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Bakers Pride Oven SM27-2L User's Manual
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1. instructions or identification are required relating to procedures equipment tools capacities and other special data Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Sandwich Merchandiser Introduction Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 4 then contact BKI Technical Services Department P O Box 80400 Simpsonville S C
2. 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Sandwich Merchandiser Safety Labels Introduction Models SM27 SM39 SM51 SM63 SM75 No202 N0158 RAN This lamp has been A DANG ER treated to resist breakage N0444 HIGH VOLTAGE and must be replaced Turn power off with a similarly treated before servicing lamp in order to maintain May have more than compliance with NSF one disconnect switch standards Do nol cover or remove label Noz02 EMBOSSED HOT SURFACE CAUTION A WARNING AX WARNING CONNECT ONLY TO APPROVED 3 CONNECT ONLY TO APPR
3. an authorized BKI service agent for corrective action NOTICE Before replacing any parts make sure the power has been turned off and the unit has cooled down Lamp Replacement NOTICE Only use Teflon coated lamp to prevent glass contamination 1 Remove power from the unit by following the shutdown procedures in the Operation section 2 Allow the equipment to cool to room temperature 3 Remove lamp guard 4 Carefully remove the faulty lamp 5 Replace with the new lamp and reattach the lamp guard 13 tie BKI P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A L10174 0607
4. knobs should be set to the lowest possible number that will maintain the proper product temperature Operational Guidelines e Foods should be a minimum of 160 F before being placed in the warmer e Foods loaded in first should be served first as much as is practical e Check Federal and State Health and Sanitation Regulations for internal temperature required for holding cooked foods for sale Maintaining these temperatures often tends to continue to cook certain products Therefore smaller amounts of bulk foods should be displayed at non peak periods and the warmer refilled as needed NOTICE This equipment is designed to hold foods for a short period of time only 11 Sandwich Merchandiser Maintenance Maintenance A CAUTION Failure to comply with the maintenance below could result in a serious accident AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs electrical repair Ensure that a licensed electrician performs electrical repair Scheduled Maintenance This unit should be cleaned at the end of each working day Use the following procedure DANGER Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch ACAUTION Never use abrasive cleaners that may damage the finish Never steam clean the interior Avoid getting excess water in the interior of the unit Do not leave this unit on
5. BOTTOM HEAT temperature control knobs to the number 5 position The pilot lights will cycle on and off to maintain proper sandwich warmer temperature 3 Place the Sandwich Warmer LIGHTS ON OFF switch to the ON 1 position The switch should illuminate red 4 Allow the equipment to preheat for 30 minutes before loading it with product Unit Shutdown 1 Unplug the power cord from the receptacle 2 Allow the equipment to cool to room temperature Sandwich Merchandiser Operation Model SM27 2L Controls and Indicators 10 Sandwich Merchandiser Operation Item Description 1 Upper Sandwich Warmer Controls the temperature of the Upper Sandwich Warmer ceramic TOP HEAT temperature heaters control 2 Upper Sandwich Warmer Cycles on and off to indicate when the Upper Sandwich Warmer TOP HEAT pilot light ceramic heaters turn on and off Upper Sandwich Warmer Controls the temperature of the Upper Sandwich Warmer heating BOTTOM HEAT element temperature control Sandwich Warmer Cycles on and off to indicate when the Upper Sandwich Warmer e HEAT pilot light heating element turns on and off LIGHTS ON OFF Switch Controls power to the Sandwich Warmer lights for Upper and Lower Sandwich Warmer Lower Sandwich Warmer Controls the temperature of the Lower Sandwich Warmer ceramic TOP HEAT temperature heaters control Ba Sandwich Warmer Cycles on and off to indicate when the Lower Sandwich Warmer iS HEAT pilot lig
6. OVED 3 PRONG GROUNDED CIRCUIT FAILURE PRONG GROUNDED CIRCUIT FAILURE TO DO 50 COULD RESULT IN SERIOUS TO DO 0 COULD RESULT IN SERIOUS INJURY INJURY DO NOT COVER OR REMOVE THIS LABEL Sandwich Merchandiser Introduction Model SM27 2L N0202 NO444 This lamp has been treated to resist breakage HIGH VOLTAGE and must be replaced Turn power off with a similarly treated before servicing lamp in order to maintain May have more than compliance with NSF one disconnect switch standards Do not cover or remove label N0202 CAUTION HOT Y EMBOSSED HOT SURFACE CAUTION N0158 A WARNING A WARNING CONNECT ONLY TO APPROVED 3 CONNECT ONLY TO APPROVED 3 PRONG GROUNDED CIRCUIT FAILURE PRONG GROUNDED CIRCUIT FAILURE TO DO 50 COULD RESULT IN SERIOUS TO DO 50 COULD RESULT IN SERIOUS INJURY INJURY DO NOT COVER OR REMOVE THIS LABEL Sandwich Merchandiser Installation Installation AWARNING Serious injury equipment damage or death could result if attempting to install this unit EEE yourself Ensure that an authorized BKI service agent installs the unit Instructions For Shipping Damage You are responsible for filing all freight claims with the delivering truck line Inspect all cartons and crates for damage when they arrive If there is damage noted to shipping crates or cartons or if a shortage is found note this on the bill of lading all copies before signing If damage is detected when the equi
7. Sandwich Merchandiser MODELS SM27 SM27 2L SM39 SM51 SM63 SM75 Installation amp Operation Manual Serial Numbers 122562 and Higher Fresh ideas in foodservice equipment Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the norma
