Banner American Products Wireless Network User's Manual
Contents
1. x 2 Settings Control Panel E Network and Dial up Connections ig Make New Connection oF Search 3 Printers c Banner Dial C Help A Taskbar amp Start Menu l Local 4rea Connection Local Area Connection Shut Down Click Start gt Network and Dial up Connections gt Local Area Connection Local Area Connection Properties General Sharing Connect using Be Intel R PRO 100 VE Network Connection Components checked are used by this connector Client for Microsoft Networks File and Printer Sharing For Microsoft Networks Internet Protocol Install Uninstall Description Transmission Control Pretacal Intermet Protocol The default Wide area network protocol that provides communication across diverse interconnected networks W Show icon in taskbar when connected Choose Internet Protocols TCP IP and click Properties noxe 6 0 Sr s Gr e Click Properties SureCross DX80 Wireless Devices Changing IP Address in Windows 2000 Default IP Address 192 168 0 1 Local Area Connection Status General Connection Connected 06 06 07 100 0 Mbps Status Duration Speed Sent am Hecerved L 7564 20 706 Internet Protocol TCP IP Properties General fou can get IP settings assigned automatically if y2. FlexPower BATTERY CONSERVATION CYCLE ON PLN EE 4 Li gt FlexPower SUPPLY Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 41 POWER CONSUMPTION TIME TT115E Enhancing monitoring or control in legacy process environments is now simple and affordable Banner SureCross Nodes and Gateways can be easily deployed wherever additional monitoring is desired without hardwiring and conduit Control capabilities featuring Banner sensors and a wide range of industrial communication protocols can also be added 10 Process Control and Monitoring The Versatile Robust Wireless Network Designed for Process Applications Monitoring and control in processing applications are limited only by imagination From tank levels to line pressure from temperature to voltage anywhere along the line the versatile SureCross Wireless Network can be deployed scaled and redeployed Adding new Nodes or establishing multiple networks within the same environment is turnkey Bidirectional transmission with reliable performance capabilities make SureCross the first robust wireless network suited for a host of process applications The SureCross Wireless Network features a configurable default output condition that defines what happens if the system loses the RF signal This unique network characteristic lets you define
3. BANNER more sensors more solutions Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com SureCross wireless from the most reliable name in sensing Contents SureCross Sensing Unplugged SureCross Advantages System Overview Process Control and Monitoring Factory Automation Agriculture and Water Management Traffic Monitoring and Control Commercial and Consumer Monitoring SureCross Options SureCross Configuration SureCross Configured Kits SureCross Gateway and Node Models SureCross Accessories SureCross Antenna Options SureCross Specifications and Dimensions canes of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e When the world thinks of sensors it thinks of Banner With more than 17 000 photoelectric ultrasonic and vision sensors and safety products available worldwide Banner is the most innovative most experienced name in sensors For simple to complex applications Banner has more sensor solutions than any other manufacturer The innovation leader with more than 40 years of sensor development and application expertise Banner understands the challenges of sensing in manufacturing and process industries Banner has m
4. Banner has the right sensors bo automate ist Wei nici quur Hn QN C Vision Sensors b ocu d ed umi RD Poi m um em wo umm eus E REGRESAR MAE RA Aud 18 b h Qeon CIE asm E b Rau Ped egredere EX Um Her arm and 56 EI un Iu Faas Pee nei Pease a onn lee mi LL gano EE AG T Rom oe LU eel ge CAD 3o cue mh ba mss ee gt iSelect photoelectrics Sa Literature amp Resources 1 arm non d FIE ee 7 BE ii H PeF rerom bi Sig fl als 2 R a m mms ron n BANNER Banner Engineering Corp 9714 Tenth Avenue North Minneapolis MN 55441 U S A Phone 763 544 3164 Fax 763 544 3213 bannerengineering com email sensors bannerengineering com 1 888 3 SENSOR 1 889 0 0 0 6 PRINTED IN U S A Copyright 2007 Banner Engineering Corp P N 131620 iKnow D wireless Typical IP Address 192 168 0 2
5. FlexPower Nodes DX80N9X2W2N2T DX80N9X2S2N2T DX80N2X2W2N2T DX80N2X2S2N2T DX80N9X2WOPOR DX80N9X2SOPOR DX80N2X2WOPOR DX80N2X2SOPOR DX80N9X2W2N2M4 DX80N9X2S2N2M4 DX80N2X2W2N2M4 DX80N2X2S2N2M4 DX80N9X2S0P0Z0 DX80N2X2S0P0Z0 Frequency 900 MHz 2 4 GHz 900 MHz 2 4 GHz 900 MHz 2 4 GHz 900 MHz 2 4 GHz Antenna Internal Discrete External 4 N amp 40UT sourcing sourcing Internal External Internal Ey Discrete Analog External 2IN amp 20UT 2IN amp 20UT sourcing sourcing 0 20 0 20 mA Internal External Antenna Internal Discrete 41 amp 4001 sourcing sourcing External Internal External Internal Discrete Analog 21 amp 20UT 2lN amp 20UT sourcing sourcing 0 20 mA 0 20 mA External Internal External Configurable switched power Internal Discrete Analog outputs provide External 2lN amp 20UT 2 IN sensor actuation sinking NMOS voltage up to Internal 24V dc from the FlexPower supply External 1 0 Antenna Internal Discrete External 8 Internal External Internal External wire RTD Internal External Internal Discrete Analog External 2IN amp 20UT 4 IN sinking NMOS 0 20 mA External M GAGE Internal Internal sensor internal battery multi year life Internal Thermocoup
6. address automatically Use the following IP address IP address 192 168 0 2 Subnet mask 255 255 255 0 Default gateway Use the following DNS server addresses Preferred DNS server CEN Write down the existing address of your PC before changing it Alternate DNS server Choose Use the following IP Address Change the IP Address to 192 168 0 2 Change the Subnet Mask to 255 255 255 0 Log e Click OK 02007 Banner Engineering Corp 9714 Tenth Avenue North Minneapolis MN 55441 USA 763 544 3164 Fax 763 544 3213 Toll Free 1 888 3 SENSOR 1 888 373 6767 www bannerengineering com training Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com IKnow wireless SureCross DX80 Wireless Devices Changing IP Address in Windows NT Default IP Address 192 168 0 1 Typical IP Address 192 168 0 2 Ez Control Panel 4 Windows Workstatic Multimedia ODBC Data Click Start gt Settings gt Control Panel Double click the Network icon Microsoft TCP IP Properties TCP IP Fratacal 5 Etherlink IIl Adapter g 192 168 D 2 p55 255 255 0 Write down the existing address of your PC before changing it e Click the Protocols tab gt TCP IP Protocol gt Properti C
