Bakers Pride Oven Multi-Deck Warmer MDW User's Manual
Contents
1. 9 Troubleshooting EE 10 INOS ioc E 11 Multi Deck Warmer Introduction Introduction The MDW is a multi tier self serve hot food merchandiser It consists of heated glass shelves individual shelf lighting and electronics for powering the shelves lighting the shelves and controlling the temperature of each shelf This unit is for use with prepackaged foods only This unit is manufactured by BKI which assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Floor and counter units must be sealed to the mounting surface after installation to conform to NSF requirements Dow Corning RTV 732 Multi purpose Sealant Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Sa2. been preheated Refer to the preheating section on page 4 If problem persists contact an authorized BKI service agent for corrective action Product is below 160 F when loaded Check product temperature before loading the unit Loose Wire or bad Connection Shelf temperature control not set properly Contact an authorized BKI service agent for corrective action Adjust the shelf temperature control Refer to the section entitled Temperature Adjustment on page 4 Switch Plate Pilot Light is On Overtemperature condition exists Possible fan failure Turn unit OFF then contact an authorized BKI service agent for corrective action 10 Multi Deck Warmer Notes Notes 11 Multi Deck Warmer Notes 12 Multi Deck Warmer Notes 13 P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A L10189 0407
3. with the National Electrical Code ANSI NFPA 70 20XX This unit when installed by an authorized BKI service agent must be wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual Initial Setup and Adjustment Follow the procedure below to setup and adjust the unit for proper operation 1 Connect the unit power cord to a receptacle that supplies power matching that specified on the unit rating plate 2 Place the POWER ON OFF circuit breaker in the ON position 3 Let the unit preheat for 30 minutes 4 Measure and adjust the temperature as necessary to achieve an initial temperature between 190 F and 200 F Use a surface temperature thermometer to measure this temperature DO NOT USE A MEAT THERMOMETER Additional adjustments may be necessary once the product is placed on the shelves If so refer to the section entitled Temperature Adjustment on page 4 5 Place the POWER ON OFF circuit breaker in the OFF position Multi Deck Warmer Maintenance CAUTION AAWARNING Maintenance Failure to comply with the maintenance below could result in a serious accident Electrocution equipment failure or property damage could result if an unlicensed electrician performs electrical repair Ensure that a licensed electrician performs electrical repair Scheduled Maintenance Us
4. Multi Deck Warmer MODEL MDW Installation amp Operation Manual Serial Numbers 121764 and Higher m wee EEI gy pr A Fresh ideas in foodservice equipment Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacemen
5. d crates for damage as soon as they arrive If damage to cartons or crates is found or if a shortage is found note this on the bill of lading all copies prior to signing If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line AWARNING Do not place heavy objects on top of the unit or damage could occur The units are not structurally designed to support excessive external loading Move the unit as close as possible to its permanent location before moving it off of the shipping pallet Make certain there are no separately packed accessories before discarding packaging Floor Model Follow the procedure below to level the unit and mount the kick plates See Figure 2 1 Slide kick plates ends first between the base frame and outer panels Secure in raised position with tape Make sure that the end kick plates fit behind the front and rear kick plates 2 Using a carpenter s level on the lowest shelf level the unit by adjusting the leg levelers at the corners of the unit 3 Raise the low end of the unit to level it do not lower the high end 4 Check for level side to side and front to back 5 Remove the tape holding the kick plates in raised position 6 Make certai
6. d the swing down front panel accessed via turn fasteners Each knob has a number corresponding to the shelf that it controls The decal shows the relationship between the knobs and shelves The initial knob settings are depicted in Figure 1 Power Up and Preheating 1 Ensure that the power supply cord is connected to an appropriate power receptacle 2 Place the POWER ON OFF circuit breaker in the ON position 3 Place the LIGHTS ON OFF circuit breaker in the ON position 4 Allow the unit to preheat for a minimum of 30 minutes before loading it with product Check Federal and State Health and Sanitation Regulations for internal temperature required for holding cooked foods for sale Maintaining these temperatures often tends to allow continued cooking of certain products Therefore smaller amounts of bulk foods should be displayed at non peak periods and the unit refilled as needed All meats and vegetables should be preheated to 160 degrees F before being placed in the unit Temperature Adjustment After placing the product onto the shelves it may be necessary to adjust the temperature control knobs in order to maintain the proper internal temperature for the product on display A thermometer should be used to read the internal temperature of each product The temperature control knobs should be adjusted to the lowest possible setting that will maintain the proper product temperature Operational Guidelines Only use product packagi
7. e the following table to help manage scheduled maintenance activities Frequency Performed By Part Activity Daily User Unit Clean the entire Unit Refer to the cleaning procedure below Monthly User Shelf Power Press push to test button to test overload ON OFF Circuit short circuit and ground fault protection Breaker capability Cleaning This unit should be cleaned at the end of each day Use the following procedure A DANGER Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch 1 Place the POWER ON OFF circuit breaker in the OFF position 2 Place the LIGHTS ON OFF circuit breaker in the OFF position 3 Allow unit to cool down 4 Disconnect power from the unit by unplugging it from the power receptacle 5 Remove product from the shelves ACAUTION Using abrasive cleaners may damage the unit Use only a mild soap and water solution Never steam clean or get excess water in the interior of the unit as this can damage unit 6 Usea mild soap and water solution to clean the unit 7 Sponge the inside and outside with a mild soap and water solution 8 Wipe the unit dry with a soft clean cloth Multi Deck Warmer Troubleshooting Refer to the table below for troubleshooting information Maintenance Problem Cause Possible Solution Shelves Not Heating and Lights Not On Unit not plugged into
