Bakers Pride Oven DRG-40 User's Manual
Contents
1. 3 With main burner operating check the gas control flow rate using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the gas control See Fig 6 4 If necessary adjust the pressure regulator to match the appliance rating See Tables 8 and 9 for factory set nominal outlet pressure and adjustment range a Remove the pressure regulator adjustment cap screw Using a screwdriver turn the inner adjustment screw Fig 6 clockwise N to increase or counterclockwise y to decrease the gas pressure to the burner b Always replace the cap screw and tighten firmly to prevent gas leakage 5 Ifthe desired outlet pressure or flow rate cannot be achieved by adjusting the gas control check the gas control inlet pressure using a manometer at the inlet pressure tap of the control If the inlet pressure is in the nominal range see Tables 8 and 9 replace the control Otherwise take the necessary steps to provide proper gas pressure to the control 6 Carefully check the burner lightoff at step pressure Make sure the burner lights smoothly and without flashback to the orifice Make sure all ports remain lit Cycle the burner several times allowing at least 60 seconds between cycles for the regulator to resume the step function Repeat after allowing the burner to cool Readjust the full rate outlet pressure if necessary to improve lightoff characteristics Two Stage Q Models Two st2. Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed A DANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Gas Rotisserie Oven Introduction Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touching any hot metal surface If you lose or damage your mitts you can buy new ones at your local restaurant equipment
3. manufacturer if available or use the general instructions provided below When these instructions differ from the appliance manufacturer follow the appliance manufacturer instructions All wiring must comply with applicable electrical codes and ordinances 69 1226 2 Disconnect power supply before making wiring connections to prevent electrical shock or equipment damage 1 Check the power supply rating on the gas control and make sure it matches the available supply Install a transformer and other controls as required 2 Connectthe control circuit to the gas control terminals See Fig 7 and 8 3 Adjust thermostat heat anticipator to 0 50A rating stamped on valve operator VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS DUAL VALVE COMBINATION GAS CONTROL IGNITER SENSOR AND BURNER GROUND TEMPERATURE CONTROLLER BURNER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED A ALTERNATE LIMIT CONTROLLER LOCATION A MAXIMUM IGNITER SENSOR CABLE LENGTH 3 ft 9 m OR LESS A 3 A REPLACEABLE FUSE A ALARM TERMINAL PROVIDED ON SOME MODELS M9043 Fig 7 Typical wiring connections for 24 volt control in S87 Direct Ignition System DUAL VALVE S89C G J S890C G J COMBINATION HOT SURFACE GAS CONTROL IGNITION CONTROL HOT SURFACE IGNITER SENSOR m VALVE GND GND BURNER Q354 FLAME VENT SENSOR DAMPER PLUG A
4. test These can damage the control Gas Leak Test 1 Paint pipe connections upstream of the gas control with rich soap and water solution Bubbles indicate a gas leak 2 Ifaleak is detected tighten the pipe connections 3 Light the main burner Stand clear of the main burner while lighting to prevent injury caused from hidden leaks that could cause flashback in the appliance vestibule 4 With the main burner in operation paint the pipe joints including adapters and the control inlet and outlet with rich soap and water solution 5 If another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if a leak cannot be stopped Turn On System Rotate the gas control knob counterclockwise N to ON Turn On Main Burner Follow appliance manufacturer instructions or turn thermostat up to call for heat 7 69 1226 2 VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS Check and Adjust Gas Input and Burner Ignition IMPORTANT 1 Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make certain primary air supply to main burner is properly adjusted for complete combustion Follow appliance manufacturer instructions 2 IF CHECKING GAS INPUT BY CLOCKING GAS METER Make certain there is no gas flow through the meter other than to the appliance being checked Other appliances must
5. COMBINATION GAS CONTROLS Complete the instructions below for installing the piping installing the control connecting the pilot gas tubing and the wiring Make sure the leak test you perform on the control after completing the installation includes leak testing the adapters and screws If you use a wrench on the valve after the flanges are installed use the wrench only on the flange not on the control See Fig 5 Location The gas controls are mounted in the appliance vestibule on the gas manifold If this is a replacement application mount the gas control in the same location as the old control Locate the combination gas control where it cannot be affected by steam cleaning high humidity or dripping water corrosive chemicals dust or grease accumulation or excessive heat To assure proper operation follow these guidelines Locate gas control in a well ventilated area Mount gas control high enough above cabinet bottom to avoid exposure to flooding or splashing water Assure the ambient temperature does not exceed the ambient temperature ratings for each component Cover gas control if appliance is cleaned with water steam or chemicals or to avoid dust and grease accumulation Avoid locating gas control where exposure to corrosive chemical fumes or dripping water are likely Install Piping to Control All piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1
6. LIMIT CONTROLLER BURNER 7 GROUND THERMOSTAT OR CONTROLLER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED MAKE SURE L1 AND L2 ARE NOT REVERSED THIS WOULD PREVENT FLAME DETECTION A ALTERNATE LIMIT CONTROLLER LOCATION A SEN TERMINAL AND Q354 FLAME SENSOR ON D MODELS ONLY M9047 Fig 8 Typical wiring connections with 24 volt control in S89 Direct Ignition System STARTUP AND CHECKOUT WARNING Fire or Explosion Hazard Can cause property damage severe injury or death 1 Do not force the gas control knob on the appliance Use only your hand to turn the gas control knob Never use any tools 2 Ifthe knob does not operate by hand the control should be replaced by a qualified service technician Gas Control Knob Settings Gas control knob settings are as follows OFF Prevents pilot and main gas flow through the control ON Permits gas to flow into the control body Under control of the thermostat and direct ignition module gas can flow to the main burners NOTE Controls are shipped with the gas control knob in the ON position Perform Gas Leak Test WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Perform Gas Leak Test every time work is done on a gas system IMPORTANT Do not spray soap and water solution on the gas control Do not use an excessive amount of soap and water solution to perform the gas leak
7. NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe that is free from chips If tubing is used make sure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Run pipe or tubing to the control If tubing is used obtain a tube to pipe coupling to connect the tubing to the control 3 Install a sediment trap in the supply line to the control See Fig 3 Install Control 1 Mounted 0 to 90 degrees in any direction including vertically from the upright position of the gas control knob 2 Mountsothe gas flow is in the direction of the arrow on the bottom of the control 3 Thread the pipe the amount shown in Table 6 for insertion into control or adapters Do not thread pipe too far Valve distortion or malfunction can result if the pipe is inserted too deeply Table 7 NPT Pipe Thread Length in Pipe Thread Pipe Maximum Depth Pipe can Size this Amount be inserted into Control 3 8 9 16 3 8 1 2 3 4 1 2 3 4 13 16 3 4 DROP PIPED GAS SUPPLY HORIZONTAL PIPED 31N GAS 76 MM SUPPLY MINIMUM TUBING GAS SUPPLY A ALL BENDS IN METALLIC TUBING SHOULD BE SMOOTH A CAUTION SHUT OFF THE MAIN GAS SUPPLY BEFORE REMOVING END CAP TO PREVENT GAS FROM FILLING THE WORK AREA TEST FOR GAS LEAKAGE WHEN INSTALLATION IS COMPLETE M3077 Fig 3 Sedime