7. alarm is sent if the system fails enabling the staff to take action in the case of a lightning strike or other unpredictable events that can lead to the loss of livestock hw Bn mo Fi Jug Ni Sty ls Ethanol Plant Water Monitoring li he 3 Ethanol processing facilities can T We use millions of gallons of water per day SureCross Wireless Nodes equipped with FlexPower and pressure sensors can precisely monitor critical water holding tank levels sending data to a SureCross Gateway and Banner EZ LIGHT status indicator in a remote control center location Municipal Water Monitoring Monitoring multiple data points including fill level pH conductivity and flow often from varied locations in a large water treatment plant can be a challenge With four analog inputs a single SureCross Node can easily centralize and transmit critical monitoring information 16 Rail Transport Car Positioning M GAGE Wireless Sensor Nodes embedded into tracks signal the arrival 2m facilitate positioning of hoppers tankand freight cars for loading and unloading EZ LIGHT signals indicate rail car position to optimally align cars to spouts elevators and nozzles for more efficient transfers W e en Traffic Monitori A More Dependable and Rugged Sensing Solution for the Demands of Traffic Management Conventional embedded solutions for traffic management and control
8. an actuator valve or similar device to engage disengage or hold returning the system to a known status and or triggering other system events until transmission integrity is re established EXAMPLE APPLICATIONS Rugged IP67 SureCross Nodes are built to perform in the most severe environments and outdoor locations including agricultural and agribusiness esi applications Temperature extremes dust moisture and remote locations demand rugged self contained monitoring solutions And SureCross solutions are built to handle it Continuous reliable monitoring of resources status temperature flow levels and more help to optimize ag based operations and maximize yields while reducing losses and waste FO Applications Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com ES nd ETE a l A zi Environmental Temperature and Humidity Monitoring SureCross Wireless Nodes equipped with FlexPower and a thermocouple or RTD can be easily implemented for monitoring optimal barn temperature ranges or dairy bulk tank temperatures triggering a setpoint alarm if the acceptable range is exceeded Specialized Nodes can accommodate temperature and humidity sensors for monitoring and alarm output on one device Air Flow Ventilation Monitoring The ventilation system is monitored with a flow meter attached to a Flex Node An
9. of the valve to the output on the 10 to 30V dc Node which is located on the valve eur 3 miles 4 DX81 Battery Module DX80 Gateway A OFF 10 30V DC 10 30V DC 2 More information online at Vae rere c of Steven Engineering Inc e 230 Ryan Way South Safi Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com A network consists of one Gateway and one or more Nodes that operate in the same frequency band e Each Network accommodates one Gateway and any combination of Nodes shown in the table below nput to output mapping is controlled by a configured Gateway or supported through serial communication e Multiple antenna options available internal antenna recommended for ranges less than 500 ft external antennas enable ranges up to 3 miles Gateways Model Number Frequency 1010 30V 0C pygoggMeWAPA 900 MHz DX80G9M6S4P4 DX80G2M6W4P4 2 4 GHz DX80G2M6S4P4 DX80G9M6W2P2M2M2 900 MHz DX80G9M6S2P2M2M2 DX80G2M6W2P2M2M2 2 4 GHz DX80G2M6S2P2M2M2 Line Model Number Frequency Powered DX80N9X6W4P4 900 MHz Nodes DX80N9X6S4P4 10to30Vdc DX8ON2X6W4P4 2 4 GHz DX80N2X6S4P4 DX80N9X6W2P2M2M2 900 MHz DX80N9X6S2P2M2M2 DX80N2X6W2P2M2M2 2 4 GHz DX80N2X6S2P2M2M2 FlexPower Frequency Nodes with DX80N9X2W2N2M2 Switched X 900 MHz Power DX80N9X2S2N2M2X Outputs DX80N2X2W2N2M2X FlexPower 24GHz Supply DX80N2X2S2N2M2X
10. E Analog Analog DX80K2M6MP1 2 4GHz 2IN amp 20UT 2IN amp 20UT Discrete Discrete Discrete 0 80 9 6 900M amp MM 2IN amp 20UT 1IN amp 10UT 1IN amp 10UT Analog Analog Analog pxeokomemP 240z WW 2IN amp 20UT 1IN amp 1IN amp 10UT FlexPower Biron tn Icon Gateway 1 0 Node 11 0 Notes Data Sheet DX80K9M3PE1 900 MHz Er MEL oe Es TN DX81 FlexPower supply 2 QUT FlexPower supply included provides power 120318 sinking configured for MINI BEAM for FlexPower Node and DX80K2M3PE1 2 4GHz Q TIN passive Discrete 2 IN passive DX80K9M3GE1 900 MHz Discrete S Gann TR DX81 FlexPower supply included provides power Analog murine AV for for FlexPower Node and es 2 OUT 500 ms every 15 minutes one analog sensor DX80K2M3GE1 24GHz N 0 20 mA ES passive 5 9 Gateway N Node f Discrete outputs are sourcing unless otherwise noted Analog outputs are 0 20 mA SureCross Unlimited Solutions This application employs a configurable Gateway a FexPower Node and a 10 to 30V dc Node The Gateway provides two functions first to determine the appropriate valve control actuation and second to extend transmission range for the application up to 6 miles The FlexPower Node is located a remote location without access to power and cycles periodically to collect flow data for media Based on this data the Gateway dictates the open and close action
11. LGRY2PQ Flat or DIN mount K Thermoplastic polyester i DX81 FlexPower Model Number Supplies DX121 Replacement lithium primary battery model number BWA BATT 001 AC Power Voltage Supplied Description Connection Housing Supply Converts 105 130V ac 60 Hz to 12V dc Options SPST e m Relay Output da Y 12V dc Q 120 mA max Sensor Connection IP54 66959 Voltage Supplied Description Connection Housing FlexPower Battery Module to supply FlexPower Node Module driven by one lithium primary battery 5 pin Euro QD Module driven by six lithium primary batteries SPS101SQ Converts 105 130V ac 60 Hz to 12V dc 5 Euro QD Optically Isolated SPST Solid state Output AC Power Connection Converts 100 230V ac to 24V dc EZAC E QE5 QS5 24V dc 700 mA IP65 120321 output EZAC Non PS24W 24V dc 500 mA aU 100 220 ac to 24V Qc 5 Euro QD industrial orth America wall plug not sealed Expandable 1 0 Functionality Description Housing Data Sheet Remote 1 0 2 Analog IN 2 Analog OUT 0 20 4 Discrete IN sourcing 4 Discrete OUT sourcing DX85 4P4M2M2 Modbus RTU Slave Expansion 1 0 Modules used to expand Gateway 1 0 capacity 131629 6 Discrete IN Sourcing 6 Discrete OUT sourcing DX85 4 More information online at ien ME c of Steven Engi
