ASUS S96J User's Manual
Contents
1. BuSS service overview Chapter Service Overview Carefully read through this chapter for a look at various components of the notebook and necessary cautions and tools before performing any service and repairs o provide the best service and support for the ASUS 596J Series we have provided the below information for technicians from distributors and resellers to perform the complete notebook disassembly and assembly But before performing the procedures please be sure to read through the overview in this chapter for component overview cautions and tools to avoid any unwarranted damages to the notebook s hardware The following chapter includes e S96J Overview e Components e Precautions e Appropriate Tools 1 1 ISUS service overview S96 Series Overview and Components The ASUS S96 Series Notebook is a product combining the power of Intel Pentium M CPU with uFC PGA mobile system In this section an overview for the 596J along with its components will be presented OVERVIEW S96 Overview The illustrations below show the notebook s overview from front view right side view left side view and rear side view Most of the parts will be discussed in this manual MIC LCD panel LCD Bezel Touch Pad Instant Key Kensington lock port DC power input IEEE 1394 Air vents service overview Audio jacks 4 in 1 card reader Optical Drive Reader TV OUT Port Modem Port LAN Port2. WOE e WLAN WLAN MODULE ASSEMBLY MODULE The illustrations below show how to install the VGA Board module WLAN l Insert the WLABN module and secure 2 screws to fix it MODULE INSTALL pijan euiyp U apen nean vivyo ooy i BR A a v apye ayei h i parea w wipe 5 7 TAA BY Wn ae head Oven x s o pa WAA MYG y oeo0zz90Z41 SV qt UN 2 9 c g T on Ni oO or N un o 612L3PC 16673 A f With d diiit SOOS9SYITAADSTFILOAAA ON muaa wus O z gt o D a x bs o biz 3 i o ci Fa i X16 1 8V HY gt 9 S g nm amp amp 3 512M8 32M T i PRA BM NUE EDO y gt C1 eepe ow wiiee j wt ieh wie S nodes X ain gt Sagatin ON avake Kenny fall nurg nuda PETITS A baag WVWNIANVINUIININ T ranan vivini oon 17u gt D i 3 p 249890708 40 soo sse9z0 Wi ONO MMN S 512MB 32MX16 1 8V 2AGHYO812L sie 10 Wet tn 83 wee ny Memory Module MODULE The illustrations below show how to install the external Memory Module of the notebook INSTALL u a 1 Insert memory at the same 45 angles and press down until it clicks into the latches Assembly procedure f S sue ivi 4 a i i y be gt GU33512AGHYaS 12 E Bi C0285 izaevoeaec P N 04G001618687 i i a s a wM 62068710 seseess7a0g W Mar aii HDD MODULE HDD Module TALI The illustrations below show
3. from the top case F eke 1 Turn over the NB and secure18 screws on the bottom case g 1 ASSEMBLY MOO 796 Enen aA POE E ETE a Check Number eee WATAN Ty ere BSUS Assembly procedure 2 Combine the Top case module and LCD module 3 Secure 4 screws which are in red circule and then connect the Coaxial amp inverter cable then secure 2 screws in yellow circle to fix the cable KEFE OARD Assembling Keyboard The illustrations below show how to assemble and install the Keyboard of the notebook KEYBOARD 1 Connect the keyboard FPC cable and place the keyboard on the top case ASSEMBLY Assembly procedure a f C u r O a sa su va va su Se sa Pi v wu w w SG ga su ga y u m i a3 a oa l i optical vaive Optical Drive Module MODULE The illustrations below show how to assemble and install the optical drive Module of the InsTALLATION 0tebook y 5 gt Assembly procedure 1 Insert the optical drive module to its compartment and secure 2 screws to fix it cpu insa CPU Module Assembly The illustration below shows how to install CPU and the heat sink plate of the notebook 1 Use the CPU vacuum to suck up the CPU i at ie a7 F 3 Install the CPU heat sink module gently and secure 4 screws M2 4L s upon the CPU module then connect the fan cable Assembly procedure FINAC EEE BES Check Mumber 4848