8. POWER switch and ROTOR switch in the OFF position Gas Conversion Instructions To convert the gas system from a Natural Gas to LP Gas application or vice versa contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 16 Gas Rotisserie Oven ACAUTION Maintenance Maintenance The restraining device must always be connected when the appliance is in service Disconnect for movement such as servicing or cleaning Reconnect the restraint when oven has been returned to its normal position Failure to remove power from this unit before performing maintenance may cause severe electrical shock This unit may have more than one disconnect switch Scheduled Maintenance Use the following table to help manage scheduled maintenance activities Frequency Performed By Part Activity Daily User Oven Clean the entire Oven and lubricate gears Oven Cleaning Cleaning is not only necessary for sanitary reasons but will increase sales appeal and maximize operating efficiency ACAUTION Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch Using abrasive cleaners may damage the cabinet finish Use only a mild soap and water solution DO NOT USE OVEN CLEANER on this machine Caustic cleaners can cause damage to the machine NEVER USE A WATER HOSE OR A STEAM CLEANER TO WASH THIS U
9. ROTOR is on This burner does not cycle on and off as does the top burner 10 11 PUSH TO RESET Switch WATER FILL Switch Pressing this switch resets power to the rotor motor when the motor experiences an overload condition Controls the flow of water into the bottom of the unit Press and hold this switch to cause water to flow Fill the pan to approximately 4 6 3 mm of water to assist cleaning of unit 12 ROTOR JOG Switch Controls power to the motor that turns the rotors when the doors are open the ROTOR switch is on and the POWER switch is on Press and hold this switch to cause the rotors to turn 13 Drain Lever Controls the drain valve inside the unit To open the valve place the lever in the vertical position To close the valve place the lever in the horizontal position Gas Rotisserie Oven Operation Controller Operation The DRG 40 contains a single stage cook and hold timer temperature controller that has 5 cook programs and 5 modes of operation This section explains the operating modes and programming of the controller Modes Ready Mode This mode is used to inform the operator that the oven temperature is at the initial temperature Ready Range for a particular program Ready mode is entered following the initial warm up period after power up or when a new program is selected In case of changing to a new program the oven may have to cool down or warm up to reach the
10. Reviewing a Program 1 2 Press the REVIEW button The display will be blank and a program LED will be flashing Press the ITEM SELECT button to display the flashing LED for the desired program Press and hold the desired function button The current setting will be displayed To change the setting press the UP or DOWN button while holding the function button If a button is not pressed within five 5 seconds the controller will exit review mode and continue the cycle previously in progress The cycle in progress will continue to count up or down accordingly while in the review mode If a cycle is changed during a timed cook and or hold cycle and the time is set for a value that is less than the elapsed time for the current cycle the current cycle will be completed when the review mode is exited If the cycle in progress goes into audible alert while in review mode the controller will exit review mode and all changes will be canceled 11 Gas Rotisserie Oven Operation Cooking 1 Place the POWER switch LIGHTS switch and ROTOR switch located on the front panel in the ON position The controller will automatically load the settings from the last program selected and begin regulating to the cook or hold temperature Typically the oven temperature is too cool upon power up If the oven temperature is below the programmed temperature the display will alternately flash too CooL until the oven temperature r
11. Va and d flow rate as before using the meter clocking Re Sep opening Fono the specifie d 8 5 method or check pressure using a manometer a an sa Se ci u must ae connected to the outlet pressure tap on the Seconds HOF Ne System tO UNCION properiy control 3 After spark cutoff manually reopen the gas control 9 If necessary adjust the low pressure regulator to 4 sae ne gas un I to Heman burner match the appliance rating See Tables 8 and 9 for a e en Lg en a t nn factory set nominal outlet pressure and adjustment S OW DOM o nperature Wall st Seconds dh range then move the thermostat setting up to call for heat Normal ignition should occur Table 8 Pressure Regulator Specification Pressures in wc Factory Set Nominal Outlet Type of Nominal Inlet Pressure Setting Range Model Type Gas Pressure Range Step Full Rate Step Full Rate Standard NAT 5 0 7 0 3 5 3 0 5 0 Slow LP 12 0 14 0 10 0 8 0 12 0 Step NAT 5 0 7 0 0 9 3 5 None 0 7 1 7 LP 12 0 14 0 2 2 10 0 None 1 4 5 5 Two stage NAT 5 0 7 0 1 7 Low 0 9 3 0 Low 3 5 High 3 0 5 0 High LP 12 0 14 0 4 9 Low 3 5 5 5 Low 10 0 High 8 0 11 0 High a Low Fire setting range for VR8305Q 1 2 in by 1 2 in and 1 2 in by 3 4 in is 1 5 to 3 0 in wc 69 1226 2 VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS Table 9 Pressure Regulator Specification Pressures kPa Fac
12. en marche Turn the HEAT switch On Mettez le commutateur de la CHALEUR en marche Unit will pre heat When it reaches the programmed temperature the controller will display rEdy s L unit pr chauffera Quand elle atteint la temp rature programm e le contr leur montrera le rEdy Open the doors and load product Close the doors once product is loaded Appuyez sur le bouton CHOISI d ARTICLE pour choisir le programme d sir Press the START STOP button to start the cook cycle Appuyez sur le bouton DE D BUT ET DE FIN pour commencer le cycle de cuisinier When the cook cycle ends press the START STOP or the HOLD button Quand les fins de cycle de cuisinier appuient sur le bouton DE D BUT ET DE FIN ou de PRISE NORMAL SHUTOFF INTERRUPTION NORMALE 1 Turn HEAT and LOWER FLAME switch off Open doore and allow unit to cool for 5 minutes Tournez la CHALEUR et ABAISSEZ le commutateur de FLANHE au loin Ouvrez les portes et permettez l unit de se refroidir pendant 5 minutes Turn LIGHTS ROTOR and MAIN POWER switches off Arr tez les contacts de LUMI RES de ROTOR et alimentation PRINCIPALE OU DE PUISSANC The oven will shut off automatically if the gas supply or electrical power is interrupted If either of these conditions occur you shoule perform the following procedure Le four coupera automatiquement si l offre de gaz ou le courant lectrique est interrompue Si l une ou l autre de ces conditi
13. initial oven temperature for the newly selected program When the oven temperature enters the Ready Range for the current program the display will flash rEdy and an audible alert will sound At this time the display will alternate between the ready message and the current oven temperature With the oven temperature in the Ready Range a cycle may be started by pressing the START STOP button Stop Mode To enter the stop mode while a timing cycle is not in progress press and hold the START STOP button for one 1 second The display will alternate between STOP and the oven temperature To enter the stop mode while a timing cycle is in progress press and hold the START STOP button for two 2 seconds The controller will enter the ready mode after one 1 second Continuing to hold the START STOP button for an additional 1 second will put the controller in the stop mode To exit the stop mode press the START STOP button If the oven temperature is in the Ready Range the audible alert will sound If the oven temperature is not in the Ready Range the display will show the too Hof or too CooL message as applicable When the oven temperature again reaches the Ready Range the audible alert will sound and the oven will be in the ready mode Cook Mode The cook mode may be entered at any time Press the START STOP button to begin a programmed timed cycle While timing the cooking cycle the display will alternate between the time r