12. Vehicle presence is detected by an in ground embedded M GAGE Wireless 7 Sensor Node that activates the automated car wash system to power up and trigger the entry door The payment system and the car wash remain in low power consumption standby mode until a customer arrives It also eliminates the inevitability of complex and costly inductive loop repair Loading Dock Occupancy Monitoring For optimum workflow and loading dock traffic management it s essential for dock workers to know of arrivals immediately M GAGE Wireless Sensor Nodes mounted on each loading bay signal the arrival of vehicles by illuminating remotely mounted Banner EZ LIGHT indicators that are visible throughout the facility Supervisors can also be alerted to arrivals using their PC or PDA Workers assemble quicker at the appropriate dock cargo security and facility access are greatly enhanced and docks are freed up faster Best of all no through wall wiring installation is required to implement the system Parking Kiosk Access and Control An embedded M GAGE Wireless Sensor Node detects approaching vehicles to activate automated parking control systems payment kiosks and automated access control barriers Train Yard Marshalling Rugged IP67 M GAGE Wireless Sensor Nodes embedded at various points in tracks can be used for accurate remote monitoring of train car location and marshalling As cars pass from one sensor to another at chang
13. ation Engineers are available to provide SureCross configurations that integrate seamlessly into your legacy systems and solve your most demanding applications 30 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengine E NER SureCross Powerful Capabilities Sophisticated Functionality Robust Reliable Secure The SureCross network uses a Frequency Hopping Spread Spectrum FHSS methodology in either the 900 MHz frequency band or 2 44 GHz frequency band FHSS architecture periodically hops in a random sequence from frequency to frequency This technique not only prevents c interference from competing RF signals it also e enhances security Multiple user selectable hop codes are easily configured by setting the Network ID using a convenient rotary switch FHSS innovation also enables multiple SureCross networks to coexist within range of one another To further ensure reliable communications SureCross uses Cyclical Redundancy Checking CRC of both data message acknowledgement and data error checking to verify message receipt and data integrity If the Gateway does not accurately receive a data packet the Node resends that packet until a transmission is successful Finally communication is enhanced through TDMA ensuring each Node a time slot for transmission BATEVIAY GATEWAY Tests Signal Integrity Locally SO0MHz Every SureCross network includes an embedded Site Surv
14. ay directs Nodes in the network to respond with specific actions to a communication failure by driving user defined outputs to a default condition Once the RF link is re established the network automatically returns to normal operation SureCross uses a Frequency Hopping Spread Spectrum FHSS transmission method to minimize radio interference ensuring that the message gets through and providing integral security Time Division Multiple Access TDMA slots provide guaranteed bandwidth to each connected Node Polling and Site Survey capabilities ensure communication integrity SureCross offers both 900 MHz and 2 4 GHz models allowing you to deploy advanced wireless capabilities anywhere in the world Gateways and Nodes are rugged completely integrated and packaged solutions designed for mounting flexibility extreme durability and plug and play installation Wiring terminals are readily accessible without removal from mounting The compact housings come equipped with quick disconnect connectors for power and communication four cable glands and a large threaded inch NPT port for added flexibility Configure your SureCross wireless network with Gateway and Node components set to your specifications Or choose SureCross Kits that are configured for a number of common applications Either way Banner can help you select the exact components tailor your solution or help you choose a kit that delivers the performance you need Banner Applic
15. eover locations track controls can be activated to handle switching of subsequent cars Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e Banner SureCross provides turnkey wireless solutions Highly reliable security and response systems are easily retrofitted into existing facilities to monitor access and control entry providing alarms or notifications if doors are or left unclosed or if emergency exits have been opened Modular Monitoring Capabilities Whether facility wide or with a single node the SureCross Wireless Network facilitates adding capabilities for monitoring security and essential control with ease low cost and little to no disruption of existing systems Easy to apply SureCross Wireless Kits offer a complete modular system that you can apply and move as needed to different locations and for diverse applications FlexPower battery options create a completely portable system that is sensing unplugged Systems can be expanded as needed and networks can be combined or divided as needs change Continuous reliable facilities monitoring whether for security operational efficiency or condition ensures smooth operation 24 7 365 Rudimentary security and access challenges can be quickly addressed with any number of photoelectric proximity sensors contact closures switches and detection sensors that whe
16. ering Inc e 230 Ryan Way South Safi Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com General Product Specifications and Modifications Disclaimer All specifications published in this document are subject to change Banner reserves the right to modify the specifications of products prior to their order without notice Visit bannerengineering com for up to date product information before ordering Power 10 30V dc or 3 6 5 5V dc low power option Power Consumption 1 4 W at 24V dc Mounting 10 or M5 M5 hardware included M5 Fasteners Max Tightening Torque 0 56 N m 5 in Ibf Case Material Polycarbonate Weight 026 kg 057 Ib Indicators Two LED bi color Switches Two push buttons Display Six character LCD External Cable Glands Four PG 7 type one 1 2 inch NPT type Cable Glands Max Tightening Torque 056 N m 5 in lf 900 MHz Radio Range with Standard 2dB Antenna Up to 4 8 kilometers 3 miles Up to 3 2 kilometers 2 miles Frequency 902 928 MHz ISM band 2 4 2 4835 GHz ISM band Transmit Power 21 dBm conducted 18 dBm conducted lt 20 dBm EIRP Spread Spectrum Technology FHSS Frequency Hopping Spread Spectrum FHSS Frequency Hopping Spread Spectrum Antenna Connector Ext reverse polarity SMA 50 Ext reverse polarity SMA 50 Antenna Max Tightening Torque 045 N m 4 in bf 045 N m 4 Depending upon the environment and line of s
