Arctic Cat A2006TBM4BUSR User's Manual
Contents
1. Driven Shaft Driven Gear Pin Driven Gear Circlip Driven Gear Bearing Shaft Circlip Shaft Bearing Gear Water Pump Drive Pin Drive Gear Circlip Drive Gear OQ BR ND N a a mm sch a sch sch a sch 11 1N py La 2006 500 TRV 0737 771 Ref Part No Qty Description Part No Qty Description Nut V Belt Housing Clutch Spacer Fixed Drive Face Seal Clutch Housing Center Seal Clutch Housing Left Clutch One Way Shoe Clutch Assembly Retainer Bearing Screw Bearing Retainer Bearing Bearing O Ring Seal Clutch Housing Right Nut Retainer Bearing Screw 3402 750 3402 751 3402 470 3402 471 3402 752 3402 753 3402 474 3402 475 3402 476 3402 477 3402 478 3402 755 3402 756 3402 481 3423 406 3402 482 3402 483 Face Fixed Drive 3423 514 Face Movable Drive 3402 757 Seal Movable Drive Face 3402 758 Spacer Movable Drive Face 3402 544 Face Fixed Driven 3402 808 Face Movable Driven 3402 488 Spring Movable Driven Face 3446 003 O Ring Movable Driven Face 3402 760 Seal Movable Driven Face 3446 031 Pin Movable Driven Face 3423 435 Spacer Movable Driven Face 3402 567 Plate Movable Drive Face 3402 729 Sleeve Movable Driven Face 3423 353 Damper Movable Drive Face 3402 761 Nut Driven Pulley 3423 501 Holder Movable Driven Face Spring 3402 730 Roller Movable Drive Face 3423 018 o 00 4 032 Cn E ND Di sch P sch P P MM M A N a a2. 0423 087 0423 357 Nut Stamped 0623 294 0502 659 Lever Reverse Shift 1402 270 0502 410 Spring Reverse Shift Lever 0502 989 0502 742 Shaft Shift Lever 0423 091 8424 602 Nut 8050 242 0423 182 O Ring 0423 169 0402 675 Axle Pivot O Ring Screw Cap Washer Nut End Rod Linkage Shift Bushing Shift Linkage Washer E Ring OQ 4 ND ANA Ad oa P ds a k M ND 0740 791 Ref Part No Qty Description A Aa J O O1 BR GM 0413 091 0413 093 0470 442 0423 551 0470 529 1406 747 0623 362 0423 342 0423 454 0470 515 0423 455 P D ON NN Diverter Air Top Diverter Air Bottom Valve Drain Clamp Boot Boot Air Intake Shroud Splash Rivet Reinstallable Screw Self Tapping Clip Mounting Air Intake Housing Air Intake Clip Spring Part No 0470 525 0423 554 0470 516 0470 494 0470 554 0410 079 0423 045 0423 019 0470 533 0510 592 2006 500 TRV Qty Description Nm MLA Boot Carburetor Clamp Boot Screen Air Filter Filter Air Cover Air Intake Hose Vent Crankcase Clamp Hose Clamp Boot Carburetor CVK36 AE Hose Carburetor Drain 2006 500 TRV 0740 445 Not Illustrated Ref Part No Qty Description 5990 839 1406 507 0406 288 0444 122 0745 045 0645 045 Battery Cover Tool Tray Assembly inc 2 3 e Cover Battery e Pad Battery Kit Tool Battery Assembly inc 5 8 e Cap Battery
3. 0436 296 0436 360 0436 636 0436 626 0436 798 0436 026 0436 027 1402 028 0402 563 0436 656 0436 655 0436 703 0436 623 0436 470 Manual Operator s E Manuel d utilisation F Paint Metal Black Plow Attachment Kit Plow Blade 50 in Straight Plow Blade 50 in One Way Plow Blade 60 in Straight Plow Blade 60 in One Way Plow Push Frame Rack Basket Rack Rear Tire Chains Size B 24 in and 25 in Tires Tire Chains Size C 25 in and 26 in Tires Tire Titan AT589 25x8 12 Mud amp Snow Tire Titan AT589 25x10 12 Mud amp Snow Winch Accessories Kit Winch Kit 2500 Ib Windshield Clear Windshield Clear w Accent Workbase 8 in E NOTE For a complete list of related items refer to the current accessory catalog Printed in U S A M s ARCTIC CAT p n 2257 465
4. 0645 152 0645 263 0645 151 0123 903 8476 616 0623 101 Part No Qty Description e Clamp Hose e Hose Battery Vent Label Warning Battery Cable Tie 11 5 in Screw Machine Routing Clip Snap In 2006 500 TRV 0740 958 Ref Part No Qty SANNN a a CD Es Description Engine Bracket Engine Mounting Right Bracket Engine Mounting Left Screw Cap Spacer Nut Lock Mount Rubber Engine Screw Cap Screw Cap Nut Pipe Exhaust Assembly inc 11 16 e Shield Exhaust Pipe e Shield Exhaust Pipe e Shield Exhaust Pipe Ref Part No 0412 348 0512 278 0423 317 0412 007 0412 256 0612 668 0412 215 1506 732 0512 306 8408 616 0512 219 0412 313 0412 373 8477 610 Qty Description Q sch WH AH DA M sch sch B an e Shield Exhaust Pipe e Pipe Exhaust e Hose Clamp Seal Exhaust Seal Exhaust Spring Extension Bushing Exhaust Pipe Channel Muffler Support Muffler Assembly inc 23 25 e Screw Cap Arrester Spark Assembly e Gasket Spark Arrester Cover Muffler Screw Machine 2006 500 TRV 0740 446 Ref Part No Qty Description 0413 117 Radiator Assembly inc 2 13 0413 045 0413 043 e Radiator 0423 390 0413 007 e Screen Radiator 0423 484 0413 002 e Cap Radiator 0623 038 0423 030 e Grommet 0423 028 0610 016 e Hose 25 ft 0410 002 0413 046 e Shroud Fan 0410 022 0413 123 e Fan Cooling 0410 041 8475 51