14. remain off with the pilots extinguished or deduct their consumption from the meter reading Convert flow rate to Btuh as described in form 70 2602 Gas Controls Handbook and compare to Btuh input rating on appliance nameplate 3 IF CHECKING GAS INPUT WITH MANOMETER Make sure the gas control is in the OFF position before removing outlet pressure tap plug to connect manometer pressure gauge Also move the gas control knob back to the OFF position when removing the gauge and replacing the plug Before removing inlet pressure tap plug shut off gas supply at the manual valve in the gas piping to the appliance or for LP at the tank Also shut off gas supply before disconnecting manometer and replacing plug Repeat Gas Leak Test at plug with main burner operating NOTE Check the inlet pressure before adjusting the pressure regulator Standard and Slow Opening H K and M Models 1 Carefully check the main burner lightoff Make sure that the main burner lights smoothly and that all ports remain lit 2 Checkthe full rate manifold pressure listed on the appliance nameplate Gas control full rate outlet pressure should match this rating 3 With main burner operating check the control flow rate using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the control See Fig 6 4 If necessary adjust the pressure regulator to match the appliance rating See Tables 8 and 9 for fact
15. the installation Use appliance connectors and quick disconnect devices that are in compliance with the A WARNING applicable ANSI and CSA standards 2 Attach an appliance connector to the oven according to the instructions provided by the appliance connector manufacturer 3 Connectthe gas supply to the oven In Europe the gas supplier must provide the gas hookup connecting line 4 Lockthe casters so the oven does not move Every time you use the oven make sure the casters are locked so the oven cannot move In Canada refer to caster codes CAN 1 6 10 M88 and CAN 1 6 9 M79 5 Turn on the gas at the gas supply valve 6 Check for gas leaks from the gas supply to the oven gas valve using a soap and water solution If a leak is detected tighten the connection where the leak occurs 7 Connect the three prong grounded plug directly into a properly grounded three prong receptacle 8 Apply power to the oven 9 Perform the following procedures provided in the Startup and Checkout section of the VR8105 VR8205 and VR8305 Direct Ignition Combination Gas Controls Installation Instructions 69 1226 2 Refer to Appendix A e Perform Gas Leak Test e Turn On System e Turn On Main Burner e Check and Adjust Gas Input Burner Ignition for Standard model Pressure Regulator 10 Place the HEAT switch LOWER FLAME switch and LIGHTS switch in the OFF position 11 Wait at least five minutes to allow oven to cool 12 Place the
16. 70 C 4 F to 158 F Maximum Inlet Pressure 60 mbar 24 in wc Pressure Regulation Servo regulator with adjustable outlet pressure in accordance with EN 88 Class C Natural gas 9 mbar typical LP 20 mbar typical Regulator Adjustment For natural gas 7 5 mbar to 12 5 mbar field adjustable For LP gas 20 mbar to 30 mbar field adjustable Ground Terminal 6 3 mm Pressure Taps 9 mm OD Valve Classification B D C D CAUTION Equipment Damage Hazard Improper use can damage equipment Read the instructions before use This control must be installed in accordance with the rules in force Water or Steam Cleaning If a control gets wet replace it Ifthe appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning procedures High Humidity or Dripping Water Dripping water can cause the control to fail Never install an appliance where water can drip on the control In addition high ambient humidity can cause the control to corrode and fail If the appliance is in a humid atmosphere make sure air circulation around the control is adequate to prevent condensation Also regularly check out the system Corrosive Chemicals Corrosive chemicals can attack the control eventually causing a failure If chemicals are us
17. Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line Preparation There are several things the installer must know before installing the oven These are listed below NOTICE When using natural gas the supply pressure must never drop below 7 inches of water column If the supply pressure can exceed 14 inches of water column a pressure regulator must be used This regulator must be sized to ensure that the pressure never goes below 7 inches of water column while the unit is in operation e The oven installation must conform with city or county standards for gas appliances and gas piping If your area does not have local codes consult the National Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation Code CSA B149 1 In Europe city and country codes are enforced AWARNING Do not attempt to test the gas pressure of your oven Pressure testing should be done only by an authorized Service Agent e During any pressure testing of the gas supply system the oven must be protected The oven and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The oven must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at tes
18. Do not disassembly the gas control it contains no Can cause property damage severe injury replaceable components Attempted or death disassembly repair or cleaning can damage the Do not disassemble the gas control it contains no control resulting in gas leakage replaceable components Attempted disassembly repair or cleaning can damage the Regular preventive maintenance is important in control resulting in gas leakage applications in the commercial cooking and agricultural and industrial industries that place a heavy load on system controls because 69 1226 2 10 VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS CAUTION Equipment Damage Can burn out valve coil terminals Never apply a jumper across or short the valve coil terminals even temporarily After servicing verify proper system operation If Main Burner Does Not Come On With Call For Heat 1 Confirm the gas control knob is in the ON position 2 Adjust thermostat several degrees above room temperature 3 Using ac voltmeter measure across MV terminals at gas control 4 If voltage is incorrect or not present check control circuit for proper operation 5 If proper voltage is present replace gas control INSTRUCTIONS TO THE HOME OWNER WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Before lighting smell around the appliance for gas B
19. Gas Rotisserie Oven MODEL DRG 40 Installation and Operation Manual Serial Numbers 120170 and Higher Fresh ideas in foodservice equipment Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company any part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for
20. NIT Excess water can get into the interior of the cabinet and cause damage Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot fluid cleaning solution 1 Make sure that the rotors hubs are positioned as shown below 17 Gas Rotisserie Oven Maintenance 2 Turn off all switches and controls and let the oven cool 3 Drain and dispose of the renderings from bottom of oven 4 Remove all food products from the unit Remove V spits meat baskets and meat forks from the unit and place them in a large sink to soak in hot cleaning solution BKI Cleaner 5 Remove the Rotor System as described below e Loosen spinner hubs on both sides of the rotor shaft SPINNER HUB e Lift rotor shaft up and off of rotor hubs and out of unit 18 Gas Rotisserie Oven Maintenance 19 Gas Rotisserie Oven Maintenance e f using a dual rotor shaft loosen the center spinner hub CENTER SPINNER 20 Gas Rotisserie Oven Maintenance e Pull drive rotor away from the oven wall to disengage drive hub on rotor from the drive shaft and place in sink 21 Gas Rotisserie Oven Maintenance e Pull passive rotor away from the oven wall to disengage drive hub on rotor from the drive shaft and place in sink 22 Gas Rotisserie Oven Maintenance 6 Place the Rotor System components in a large sink to soak in hot cleaning solution Clean the rotors wit
21. age models require that you check and adjust both high and low pressure regulator settings Two stage appliance operating sequences vary Consult the appliance manufacturer instructions for the specific operating sequence and regulator adjustment procedure for the appliance in which the control is installed 1 Set appliance to operate on high 2 Carefully check the main burner lightoff Make sure that the main burner lights smoothly and that all ports remain lit 3 Check the full rate high manifold pressure listed on the appliance nameplate for high pressure The gas control full rate outlet pressure should match this rating VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS 4 With main burner operating check the gas control flow rate using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the gas control See Fig 6 5 If necessary adjust the high pressure regulator to match the appliance rating See Tables 8 and 9 for factory set nominal outlet pressure and adjustment range a Remove the pressure regulator adjustment cap Fig 6 Using a screwdriver turn the inner adjustment screw for HI pressure clockwise N to increase or counterclockwise N to decrease the gas pressure to the burner a Remove the pressure regulator adjustment cap Fig 6 Using a screwdriver turn the inner adjustment screw for LO pressure clockwise N to increase or c