17. es FlexPower Create a SureCross network completely Options independent of line power with solar panels and rechargeable batteries More information online at ee 2 Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering co 5 m Choose from a variety of direct and remote mount and high gain model options to get the best antenna for your application ear INFO e A complete offering of cables and accessories is available for virtually every SureCross module and antenna location challenge Antenna Options High Gain Yagi Directional Yagi antenna can greatly extend the range of any SureCross device High Performance Omni Provide Omni directional coverage and can be used to increase the transmission range of the entire SureCross network available in direct or remote mount versions Remote Antenna Cables Direct Mount Offered in various lengths low loss cables can be used to mount the antenna outside the SureCross device installation location Vir Remote Mount Antenna Adapter Cables Various cables with many connector types can be used to interface antennas and other accessories to SureCross devices d Lightning Protectors Safeguard your SureCross network with simple maintenance free lightning protection devices 6 More information online at EMT er Cones of Steven Engine
18. ey feature The Site Survey which is conducted between the Gateway and each Node is a fast simple and reliable way to ensure that every device is installed for optimal RF performance Signal results are displayed in a red green yellow and missed format Identified using a flashing LED of the corresponding color and an alpha character on the LCD screen green yellow and red indicate successful data transmission No flashing LED and an M on the 900MHz LCD indicates a missed packet has occurred and the data was not received successfully on the first transmission The message is resent until it is received successfully Green Excellent Yellow Good SOOMHz Red Marginal Data not received on the first transmission Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com Engineered Simplicity External Antenna Interface external flexible antennas rotate for mounting and positioning versatility optional internal and remote standard and high gain antennas available Network Identity and Device Address Rotary Switches easy to set and change with screw on cover Menu and Configuration Access Push Buttons click through menu driven configuration LED Status Indicators give real time feedback of RF ink status serial Communication activity and error state LCD Display six character display provides run mode user inf
19. he ability to quickly implement move change expand and refine processes as your needs change Where new wiring for power or communications is impractical a Banner Wireless Network can be implemented with battery driven FlexPower Nodes that provide both power for connected or integrated sensors as well as communication to a remote Gateway Now entire error proofing and monitoring systems become portable for redeployment at will and installing sensors in locations and on equipment is now possible where never before Banner Wireless Nodes and Gateways reliably orchestrate Banner EZ LIGHT pick to light sensing systems to virtually eliminate human error from parts picking and assembly processes Wireless parts call automation keeps line inventories replenished and saves floor space Manufacturing assembly kitting and verification processes run more efficiently with greatly reduced errors N _ A 7 Applications EXAMPLE APPLICATIONS Rotating Equipment Monitoring Battery powered Banner Wireless Nodes remotely transmit data without hardwired power cables to monitor and control rotating machines while eliminating costly and cumbersome slip rings Automated Parts Call Remote self contained push buttons attached to Banner Wireless Nodes can be placed at assembly line workstations to signal a Wireless Gateway equipped automated guided vehicle AGV for replenishment of assembly parts Error Proofing Manufacturing Applying
20. hoose Specifiy an IP Address Change the IP Address to 192 168 0 2 Change the Subnet Mask to 255 255 255 0 Click OK 02007 Banner Engineering Corp 9714 Tenth Avenue North Minneapolis MN 55441 USA 763 544 3164 Fax 763 544 3213 Toll Free 1 888 3 SENSOR 1 888 373 6767 www bannerengineering com training Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com iKnow gt wireless SureCross DX80 Wireless Devices Changing IP Address in Windows 95 98 amp ME Default IP Address 192 168 0 1 Typical IP Address 192 168 0 2 Double click the Network icon Settings Control Panel ism File Edit Favorites Took Back mp tj A Search Dial Up Networking Search rinters E I Help askbar and Start Menu i HE ODBC Data Fower Options Add Remove Sources 32bit Programs 55 h Display Sounds and Run Log Off Mlampert ndows lle Millennium Shut Down E BH i ur 3t 1 IR FullShot Fro Multimedia Click Start gt Settings gt Control Panel 1 Passwords System Add Mew Hardware 2x nm Configures 2 Configuration Identification Access Control The following network comp
21. how all outputs on the network respond to a communication interruption or failure The network can automatically return to normal operational status as the RF link is re established A SureCross Gateway can be positioned as a repeater to increase the transmission range Data can be consolidated and monitored from a central location enhancing production decision making and response Wireless Monitoring Retrofit in a Pre Certified Facility New regulations in a pharmaceutical production facility stipulate the liquid level of all fluids must be closely monitored and logged SureCross Nodes with FlexPower and Banner U GAGE QT50U analog sensors quickly and easily facilitate this monitoring requirement without new construction and hardwiring Motor Temperature Monitoring and Control Monitoring motor temperature in a high friction application is controlled by a line powered SureCross Node a Banner I GAGE temperature sensor The SureCross Gateway transmits operational conditions to the plant control room using a digital output related to temperature setpoints within the sensor The motor is powered down or up based on these temperatures Monitoring of Rotating Equipment The SureCross wireless network eliminates complexities associated with data acquisition from rotating and moving machinery such as a rotating kiln Crucial temperature data is acquired using a thermocouple and transmitted from the FlexPowered SureCross Nodes to a re