5. 196 0503 197 0403 081 0403 080 0423 009 0405 115 0503 268 0503 269 0503 220 0503 221 SANNNAONN Retainer Spring Shock Absorber Front inc 3 4 e Bushing Shock Absorber e Sleeve Shock Cam Spring Adjuster Spring Shock Absorber Platinum Spring Shock Absorber Black Green Screw Cap Nut Lock A Arm Upper Right Platinum inc 10 13 A Arm Upper Left Platinum inc 10 13 A Arm Upper Right Black inc 10 13 Green A Arm Upper Left Black inc 10 13 Green e Bushing e Collar e Clip Ball Joint e Ball Joint Front A Arm Lower Right Platinum inc 12 13 and 15 16 A Arm Lower Left Platinum inc 12 13 and 15 16 A Arm Lower Right Black inc 12 13 and 15 16 Green A Arm Lower Left Black inc 12 13 and 15 16 Green Ref Part No 0403 115 0403 114 0505 460 0505 461 1402 027 0423 423 8409 030 0423 334 8409 075 0502 812 0441 400 0436 276 0441 752 0441 753 1441 002 1441 003 0441 756 0441 757 0423 101 0441 587 Qty Description a Ekk a a k MMM AN PB NN ALO e Bushing e Collar Knuckle Assembly Right inc 18 20 Knuckle Assembly Left inc 18 20 e Knuckle Steering Right e Knuckle Steering Left e Bearing Wheel Hub e Ring Retaining Screw Cap Screw Cap Screw Cap Axle Front inc 25 26 e Clip Retaining e Repair Kit Boot Front Guard Boot Right Guard Boot Left Guard Boot Right Green Guard
6. 30 Amp 0409 072 e Decal Fuse Block 3530 028 e Tether Accessory Connector 0445 045 e Cable Tie 7 5 in 3530 027 Cable Solenoid Starter 3430 009 Nut w Washer 3430 007 Boot Terminal 3430 008 Cable Battery Solenoid 8476 620 Boot Terminal Mida sch sch k RE JN 00 MM KM 2006 500 TRV CARBURETOR CVK36 AE Complete Carburetor Assembly p n 0470 533 0740 600 Not a Service Part Optional Ref Part No Qty Description Ref Part No Qty Description 5507 001 e O Ring 5507 002 Screw Idle Adjust 5507 173 Washer 5507 099 Spring 5507 005 Plate 5507 184 Screw 5507 007 Choke Electric 5507 174 Cover Electric Choke 5507 043 Chamber Float Assembly inc 28 33 5507 009 e Screw Drain 5507 044 e Spring 5507 086 e Diaphragm Assembly 5507 101 e Housing Pump 5507 112 e U Ring 5507 183 e Screw Screw Cable Throttle Cover Screw Hose Vent Clamp Hose Cover Top E Screw Top Cover 5507 027 Spring 5507 028 Piston Vacuum 5507 029 Seat Spring 5507 115 Jet Needle 5507 117 Needle Jet 5507 113 Holder Needle Jet 5507 114 Main Jet 142 5507 181 Main Jet 150 5507 050 Main Jet 140 5507 032 Main Jet 148 5507 031 Slow Jet 40 ki Starter Jet 85 5507 034 Valve Float Set inc 13 5507 035 e Clip 5507 017 Float Set inc 15 0487 021 e Pin Float 5507 036 Screw Pilot Air Set inc 17 19 5507 037 e Spring 0410 056 e Washer 0423 317 GO 00 4 O Cn E ND
7. D ND M N MMK ANN Bolt Base Gear Shift Assembly Contact Spring Washer Shift Shaft Circlip Cam Spring Shaft Gear Shift inc 8 e Pin Washer Cam Spring Spring Cam Cam Reverse C Ring Cam Fork Shift Cam Gear Shift Washer Shift Shaft Washer Gear Shift Cam Plate Part No 3402 642 3004 376 3423 358 3402 747 1691 043 3402 076 3402 434 3004 341 3423 141 3402 746 3446 048 3423 511 3423 438 3004 488 3446 266 3402 829 2006 500 TRV Qty Description HN NN nm mm VM VV Plate Gear Shift Cam Bolt Gear Shift Cam Plate Circlip Sub Gear Shift Shaft Shaft Sub Gear Shift Washer Sub Gear Shift Shaft Seal Sub Gear Shift Shaft Arm Select Bolt Select Arm Washer Cam Stopper Stopper Cam Support Cam Stopper Spring Cam Stopper Washer Cam Stopper Spring Nut Cam Stopper Spring Shaft Shift Fork Bearing 2006 500 TRV 0737 779 Ref Part No Qty Description Motor Starter Assembly inc 2 9 e Terminal Set Brush e Holder Set Brush e Spring Brush e O Ring e O Ring 3436 001 3008 553 3423 085 3423 162 3423 195 PartNo Qty Description e Washer Set e O Ring e Through Bolt Screw Cap Nut 0737 780 Ref Part No Qty Description Stator Assembly Rotor Flywheel Key Part No 3423 086 3423 005 3430 006 3430 005 Qty Description Nut Bolt Clamp No 1 Clamp No 2 2006 500 TRV 2006
8. Idle 2006 500 TRV 0740 798 Ref Part No Qty Description 3402 327 3402 562 3423 479 3423 025 3423 028 3402 742 3402 743 3402 072 3402 067 3402 017 3402 018 3402 019 3402 020 3402 021 3402 022 3402 023 3402 024 3402 025 3402 028 3402 029 3402 030 3402 031 Yoke Propeller Shaft Joint 3402 740 Joint Universal Set inc 3 3446 035 e Circlip 3402 738 Nut Rear Output Joint 3005 372 Washer Rear Output Flange 3423 023 Yoke Drive Output Front inc 7 3402 515 e Plate Output Yoke 3402 739 Seal Oil Driven Shaft 3423 340 Bearing Driven Shaft 3423 072 Shim 25 x 34 x 0 60 mm 3423 415 Shim 25 x 34 x 0 65 mm 3402 513 Shim 25 x 34 x 0 70 mm 3402 514 Shim 25 x 34 x 0 75 mm 1402 026 Shim 25 x 34 x 0 80 mm Shim 25 x 34 x 0 85 mm Shim 25 x 34 x 0 90 mm Shim 25 x 34 x 0 95 mm Shim 25 x 34 x 1 00 mm Shim 25 x 34 x 1 05 mm Shim 25 x 34 x 1 10 mm Shim 25 x 34 x 1 15 mm Shim 25 x 34 x 1 20 mm Shaft Secondary Driven Front Shim Secondary Drive Gear Set Gear Secondary Drive Washer Nut Bearing Driven Gear Gear Secondary Driven Circlip Secondary Driven Gear Ring Driven Bearing Washer Driven Shaft Shaft Secondary Driven Rear Flange Output Joint Rear Spring OQ P 52 ND a A AMA ANI um mm MLA PPP gt P gt gt gt gt gt p gt gt gt ce EON 20 20 20 D U VU UV 20 20 20 e vle NN ie 0737 777 Ref Part No Qty Description O 00 4 O Cn E