22. and instructions Approvals American Gas Association Design Certificate L2025006 Canadian Gas Association Design Certificate L2025006 Australian Gas Association Design Certificate 4214 Approved for Delta C applications European Community CE Certificate Pending PLANNING THE INSTALLATION WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Plan the installation as outlined below 2 Plan for frequent maintenance as described in the Maintenance section Heavy demands are made on the controls when direct ignition systems are used on central heating equipment in barns greenhouses and commercial properties and on heating appliances such as commercial cookers agricultural equipment industrial heating equipment and pool heaters Special steps may be required to prevent nuisance shutdowns and control failure due to frequent cycling severe environmental conditions related to moisture corrosive chemicals dust or excessive heat These applications require Honeywell Home and Building Control Engineering review contact your Honeywell Sales Representative for assistance Review the following conditions that can apply to your specific installation and follow the precautions suggested Frequent Cycling This control is designed for use on appliances that typically cycle three to four times an hour only during the heating season In year around
23. applications with greater cycling rates the control can wear out more quickly Perform a monthly checkout Table 4 Natural LP Gas Conversion Kits Model No Suffix Letter Kit to Convert Natural Gas to LP Kit to Convert LP to Natural Gas H K M 393691 394588 P Not field convertible Not field convertible Q 396021 396025 R Not required convertible valve Not required convertible valve Table 5 Flange Adapter Part Numbers Inlet Outlet Part No Pipe Size in NPT Flange Type Without Hex Wrench With Hex Wrench 3 8 Straight 393690 1 393690 11 3 8 Elbow 393690 2 393690 12 1 2 Straight 393690 6 393690 16 1 2 Elbow 393690 3 393690 13 3 4 Straight 393690 4 393690 14 3 4 Elbow 393690 5 393690 15 a Flange kits include one flange one O ring and four mounting screws b Do not use flanges on control models with 3 4 in inlet and 3 4 in outlet On models with 1 2 in inlet and 3 4 in outlet use flanges only on the 1 2 in inlet side 69 1226 2 VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS Table 6 shows additional specifications for the CE only models Table 6 VR8205A H VR8305A H CE Models Specification Main Valve Connection VR8205A H CE Model Only 1 2 in ISO 7 1 internal thread VR8305A H CE Model Only 1 2 in 3 4 in ISO 7 1 internal thread BSPPL BSP PL Ambient Temperature Range 20 C to
24. ccur you should perform the following procedure AWARNING For your safety if the gas supply stops or if the power goes out make sure to wait for at least five minutes before restarting your oven This allows time for any unburned gas to dissipate LP gas may take longer than five minutes If you smell gas do not start your oven 1 Place the POWER switch HEAT switch LOWER FLAME switch LIGHTS switch and ROTOR switch located on the front panel in the OFF position 2 Wait at least five minutes to allow any gas that may have accumulated in the burner compartment to escape 3 Follow normal operating procedures once the power or gas is restored Normal Shutoff 1 Place the HEAT switch LOWER FLAME switch and LIGHTS switch in the OFF position 2 Wait at least five minutes to allow oven to cool 3 Place the POWER switch and ROTOR switch in the OFF position 13 Gas Rotisserie Oven Installation Installation Inspection for Shipping Damage It is the owners responsibility to file all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arrive If damage to cartons or crates is found or if a shortage is found note this on the bill of lading all copies prior to signing If damage is found when the equipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment
25. combustion chamber to vent Then if you smell gas STOP Follow Step 1 in the Warning above If you do not smell gas continue with the next step If you do not smell gas turn knob on gas control counterclockwise Y N to ON 5 Replace the burner access panel 6 Reset the thermostat to the desired temperature 7 If the appliance does not turn on turn the gas control knob to OFF and contact a qualified service technician for assistance Turning Off the Appliance Vacation Shutdown Set the thermostat to the desired room temperature while you are away Complete Shutdown Turn off power to the appliance Turn off the gas supply to the appliance Turn gas control knob clockwise N to OFF Appliance will completely shut off Follow the procedure in the Instructions to the Homeowner section above to resume normal operation 69 1226 2 Honeywell Automation and Control Solutions Honeywell International Inc Honeywell Limited Honeywell Limit e 1985 Douglas Drive North 35 Dynamic Drive Golden Valley MN 55422 Scarborough Ontario MIV 479 69 1226 2 G R Rev 11 99 paper containing at last 10 post consumer paper fibers www honeywell com BKI P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A L10175 0807
26. e program LED will flash The operator may then press the function button and review change the setting If a button is not pressed within five 5 seconds the controller will exit review mode The cycle will continue to count accordingly up or down while in review mode 10 Gas Rotisserie Oven Operation If a cycle is changed during a timed cook or hold cycle and the time is set for a value that is less than the elapsed time for the current cycle the cycle will be completed when the review mode is exited If the cycle in progress goes into audible alert while in review mode the controller will exit review mode and all changes will be canceled Programming Setting a Program 1 Press the ITEM SELECT button to select the desired program indicated by the illuminated LED Press and hold a function COOK TEMP COOK TIME HOLD TEMP OR HOLD TIME button The current setting will be displayed Press the UP or DOWN button as needed to display the required setting The hold mode may be disabled on any program individually The timed cook cycle may also be disabled and the controller will operate as a holding timer This is done by setting the cook or hold time to OFF The controller may also operate with the cook and or hold temperature set to OFF When both the cook and hold temperature are set to OFF the controller will not regulate the oven temperature This feature is intended for demonstration or display purposes
27. e sure to smell next to the floor because LP gas is heavier than air If you smell gas a Turn off the gas supply at the appliance service valve On LP gas systems turn off the gas supply at the gas tank b Do not light any appliances in the house c Do not touch electrical switches or use the phone d Leave the building and use a neigh bor s phone to call your gas supplier e If you cannot reach your gas supplier call the fire department 2 Replace the gas control in the event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat IMPORTANT Follow the operating instructions provided by the heating appliance manufacturer The information below describes a typical control application but the specific controls used and the procedures outlined in your appliance manufacturer instructions can differ requiring special instructions To Turn ON Appliance STOP Read the Warnings Above Before Proceeding 1 The lighting sequence on this appliance is automatic do not attempt to manually light the main burner 2 If the furnace does not come on when the thermostat is set several degrees above room temperature set the thermostat to its lowest setting to reset the safety control 3 Remove the burner access panel if provided on your appliance Turn the gas control knob clockwise to OFF 4 Wait five minutes to allow any gas in the