22. ight high gain antennas are available to increase the range Environmental Environmental Rating NEMA 6 IEC IP67 Operating Temperature 40 to 85 C electronics 20 to 480 C LCD Operating Humidity 9596 max relative non condensing IEC 68 2 6 and IEC 68 2 7 Shock and Vibration Shock 30g 11 milliseconds half sine wave 18 shocks Vibration 0 5 mm p p 10 60 Hz Please refer to the SureCross DX80 Quick Start Guide Banner part number 128185 for installation and waterproofing instructions Compliance oo MHz Models FCC ID TEUDX80 This device complies with FCC Part 15 Subpart C 15 247 2 4 GHz Models Dimension Drawings Gateway More information online at ee Courtesy of Steven Engineering Inc e 230 Ryan Way South San FCC ID UE300DX80 2400 This device complies with FCC Part 15 Subpart C 15 247 ETSI EN In accordance with EN 300 328 V1 7 1 2006 05 INFO Detailed Dimensions 127 0 mm rancisco CA 94080 6370 e General Inquiries 800 670 4183 e waw stevenengine mico Product Information gl sq ge s CRD Wireless Modules DARJI S PEEN CESARE Reni Se OD T Gum COGIT o Ur mcum ua BANNER ENGINEE RING CORP Banner offers you tha most completa and inbsgrated ina of sensing and machiee salety products Whatever industry you re in of wiper product you
23. imal store layout this versatile system provides data to the Gateway located in the management offices Refrigeration System Temperature Monitoring A SureCross FlexPower Node used with an RTD ensures an optimal temperature is maintained within large cold chain storage systems for refrigeration walk in coolers freezers or standard grocery cases The remote Gateway is located off the floor and issues an alarm to management personnel if the temperature exceeds acceptable limits Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e WwsteveneHin end e 0 can be tailored to accommodate up to 12 functions per device Open design supports inputs from sensors and devices from Banner and other manufacturers e Multiple network and protocol options make it easy to link to industrial host systems e FlexPower devices enable sensing solutions never before possible Do you use Serial Comms SureCross supports Modbus RTU RS 485 Photoelectric Distance Ultrasonic RTD e Modbus RTU RS 232 Inductive Level Modbus TCP IP Capacitive Flow EtherNet IP Contact Closures Thermocouple Pressure Thermistor N How much 1 0 SureCross can provide Up to 4 Analog IN current voltage Up to 8 Discrete IN oto SOW cle sinking sourcing options Up to 4 Analog OUT HexPower supply options current voltage Fle
24. ions Microsoft Excel Network Tasks 9 Help and Support A Wireless nnection Search connection Al d S IEEE 111 PCI Disable this network J Run EN Vidi this connection Enabled iue All Programs y oq Off Shut Down click Start gt Connect To gt Choose your encase Show All Connections Local Area Connection Local Area Connection Status Local Area Connection Properties General Authentication Advanced Connect using E Intel R PRO 100 M Mobile Connection This connection uses the following items Client for Microsoft Networks amp File and Printer Sharing for Microsoft Networks 005 Packet Scheduler General 5 upport Connection Status Connected Duration 00 04 51 Speed 100 0 Mbps AN Received Packets 181 127 Activity Install Description Transmission Control Protocol Internet Protocol The default Cl ck Pr op erti es wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Y ou can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for Choose Internet Protocol TC and Click Properties the appropriate IP settings Internet Protocol TCP7IP Properties General Obtain an IP
25. le field measurements interfaced to your control room PC PLC or DCS system The SureCross wireless network is as powerful as your imagination Easy to Apply Wireless Modules Go Where Other Systems Can t The Banner SureCross Wireless System is a radio device network with integrated O that can operate in extreme environments while eliminating the need for costly wiring runs The most basic SureCross network includes a Gateway system controller and one or more Nodes that monitor and or control I O in remote locations Nodes are easily deployed throughout a facility for gathering data to be concentrated at the Gateway Installation is fast and easy with flexible mounting and power options Nodes can be either line powered 10 to dc or FlexPowered with multi year battery life providing power for communications and to external sensors The Gateway can act as a master device in a star topology autonomously controlling input to output mapping or a Modbus Slave in a host control system using RS 485 Modbus RTU To relay mapped I O longer distances a Gateway can be positioned between two Nodes to increase transmission range of the network SureCross is distinctly superior to conventional wireless networks facilitating sensing and actuation on the same network Not to mention its ability to transmit the status of each I O point and continuously monitor the health of each operational status and signal integrity SureCr
26. le units default to J type Other types configurable RTD units default to 3 wire 100 Ohm Other types configurable More information online at Courtesy of Steven Engineering Inc e 230 Ryan Way South San Data Sheet 131292 191295 131296 Data Sheet 1312897 131597 131762 131598 rancisco CA 94080 6370 e General Inquiries 800 670 4183 e waw stevenengine Sensors Model Number Supply Voltage Description Sensing Mode Range Output Connection Data Sheet BE Optimized for Selectable 5 pin use with QT50ULBQ6 75390 U GAGE Ultrasonic BE 200mm 8m 0tot Vdcor 229 p 4 to 20 mA 0 500 Systems M Bipolar 4 pin SM312LPQD 76885 FlexPower nes 3m NPN PNP Euro QD MINI BEAM Photoelectric 69943 i Bipolar 4 pin SM312DQD 75904 380 NPN PNP Euro QD DIFFUSE Data sheets are for standard product contact factory for additional supporting literature EZ LIGHT M18 l a Indicators Multi Color Laco M18GRY2PQ T30 Model Number Construction Connection LED Function Data 18 mm mount Nickel plated brass 30 mm mount T30GRY2PQ Choose Red Yellow Thermoplastic polyester or Green ON flashing KS OL 4 pin Euro QD or alternating PNP 121902 F Other Colors K50LGRY2PQ Thermoplastic polyester 201 K80