4. shows the HDD Bracket Hard Disk Drive The illustration below shows the 2 5 industry standard HDD with 9 5mm height CPU CPU THERMAL MODULE CPU DOOR ISUS service overview uFC PGA CPU Module The illustration below shows the Intel uFC PGA CPU Module top and bottom views CPU Thermal Module The illustration below shows the thermal module for the CPU It s located on the top of CPU CPU door The illustration below shows CPU door DSUS service overview a Memory Module n The illustration below shows the industry standard 200pin SO DIMM DDR SDRAM module for the notebook Motherboard Module MOTHER The illustration below shows the motherboard module of the notebook BOARD MODULE Bottom Case Module BOTTOM CASE The illustration below shows the bottom case module of the notebook It include speaker sets K B Cover Module K B COVER The illustration below shows the keyboard cover MODULE i Ey service overview Wireless LAN Module The illustration below shows the Wireless LAN Module of the notebook It contains Wireless LAN Card WIRELESS LAN MODULE Bluetooth Module The illustration below shows the Bluetooth Module of the notebook N BLUETOOTH MODULE CAUTIONS SUS service overview Service Overview Please pay special attention to the cautions below to prevent any damages to the notebook and also please be sure to select the app
5. the information provided in this section to perform the complete disassembly procedure of the notebook Be sure to use proper tools described before SUS 596J Series Notebook consists of various modules This chapter describes the procedures for the complete notebook disassembly In addition in between procedures the detailed disassembly procedure of individual modules will be provided for your service needs The disassembly procedure consists of the following steps e Battery Module e HDD Module e Memory Module e WLAN Module e CPU Module e Optical Drive Module e Keyboard Module e Top Case Module e Motherboard Module e Bottom case Module e LCD Module Battery Module BATTERY The illustration below shows how to remove the battery module Disassembly procedure 1 Turn the notebook over Unlock and hold the latch and remove the battery F HDD Module The illustrations below show how to remove the HDD module from the notebook MODULE mE Removing HDD Module 1 Remove 2 screws and take the HDD out MODULE 383926 M ALAEI IN SSNe ACe ILH REMOVAL eck Number RANTY 24M 4940 SGANGACeE32B83e6 CPE CR Q2RANTY 24M DALI TAWE gt gt E gt gt aa 1 Mal i ta HDD HOST 9 8 Edi aN F2OE220I3HDIISP mew Disassembly procedure uth eee Memory Module MODULE The illustration shows how to remove th
6. to remove and disassemble the Bottom case module The module contains Bluetooth board speaker cable Disassembling Bottom case Module 1 Remove Bluetooth module from bottom case CASE E ErP Era BOTTOM DISASSEMBLY BSUS Disassembly procedure LCD MODULE LCD Module The illustrations below show how to remove and disassemble the LCD module The module contains LCD panel Inverter board LCD bezel LCD back cover a a Disassembling LCD Module DISASSEMBLY 1 Remove 8 rubber pads and 8 screws from LCD module D 7 6 2 Prying the inside edges of the LCD bezel and then separates it from LCD back cover 3 Disconnect the LCD cable and inverter cable Disassembly procedure oni is os A 5 Remove 4 screws on the right LCD bracket to disassemble the LCD bracket 6 Remove 4 screws on the left LCD bracket to disassemble the other LCD bracket Disassembly procedure 9 Remove both hinge and take them away Disassembly procedure 10 Remove 2 screw and remove 2 pieces of tapes then take away the wireless black wire on a oy rf is Ye 12 Remove the microphone cable from the LCD cover Disassembly procedure fSU gt Assembly procedure Chapter Assembly Procedure Please follow the information provided in this section to perform the complete assembly procedure of the notebook Be sure to use proper tools described before fter you have comp