9. Left Front and Right Rear inc 6 8 0502 606 0502 607 0502 609 0502 608 0502 605 0502 875 0423 178 0423 413 e e Piston Seal Set inc 7 Seal Set e e Valve Bleed e O Ring Guide Set e Bracket Assembly e Pad Brake Set Washer Crush Bolt Banjo Fitting 0740 936 Ref Part No Qty Description O M 052 Cn E ND 0570 111 0470 438 0109 733 0570 114 0423 603 0470 475 0470 521 1623 158 0470 567 0570 131 8476 650 8427 602 0570 132 ANNI P sch a a m a m sch Tank Gas Assembly inc 2 13 e Cap Gas Tank inc 3 e e Gasket Gas Tank Cap e Sensor Fuel Level inc 5 7 e e Clamp Hose e e Filter Fuel e e Seal Fuel Level Sensor e Screw Self Tapping e Plate Mounting Fuel Level Sensor e Strap Gas Tank Mounting e Screw Machine e Nut e Strap Gas Tank Mounting Ref Part No 0423 461 0410 070 1623 233 0470 527 0470 519 8476 620 0623 038 0470 479 0470 474 0623 797 0470 536 0423 609 Qty Description 4 Clamp Hose ARI Hose Gasline 25 ft M D O1 D ND OH Clamp Hose Fitting Straight Pump Fuel Screw Machine Nut Lock Shield Heat Shield Heat Screw Self Tapping Clip Gas Tank Mounting Screw Gas Tank Mounting 2006 500 TRV 2006 500 TRV 0739 701 Ref Part No Qty Description 0402 843 Knob Reverse Shift Lever 0423 299 0423 345 Clip Push 8408 812 1402 110 Plate Shift
10. Mi sch sch pO Mi AH sch a mm a pp 0738 929 Ref Part No Qty Description GO 00 4 032 Cn P ND 3402 045 3402 381 3402 497 3423 066 3402 821 3402 825 3423 263 3402 494 3402 498 3402 822 3423 266 3402 820 3423 262 3402 668 3423 554 3402 824 3402 733 3423 412 3402 836 3423 518 3402 837 3423 556 nm nm mn mn nm ND mm a ch i CO SA CS Bearing Shaft Washer Drive Gear No 2 Right Gear Drive No 2 Circlip Dog Reverse Driven Gear Spacer Reverse Driven Gear Washer Bushing Bearing Gear Reverse Driven Washer Lock Countershaft Washer Lock Gear Driven Low Washer Driven Gear Dog Sliding Gear Driven High Washer Drive Gear Left Seal Countershaft Left Circlip Rotor Washer Part No 3423 557 3446 289 3006 547 3446 355 3003 290 3423 091 3402 838 3423 226 3402 735 3402 835 3402 502 3402 534 3446 031 3423 435 3402 537 3402 499 3402 731 3003 261 3402 195 3402 503 3446 103 3402 507 2006 500 TRV Qty Description HN mn mn mn NN m ak a a a A NON A NO sail Circlip Gasket Pin Housing Speedometer Sensor Gasket Bolt Sensor Speedometer Bolt Bearing Shaft Shaft Output Bearing Output Shaft Gear Driven No 2 Retainer Bearing Screw Bearing Retainer Seal Driveshaft Left Bearing Driveshaft Right Driveshaft Bearing Driveshaft Left Washer Reverse Idle Gear Gear Reverse Idle Bushing Reverse Idle Gear Shaft Reverse
11. 0402 336 0402 331 0402 982 0402 981 0402 947 0502 529 0423 417 1402 043 0423 423 1402 011 0502 407 0423 393 0402 985 0423 411 0673 618 1402 092 0402 950 8408 820 0423 404 0423 426 8428 002 0423 315 0410 049 0470 462 0623 101 0402 147 1402 026 Qty Description 4444 OR asa ara T e e Bearing e e Collar Retaining e Collar Lock e Washer Wave e Collar Shaft e Gasket Flange e Housing Pinion e Ring Retaining e Bearing e Ring Retaining e Seal e Shaft Input Clamp Boot Boot Clamp Boot Bumper Propeller Shaft Shaft Propeller Flange Output Screw Cap Screw Cap Washer Nut Lock Clamp Fitting Hose Vent Fitting Vent Clip Routing Snap In Bladder Gearcase Spring 2006 500 TRV e 4 7 0740 942 Ref Part No Qty Description 0486 192 0530 008 0430 037 0430 034 0430 033 0430 032 0430 031 0430 030 0411 838 0486 164 0123 788 0445 044 0623 038 0645 327 0445 046 0645 019 Screw Machine Relay Assembly Starter Shield Heat Tray Electrical Nut Expansion Screw Machine CDI Unit Switch Brake Assembly Regulator Voltage Cable Battery Ground Coil Ignition Assembly Seal High Tension Wire Cap Spark Plug Seal Spark Plug Screw Machine Harness Main inc 2 8 and two No 9 8476 625 Cover Fuse Block 0445 036 e Holder Fuse 0412 291 e Diode 1406 600 e Relay 0123 010 e Fuse 10 Amp 0623 121 e Fuse 15 Amp 3530 039 e Fuse