27. lean manufacturing principles in existing assembly facilities is easily and economically facilitated by Banner EZ LIGHT operator indicator lights and pick to light systems applied across a Banner Wireless Network Robot End Effector To eliminate frequent and unpredictable slip rings or flex cable failure on robotic arms a SureCross Wireless Node with FlexPower Module monitors the end effector Two NAMUR proximity sensors each powered by the FlexPower Module are characterized for power draw allowing predictable scheduled replacement of the battery of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com LETT TL We Wireless Conveyor Monitoring Banner Wireless Nodes with optional Flex Power and low power Banner sensors combine to create a portable monitoring system thatinstantly integrates into legacy overhead conveyor without new hardwiring Nodes travel with the product providing remote monitoring and control using the Wireless Gateway Agriculture and Water Management P Monitoring operational status in critical systems such as barn ventilation or temperature control equipment can prevent loss of livestock or spoilage of other resources that can occur within minutes of a power loss A SureCross Wireless Node equipped with FlexPower and a flow sensor is isolated f
28. mote Gateway in the plants control center Excessive heat triggers an alarm Data is always concentrated in the same location for processing or analysis and physical risks to personnel are eliminated Remote and Tank Farm Monitoring Monitoring levels pressure flow rates or temperatures from difficult to access platforms towers and large tank farms has historically been a significant challenge Today FlexPowered SureCross Wireless Nodes equipped with low powered sensors can monitor and acquire data remotely overcoming logistical hurdles and eliminating risk to personnel Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e J Factory Automation The Gateway to Error Proofing Manufacturing Tf N The Banner Wireless Network is the cost effective INFO key to making existing manufacturing facilities and process tasks align with efficient lean production principles Hosts of Wireless Nodes can be deployed across the production floor to add new remote monitoring and control capabilities to existing machinery as well as to implement systems that optimize inventory reduce errors and minimize waste At the heart of lean production is the ability to make small changes and refinements Lean is not a single solution but a combination of small steps that contribute to continuous improvement The versatile Banner Wireless Network offers t
29. n connected to a Node can communicate wirelessly to the Gateway in facility control centers or security offices Alarms and signal output to switches can trigger desired responses within larger integrated systems With the SureCross Wireless Network monitoring capabilities and responses can be embedded wherever needed of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 Monitoring m INFO Applications EXAMPLE APPLICATIONS Energy Monitoring Management A rooftop HVAC system can be activated based on facility requirements through a Wireless Gateway 7 located inside a facility s physical plant With this monitoring system industry managers identify opportunities where their facility could be more energy efficient and conserve plant resources x Ted oz Gum f e Me 2222 ik Security Access Monitoring To monitor and control the entry to storage rooms in the back of a large facility a proximity sensor is used with a FlexPower Node When the door is opened or closed an EZ LIGHT connected to the Gateway signals the main office Retail Traffic Analysis To understand traffic flow and consumer habits in a retail environment a SureCross FlexPower Node and a Banner MINI BEAM sensor provide a discrete peel and stick monitoring and counting solution Moved about the location to assess retail traffic and opt
30. neering Inc e 230 Ryan Way South Safi Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com DX85 6P6 131599 4 Pin Euro Style Cables 5 Pin Euro Style Cables 5 Pin Euro Style Cordsets Double Ended 5 Pin Mini Style Cables Mounting Hardware Bracket INFO Cordsets Model Number Used With Banner offers the most gus y ANNE i He complete and integrated nterminate V EE Maps 37 line of sensing products No matter what industry MQDC1 506 5 05m eDX80 you re in or products you 0 1 506 Female Straight 2 e DX85 Unterminated e DX81 manufacture Banner has the right sensors to automate your plant improve overall DEE2R 51D 0 3m DEE2R 53D Female Straight Tm e FlexPower Module SITING pnr ure eerie Male Straight e Expandable I O Module Choose from thousands of Serene ma standard DC sensing products for line powered 10 to 30V dc MBCC 506 zin applications or low power MBCC 512 pls Am AC Power Supplies Unterminated sensors ideal for FlexPower MBCC 530 9m applications Whatever your need we have the correct sensor to solve your toughest challenges FO F IN INFO Hardware N Model Number Description Calalog BWA HW 001 Replacement mounting hardware packet BWA HW 002 Replacement access hardware pack 5 plugs amp 4 glands SMBDX80DIN DIN rail flat mounting INFO FlexPower Solar Modul
31. onents are installed TCP IP Properties ajx gt Dial Up Adapter Intell PROV100 VE Network Connection Bindings Advanced NetBIOS TCP IP gt NDIS 1394 Met Adapter DAS Configuration Gateway WINS Configuration IP Address 4 gt NDIS 1384 Net Adapter Y gt USB 10 100 Ethemet Adapter An address can be automatically assigned to this computer IF Your network does not automatically assign IP addresses ask your network administrator for an address and then type it in the space below File and printer sharing for Microsoft Networks Add Remove Properties I Primary Network Logon Client for Microsoft Networks File and Print Sharing Description TCP IP is the protocol use to connect to the Internet and wide area networks Obtain an IP address automatically Specify an IP address IP Address 132 158 0 2 Subnet Mask 255 255 255 0 v Detect connection to network media Cancel Click the IP Address tab Write down the existing address of your PC before changing it Scroll down the components list Click on your Network Card after TCP IP Click on Properties NOTE There may be more than one TCP IP component on the list so choose one that is similar to the description of your Network Card Choose Specify an IP Address Change the IP Address to 192 168 0 2 Change the S