28. eaches the programmed temperature Select the desired program by pressing the ITEM SELECT button until the LED corresponding to the desired program is illuminated Place the HEAT switch in the ON position When the controller reaches the programmed temperature the display will alternate between rEdy and the current oven temperature The audible alert will also sound for five 5 seconds The audible alert may be canceled early by pressing the START STOP button The display will continue to flash the ready message During the ready message the operator may also change to a new program Since each program may be set for a different temperature the controller may require a warm up or cool down period for the oven to get in range If the oven temperature is out of range from the new setting the display will show either too Hot OPEn door or too CooL until the oven temperature comes within range of the new setting The ready message will again be displayed Once the display shows rEdy if the oven temperature falls out of range again due to the door opening to load product the too Hot or too CooL message will not be displayed The too Hot or too CooL messages are disabled during a cycle NOTICE All burners are turned OFF when the doors are opened Always allow a minimum of three 3 seconds before closing the doors again Open the oven doors and load the product Use the ROTOR JOG
29. ed for routine cleaning avoid contact with the control Where chemicals are suspended in air as in some industrial or agricultural applications protect the control with an enclosure Dust or Grease Accumulation Heavy accumulations of dust or grease can cause the control to malfunction Where dust or grease can be a problem provide covers for the control to limit contamination Heat Excessively high temperatures can damage the control Make sure the maximum ambient temperature at the control does not exceed the rating of the control If the appliance operates at very high temperatures use insulation shielding and air circulation as necessary to protect the control Proper insulation or shielding should be provided by the appliance manufacturer verify proper air circulation is maintained when the appliance is installed INSTALLATION vien Installing this Product Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these instructions WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Follow these warnings exactly 1 Disconnect power supply befo
30. el N 0166 WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment A NOTICE This appliance is supplied with casters and is to be mounted only on the casters affixed to the machine This appliance must be installed with a connector complying with ANSI Z21 69 CAN 1 6 10 M88 and a quick disconnect device complying with ANSI Z21 41 CAN 1 6 9 M79 lt must also be installed with restraining means to guard against transmission of strain to the connector as specified in the appliance manufacturer s instructions NONIO N0391 IMPORTANT Lubricate BKI Rotisserie gears with BKI lubricant each day after cleaning Failure to clean and lubricate the gears can damage your oven s motor and warp the gear assembly Gas Rotisserie Oven Introduction NORMA 0 0 1 Turn the main POWER switch On From cold the controller will display too Cool Mettez le contact alimentation PRINCIPALE en marche Du froid le contr leur montrera le too Cool Press the ITEM SELECT button to select the desired progran Appuyez sur le bouton CHOISI d ARTICLE pour choisir le programme d sir Turn the ROTOR switch On Mettez le commutateur de ROTOR en marche Turn the LOWER FLAME switch On Mettez le commutateur INF RIEUR de FLAMME
31. emaining and the actual temperature When the time remaining reaches zero the controller will alarm and flash the message donE If hold mode is disabled for this program the unit will continue to alarm until the START STOP button is pressed which will then cancel the current cycle and the controller will enter the stop mode If hold mode is enabled the audible alert will sound for five 5 seconds or until a button is pressed The unit will then go into hold mode To cancel a cycle in progress press and hold the START STOP button for one 1 second To restart a cycle with the same programs press the START STOP button Hold Mode When the unit enters hold mode the display will show HoLd for one 1 second the accumulated time for two 2 seconds and the oven temperature for one 1 second The oven temperature will be regulated to the programmed hold temperature setting When the accumulated hold time reaches the hold time setting the display will flash the message HoLd donE and alarm until a button is pressed The control will now enter the stop mode The hold cycle may be canceled by pressing the START STOP button for one 1 second Review Mode While a cycle is in progress the operator may enter the review mode and review and or change a setting for any program This is done by momentarily pressing the REVIEW button then pressing the ITEM SELECT button for the desired item program The display will be blank and th
32. ervice agent for corrective action 24 Gas Rotisserie Oven Appendix A Appendix A Gas Control Valve Instructions 25 Honeywell VR8105 VR8205 and VR8305 Direct Ignition Combination APPLICATION These direct ignition gas controls are used in gas fired appliances with up to 415 ft hr capacity at 1 in wc pressure drop 8 5 m8 hr at 0 25 kPa on natural gas They include a manual valve two automatic operators and a pressure regulator Gas Controls INSTALLATION INSTRUCTIONS These gas controls are available in a range of valve capacities see Table 1 Table 2 provides gas capacity conversion factors The suffix letter indicates temperature range and regulator type see Table 3 Table 1 Valve Capacity AGA Certified AGA Certified Minimum AGA Certified Maximum Capacity for Natural Regulation for Regulation for E Gas Natural Gas Natural Gas Size Inlet Model Outlet in ft hr m hr ft3 hr m hr ft hr m hr VR8105 1 2 x 1 2 85 23 104 0 4 120 3 4 VR8205 150 4 2 20 0 6 200 5 7 VR8305P C 240 6 8 30 0 8 340 9 6 VR8305 gt 1 2 x 3 4 270 7 6 370 10 5 VR8305 3 4 x 3 4 300 8 5 415 11 8 a Capacity based on 1000 Btu ft 0 64 sp gr natural gas at 1 in wc pressure drop 37 3 MJ m 0 64 sp gr natural gas at 0 25 kPa pressure drop b Capacity is reduced by 5 percent when using an outlet screen Valves are guaranteed at only 77 percent
33. esapaneanunes annees d aqu ce us enasen daqa quq quqasqa demand e E cecuudedecvasiidenncecenecdetecteantexeusnis 25 Gas Rotisserie Oven Introduction Introduction Your DRG 40 is a computer controlled gas fired rotisserie oven It utilizes a double revolving rotor system to ensure even product cooking The unit contains a single stage cook and hold computer with 5 customizable cook programs Electrical controls are provided for powering the unit turning on inside lights igniting upper lower burners turning the rotors filling the water bath and resetting the unit A manual lever is supplied for draining water from the water bath The rotor system is removable to allow for easy maintenance and cleaning The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to ensure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your BKI Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual
34. esulting in a fire or explosion e Keep the work area around the oven free of objects that might block fresh air or that might cause a fire e Do not attach an extension to the exhaust stack This may stop the burner from operating properly cause the burner to go off or cause other dangerous malfunctions lt may also cause a strong draft in the room A draft can interfere with the burner e Do not locate the oven near strong drafts Keep the oven away from doors that are opened and closed frequently Installation Procedure AWARNING Ensure that an authorized BKI service agent installs the oven An authorized BKI service agent should be a qualified gas service technician and a licensed electrician ADANGER Failure to restrain the oven could allow it to move causing a possible break in the gas line resulting in an explosive condition 1 Install an ANSI Z83 11 CGA 1 8 compliant restraining device such as BKI part number FT0279 per the instructions below a Mount the wall attachment according the restraining device manufacturer instructions b If possible loop one end of the restraining cable around one of the rear legs and attach the spring loaded hook to the cable then attach the other spring loaded hook to the wall attachment 15 Gas Rotisserie Oven Installation If you are unable to do this drill a small 4 hole through the back flange of the shelf then follow the restraining device manufacturer instructions to finish