12. 2 e Screw Machine 0423 496 0423 351 e Clamp Wire 0623 751 0123 397 e Clamp Cable e Sender Temperature Coolant e O Ring Screw Shoulder Nut w Washer Bushing Stem Hose Coolant Upper Hose Coolant Crossover Hose Coolant Lower Clamp Hose Cable Tie J O O1 BR ND O k A M MM A F Aa 0740 881 Ref Part No Qty Description 0423 342 0423 551 0413 092 0513 010 0470 442 0413 049 Screw Self Tapping Clamp Boot Boot Air In Duct Belt Cooling Front Valve Drain Boot Duct Front Ref Part No 3402 449 0413 055 0423 380 0413 106 0623 301 0123 903 Qty Description Clamp Boot Boot Duct Rear Clamp Duct Duct Belt Cooling Rear Screw Self Tapping Cable Tie 11 5 in 2006 500 TRV 2006 500 TRV FRONT DRIVE GEARCASE ASSEMBLY 0740 941 Ref Part No Qty Description Ref Part No Qty Description 0502 816 Gearcase Front Drive Assembly 0402 336 inc 2 43 0402 327 e Shaft Propeller Assembly inc 3 7 0402 328 e e Clamp Boot 0502 120 e e Boot Propeller Shaft 0402 411 e e Clamp Boot 0402 394 e e Shaft Output 0402 450 e e Shaft Input 0423 153 O Seal 0423 149 e Ring Retaining 0402 393 e Bracket Actuator 0402 405 e Bearing 0402 406 e Screw Self Tapping 0402 407 e Housing Pinion 0402 408 e Gasket Flange 0402 409 e Ring Retaining 0502 779 e Actuator inc one No 17 0502 121 e e O Ring 1402 104 e Shaft Selec
13. 500 TRV CONTROL SWITCH HOUSING ASSEMBLY 0739 980 Ref Part No Qty Description Ref Part No Qty Description 1 0509 014 1 Switch Control Assembly inc 2 3 3 0409 028 1 e Screw 2 0409 027 1 e Screw 41 3409 019 1 Cover Choke Lever 2006 500 TRV 0738 414 Ref Part No Qty Description Case Throttle Assembly inc 2 9 3423 014 e Screw e Lever 3423 327 e Nut e Screw Cap 3423 199 e Screw e Washer Lock 0409 048 Cover Throttle Case w Switch e Washer Part No Qty Description 0436 660 0436 480 0436 619 0436 757 0436 827 0436 459 0436 460 0436 462 0436 477 0436 726 0436 087 0436 035 0436 466 0436 538 0436 501 0436 464 0436 828 0436 352 0436 463 0436 516 0436 040 0436 039 0436 122 2257 465 RELATED ITEMS 2006 500 TRV Red Model No A2006TBM4BU SR Green Model No A2006TBM4BUSG Cat Green Model No A2006TBM4BUSZ Bag Rack Front Black Bar Utility Brush Guard Bumper Deluxe Bumper Rear Cargo Box Carryall 9 x 12 Carryall 11 x 17 Carryall 10 D Cord Reel Cover Trailerable Electrical Plug Engine Block Heater Fender Box Gear Cradle Grease High Performance Grill Cradle Gun Holder Pro Grip Hand Thumb Warmers Light Bar Light Mount Portable Cargo Box Light Portable Spotlight Light Portable Work Lunch Pack Black Manual Illustrated Parts 2257 300 2257 314 0652 024 0436 635 0436 228 0436 287
14. 5507 039 5507 111 AAA m m m sch m m sch m sch m sch sch m m sch sch P sch dA AAA A AN EA ma sch sch ch sch sch AAA ALLA 2006 500 TRV 9 18 9 18 CYLINDER HEAD ASSEMBLY 0739 959 Not Illustrated Ref Part No Qty Description Head Cylinder Assembly inc 2 5 e Pin Dowel e Guide Valve e Screw Cap e Screw Cap Gasket Cylinder Head Pin Dowel Screw Cap Screw Cap Bolt Stud Bolt Stud Bolt Stud Screw Cap Screw Cap Nut Nut O 00 M 052 Cn PB ND OI 8 D D D D DD D E PB D 3003 290 3402 010 0217 632 3402 100 3402 101 3004 341 3423 383 3402 035 0570 092 0470 531 8476 620 0423 317 3530 038 3413 004 3413 012 3402 048 dA AAA AM sch UH MM P P Part No Qty Description Gasket Gasket Head Nut Spark Plug NGK CR6E Cap Inspection O Ring Screw Cap Bolt Stud Plug Cylinder Head Manifold Intake O Ring Screw Machine Clamp Switch Water Temperature Assembly Cover Thermostat Thermostat Plug Frost 0732 301 Ref Part No Qty Description Cylinder 2 Bolt Stud Gasket Cylinder Part No 3423 088 3413 013 3423 121 3423 058 2006 500 TRV Qty Description Pin Dowel Union Water Hose Screw Cap O Ring 2006 500 TRV 0737 757 Ref Part No Qty Description 3402 708 a e Bolt e Bolt e Bolt Housing Secon
15. Boot Left Green Guard Boot Right Cat Green Guard Boot Left Cat Green Screw Body Wrench Spanner 2006 500 TRV REAR SUSPENSION ASSEMBLY 0740 933 Ref Part No Qty Description Part No Qty Description 0504 372 Knuckle Right Rear Assembly inc 2 5 0441 754 Guard Boot Right 0504 373 Knuckle Left Rear Assembly inc 2 5 0441 755 Guard Boot Left 1402 027 e Bearing Wheel Hub 1441 004 Guard Boot Right Green 0423 423 e Ring Retaining 1441 005 Guard Boot Left Green 0403 038 e Collar Suspension Bushing 0441 758 Guard Boot Right Cat Green 0403 032 e Bushing Suspension 0441 759 Guard Boot Left Cat Green 0504 326 A Arm Rear Lower Right Platinum 0423 101 Screw Body inc 7 8 1406 071 Guard Boot Right 0504 327 A Arm Rear Lower Left Platinum 1406 072 Guard Boot Left inc 7 8 0502 811 Axle inc 16 17 0504 320 A Arm Rear Lower Right Black 0441 400 e Clip Retaining inc 7 8 Green 0436 276 e Repair Kit Boot Rear 0504 321 A Arm Rear Lower Left Black 8409 075 Screw Cap inc 7 8 Green 1603 889 Retainer Spring 0403 115 e Bushing 0404 127 Spring Suspension Platinum 0403 114 e Collar 0404 126 Spring Suspension Black Green 8428 002 Nut Lock 0404 099 Shock Absorber Rear inc 22 23 8409 000 Screw Cap 0604 310 Bushing Shock Absorber 0504 330 A Arm Rear Upper Right Platinum 0403 028 Sleeve Shock Absorber inc 7 8 0404 057 Cam Sprin