32. ore than 3 000 factory and field representatives worldwide as well as the largest force of application engineers in the industry who solve thousands of the most challenging applications every year BANNER more sensors more solutions NES iKnow Glossary FHSS Frequency Hopping Spread Spectrum A method for generating spread spectrum transmissions where the signal is switched between different frequency channels in a pseudorandom sequence known by both the transmitter and the receiver pair FHSS is useful for sending small redundant packets of data in a high interference environment FlexPower systems allow for a true wireless solution as the Node can be powered by line power 10 30V solar panels or battery power 3 6 5 5V dc A SureCross FlexPower battery module and unique power management system runs the Node and a device for up to five years depending upon the power requirements of the device Battery life is application specific RF Radio Frequency Electro magnetic signals in the radio band Rx Tx Receive Transmit TDMA Time Division Multiple Access A wireless network communication architecture that provides a given slot of time for each device on the network Provides guaranteed opportunity for each device to transmit to the gateway Introducing SureCross Sensing unplugged A New Wireless Horizon from the Most Reliable Name in Sensors To satisfy the perfo
33. ormation and shows enabled O point status lets user conduct Site Survey assign network ID and modify other configuration parameters locally without a PC or external software interfaces nternal Wiring Terminal 16 spring clip type terminals AWG 12 28 are accessible without removal from mount 1 2 inch NPT Threaded Port accepts large cables for flexible wiring options or glands plug provided EC IP67 NEMA 6 Rated Housing ensures reliable ong lasting performance in rugged environments Four Gland Ports threaded ports accept provided cable glands or blanks Versatile Mounting 10 M5 hardware included with optional DIN rail mount adapter 5 Pin M12 Euro style Quick Disconnect Fitting simplifies installation with industry standard connectors FlexPower SYSTEMS Predictable Reliable Repeatable SureCross FlexPower options create a truly wireless sensing system Users can choose from battery solar or line power options Efficient power management technology enables the FlexPower battery system to briefly step up the switch power voltage to activate a sensor device Once activated the input reads the sensor then the switch power shuts off to prolong battery life up to 5 years The actuation voltage time on and sample are configurable parameters with voltage up to 24V dc These unprecedented capabilities provide a reliable solution for remote power and hard to access locations
34. oss offers easy reliable communication between disparate products and processes in a single scalable and unified platform e Access hard to reach locations install where wiring and conduit are not practical Accommodates digital and analog in a single unit e Integrates with existing process or control networks e Easy to retrofit expand and relocate as needed 900 MHz and 2 4 GHz models accommodate worldwide communication standards e Reliable and secure Frequency Hopping Spread Spectrum FHSS protocol Bidirectional Rx Tx communications between Gateway and Nodes Mobile scalable and flexible Easy plug and play deployment e Rugged IP67 NEMA 6 design e FlexPower supply options including battery and solar Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e Francisco CA 94080 6370 es 870 4498 W stevenengineering com E SureCross Purpose built by Banner While wireless monitoring is far from new Industry has had to wait patiently for robust bidirectional network devices that offer a feature set designed specifically to meet the demands of manufacturing processing and challenging commercial applications The wait is over Banner designed and built the SureCross network using over 40 years of application expertise and sensor innovation Unlike other wireless de
35. our network supports this capability Othenvise You need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IF address IP address 1952 168 0 2 255 255 255 0 DHS server address automatically Subnet mask Default gateway Use the following DNS server addresses Preferred 045 server Advanced Alternate DNS server Cancel Write down the existing address of your PC before changing it Choose Use the following IP Address Change the IP Address to 192 168 0 2 Change the Subnet Mask to 255 255 255 0 Click OK 2007 Banner Engineering Corp 9714 Tenth Avenue North Minneapolis MN 55441 USA 763 544 3164 Fax 763 544 3213 Toll Free 1 888 3 SENSOR 1 888 373 6767 www bannerengineering com training BANNER Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com iKnow D wireless SureCross DX80 Wireless Devices Changing IP Address in Windows Default IP Address 192 168 0 1 Typical IP Address 192 168 0 2 E Connect To Banner 2 Search Folders L Y Wireless Network Connection EB Network Connections 2 Printers and Faxes FullShot 6 0 LAN or High Speed Internet Show all connect
36. rmance demands for reliable sensing and actuation Banner has reinvented wireless The SureCross Wireless Network is the first wireless platform built from the ground up for industry featuring proprietary RF design power management with battery and solar options and a host of low power sensors designed to deliver robust remote monitoring and control capabilities With SureCross Banners comprehensive sensor capabilities are extended through wireless connectivity often to locations and applications never before possible Plant and process visibility becomes panoramic Orphaned monitoring resources are integrated into existing control systems Assets are unlocked Vast new monitoring and actuating capabilities can be easily created SureCross provides the means to fulfill the promise of comprehensive facility wide integrated management OS of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com Add Monitoring Add Control Where You Need it Most The flexibility of the SureCross network lets you add a host of monitoring and control capabilities across widespread areas and to inaccessible areas and enhances existing control and data acquisition systems without new conduit wiring runs and associated labor and downtime Consolidate comprehensive system status at a single location using multiple SureCross networks delivering single or multip