35. h warm water asponge and BKI Cleaner Wipe dry with a clean cloth 7 Clean the outside and inside of the rotisserie oven with warm water a sponge and an approved cleaner which is authorized for use on food surface areas 8 Lubricate the rotor gears with Permatex Super Lube Synthetic Lubricant with Teflon L0200 NOTICE When reassembling a dual rotor shaft ensure the countersunk holes of the center rotor face the long side of the shaft P COUNTERSUNK SIDE 9 Reassemble the oven 23 Gas Rotisserie Oven Troubleshooting Maintenance Problem Cause Possible Solution Unit will not turn on Power to unit is not on Problem with building power panel circuit breaker or fuse Check circuit breaker or fuses at building power panel Power cord may not be plugged into outlet Blown fuse Plug cord into outlet Contact an authorized BKI service agent for corrective action Not rotating Motor circuit breaker tripped Press the reset button If problem persists contact an authorized BKI service agent for corrective action ROTOR switch may not be activated Make sure the ROTOR switch is on Doors may not be closed Close the doors Rotor switch not functioning Defective switch Contact an authorized BKI service agent for corrective action Oven does not heat at all Doors may not be closed Gas supply valve may be closed ROTOR s
36. hould have a bell reducer to act as a funnel placed on the end of drain line The best configuration is to place this bell reducer just below the valve Using a line to come out from under the oven is not recommended as it would be easy to plug up e Retain the manual for future reference Location and Clearance Install your oven in a well ventilated area This will ensure that the gas burns properly and will help prevent any fires When deciding on a location remember the following e All gas burning appliances need enough fresh air for combustion e Locate the oven where it can be vented into an adequate exhaust hood Your local gas utility must approve your ventilation system Consult a ventilation or heating company to help you design an adequate system that meets ventilation codes and standards for your city or county In Europe install according to local codes e Keep the oven away from any combustibles such as curtains wood paneling boxes or towels The flue riser at the top of the oven should also be kept away from any flammable material e Observe proper clearance to combustibles as noted on the oven rating tag Never place anything on top of the oven The flues on top of the oven should be a minimum horizontal distance of 6 inches from any combustible material Never place any combustible materials above the top of the oven Never use any solvents near the oven The open flame inside the oven could ignite solvent fumes r
37. labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 6 then contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Use Gas Safely Avoid Danger Gas can be a dangerous fuel if not handled safely Make sure to ventilate the oven properly If the oven is not properly ventilated carbon monoxide can be released around the oven Asphyxiation or suffocation ca
38. lammable vapors or liquids in the vicinity of this or any other appliance Improper installation adjustment alteration service or AW ARNING maintenance can cause property damage injury or death Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment Gas Rotisserie Oven Table of Contents Table of Contents Table ot Contents vissuni aa anna rauen 1 Introduction kul D u u ii 2 Safety PIECAUtions u u L pesado unu IR ie lie 2 Safety Signs and Messages ii 2 Sate Work Practice Suimenin nsaan aa aa aia Rai 3 Salely apel u u u u A u u co 6 OPRFATION uu rie 8 GControls and Indicators nihil ee een nina 8 Controller Operation uri iii ie iaia a 10 NOG zaia 10 Programming sda deal iaia iii aaa 11 COOKING iaia in Aaa a 12 Power Failure During Cooking Cycle i 12 Probe Thermocouple Diagnostics nee ei 13 Operation After Gas or Power Outage iii 13 Normal SAUTOTT aan anna NEAR RR RARI 13 Installation iii 14 Inspection for Shipping Damage iii 14 Preparation une EE EE O 14 Lo cation and Clearanc se unten near aaa sane annee annee ke nen 15 Installation PrOCCQU sre vse au mua euere 15 Gas Conversioni IDSUUGU6S u u uuu u eek innerer 16 M intenance u a iii iii 17 Sch dul d Maintenance s asas Ps nad han anna ae 17 OVEN Cleaning eee 17 Troubles ho ondes indienne near re ln aan 24 Appendix nes mure cnansnan
39. liance NAT for natural manufactured gas LP for liquid petroleum gas 3 Replace the cap and tighten firmly 69 1226 2 OTHER SIDE PRESSURE OF CAP REGULATOR Fig 1 Top view of convertible pressure regulator cap Install Adapters To Control If adapters are being installed on the control mount them as follows Flanges 1 Choosethe appropriate flange for your application 2 Remove the seal over the ignition system control inlet or outlet 3 Make sure that the O ring is fitted in the groove of the flange If the O ring is not attached or is missing do not use the flange 4 With the O ring facing the gas control align the screw holes on the control with the holes in the flange Insert and tighten the screws provided with the flange See Fig 2 Tighten the screws to 25 inch pounds of torque to provide a gas tight seal VALVE OUTLET FLANGE 9 64 INCH HEX SCREWS 4 f DO NOT OVERTIGHTEN SCREWS TIGHTEN TO 25 INCH POUNDS M9046 Fig 2 Firmly fasten flange to valve but do not overtighten screws Bushings 1 Remove the seal over the control inlet or outlet 2 Apply a moderate amount of good quality pipe compound to the bushing leaving two end threads bare On an LP installation use compound that is resistant to LP gas Do not use Teflon tape 3 Insert the bushing in the control and carefully thread the pipe into the bushing until tight VR8105 VR8205 AND VR8305 DIRECT IGNITION
40. n occur if gas is not ventilated properly Before using this appliance for the first time contact your local gas supplier for instructions about what to do if you smell gas Post those instructions somewhere near the oven so that everyone who uses or works near the oven knows what to do if they smell gas Clearance to Combustibles Observe proper clearance to combustibles as noted on the oven rating tag Never place anything on top of the oven The flues on top of the oven should be a minimum horizontal distance of 6 inches from any combustible material Never place any combustible materials above the top of the oven Never use any solvents near the oven The open flame inside the oven could ignite solvent fumes resulting in a fire or explosion Gas Rotisserie Oven Introduction Do Not Smoke Near The Oven This oven uses combustible fuels to operate Smoking near this oven could possibly cause a fire Do not allow anyone to smoke near this oven Gas Rotisserie Oven Safety Labels N0158 WARNING CONNECT ONLY TO APPROVED 3 PRONG GROUNDED CIRCUIT FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY N0202 ON SIDE COVERS HIGH VOLTAGE WARNING CONNECT ONLY TO APPROVED 3 PRONG GROUNDED CIRCUIT FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY DO NOT COVER OR REMOVE THIS LABEL noss Introduction N0166 A CAUTION Do not use harsh cleaners when cleaning this unit Do not cover or remove this lab
41. ns are procedure recommended for the module Cycling frequency Appliances that may cycle 20 000 times annually should be checked monthly 1 Turn off gas supply Intermittent use Appliances that are used seasonally 2 Setthermostat or controller above room should be checked before shutdown and again before temperature to call for heat the next use 3 Watch for ignition spark or for glow at hot surface Consequence of unexpected shutdown Where the igniter either immediately or following prepurge cost of an unexpected shutdown would be high the See DI module specifications system should be checked more often 4 Time the length of spark operation See the DI Dusty wet or corrosive environments Since these module specifications environments can cause the gas control to deteriorate 5 After the module locks out open the manual gas more rapidly the system should be checked more cock and make sure no gas is flowing to the main often burner 6 Set the thermostat below room temperature and The system should be replaced if wait one minute It does not perform properly on checkout or 7 Operate system through one complete cycle to troubleshooting make sure all controls operate properly The gas control is likely to have operated for more than 200 000 cycles The control is wet or looks as if it has been wet MAINTENANCE SERVICE WARNING can eee are aes severe injury A WARN l N G or death Fire or Explosion Hazard