16. ZU 500 TIRY Automatic Transmissiom AV JIDAV Model Number A2006TBM4BUSR Red Model Number A2006TBM4BUSG Green Model Number A2006TBM4BUSZ Cat Green Ilustrated Parts Manua TABLE OF CONTENTS 2006 500 TRV Red Model No A2006TBM4BUSR Green Model No A2006TBM4BUSG Cat Green Model No A2006TBM4BUSZ FRONT BODY PANEL ASSEMBLY 32m aida dr ate d e ag ie ete Ree ERR RA aa a pa Dak aa naak ALA 1 REAR BODY PANEL ASSEMBLY dee i a Ee e ner een E a a e edo ra ia 2 TAILLIGHT ASSEMBLY etre RH eR PU pen een SELE Ka ga Nah a ne lie Fee AN 3 DEGAL cc 4 FRAME AND RELATED PARTS siz iiie tpud naa ie posib aa sti oga RA or n a ERR pave eee Rae EE ERR ere 5 SEAT AND BACKREST ASSEMBLY nee eee e ete Led dept Lcd EL engl 6 STEERING POST ASSEMBLY get pose DEDE ENEE RR MARRE ENEE ENEE EE 7 HANDLEBAR ASSEMBLY invocada e iaia dte kwa bad ab d 8 FRONT SUSPENSION ASSEMBLY ii 9 REAR SUSPENSION ASSEMBLY 5 eerie pete RR Ft ERR Rede ii 10 WHEEL AND TIRE ASSEMBLY deett eH DG EH ne ga ENTRE FER Er asa ad a fn aan Ta nga E a ase a etr en E gini 11 AUXILIARY BRAKE ASSEMBLY sr rte kte ie na ae vou kaa aa t drca beste e Be ed saaa pin a Pea er 12 HYDRAULIC HAND BRAKE ASSEMBLY iii 13 HYDRAULIC BRAKE ASSEMBLY uri IA a aa ai 14 GAS TANK A S SEMB LY WEE 15 REVERSE SHIFT LEVER ASSEMBLY sritan sa suap eh sasa lila e kan Ek e
17. a a a e Eaka aa ee 16 AIR INTAKE ASSEMBLY EE 17 BATTERY ASSEMBLY 5 Iupiter aa HG e ti Te e AR EI a Rem HAD ka kaba Sa 18 ENGINE AND EXHAUST ttem eme e D i a a Ha ran kan ne rade nn etant te DE ons BRA angel tes 19 COOLING ASSEMBLY EE nike EE ree pak tn garen 20 CASE BELT COOLING ASSEMBLY 7 1 i 21 FRONT DRIVE GEARCASE ASSEMBLY sese eee 22 REAR DRIVE GEARCASE ASSEMBLY eee 23 WIRING HARNESS ASSEMBLY ka ete elio eh eee a uiae ee dp tee ba 24 CARBURETOR ske si k yann asnata poo dwan bas Red naV visa ey k kak kn e ar kanada poke DRA aske ayi keksyon bad ya ns 25 CYLINDER HEAD ASSEMBLY 22222 D ec c e ae n nece de SER dara reed ee dre xp kob pan 26 CYLINDER ASSEMBLY oneri tee tue E n HERE AME S Ra PE di ed ina Li n POR E tI RARE AERE ee PARKER E ERR AE 27 CRANKCASE ASSEMBLY x alia ER ee eri la ee teste tant Ce ERAS Ke cla 28 CLUTCH V BELT MAGNETO COVER ASSEMBLY neee 29 CRANKSHAFT ASSEMBLY eeepc etie e a ee Helen tee aaa adu da 30 STARTER CLUTCH ASSEMBLY c c Tan Aga ne eet ga a a REIR ENDE MER BER RM RS Rent tant Ren e area a dee dk aka 31 CRANK BALANCER ASSEMBBLY deed t odit ted eee a t ao done deri a erc ede dap kaa ee 32 CAMSHAFT VALVE ASSEMBLY eet ee Ea agh dabo sa ponn bote pos kise REN toa sa TT RDS gan ak dur edd 33 CAM CHAIN ASSEMBLY ee di mann ka ea a aa enel Hcr ne er cep Meu E eoe e PADRE ds 34 RECOIL STARTER ASSEMBLY 5 ner ner ee sow kte Fe DER EAR ka a agent tentent RA G n ERR sisan
18. aft Right e Crankshaft Left Bearing Right 3402 054 3402 188 3402 788 3402 719 3402 720 3423 344 3402 375 3423 018 ON a a an Part No Qty Description Bearing Left Retainer Oil Seal Left Piston Set inc 12 14 e Piston e Ring Piston Set e Circlip Piston Pin Pin Piston Screw 2006 500 TRV STARTER CLUTCH ASSEMBLY 0735 612 Ref Part No Qty Description Gear Starter Idler No 1 Pin Gear Starter Idler No 2 Spacer Starter Idler Gear No 2 Pin Part No 3402 457 3402 063 3423 104 3423 509 Qty Description Clutch Starter Set inc 7 e Bearing Washer Screw Cap 2006 500 TRV A Co Co 0737 762 Ref Part No Qty Description Bolt 3402 050 Bearing Washer 3402 814 Gear Driven Gear Oil Pump Drive 3004 540 Key Pin 3402 458 Balancer Crank Spacer 0737 800 2006 500 TRV CAMSHAFT VALVE ASSEMBLY Ref Part No Qty Description Camshaft Sprocket Pin Washer Bolt C Ring Arm Valve Rocker Intake inc two No 8 9 e Screw e Nut Arm Valve Rocker Exhaust inc two No 8 9 Ref Part No 3402 148 3402 078 3402 140 3402 141 3423 031 3402 040 3402 012 3402 725 3402 143 3402 726 3423 541 3402 147 Qty Description AR ORANMNNNNHA Seat Spring Seal Oil Shaft Rocker Arm Shaft Rocker Arm Washer Plug Shaft Gasket Valve Intake Valve Exhaust Spring Valve Retainer Sprin