37. rom the power grid to monitor system status issue alarms and notifications and or to trigger backup power systems to restore environmental conditions A A gt m m 7 Inm J Remote and Field Based Monitoring is Now a Reality Field based agribusiness and water management applications have long suffered from the inability to monitor operational status levels temperature and other crucial information Now the convergence of the powerful SureCross Wireless Network and the longevity of SureCross FlexPower supplies provide easy to apply solutions to the toughest monitoring challenges A host of SureCross antennas power options connectivity solutions and a complete range of sensors offer capabilities never before available Solutions can be easily integrated within or provide output to existing operations and management software Banner has taken the robust RF performance and bidirectional communication capabilities of SureCross to deliver the first practical wireless network for monitoring and control 55 communication protocol plus fully acknowledged data transfer provide unprecedented communications reliability but only Banner s configurable default output condition can provide the predictable response needed for critical control applications With configurable default output conditions your system s response to wireless signal interruption is in your control allowing
38. st one year Banner is continuously building a library of characterized sensors from different manufacturers to make FlexPower solutions plug and play Cable Method 55 Method Robot Work Cell Control Panel Control Panel To Robot s Sensors DX80 GATEWAY More information online at ee eee 21 Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com One box houses the preset Gateway Node s accessories and hardware to get you up and running quickly The Gateway is configured to independently control 1 0 mapping for all devices within the kit e Network traits are preset to provide discrete 1 0 on change of state and periodic reporting of analog 1 0 Discrete Model Number Frequency Icon Node 41 0 Data Sheet Node 1 1 0 Node 21 0 Node31 0 N INFO Gateway 1 0 DX80K9M6DP1 900 MHz Discrete Discrete 129306 DX80K2MBDP1 2 4GHz o 413 amp 40UT 4 IN amp 40UT DX80K9M6DP4 900 NND Discrete Discrete Discrete Discrete Discrete 129308 2 24CH7 Nfi 413 amp 40UT TIN amp 10UT 11N amp 10UT 11N amp 10UT 11N amp 10UT amp Model Number Frequency Icon Gateway 1 0 Node 11 0 Node 21 0 iscrete Discrete Discrete DX80K9M6MP1 900MHz O N UE E
39. such as fragile inductive loop detection ILD systems are significantly prone to failure High failure rates associated with ILD systems not only create inaccurate data that can lead to inefficient trafic management but make frequent and difficult replacement of in pavement inductive loops and weakened pavement integrity a harsh reality Banner SureCross Wireless Networking greatly improves the performance and reliability of embedded traffic management and control sensors By doing away with the fragile inductive loop At aw installation service and operational life are exponentially increased Instead ILDs are replaced by a wireless Banner M GAGE sensor and integrated FlexPower battery supply encapsulated in a rugged IP67 SureCross Node housing The M GAGE vehicle detection sensor is a passive non contact magnetic receiver that reliably detects 3 dimensional changes in the Earth s natural magnetic field caused by the presence of large ferrous objects The SureCross Wireless M GAGE sensor replaces inductive loop systems and can be used in applications such as car wash entry exit opening and closing high traffic doors and detecting vehicles at drive thru systems and turn lanes This dedicated solution developed specifically for wireless presence sensing simplifies in ground installation and offers quick and easy access for battery replacement after up to ten years of trouble free operation Automated Car Wash Detection
40. ubnet Mask to 255 255 255 0 Click OK Reboot the PC o 02007 Banner Engineering Corp 9714 Tenth Avenue North Minneapolis MN 55441 USA 763 544 3164 Fax 763 544 3213 Toll Free 1 888 3 SENSOR 1 888 373 6767 www bannerengineering com training Courtesy of Steven Engineering Inc e 230 Ryan Way South San Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com
41. vices Banner started with the high performance needs of Industry and developed a system that meets those needs The result is a superior network with exclusive features engineered and built by the sensor experts trusted worldwide Proprietary Radio Communications Advanced Power Management Reliable Response Communications Integrity Assured All in One with Plug and Play Connectivity Versatile Configurations In industrial applications there can be no compromise for truly robust secure communication that ensures system operational integrity That s why Banner built its own RF model based on essential sensing requirements with bidirectional Rx Tx communication capabilities True wireless operation means integrated power not only for communications but also for operating the attached sensor Banner developed an innovative FlexPower solution that offers years of continuous operation Innovation in wireless power management combines ideally with Banner s ability to design advanced sensors that consume less power SureCross also accommodates DC line battery or solar power for complete application flexibility SureCross represents a quantum leap in wireless capabilities with deterministic response a system that lets you define actions and system responses to communication interruptions or failures Each SureCross device features a bidirectional transceiver to fully acknowledge data transmission The Gatew
42. xPower Battery Modules e Up to 8 Discrete OUT FlexPower Solar Modules sinking sourcing 0 More information online at iens a c COURS of Steven Engineering Inc e 230 Ryan Way South Safi Francisco CA 94080 6370 e General Inquiries 800 670 4183 e www stevenengineering com e Configured Kits are only a starting point add Nodes through the configurable Gateway to expand an application solution e Custom setup of 0 function timing and network health monitoring is handled through a configurable Gateway bn wee APPLICATION SureCross Configured Kits SureCross Unlimited Solutions Whatever the demands of your application configurable Gateways and Nodes can be set to solve your most challenging remote sensing scenarios Configuration allows the assembly of wireless networks using the exact SureCross components required Banner offers a large number of SureCross wireless kits that are configured with everything you need to solve many common applications quickly and easily Preset functionality makes the network easy to deploy and operate Modify Alter Presets Expand Configuration FlexPower Settings Custom Solution SureCross Configured Kit This application employs two NAMUR proximity sensors that interface with the FlexPower Node Based on the power consumptive properties of the sensors and the required sample interval of 250 milliseconds it was calculated that the DX81 FlexPower supply would la
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