7. ORY Memory Upgrade Upgrading Memory Module Remove battery module 1 Turn the notebook over Unlock and hold the latch and remove the battery g Replacement Memory module l Remove 3 screws and take the CPU door away FO rgraties repiacoment 2 Pull two latches and pop the module up to a 45 angles and then pulling out the module in that angle Sop aria Og SUCRE a 288 ASHE wer GORD 51 2MB IMUS IV Hy 4 GU3351 2AGHYQE12 3PC P N 04G001616673 l 512M8 32MX16 GU338124GHYQB12L3PI P N 04G0018616873 AIL TI UNIE O6Q0687 09 WAM WIT l L n06OOGS Installing Memory Module 1 Insert memory at AE same 45 angles and press down until i it clicks into the latches mou peig Topti ja 28S Re N g Ls OR S B TT LEV HY GDDR2 533 512MB 32MX16 1 8 COOR 63354 M i GU 395 12AGHYQE 12 3PC CSN oaagoi816s73 V ml IN 04G001616873 PIN 6673 j M G A ME pratt Il g Q 6006878 09 Install battery module 1 Put the battery module into its compartment upgrade amp replacement a HDD Module Replacement Replacement HDD Module Remove original HDD module 1 Remove 2 screws and take the HDD out ch cVvOwY S3N AC 3830e6 LLELLE C Ce k Number 4940 RANTY 24M S3IZNGACOJ8GIJOS CPE CT 2 Remove 4 screws to separate HDD from HDD housing anA gt CAULE SEL al oltre ea N 2 DEVICEO eo gt 8 88 x 5e gt
8. USB 2 0 a Battery Module COMPONENTS LCD LCD BRACKETS INVERTER BOARD MODULE LCD HINGE SUS service overview Components The illustrations below show the components of the 596J Series LCD Panel The illustration below shows the LCD display panel The 596J Series notebook comes with 15 4 TFT LCD Panel LCD Bracket The illustration below shows the LCD Bracket Inverter Board The illustration below shows the inverter board which is hidden underneath the lower edge of the LCD front bezel LCD Hinge The illustration below shows the LCD Hinges LCD CASE KEYBOARD TOP CASE amp TOUCHPAD LCD Case The illustration below shows the LCD case Here is the LCD front cover back cover Keyboard The illustration below shows the keyboard plate It can be exchanged with keyboard plates with different language layouts such as U S German Japanese British France and others Top Case Module The illustration below shows the top case of the notebook ei cooo ee wl ov 7 m SS lt or mil Touch Pad Module The illustration below shows the Touch Pad module BATTERY OPTICAL DRIVE HDD BRACKET HDD DRIVE SUS service overview Battery Pack The illustration below shows the battery pack of the notebook It s located at bottom of the notebook sf Optical Drive The illustration below shows the Optical Drive HDD Bracket The illustration below
9. e memory module form the notebook Removing Memory module MEMORY 1 Remove 3 screws and take the CPU door away REMOVAL 2 Pull two Latches and pop the module up to a 45 angles and then pulling out the module in that angle Haa OF 33 512MB IMUS 1V HY g ETA 4 GDDR2 533 512MB 32MX16 1 8 KY P N 04G001616673 GU33512AGHYQ812L3PC P N 04G001616673 l recoose7 fe WHE MT A 0622687109 WEAN WLAN Module MODULE The illustrations below show how to remove the WLAN module from the notebook m a Remove WLAN module 1 Remove 2 Antenna cables from Wireless LAN Module MODULE i REMOVAL one TST FOON rul SoBe awd IW SOOSS69TOADSZSOL9G9N iON IPAS zeooco0ze90Z34 sv uaa NUL A WU DBS Disassembly procedure i j AO oe zt zz 4 7 54 L sS i a s 7 A o a 5 gt aiig ae a 6 REE a Sie 2 Os k Dip pS or o gir wee Q a q4 p 15 o 6 SR 5 Nom f Siti ay as Nee BERS 58g 1S oo Q yH Sa amp N So a om got of Oa z O bat E d O in N 5 S z0 o a wo ANS se Ari pa a NE O a oS BS la o N ot Sues Ip 2 BS or lt S a cae z z 9 Dg 3 Poe Sop See ffi amO met m SR See j soe i Bs No Q ww N Ee Qs ao g LaS O gp P gt F on on G a ai j a PE Dac 2 a K mM 4 3 a O nS O m TG CPU MODULE CPU Module ee a The illustrations below show how to remove the CPU modu
