffuse sensors which detect the reflection of their own light from the surface of an object The SP100D is a right angle design which is generally held in place using a 4 3mm screw The SP100DB B Barrel is an in line threaded barrel which typically mounts through a 3 8 10mm diameter hole using the lock nuts which are sup plied The optical response characteristics of these two sensors are identical 55 14 0mm 11 2 8mm 125 Dia Mounting Hole 25 6 4mm 125 3 2mm 6 Foot Cable u 6 4mm q6 Foot Cable 3 8 32 Thread 75 19 1mm 33 Dia 8 4mm SP100D SP100DB Range based on 99 rotectmce shto tect card 0 3 5 d 12 0i IN DISTANCE TO 90A WHITE TEST CARD INCHES SP100C SP100CCF CONVERGENT Mode Sensors Models SP100C and CCF are ideally suited to applications where depth of field is critica
7. l The emitter and receiver are both directed at a point 0 1 inch 2 5mm ahead of the front surface An aperture is included which when attached nar rows the depth of field see curves below This is particularly useful when it is necessary to detect an object while ignoring another object or a surface just a fraction of an inch farther away The high excess gain at the focus allows detec tion of objects of low reflectivity The SP100C and CCF differ only in housing style Model SP100C is for general application Model SP100CCF is used where a narrow profile is important for mounting 125 Dia 3 2mm Mounting Hole 04 j 1 02mm Pa 10 2mm 30 7 6mm perture 177 4 5mm ZS 6 Foot Cable 093 Dia 2 4mm Mounting Hole 19 lamm 38 9 7mm 01 Peon 30 7 6mm Aperture 70 17 8mm 1000 SP100C SP100CCF C SP100C CCF Range teased or HOS redlectanne mabata lacr cand Mhon patre without apertsto h epenre e 15 3 i 7 1N IN DISTANCE TO 90 WHITE TEST CARD INCHES DISTANCE MICRO AMP System Accessories RS8 Socket The RS8 socket is the most fre quently used means of mount ing and wiring a MICRO AMP module It consists of a socket with two four terminal connec tion strips all wired together onto a PC board The PC board assembly slides into a 1 inch 25mm long PVC track which is used to mount the entire
8. modates the MPS 15 Series PC board plus the PC boards of two additional RS8 sockets to form a complete three module MICRO AMP sensing logic system See Mounting Track infor mation page 3 Do not plug MICRO AMP modules with PNP current sourcing outputs P suffix into the socket on the MPS 15 or MPS 15 230 power supply Other MICRO AMP Modules Modulated Amplifier Logic Functions Used with Input Full Description MA3A YES NONE ON OFF Banner SPIOOFF modu lated fixed field sensor Banner catalog or data sheet 03523 MA3 4 and MA3 4P YES NONE ON OFF Banner high performance remote sensors Banner catalog or data sheet 03341 MA4 2 MA4G MA4L MA5 MICRO AMP logic modules are designed to accept the output signal from a MICRO AMP amplifier and process that signal for a required logic function MICRO AMP logic modules themselves contain no amplifier ONE SHOT 4 input logic gate AND NOR X NOR Latch or alternate action flip flop ON delay or OFF delay Switches contacts or NPN current sinking output of de sensors or amplifiers including Banner MULTI BEAM MAXI BEAM VALU BEAM MINI BEAM and ECONO BEAM sensors plus MAXI AMP and MICRO AMP modules Banner catalog or data sheet 03350 Banner catalog or data sheet 03351 Banner catalog or data sheet 03352 Banner catalog or data sheet 03353 MPC3 for printed circuit b
9. oard mounting NONE ON OFF Banner SP100 Series min iature modulated remote sensors Banner catalog or data sheet 03336 WARNING nmicro amp Systems do NOT include the self checking redundant circuitry necessary to allow their use in personnel safety applications A sensor or amplifier failure or malfunction can result in either an energized or a de energized output condition Never use this product as a sensing device for personnel protection Its use as a safety device may create an unsafe condition which could lead to serious injury or death Only MACHINE GUARD and PERIMETER GUARD Systems and other systems so designated are designed to meet OSHA and ANSI machine safety standards for point of operation guarding devices No other Banner sensors or controls are designed to meet these standards and they must NOT be used as sensing devices for personnel protection WARRANTY Banner Engineering Corporation warrants its products to be free from defects for one year Banner Engineering Corporation will repair or replace free of charge any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period This warranty does not cover damage or liability for the improper application of Banner products This warranty is in lieu of any other warranty either expressed or implied Banner Engineering Corp 9714 10th Ave No Minneapolis MN 55441 Telephone 763 544 31
10. river clusive of load 10 maximum ripple INDICATOR exclusive Banner Alignment Indicator Device AID system light LED indicator wh th sees OUTPUT CONFIGURATION two open collector NPN current Jsystemi ee ated indicator whenever the ESE PSIS a f its own modulated light source and pulses at a rate proportional to the sinking transistor solid state switches one normally open light t th of th ived light signal operate and one normally closed dark operate 150 milliamps maxi sia ates oe ae DnA i mum each output Saturation voltage less than 0 5V dc at 10 milliamp CONST RECTION oe totally encapsulated plug in package with load Off state leakage current less than 1 microamp molded VALOX housing Gold flashed connection pins RESPONSE SPEED 1 millisecond ON and OFF ery ae perenne to 2 to to REPEATABILITY 0 3 millisecond 9 cee cere egtees F SENSOR LEAD LENGTH 15 feet 4 5 m maximum A Dimension Drawing appears on page 3 Functional Schematic MA3 Amplifier Hookup Diagram MA3 Amplifier SP100C SP100CCF 10 to s0ve6 SP100D SP100DB SP100E R Light Operate Dark Operate Shield Yellow PT Black 10 to 30V de PT Red de common Model MA3P PNP current sourcing output Model MA3P has the same specifications and performance as the MA3 amplifier except th
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