19. dary Shaft Bearing Bolt Pipe Breather Bolt Breather Pipe Plug Oil Pressure Gasket Oil Pressure Plug Stick Oil Level O Ring Oil Level Stick Crankcase Assembly 3423 387 inc two No 2 and 3 14 3423 388 Pin Dowel 3423 508 Pin Dowel 3402 439 Bolt 3423 506 e Bolt 3402 437 Bolt 3423 389 e Bolt 3402 214 e Bolt 3402 012 e Bolt 3402 438 e Gasket 3423 055 e Plug 3423 088 3004 822 3423 091 3423 119 3423 092 3004 880 3005 332 3423 385 3402 436 3423 386 sch m m sch EA sch sch sch sch 2 09 On E amp D Drm EH 48 IR A A 2006 500 TRV 18 1818 1818 19 AAA RS 2121212 CLUTCH V BELT MAGNETO COVER ASSEMBLY 0737 759 Ref Part No Qty Description Ref Part No Qty Description Cover V Belt 3402 445 Plate Air Intake Damper V Belt Cover 3402 699 Cushion Air Intake Plate Damper V Belt Cover 3402 714 Cover Magneto Plate V Belt Cover 3402 715 Gasket Magneto Cover Screw 3402 041 Plug Oil Filler Pin Dowel 3402 013 Gasket Oil Filler Plug Gasket V Belt Cover 3423 098 Gasket Drain Plug 3423 092 Plug Drain 3004 756 Cover Clutch 3423 091 Gasket Clutch Cover 3423 119 odoo 0o00 0Im5 11 nr E m 1 1 2006 500 TRV 0737 077 CRANKSHAFT ASSEMBLY Ref Part No Qty Description 00 4 O2 Cn P 52 ND Nm LA Crankshaft Assembly inc 2 7 e Rod Connecting e Pin Crank e Bearing e Washer e Cranksh
20. ed Screw Machine Cable Tie 7 5 in Hose Brake GO 00 4 032 Cn E ND 0502 880 0502 877 0623 038 8476 616 0123 788 1402 417 m m m m m m sch m m sch m m sch sch M sch Part No Qty Description 0423 178 Washer Crush 0423 413 2 Bolt Banjo Fitting 0502 840 Bracket Switch 8408 625 Screw Cap 0502 785 Spring Brake Switch 8408 820 Screw Cap 0502 602 Caliper Brake inc 24 30 0502 603 e Housing Caliper Assembly Right Front inc 25 27 0502 606 e e Piston Seal Set inc 26 0502 607 000 Seal Set 0502 609 e e Valve Bleed 0502 608 e O Ring Guide Set 0502 605 e Bracket Assembly 0502 875 e Pad Brake Set 2006 500 TRV HYDRAULIC HAND BRAKE ASSEMBLY 0739 479 Ref Part No Qty Description Ref Part No Qty Description Brake Assembly inc 2 10 0502 866 e Lever Assembly Kit inc 8 9 e Screw Reservoir Cover Kit 0502 867 e e Lock Brake Lever Kit Cover Reservoir Kit 0502 580 Lever Pin Kit e Screw Master Cylinder Clamp Kit 0502 564 e Switch Brake Kit e Clamp Master Cylinder Kit 0423 178 Washer Crush e Master Cylinder Assembly Kit 0423 413 Bolt Banjo Fitting 2006 500 TRV 0740 935 Hose Brake Assembly Screw Cap Screw Cap Caliper Brake Right Front inc 5 11 Caliper Brake Left Front and Right Rear inc 5 11 e Housing Caliper Assembly Right Front inc 6 8 e Housing Caliper Assembly
21. ft 2506 092 2506 093 0423 087 0423 540 0423 419 2406 042 2406 043 1506 813 1506 814 0423 355 1506 125 0623 362 0423 101 8477 620 0623 184 8424 602 Bracket Rear Fender Right Bracket Rear Fender Left 34 Nut Lock 22 Screw Machine D D D D D OO ch Footwell Rear Right Footwell Rear Left Footwell Right Footwell Left Screw Shoulder Footpeg Rivet Reinstallable Screw Body Screw Machine Washer Nut Hex TAILLIGHT ASSEMBLY 0739 987 Ref Part No Qty Description Part No Qty Description Taillight Assembly inc 2 4 0409 057 e Socket Taillight 2 0509 025 e Housing Taillight 1406 790 4 Pad Taillight 0423 534 2 Grommet 3 0409 056 e Bulb Taillight 2006 500 TRV 2006 500 TRV 0740 925 Included on Front Rear Fender Panels Ref Part No Qty Description 1411 250 Decal Warning Reverse Pre Ride 0411 753 0411 894 Decal Warning Hill 1411 050 0411 426 Decal Warning Clutch Cover 0411 840 1411 074 Decal Instrument Pod 0411 839 1411 075 Decal Instrument Pod Green 0411 841 1411 076 Decal Instrument Pod Cat Green 1411 264 1411 077 Decal Warning Towing 1411 266 0411 833 Decal Passenger 1411 262 0411 832 Decal Warning Tire Pressure 1411 251 1411 258 Decal Side Lower Right 1411 269 1411 259 Decal Side Lower Left 1411 260 Decal Side Lower Right Green 1411 261 Decal Side Lower Left Green 1411 256 Decal Side Lower Rig
22. g Bearing w Inverted Oil Seal E d Part No 0423 073 8409 020 0505 408 0405 083 0423 013 0405 107 8420 002 0405 082 0423 157 0623 175 14 15 16 2006 500 TRV 13 17 18 20 19 Qty Description E DD D D D D Washer Screw Cap Tie Rod Assembly inc 14 18 e Ball Joint Tie Rod Left e Nut Left e Tie Rod e Nut Right e Ball Joint Tie Rod Right Nut Top Lock Pin Cotter 2006 500 TRV 0740 932 Ref Part No Qty Description Part No Qty Description 0505 418 Tube Handlebar 1506 578 Bracket Mounting Instrument Pod 0405 218 Plug Handlebar 0405 188 Instrument Pod 0405 149 End Cap Handlebar 0405 189 Instrument Pod Green 8050 247 Washer 0405 190 Instrument Pod Cat Green 8477 845 Screw Machine 0423 535 Rivet Reinstallable 0405 147 Grip Handlebar 0420 065 Clamp 0409 013 Cover Key 0520 015 Gauge LCD 3430 040 Switch Ignition Assembly inc 9 0423 493 Nut Hex 3409 007 e Key Ignition Blank C Series 0641 897 Outlet Accessory 12V 3409 011 e Key Ignition Blank D Series 3409 012 e Key Ignition Blank E Series 3409 013 e Key Ignition Blank F Series JO PB D M N D MM Nm ND ss 2006 500 TRV FRONT SUSPENSION ASSEMBLY 0739 603 Not a Service Part Ref Part No Qty Description 1603 889 0403 137 0604 310 0403 028 0403 102 0503 318 0503 317 8409 040 8428 002 0503 272 0503 273 0503