42. nt trap installation 4 Apply a moderate amount of good quality pipe compound do not use Teflon tape only to the pipe leaving two end threads bare On LP installations use a compound resistant to LP gas See Fig 4 5 Remove the seals over the control inlet and outlet if necessary 6 Connectthe pipe to the control inlet and outlet Use a wrench on the square ends of the control If a flange is used place the wrench on the flange rather than on the control Refer to Figs 5 and 6 TWO IMPERFECT THREADS GAS CONTROL THREAD PIPE THE AMOUNT SHOWN IN TABLE FOR APPLY A MODERATE AMOUNT OF PIPE COMPOUND TO PIPE ONLY INSERTION INTO GAS CONTROL LEAVE TWO END THREADS BARE M3075B Fig 4 Use moderate amount of pipe compound 69 1226 2 VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS WHEN FLANGE IS NOT USED APPLY WRENCH FROM TOP OR BOTTOM OF GAS CONTROL TO EITHER SHADED AREA WHEN FLANGE IS USED APPLY WRENCH TO FLANGE ONLY M3084A Fig 5 Proper use of wrench on gas control with and without flanges ADJUSTMENT SCREWS UNDER CAP REGULATOR VENT PR TWO STAGE PRESSURE REGULATOR INLET MODEL PRESSURE REGULATOR ADJUSTMENT UNDER CAP SCREW INLET PRESSURE TAP Y WIRING TERMINALS 2 OUTLET PRESSURE TAP OUTLET GAS CONTROL KNOB M10967A Fig 6 Top view of gas control Wiring Follow the wiring instructions furnished by the appliance
43. nverting from natural to LP gas or from LP to natural gas Carefully follow appliance manufacturer specifications and instructions to assure proper appliance conversion Gas controls are factory set for natural and manufactured or LP gas Do not attempt to use a gas control set for natural manufactured gas on LP gas or a gas control set for LP gas on natural manufactured gas Controls with standard slow opening and two stage regulators model numbers with suffix H K M or Q can be converted from one gas to the other with a conversion kit ordered separately See Table 4 for the correct conversion kit w Convertible Pressure Regulators Controls with suffix letter R are convertible pressure regulator models They can be converted from natural gas to LP gas or from LP gas to natural gas without a conversion kit Before converting the control from one gas to another check the control label and the appliance manufacturer s rating plate to determine if the pressure regulator setting factory set will meet the appliance manifold requirements after conversion NOTE Convertible pressure regulator models suffix letter R do not have field adjustable regulators If the factory pressure regulator setting meets the appliance manifold requirement convert the control as follows 1 Remove the pressure regulator cap Fig 1 2 Invertthe cap so that the letters appear that represent the gas type appropriate for the app
44. of the rating 4 Minimum regulation for LP gas is 15 000 Btuh Minimum regulation for LP gas is 40 000 Btuh f Minimum regulation for LP gas is 50 000 Btuh Table 2 Gas Capacity Conversion Factor Table 3 Model Number Suffix Letter Designation Specific Multiply Listed Gas Gravity Capacity By Manufactured 0 60 0 516 Mixed 0 70 0 765 Propane 1 53 1 62 U S Registered Trademark Copyright 1999 Honeywell Inc All Rights Reserved Model No Ambient Suffix Temperature Pressure Regulator Letter Range Type A O F to 175 F Standard C 18 C to 79 C Step opening H Slow Opening K 40 F to 175 F M 40 C to 79 C Standard P Step opening Q Two stage R Convertible I VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS SPECIFICATIONS Body Pattern Straight through see Table 1 for inlet and outlet size Electrical Ratings Voltage and Frequency 24 Vac 60 Hz Current Draw 0 5A with both operators energized Capacity See Table 1 Conversion Use conversion factors in Table 2 to convert capacities for other gases Regulation Range See Table 1 Natural LP Gas Conversion Kits See Table 4 Pipe Adapters Angle and straight adapters available for 3 8 1 2 and 3 4 in pipe See Table 5 Flange kits include one flange with attached O ring four mounting screws a 9 64 in hex wrench
45. ons se produisent vous devriez ex cuter le proc d suivant 1 Place the POWER HEAT LOWER FLAME LIGHTS and ROTOR switches located on the front panel in the OFF position Placez la PUISSANCE la CHALEUR les commutateurs INF RIEURS de FLAMME de LUMI RES et de ROTOR situ s sur le panneau plan dans le OFF placer 2 Wait at least five minutes to allow any gas that may have accumulated in the burner compartment to escape Attente au moins cing minutes pour permettre tout gaz qui a pu s tre accumul dans le compartiment de br leur pour s chapper 3 Follow normal operating procedures once electrical power or gas is restored Suivez les modes op ratoires normaux une fois que le courant lectrique ou le gaz est reconstitu Gas Rotisserie Oven Operation Controls and Indicators Operation Refer to the figure and table below for an explanation of the oven s controls and indicators TIME TEMP 1 2 amp 8 WER Tu k SELECT COOK COOK TEMP TIME HOLD HOLD START TEMP TIME STOP 13 LOWER FLAME FUSE TORESET FUSE ROTOR JOG Gas Rotisserie Oven Operation Item Description Function 1 HEAT ON LED Illuminates to indicate that the top burners are on It cuts off only when the temperature is reached TIME TEMP Display Shows time temperature and other messages during operation o Program LEDs 1 5 Illuminates to repre
46. ory set nominal outlet pressure and adjustment range a Remove the pressure regulator adjustment cap screw Using a screwdriver turn the inner adjustment screw Fig 6 clockwise 7 to increase or counterclockwise N to decrease the gas pressure to the burner b Always replace the cap screw and tighten firmly to prevent gas leakage 5 Ifthe desired outlet pressure or flow rate cannot be achieved by adjusting the gas control check the gas control inlet pressure using a manometer at the inlet pressure tap of the gas control If the inlet pressure is in the nominal range see Tables 8 and 9 replace the gas control Otherwise take the necessary steps to provide proper gas pressure to the control 69 1226 2 NOTE If the burner firing rate is above 150 000 Btuh on VR8305 models see Table 1 for VR8305 capacities it may not be possible to deliver the desired outlet pressure This is an application issue not a control failure Take whatever steps are required to correct the situation Step Opening P Models Step opening models require that you check and adjust the full rate pressure first and then check the step pressure The step pressure is not field adjustable 1 Carefully check the main burner lightoff Make sure that the main burner lights smoothly and that all ports remain lit 2 Check the full rate manifold pressure listed on the appliance nameplate Gas control full rate outlet pressure should match this rating
47. ounterclockwise N to decrease the gas pressure to the burner 10 Once high and low pressure have been checked and adjusted replace pressure regulator adjustment cap If the desired outlet pressure or flow rate cannot be achieved by adjusting the gas control check the control inlet pressure using a manometer at the inlet pressure tap of the control If the inlet pressure is in the nominal range see Tables 8 and 9 replace the gas control 6 After high pressure has been checked check low Otherwise take the necessary steps to provide pressure regulation Two stage appliance proper gas pressure to the control operating sequences vary Consult the appliance manufacturers instructions for the specific operating sequence and regulator adjustment Check Safety Lockout Slow Opening procedure for the appliance in which the control is Controls Only installed and for instructions on how to prevent the 1 With th t ff and the th tat set control from moving to high stage while checking e system Power Olang Me INermosiat se to call for heat manually shut off the gas supply the low pressure regulator setting 2 E RICE and A f 7 Check the low rate manifold pressure listed on the i i ae nn contro Start timing safety appliance nameplate Gas control low rate outlet er time When spark ignition terminates stop pressure should match this rating pre 8 With main burner operating check the gas control VETO the VISI 05H
48. re wiring to prevent electrical shock or equipment damage 2 To avoid dangerous accumulation of fuel gas turn off gas supply at the appliance service valve before starting installation and perform Gas Leak Test after installation is complete 3 Always install a sediment trap in gas supply line to prevent contamination of gas control 4 Do not force the gas control knob Use only your hand to turn the gas control knob Never use any tools If the gas control knob does not operate by hand the gas control should be replaced by a qualified service technician Force or attempted repair may result in fire or explosion 69 1226 2 VR8105 VR8205 AND VR8305 DIRECT IGNITION COMBINATION GAS CONTROLS CAUTION Equipment Damage Can burn out valve coil terminals Never apply a jumper across or short the valve coil terminals even temporarily Follow the appliance manufacturers instructions if available otherwise use these instructions as a guide IMPORTANT These gas controls are shipped with protective seals over the inlet and outlet tappings Do not remove the seals until ready to install adapters or connect the piping Converting Gas Control from Natural Gas to LP Gas or LP Gas to Natural Gas WARNING Fire Or Explosion Hazard Can cause property damage severe injury or death 1 Do not attempt to convert step opening models suffix letter P 2 Always change the main and pilot burner orifices when co