10. er components which you need to replace not covered in this chapter please refer to Chapters 2 and 3 for detailed disassembly and assembly and perform necessary procedures accordingly This chapter includes the following items e CPU Upgrade e Memory Upgrade e HDD Upgrade e ODD Replacement e WLAN Replacement CPU Upgrade The S967 Series Notebook comes standard with a Intel Micro FCPGA Socket on the motherboard which means it can support all Intel Micro FCPGA CPUs up to 2 1 GMHz upgrade amp replacement Upgrading CPU Remove battery module 1 Turn the notebook over Unlock and hold the latch and remove the battery F Eo Replacement CPU 1 Remove3screws and take the CPU door away Remove Thermal module 1 Disconnect the FAN cable and remove 7 screws from 1 to 7 then take away the thermal module E gt i Sea pi ot t ASUS ep erade ar repiacement 2 Turn the non removable screw here 180 degrees counter clockwise to loosen the CPU TESS Installing CPU 1 Use the CPU vacuum to suck up the CPU S03 erase sreptscement 2 Install the CPU and use a single slotted screwdriver to fix it 900 00zz2957 TTT 3 Install the CPU heat sink module gently and secure 7 screws upon the CPU module then connect the fan cable S0 ratbreptacement Install battery module 1 Put the battery module into its compartment MEM
11. gt Ss z 2 pral AES EESAN ite Don P ODD Install new HDD module 1 Install HDD bracket and secure 4 screws to fix HDD and HDD housing upgrade amp replacement CANDLE SEL 3al lt TN cant oH pevicte re 8 ZS se a z9 2 ww _ Se ae Mavava Tap 2 Install the new HDD and secure 2 screws to fix it a S3N AC 38306 HVE PORE k Number 4949 JARRANTY 24M EGANAGACOAZAGIJAS OPNS I Ta Install battery module Put the battery module into its compartment ODD Module Replacement Replacing ODD Remove battery module 1 Turn the notebook over Unlock and hold the latch and remove the battery 4 8 upgrade amp replacement Replacement ODD 1 Remove 3 screws and take the CPU door away 2 Remove 2 screws and Push the module out MODE 236 BsNenceseses VOIR Gee we Check Mumi e WARRANTY ser S3NOACEJBJ G PES PONOA ae eck Number 494e WARRANTY 24H Install New ODD module 1 Insert the optical drive module to its compartment and secure the 2 screws upgrade amp replacement a0 oF or ODEL 296 Kama OE namia mM T S ras Pera mati EERO Check Number WARRANTY 24M Install battery module Put the battery module into its compartment WLAN Module Replacement This slot usually has Wireless LAN module when leaving the factory this slot is for optiona
12. how to assemble and install the HDD module of the notebook 1 Install HDD bracket and secure 4 screws to fix HDD and HDD housing CALE SEL i 3 eal 75 sva R iy BASE otio 7 Bl M 2 DEVIOTO oo Bs esl AtS tig Wn gH n ON i uta BATTERY MODULE u a 2 Install the new HDD and secure 2 screws to fix it Assembly procedure SaNeACe383e6 LLLE CE P Number 4940 P4 Y 24 im z Z96J S3ZNOACOJ3J8IIAS PTE CRD MII ONI Battery Module The illustrations below show how to install battery module of the notebook 1 Put the battery module into its compartment y 4 a gt aU grade amp replacement Chapter Upgrade amp Replacement Follow the individual procedures in this chapter to perform the notebook 5 upgrade and replacement of various major components sus S96J Series Notebook is a 2 spindles product which means there are less options for you to upgrade to The key upgradeable and replaceable items include the CPU module memory module HDD ODD and Wireless LAN module In order to avoid redundancy please refer to chapters 2 and 3 of this manual for repeated and reused disassembly and assembly procedures such as keyboard amp heat sink replacement which is used by several different procedures in this chapter Be sure to follow the safety instructions desctibed in Chapter 1 to safeguard the notebook against any potential damages For any oth