23. g Cotter Valve 2006 500 TRV 0732 308 Ref Part No Qty Description 3402 353 2 3402 355 3 3402 356 4 3423 074 5 3003 188 Chain Cam Guide Chain Tensioner Chain Bolt Washer 6 3402 136 7 3402 137 8 3004 475 91 3003 290 Adjuster Tensioner Assembly Gasket 2006 500 TRV 0737 764 Ref Part No Qty Description Ref Part No Qty Description Starter Recoil Assembly inc 2 6 3004 491 Nut e Rope Assembly 3445 029 Cup Starter e Spring Spiral 3423 053 O Ring e Reel 3423 063 O Ring e Ratchet Assembly 3402 119 Spacer e Nut 3402 070 Seal Oil Screw Cap 3402 051 Bearing 2006 500 TRV 0737 765 Ref Part No Qty Description 3402 727 Pump Oil 3402 157 3402 463 Gear Driven 3423 077 3423 046 Pin 3004 756 3423 443 Washer 0812 005 3423 184 Circlip 3403 021 3423 510 Screw Cap 3402 012 3402 156 Strainer Oil 3402 154 0693 389 Screw Cap 3402 158 Cap Oil Strainer O Ring Screw Cap Filter Oil Plug Drain Gasket Drain Plug Valve Oil Relief Assembly Union Oil Filter 00 4 O O1 P D Ad dl ASM poo 2006 500 TRV 0737 766 Ref Part No Qty Description Ref Part No Qty Description Pump Water Assembly inc 2 11 3423 308 e Screw Cap 3402 026 e Gasket 3402 466 e O Ring 3423 046 e Impeller Shaft 3423 184 e Seal Mechanical 3402 467 e Seal Oil 3423 405 e Bearing 3402 390 e E Ring 3423 110 e O Ring 3423 189 e Screw Screw Cap Gear
24. g Adjuster 0504 331 A Arm Rear Upper Left Platinum 8409 050 Screw Cap inc 7 8 0423 087 Washer 0504 318 A Arm Rear Upper Right Black 8408 820 Screw Cap inc 7 8 Green 0441 875 Wrench Spanner 0504 319 A Arm Rear Upper Left Black inc 7 8 Green NNNNNODONNNNONNN 5305 m m m 2006 500 TRV WHEEL AND TIRE ASSEMBLY 0740 358 Ref Part No Qty Description Ref Part No Qty Description 0423 557 Screw Shoulder w Loctite 0423 408 16 Nut Mounting Wheel 1402 225 Disc Brake 1402 100 Tire Front 0502 599 Hub Wheel Front inc 4 1402 137 Tire Rear 0402 974 e Stud Wheel Hub 0402 064 Stem Valve inc 12 0502 601 Hub Wheel Rear Left inc 4 0402 140 e Cap Valve Stem 0502 599 Hub Wheel Rear Right inc 4 0423 607 Nut Castle Flange 0423 407 Pin Cotter 1402 127 Wheel Front Platinum 1402 115 Wheel Rear Platinum 0402 856 Wheel Front Gray Green 0402 858 Wheel Rear Gray Green D MMM P P ch 2006 500 TRV AUXILIARY BRAKE ASSEMBLY Fully Bled Master Cylinder Replacement Kit p n 0502 939 0740 359 Not a Service Part Ref Part No Qty Description 0502 805 1602 213 8050 252 8408 816 0502 807 1402 377 8050 217 0402 584 0502 881 Lever Brake O Ring Washer Screw Cap Spring Brake Lever Pin Clevis Washer Pin Cotter Brake Assembly inc 10 12 e Master Cylinder Hose Brake Reservoir e Reservoir Brake Nut Flang
25. ht Cat Green 1411 257 Decal Side Lower Left Cat Green 1411 014 Decal Side Upper Right Decal Warning Age General Decal Speedrack Decal Front Decal Front Green Decal Front Cat Green Decal Graphic TRV Decal Graphic TRV Green Decal Graphic TRV Cat Green Decal Warning Seat Passenger Decal Warning Passenger NN a a a ana 1411 015 Decal Side Upper Left 1411 016 Decal Side Upper Right Green 1411 017 Decal Side Upper Left Green 1411 018 Decal Side Upper Right Cat Green 1411 019 Decal Side Upper Left Cat Green 2006 500 TRV 0740 926 Ref Part No Qty Description Ref Part No Qty Description Frame Main 1506 855 Bumper Headlight Assembly Right inc 3 1406 360 Grille Bumper Headlight Assembly Left inc 3 0423 419 2 Screw Machine e Bulb Headlight 0423 101 Screw Body Screw Self Tapping 8428 002 Nut Lock Washer 1506 429 Brace A Arm Grommet 8409 025 Screw Cap Stud Adjuster Headlight 2406 091 Panel Belly Spring Adjuster 0406 289 Pad Frame Knob Adjuster 8424 802 Nut Flange Screw Cap 8409 016 Screw Cap Channel Bumper Mounting Right 1506 846 Footrest Right Channel Bumper Mounting Left 1506 847 Footrest Left Bracket Mounting Bumper Right 1506 994 Strap Footrest Right Bracket Mounting Bumper Left 1506 995 Strap Footrest Left Screw Cap 1506 548 Channel Shock Support O O1 E CG