49. sent the program selected Function Buttons ITEM SELECT This button is used to select the program When this button is pressed the controller advances to the next program and its associated LED illuminates START STOP This button is used to start and stop a cook or hold cycle UP AND DOWN ARROWS These buttons are used for setting time temperature by incrementing or decrementing to the desired value These buttons are used in conjunction with the COOK TEMP COOK TIME HOLD TEMP and HOLD TIME buttons COOK TEMP This button is used to review and or change the cook temperature for the individual program COOK TIME This button is used to review and or change the cook time for the individual program HOLD TEMP This button is used to review and or change the hold temperature for the individual program HOLD TIME This button is used to review and or change the hold time for the individual program REVIEW This button is used to review and or change a setting for any program POWER ON OFF Switch Controls power to the entire unit HEAT ON OFF Switch Controls ignition of top burners if ROTOR and POWER switch are on and doors are shut LIGHTS ON OFF Switch Controls power to the lights inside oven ROTOR ON OFF Switch Controls power to the motor that turns the rotors if the POWER switch is on LOWER FLAME ON OFF Switch Controls ignition of lower burner if the doors are closed and the
50. supply store or from your local BKI Distributor Always wear non skid shoes when working around the oven or any other equipment Never wear loose clothing such as neckties or scarves while operating this equipment Keep loose hair tied back or in a hair net while operating this equipment Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access lf you need to replace this manual contact BKI Technical Services Department P O Box 80400 Simpsonville S C 29680 0400 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Gas Rotisserie Oven Introduction Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety
51. switch on the front panel to operate the rotors during loading Once the product is loaded close the doors When the display is flashing the ready message and you want to start the cook cycle press the START STOP button When a cook cycle ends do one of the following e Ifaholdtime temperature has not been programmed an alarm will sound and the display will flash the message donE until a button is pressed Press the START STOP button to enter the stop mode e Ifaholdtime temperature has been programmed the hold cycle will start During the hold cycle the oven temperature will be regulated to the programmed hold temperature setting When the accumulated hold time reaches the hold time setting an alarm sounds and the display will flash the message HoLd donE until a button is pressed Press the START STOP button to enter the stop mode Power Failure During Cooking Cycle The controller will suspend operation retaining programs and cycle times When power is restored operation will resume where left off when power failed 12 Gas Rotisserie Oven Operation Probe Thermocouple Diagnostics If the probe thermocouple inside the oven stops working the controller will cancel the cooking cycle an audible alert will sound and the display will show PROB Operation After Gas or Power Outage The oven will shut off automatically if the gas supply is interrupted or the power goes out If either of these conditions o
52. t pressures equal to or less than 2 psi 3 5 kPa e The oven must be electrically grounded to conform with the local code of your city or county If your area does not have local codes consult the latest version of the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 In EUROPE city and country codes are enforced e Aschematic diagram of the unit is located inside the control cabinet e The Authorized Service Agent that installs your oven must connect the cord set at the rear of the oven to an electrical source with a voltage matching that stamped on the name and rating tag Refer to the wiring diagrams in this manual e Make sure a connector is used that complies with the Standard for Connectors for Movable Gas Appliances ANSI 221 69 CSA 6 16 e Make sure a quick disconnect device is used that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI 221 41 CSA 6 9 e In Europe the installer must supply the gas supply connector 14 Gas Rotisserie Oven Installation e Make sure a restraining device is used that complies with the Standard for Commercial Gas Ranges ANSI Z83 11 CGA 1 8 such as BKI part number FT0279 to guard against transmission of strain to the connector e The drain on the DRG 40 is a 3 4 ball valve Under NO circumstances should this valve be hard plumbed to a drain line A short nipple may be used to direct the discharge into a 2 drain that s
53. the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized BKI Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part The purchaser must post in a prominent location instructions to be NOTICE followed in the event the user smells gas This information shall be obtained by consulting the local gas supplier FOR YOUR SAFETY AAWARNING Do not store or use gasoline or other f
54. tory Set Nominal Outlet Type of Nominal Inlet Pressure Setting Range Model Type Gas Pressure Range Step Full Rate Step Full Rate Standard NAT 1 2 1 7 0 9 0 7 1 2 ROW LP 2 9 3 9 25 2 0 3 0 Step NAT 1 2 1 7 0 2 0 9 None 0 17 0 48 LP 2 9 3 9 0 5 2 5 None 1 4 1 37 Two stage NAT 1 2 1 7 0 48 Low 0 22 0 75 Low 0 9 High 0 75 1 2 High LP 2 9 3 9 1 2 Low 0 9 1 4 Low 2 5 High 2 0 2 5 High a Low Fire setting range for VR8305Q 1 2 in by 1 2 in and 1 2 in by 3 4 in is 0 37 to 0 75 kPa Check Safety Shutdown Performance In many such applications particularly commercial cooking the equipment operates 100 000 to 200 000 cycles per year Such heavy cycling can wear out the trol i tot WARN IN G Exposure Sol dn chemicals and heat can Fire or Explosion Hazard damage the gas control and shut down the control Can cause property damage severe injury system or death Perform the safety shutdown test any time work is The maintenance program should include regular done on a gas system checkout of the control as outlined in the Startup and Checkout section and the control system as described in NOTE Read steps 1 through 7 before starting and the appliance manufacturer literature compare to the safety shutdown or safety lockout tests recommended for the direct Maintenance frequency must be determined individually ignition DI module Where different use the for each application Some consideratio
55. witch may not be activated Close the doors Open gas supply valve Make sure the ROTOR switch is on HEAT switch may not be on Turn HEAT switch on Improper program settings Check program settings Gas valve may be in safety lockout mode Turn off HEAT switch for one minute then turn back on Burner does not ignite Contact an authorized BKI service agent for corrective action Lower burner is not working Hi Limit switch may be tripped Doors may not be closed Gas supply valve may be closed Contact an authorized BKI service agent for corrective action Close the doors Open gas supply valve HEAT and LOWER FLAME switch may not be on Turn HEAT switch and LOWER FLAME switch on Gas valve may be in safety lockout mode Turn off HEAT switch to allow gas fumes to clear then turn back on Burner does not ignite Contact an authorized BKI service agent for corrective action Lights are not working Light switch may not be on Turn the LIGHTS switch on If problem persists contact an authorized BKI service agent for corrective action Controller displays PROB Water Fill is not working Thermocouple connection is loose or thermocouple defective Water supply to oven may be off Contact an authorized BKI service agent for corrective action Turn on water supply Defective oven water system Contact an authorized BKI s
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