13. l system upgrade Replacing WLAN module Remove battery module 2 Turn the notebook over Unlock and hold the latch and remove the battery WLAN upgrade amp replacement Replacement WLAN 2 Remove 3 screws and take the CPU door away C 03360 i b s Ei i H jiii medan puge m16 BD mA pt aae wi SO0S969TAISZGILIAAN oni imise f soososgea wi pens C PND 2 Remove 2 screws then take the WLAN module away upgrade amp replacement Oe intl Gi 1 riw Cottpyeeha wip tnt atoia je gt rreo reiht pakn pen asterited Magas Ostion entation wl V tng fabary MATNA OO arrar ben Model WRERSEARE rss ware nawn n Installing Wireless LAN Module 3 Insert the WLABN module and secure 2 screws to fix it jnt t Moast Watyassane wre VN mu Zeal pee BP sig Date 1219 05 TA 0255 r A Made in China MAC 0013020 4 Connect the 2 antenna cables black cable should be connected on main SE a eau Bay irati Woo wusastana woo As a asa 5 Put the CPU cover on and secure 3 screws to fix it 4 12 upgrade amp replacement Install battery module Put the battery module into its compartment
14. le from the notebook ep y Removing CPU 1 Disconnect the FAN cable and remove 7 screws from 1 to 7 then take away the thermal REMOVAL module DEL T96 22h awe KIETEN D yor 434e lt ees counter clockwise to loosen the CPU Z900 00ZZz99z TT JSU Disassembly procedure 3 Squeeze the vacuum handling pump and use it to lift the CPU away Gt Optical Drive Module E 1 Move 2 screws here and then pull the ODD module out slowly DRIVE REMOVAL Mt lt Number 4S46 GINBACOIOILE MUO UL Y 2enr Keyboard Module Set 2 on The illustration of below shows how to remove the keyboard INDICATOR Removing Keyboard and indicator Cover COVER 1 Remove 3 screws here and then turn over the notebook REMOVAL y 5 Disassembly procedure 2 Unlock 9 indicator cover latches 4 Pull out the keyboard forward and lay the keyboard on the front side then disconnect the FPC then take away keyboard e a n su ga sa Say w w i as JBU Disassembly procedure top case lOp Case Module TEE The illustrations below show how to disassemble and remove the top case module of the notebook The module contains the top case itself Top case Removing top Case Module 1 Remove 6 screws here and then disconnect the Coaxial amp inverter cable MODULE 3 Separate the LCD module from the Top Case module JABU Disassembly procedure BOTTOM 1 Tu
15. leted the previous chapter of complete disassembly please follow this chapter to assemble the notebook back together This chapter describes the procedures of the complete notebook assembly In addition in between procedures the detailed assembly procedure of individual modules will be provided for your service needs The assembly procedure consists of the following steps e LCD Module e Bottom case Module e Motherboard Module e Top Case Module e Keyboard Module e Optical Drive Module e CPU Module e Wireless Module e Memory Module e HDD Module e Battery Module y 5 Assembly procedure cp mopuLe LCD Module The illustrations below show how to assemble and install the LCD module of the notebook 1 Install the microphone cable on the LCD cover LCD MODULE ASSEMBLY JBU Assembly procedure 4 Install the both hinge on LCD back cover gt wa a 5 Install the inverter board on LCD back cover and then secure 2 screws to secure it Assembly LCD Module 1 Connect the coaxial cable and paste 2 pieces of tapes to secure it PD e at ota A t JDU Assembly procedure 2 Install the left LCD bracket and secure 4 screws to fix it BUS Assembly procedure 5 Connect the LCD cable and inverter cable 6 Combine the LCD bezel and LCD Cover properly and press on all four edges until them snap into position il ot 7 Secure 8 screw