8. and unattended after business hours 1 Remove all food from the unit 2 Remove power from the unit by following the shutdown procedures in the Operation section 3 Allow the equipment to cool to room temperature 4 Remove the heat shield on the operator and or customer side 5 Remove the rack s or divider bars and clean with a mild soap and water solution 6 Sponge the inside and outside of the unit with a mild soap and water solution being sure to clean all areas Avoid getting water in the interior of the unit 7 Wipe the parts and unit dry with a soft clean cloth 8 Reinstall the heat shield and place the rack s or divider bars back in the unit 12 Sandwich Merchandiser Troubleshooting Problem Product is not holding it s temperature Unit is not heating Repair Power cords not connected or circuit breaker supplying power to the unit has tripped Product temperature is too low when loaded Or Faulty component in heating circuit No power to unit Or Faulty component in top or bottom heating circuit Maintenance Possible Solution Make sure power cords are connected and circuit breaker is on If problem persists contact a licensed electrician Make sure product is above 160 F when loaded Contact an authorized BKI service agent for corrective action Make sure power cords are connected and circuit breaker is on If problem persists contact licensed electrician Contact
9. ht ceramic heaters turn on and off Lower Sandwich Warmer Controls the temperature of the Lower Sandwich Warmer heating BOTTOM HEAT element temperature control Lower Sandwich Warmer Cycles on and off to indicate when the Lower Sandwich Warmer BOTTOM HEAT pilot light heating element turns on and off POWER ON OFF Switch Controls power to the upper and lower Sandwich Warmers Unit Startup and Preheating 1 Connect the plugs of the power cords into receptacles that match the power rating specified on the rating tag 2 Place the Sandwich Warmer POWER ON OFF switch to the ON 1 position 3 Place the TOP HEAT and BOTTOM HEAT temperature control knobs on each sandwich warmer upper and lower to the number 5 position The pilot lights will cycle on and off to maintain proper sandwich warmer temperature 4 Place the Sandwich Warmer LIGHTS ON OFF switch to the ON 1 position The switch should illuminate red 5 Allow the equipment to preheat for 30 minutes before loading it with product Unit Shutdown 1 Place the Sandwich Warmer POWER ON OFF switch to the OFF 0 position 2 Unplug each power cord from it s receptacle 3 Allow the equipment to cool to room temperature 10 Sandwich Merchandiser Operation Temperature Adjustment After loading the unit with product it may be necessary to adjust the temperature control knobs in order to maintain the proper internal temperature for the product on display The temperature control
10. ine ese cones A EEA 6 INSTRUCTIONS For Shipping DAM AGS sister ios 6 ESC IC Al INNO Niet Aurrera ona 6 POR AME ASTANA OH ISTP iON santos oo 6 ODOT AON sarria opa 7 Models SM27 SM39 SM51 SM63 SM75 cece cceecceccecceeeceeceeeceecueeceeeaeeceeceecaeecesaeeceeaeeseesaeeseeseeaeesseeseeseeneees 7 contol amna Inad NOS yaeemneme ret et teen E er nee ee ne een eee eee 7 UNE Stanup ana Penedes cosa 8 UNE SIIC Wa 8 Model ME 772 tcp toi ies 9 Se glide Sana INACIO Seasons oia bt teja 9 Gair ct E S 10 FAVE pE E e E e ee E O 10 Temperature FIG JUS Ue I ports corso oleo scecatsea sen cso dolosa seedatemecesscaesee 11 Operational UIOSIMES asiscocxssenaretesecscovnsigcsesc ron solo cdf nols fte 11 o AP Pu e 12 Senequica Mal ten and Ouro ii iii 12 o A 13 A A E tens seanponieavselaneaiactysptvacoanc detincainuseiytiacd ectavenmavictindeans 13 Lamp FAC AG CCI isssratansicrtaiia aint ainia 13 Sandwich Merchandiser Introduction Introduction Congratulations You have chosen a Sandwich Merchandiser that will give you many years of fine service from the original manufacturer BKI The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitab
11. l replacement labor expense for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized BKI Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Sandwich Merchandiser Table of Contents Table of Contents ii o PPP E o q A 1 BEE OOO APM A A 2 SA o E o ee eee 2 Sale SIGMS and Mess ade cenar iaa 2 o og Oe eee eee ee ee eee 2 o A ooo A 4 ss PPP cereale dca ee acme ed M
12. le return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed AD ANGER This message indicates an imminently hazardous situation that if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury AC AUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information
13. ountertop models are designed to be sealed to the supporting surface using an NSF approved Silicone sealant BKI recommends Dow Corning RTV 732 Multi purpose Sealant If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 NOTICE This unit is designed for pre packaged foods only l you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Sandwich Merchandiser Operation Operation Models SM27 SM39 SM51 SM63 SM75 Controls and Indicators LIGHTS gt Sandwich Merchandiser Operation Item Description MEN TOP HEAT temperature function o o the temperature of the ceramic heaters control L 2 TOP HEAT pilot light Cycles on and off to indicate when the ceramic heaters turn on and off 3 BOTTOM HEAT Controls the temperature of the heating element temperature control BOTTOM HEAT pilot light Cycles on and off to indicate when the heating element turns on and off LIGHTS ON OFF Switch Controls power to the lights Unit Startup and Preheating 1 Connect the plug of the power cord into a receptacle that matchs the power rating specified on the rating tag 2 Place the TOP HEAT and
14. pment is uncrated immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your equipment Ask for an immediate inspection of your concealed damage item Crating material MUST be retained to show the inspector from the truck line Electrical Information WARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 20XX This unit when installed by an authorized BKI service agent must be wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual Important Installation Instructions NOTICE LEVELING THE UNIT Your SM should be level for best operating results The unit may be leveled by placing shims under the base The shims must be made of metal or other non combustible material If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 NOTICE COUNTERTOP INSTALLATIONS To conform to NSF Standard 4 c
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