26. kass SERAIS 35 OIE EIETER PUMP ASSEMBBLY uisge yota os c itp tu Ee n e el Re tace bee ca cuba a ipse do youn Evo ac been 36 WATER PUMP ASSEMB LY inet a ert Le d OT ake De aa Roe o caved KE ARS dee aa ag eR daa A A RAE RAE 37 TRANSMISSION ASSEMBLY eere e ed tre Min DR ete ge ERSTE aa E Ree n Kopa aa deuda 38 SECONDARY TRANSMISSION ASSEMBLY 39 SECONDARY DRIVE ASSEMBLY i et ee e da io ak pik dre dt bates esa e la ie eg 40 GEAR SHIFTING ASSEMBLY soip tareni n ANE RE pan pake pike Gua HERR Ru Re RB DAR po 41 STARTER MOTOR ASSEMBLY rl as ok DN Ga c M ko na eect Tan aa rin 42 MAGNETO ASSEMBLY 1 dei ai D daca Re Pe Ee be HR eR Re AMENS AR aa palan 43 CONTROL SWITCH HOUSING ASSEMBLY i 44 THROTTLE GASE ASSEMBLY 5 sii tunen EA EER gii 45 RELATED ITEMS IPM Back Cover B NOTE The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly For assembly procedures use an Arctic Cat Service Manual Underlined part numbers are new for the 2006 model year 2005 Arctic Cat Inc Printed August 2005 Trademarks of Arctic Cat Inc Thief River Falls MN 56701 0739 662 Ref Part No Qty Description OQ P 52 ND 0541 272 0411 576 2406 014 0441 592 1441 049 8410 830 0423 463 0423 465 8432 802 1406 614 1406 613 1406 615 1406 358 0423 535 0623 362 1406 484 M k k h E E E KM EKO aa o Rack Front Assembl
27. m Ach ch RD ND ND PO PB ch A RONING 2006 500 TRV 0740 930 Ref Part No Qty Description J O O1 P ND i l A N 1506 937 1506 209 1506 208 2406 144 0406 879 0406 877 0624 528 1406 592 1506 156 1506 938 2506 064 1506 816 Seat Assembly inc 2 9 e Cover Seat e Foam Seat e Base Seat Assembly inc 5 6 e e Bumper Seat Rear e e Bumper Seat Front AR e Staple e Spring Seat Latch Latch Seat Seat Passenger Assembly inc 11 20 e Seat Passenger Sub Assembly inc 7 and 12 14 e e Foam Seat Passenger 0423 362 8432 802 0624 250 1506 939 1506 818 1506 817 8408 816 rss RD m a a n Part No Qty Description 1506 815 2406 110 2406 044 1506 932 2406 112 2406 113 e e Cover Seat Passenger e e Base Seat Inner 6 Base Seat Passenger e Bracket Seat Support Assembly e Handhold Passenger Right e Handhold Passenger Left e Screw e Nut Hex e Nut Lock Backrest Assembly inc 22 23 e Foam Backrest e Cover Backrest Screw 0739 774 pe 20 19 20 Ref Part No Qty Description _ OQ P ND 8408 860 0405 035 0423 505 0405 166 0405 138 0405 139 0505 451 8408 816 0602 233 0405 052 NN _ po AR Screw Cap Cap Steering Adjuster Screw Shoulder Cap Housing Housing Lower Housing Upper Post Steering Screw Cap Flange Bearin
28. tor 0402 333 e Fork Selector 0423 154 e Shaft Shuttle 0423 396 e Ring Retaining 0423 315 e O Ring 0402 147 e Spring Return 0423 404 e Coupler Drive 0423 426 e Collar Lock 8428 002 e Gear Pinion Assembly 10T 0402 966 inc 27 28 a e e Collar Retaining e e Bearing e Bearing e Housing Gearcase e Pin Dowel e Seal e Plug Magnetic inc 34 e e O Ring e O Ring e Bearing e Shim e Shim e Shim e Shim e Shim e Gear Ring 36T e Cover Gearcase e Fitting e Plug Fill inc 42 e e O Ring e Screw Self Tapping Clamp Fitting Bladder Gearcase Screw Cap Washer Nut Lock Boot Shaft 0502 385 0423 411 0402 985 0423 393 1402 045 0502 407 1402 011 0423 423 0502 347 1402 043 0423 118 0502 528 0402 947 0423 417 0502 296 0423 498 0402 997 0402 998 0402 417 0423 402 0423 147 0402 999 0402 413 0402 357 0502 783 u O O1 B ND K k k k k k k k ch E ch ch ch k ch ch ch ch ch k 2006 500 TRV 0740 972 Gearcase Rear Drive Assembly inc 2 31 e Housing Gearcase e Bearing e Seal e Gear Ring 36T e Shim e Shim e Shim e Shim e Shim e Button Thrust e Shim e Shim e Shim e Shim e Shim e O Ring e Cover Gearcase e Plug Fill inc 12 e e O Ring e Fitting e Screw Self Tapping e Plug Magnetic inc 16 e e O Ring e Bearing e Pin Dowel Gear Pinion Assembly 10T inc 20 21 Part No 0402 327
29. y inc 2 5 e Decal Warning Front Rack Load e Bushing Rack e Bushing Rack e Plug Rack Screw Machine Spacer Grommet Nut Lock Panel Fender Front Panel Fender Front Green Panel Fender Front Cat Green Cover Access Rivet Reinstallable Rivet Reinstallable Cover Steering Post Part No 0470 513 1406 573 0470 514 1406 599 1406 313 1406 314 1406 354 1406 355 0423 342 0423 101 0123 788 0411 818 0411 819 0423 355 8050 222 8424 602 2006 500 TRV Qty Description Cover Storage Box Box Storage Lid Storage Box Latch Storage Box Panel Side Right Panel Side Left Panel Splash Right Panel Splash Left Screw Self Tapping Screw Body Cable Tie 7 5 in Decal Reflector Front Right Decal Reflector Front Left Screw Shoulder Washer Nut Lock NON REKA 2006 500 TRV 0740 915 Ref Part No Qty Description 4 02 Cn E ND 1506 873 1441 317 0541 448 0423 635 0423 036 0423 636 0441 592 8410 830 0423 463 0423 465 8432 802 2406 038 2406 039 2406 040 0411 820 0411 821 zb ch rh A A P PPS END ND D Rack Rear Assembly inc 2 7 e Cap Vinyl e Pin Assembly inc 4 e e Pin Roll e Collar e Spring e Bushing Rack Screw Machine Spacer Grommet Nut Lock Panel Fender Red Panel Fender Green Green Panel Fender Cat Green Cat Green Decal Reflector Right Decal Reflector Le
Download Pdf Manuals
Related Search