16. rn over the NB and remove 18 screws on the bottom case CASE REMOVAL DEL Tae Eanan SO BR POE hot eae Check Ni mber apee WRN Ty Dan ee ee U 3 Separate the Top case from the bottom case eet Disassembly procedure eres 1 Disconnect the touch pad FFC and then take away the touch pad FPC REMOVAL x ua AN FFG AL RSPEAKER M r al A t ai isah S 2 Remove 4 screws and take away the touchpad bracket I o Pe i ONI SOLLAVNAS Vasy ZO 197000 078 oi TMBtPOESG3I07 WH608 061 MADE IN HONG KONG JABU Disassembly procedure 4 Remove 4 screws and take away the speaker module pez Ea PE wae Motherboard The illustrations below show how to disassemble and remove the Motherboard MOTHERBOARD MOTHERBOARD Removing Motherboard oe eee 1 Remove 1 screw here and then disconnect the Bluetooth cables then take away the Motherboard APSE EEE SE a 2 Separate the Motherboard from the bottom case Disassembly procedure fe ey if pee ees ar valleapaa ican BER TAI VERRY dapat on Remove 1 screw on the IO bracket pS 1 4 Remove 2 screws for CRT on the right side by a spacer screwdriver then take away the IO bracket 5 Remove 5 pieces of tapes and disconnect the modem cable Disassembly procedure _ i i VIOE WI OYOLON E sorrom case Bottom Case Module MODULE The illustrations below show how
17. ropriate tools described in this section to perform any services desired Precautions Before you perform any service and or repair on the notebook please follow the steps below first 1 Be sure that the notebook is powered down 2 Disconnect the AC plug from the notebook 3 Turn the notebook over Unlock and hold the latches and remove the battery F 1 3 Remove all rings watches and any other metal objects from your hands 4 Always wear a ground strap on your hand to protect the notebook from static discharge TOOLS CROSS SCREW DRIVER FLATHEAD SCREW DRIVER TWEEZERS INSERTION AND EXTRACTION TOOL FOR FPC CONNECTOR VACUUM HANDLING TOOL JADUS Appropriate Tools The illustrations below show the appropriate tools that should be used for the notebook s service and repair service overview Phillips head Screwdriver Use a Phillips head screwdriver to fasten remove the K or B typed screws Single Slotted Screwdriver Use a single slotted screwdriver to lock unlock the flexible cable connector locks Tweezers Use a pair of tweezers to remove insert flexible cables OO O O Insertion and extraction tool for FPC connector Use insertion and extraction tool for FPC connector to handle locking and unlocking of FPC connectors e Vacuum Handling Tool f SU gt Disassembly procedure Chapter Disassembly Procedure Please follow
18. s on LCD front bezel then paste 7 rubber pads above y 5 Assembly procedure BOTTOM Bottom Case Module The illustrations below show how to assembly the Bottom case module The module CASE MODULE contains Bluetooth board speaker cable Assembling Bottom case Module BOTTOM 1 Install the Bluetooth module on the bottom case CASE ASSEMBLY Sale Motherboard The illustrations below show how to assemble and install the motherboard of the notebook MOTHERBOARD MOTHERBOARD 1 Install the modem board and secure 2 screws ASSEMBLY oe j FEER TELHEN y gt Assembly procedure 4 Secure 1 screw on the IO bracket to secute it a 4 Pi x k y 5 gt Assembly procedure 5 Combine the Motherboard and the bottom case 6 Secure 1 screw here and then connect Se xs ee Top Case Module eee The illustrations below show how to assemble and install the top case module of the notebook 1 Install the speaker module on the Top case Module and then secure 4 screws TOP ee a CASE a hi ASSEMBLY y 5 gt Assembly procedure 2 Install the touc hpad on the top case yo TMEtPOESGIO7 Al WH608 061 MADE IN RONG XONG N 4 Connect the touch pad FPC AIESPEAKER 5 Combine the bottom case with the top case Assembly procedure a amici eG SAT 6 Connect the Touchpad FPC and Speaker cable
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