8. fety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed ADANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury This message indicates a potentially hazardous situation which if not avoided AWARNING could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Multi Deck Warmer Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Beware of Hot Surfaces Do Not Touch The shelves in this unit reach temperatures that can cause burns Use caution when placing product
9. n that the kick plates are flush to the floor 7 Drill 9 64 diameter holes in the base frame to match the pre drilled holes in the kick plates 8 Attach the kick plates to the base frame with the 8x1 2 black sheet metal screws provided SCR355 9 Seal kick plates to floor using a silicone type sealant Dow Corning RTV 2732 or equivalent Multi Deck Warmer Installation Figure 2 Floor Model Leveling amp Kick Plate Mounting Pi SECURE IN RAISED POSITION WITH TAPE END KICK PLATES FIT BEHIND FRONT KICK PLATES RAISE me Owner SEAL KICK PLATES TO FLOOR with SILICONE MATCH HOLES IN KICK PLATES 7 Multi Deck Warmer Installation Counter Model Counter mounted units must be mounted on a level surface that can support the weight of the unit and it s contents Use a carpenter s level to level the unit These units are to be sealed to the counter if required by local health codes Seal the perimeter of the units to the counter using a silicone type sealant Dow Corning RTV 732 or equivalent Caster Model Caster mounted units must be moved to a permanent location and the two swivel casters locked before using Wiring AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence of local codes
10. ng suitable for the application Keep portable meat thermometers on hand Check the food temperatures hourly Rotate the food products Foods loaded in first should be served first as much as is practical 4 Multi Deck Warmer Operation Foods held for long periods of time are more difficult to maintain at proper temperature Also freshness and product quality diminish if foods are held too long Most areas of the country have sanitation regulations governing how long foods can be held Make certain to check with your local authorities Unit Shutdown 1 2 3 Remove product from the unit Place the POWER ON OFF circuit breaker in the OFF position Place the LIGHTS ON OFF circuit breaker in the OFF position After the unit has cooled down remove any residue from the shelves and clean the unit thoroughly Figure 1 Controls and Indicators SHELF TEMPERATURE CONTROLS Located behind front panel all modets sity 19 5 109 D a Oy mom mGw WOR WARNING WHEN LIT UNIT IS MALFUNCTIONING TURN OFF and CALL FOR SERVICE MN O Els o Q POWER 2 GATS OFF ON OFF ON V SHELF POWER LIGHTING CONTROLS Located in rear on pass thru models located behind front panel cover on solid back models Multi Deck Warmer Installation Installation Unpacking and Handling YOU are responsible for filling all freight claims with the delivering truck line Inspect all cartons an
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12. on and removing product from the shelves Do not touch any of the shelves when they are energized ACAUTION HOT message is embossed on the front of each shelf to alert you of a potential hazard Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If yo
13. power receptacle Ensure unit power cord is connected to appropriate power receptacle No Power to the unit Check circuit breaker or fuses at building power panel If problem persists contact an authorized BKI service agent for corrective action Power Circuit Breaker has Tripped Power circuit breaker is OFF and Lights circuit breaker is OFF Overload short circuit or ground fault condition exists Place the Power circuit breaker ON and the Lights circuit breaker ON Place circuit breaker actuator in the ON position If circuit breaker trips again contact an authorized BKI service agent for corrective action No Heat to Single Shelf Power circuit breaker is OFF Place the Power circuit breaker ON Shelf Temperature control is turned fully counterclockwise Adjust the shelf temperature control Refer to the section entitled Temperature Adjustment on page 4 Defective Shelf Contact an authorized BKI service agent for corrective action Loose Wire or bad Connection Contact an authorized BKI service agent for corrective action Shelf Temperature control is defective Contact an authorized BKI service agent for corrective action Individual Light is not On Failed fluorescent lamp Change fluorescent lamp Possible Ballast failure Contact an authorized BKI service agent for corrective action Holding Temperature Not Adequate Unit has not
14. t labor expense for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized BKI Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Multi Deck Warmer Table of Contents Table of Contents Table 0f Berenice c 1 Introduction u CER 2 Safety Precautions iii aiaa aaa naai eE EEEa aaia A aAa AAE ER rane Leda 2 Safety Signs and Messages rsnnersnsnnnnennnnnnennnnnnnnn
15. u make unauthorized modifications to the equipment you will reduce the function and safety of the equipment as well as void the warranty Multi Deck Warmer Operation Operation Controls and Indicators Refer to Figure 1 and the following sections for an explanation of controls and indicators Shelf Power Lighting The POWER ON OFF circuit breaker allows you to turn all shelves ON or OFF This device provides overload short circuit and ground fault protection When an overload or earth leakage ground fault condition occurs the circuit breaker will trip causing the actuator to move to the OFF position and the leakage trip indicator LED to illuminate A circuit is built into the device to simulate an overload or earth leakage ground fault To test this circuit a push to test button is located above the actuator This button should be pressed at least once a month to check the functionality of the device The LIGHTS ON OFF circuit breaker allows you to turn all shelf lighting ON or OFF A pilot light is mounted between the power circuit breaker and light circuit breaker This light illuminates when an overtemperature condition occurs within the unit AWARNING When the pilot light on the switch plate is illuminated a unit malfunction has occurred Turn the unit off immediately and contact an authorized BKI service agent for corrective action Shelf Temperature The temperature of each shelf is individually controlled via knobs on a plate behin
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